Mitsubishi Forklift PBVSBV Trucks Service Manual – PDF DOWNLOAD
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Mitsubishi Forklift PBVSBV Trucks Service Manual – PDF DOWNLOAD
Format: PDF
Language: English
Brand: Mitsubishi
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Mitsubishi Forklift PBVSBV Trucks Service Manual – PDF DOWNLOAD
Pub no.: SM19GBPBV,SBVA4
Introduction
1.1.1 General
You may find contradictions in this manual compared to the models supplied due to special design features, upgrades, and other detail differences. The content of this Manual is protected by copyright law and may not be copied, fully or in part, without written permission. The material has undergone careful examination with regard to correctness. Subject to alteration. In the event of inconsistent information in the English and translated editions, it is the English edition that applies. For more information about the truck’s functions and use, see the truck’s instruction handbook that comes with the truck.
1.2 Safety
1.2.1 General
• Servicing and maintenance may only be carried out by authorised service personnel. We cannot accept responsibility for servicing or maintenance that is carried out by non- authorised service personnel.
• Always use genuine spare parts. This ensures correct and safe operation of the truck and is a condition for any guarantee claim to succeed. Anyone using non-approved spare parts must accept, without exception, full responsibility for any resulting damage. Always follow the specified service instructions to avoid accidents and hazards to persons or property that may occur as a result of improper use of the equipment. Correct installation, maintenance and use must always be observed. Service inspections must be carried out according to schedule in order to ensure safe use under prevailing conditions. Proper guards and other safety equipment necessary must be available.
Safety instructions:
Precautionary measures must be given the utmost priority in order to avoid accidents during all work on the vehicle.
A general rule is to always implement preventive measures that are adapted to the type of vehicle to be worked on. The general rules below must always be observed:
• Local fire directives should always be followed.
• Smoking or open flames are strictly forbidden as there is a risk of explosion in the vicinity of batteries and while working on gas equipped vehicles.
• The battery should always be protected during grinding and welding work.
• When working on or close by the electrical system, all metal objects such as watches and rings should be taken off. A short-circuit from such objects can result in serious burn injuries.
• Before a fault search can begin, the drive wheel must always be lifted up free from the floor during service work, in order to prevent the vehicle from moving.
TABLE OF CONTENTS:
Mitsubishi Forklift PBVSBV Trucks Service Manual – PDF DOWNLOAD
1 General information and technical data 1
1 1 Introduction 2
1 2 Safety 2
1 3 Environmental considerations 6
1 4 Preparations 6
1 5 Data 6
1 6 Recommended consumables 22
1 7 Standards and abbreviations 23
2 Special tools 28
2 1 List of tools 29
3 Service 30
3 1 Routine periodic maintenance 31
3 2 Lubrication schedule 35
3 3 Specific instructions 38
4 Chassis 41
4 1 Design and function 42
4 2 Maintenance and repair instructions 42
5 Drive unit 51
5 1 Design and function 52
5 2 Maintenance and repair instructions 52
5 3 Diagnostics and troubleshooting 54
6 Mast system 56
6 1 Design and function 58
6 2 Repair and maintenance instructions 63
6 3 Diagnostics and troubleshooting 88
7 Steering 89
7 1 Design and function 90
7 2 Repair and maintenance instructions 94
8 Hydraulic system 106
8 1 Design and function 107
8 2 Repair and maintenance instructions 113
8 3 Diagnostics and troubleshooting 122
9 Hydraulic cylinders 125
9 1 Design and function 126
9 2 Repair and maintenance instructions 128
10 Electrical system 132
10 1 Design and function 134
10 2 Repair and maintenance instructions 139
10 3 Diagnostics and troubleshooting 168
10 4 Appendix 1, Overview of the menu trees 193
PBV SBV SM19GBPBV,SBVA4
159590
Table of contents
11 Speed and brake systems 232
11 1 Design and function 233
11 2 Repair and maintenance instructions 233
12 Miscellaneous 236
12 1 Options 237
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