Mitsubishi Fuso Truck FE FG FH FK FM Series Service Manual 2002 2003 2004 – PDF DOWNLOAD

Description

Mitsubishi Fuso Truck FE FG FH FK FM Series Service Manual 2002 2003 2004 – PDF DOWNLOAD

DESCRIPTION:

Mitsubishi Fuso Truck FE FG FH FK FM Series Service Manual 2002 2003 2004 – PDF DOWNLOAD

FOREWORD:

• This Service Manual contains maintenance and repair methods for the Mitsubishi Fuso Truck FE FG FH FK FM  Series. Read this manual carefully as an aid in providing correct, efficient maintenance.
• Please note that the information and specifications contained within this manual may change without notice. This is due to product modifications and contined vehicle improvements that are made throughout the model years. Should you encounter any discrepancy in the information provided

TABLE OF CONTENTS:

Mitsubishi Fuso Truck FE FG FH FK FM Series Service Manual 2002 2003 2004 – PDF DOWNLOAD

’02-’04 S/M 1
FE-FG 0
Forward 2
How to Read this Manual 3
Index 4
How This Manual Is Structured 5
Terms 18
Group 00 – General 19
Index 20
Model Coding System 21
Power Train Table 22
Chassis No & Engine No/Power Train Label 23
Vehicle Identification No 24
Precautions for Maintenance Operation 25
Table of Standard Tightening Torques 37
Connector Configuration Chart 41
Group 01 – Maintenance Schedule 83
Index 84
How To Read the Maintenance Schedule Tables 85
Maintenance Schedule Tables 87
Maintenance Operations 89
Lubrication Tables 111
Lubrication 113
Group 11A – Engine <4M5> 131
Index 132
Specifications 133
Structure & Operation 135
Troubleshooting 145
On-Vehicle Inspection & Adjustment 147
Removal & Installation of Engine 151
Rocker Cover, Rocker Assemblies & Camshafts 155
Cylinder Head & Valve Mechanism 169
Front Case 183
Timing Gears & Balance Shafts 187
Pistons, Connecting Rods & Cylinder Liners 195
Flywheel 207
Crankshaft & Crankcase 211
Balance Shaft Bushings 0
Group 11B – Engine <4D3> 224
Index 225
Specifications 226
Structure & Operation 227
Troubleshooting 230
Inspection & Adjustment Mounted in Vehicle 231
Removal & Installation of Engine 236
Cylinder Head & Valve Mechanism 240
Timing Gear 254
Camshaft 258
Piston, Connecting Rods & Cylinder Sleeve 264
Flywheel <Without Flywheel Power Take-Off> 278
Flywheel <With Flywheel Power Take-Off> 282
Crankshaft & Crankcase 290
Group 12A – Lubrication <4M5> 297
Index 298
Specifications 299
Structure & Operation 301
Troubleshooting 310
On-Vehicle Inspection & Adjustment 311
Oil Pan, Oil Strainer & Oil Jet 315
Oil Pump 317
Oil Filter 321
Oil Cooler 323
Group 12B – Lubrication <4D3> 326
Index 327
Specifications 328
Structure & Operation 329
Troubleshooting 336
Inspection & Adjustment Mounted in Vehicle 337
Oil Pan, Oil Strainer & Oil Jet 340
Oil Pump 342
Oil Cooler & Oil Filter 346
Group 13A – Fuel & Engine Control <4M5> 348
Index 349
Specifications 350
Structure & Operation 351
On-Vehicle Inspection & Adjustment 354
Engine Control 358
Fuel Tank 362
Fuel Filter 363
Injection Pump 364
Injection Nozzle 368
Group 13B – Fuel & Engine Control <4D3> 377
Index 378
Specifications 379
Structure & Operation 380
Troubleshooting 385
On-Vehicle Inspection & Adjustment 387
Engine Control 391
Fuel Tank 397
Fuel Filter 398
Water Separator 399
Injection Pump 401
Injection Nozzle 405
Group 13EA – Electronically Controlled Fuel System <4M5> 409
Index 410
Specifications 411
Structure & Operation 412
Troubleshooting 423
Inspection of Electrical Equipment 445
Locations of Parts 453
Electrical Wiring Diagram 457
Group 13EB – Electronically Controlled Fuel System <4D3> 458
Index 459
Structure & Operation 460
Troubleshooting 478
Inspection of Electrical Equipment 489
Locations of Parts 497
Electrical Wiring Diagram 498
Group 14A – Cooling <4M5> 499
Index 500
Specifications/Structure & Operation 501
Troubleshooting 503
On-Vehicle Inspection & Adjustment 505
Radiator 509
Cooling Fan, V-Ribbed Belt, V-Belt & Water Pump 517
Water Hose & Pipe 521
Thermostat 523
Group 14B – Cooling <4D3> 525
Index 526
Specifications/Structure & Operations 527
Troubleshooting 529
Inspection & Adjustment Mounted In Vehicle 531
Radiator 535
Cooling Fan & V-Belt 537
Water Pump 541
Thermostat 543
Group 15A – Intake & Exhaust <4M5> 546
Index 547
Specifications/Structure & Operation 548
Troubleshooting 550
On-Vehicle Inspection & Adjustment 551
Air Duct & Air Cleaner <Except Crew Cab> 554
Air Duct & Air Cleaner <Crew Cab> 558
Turbocharger 561
Intercooler 566
Intake Manifold 568
Exhaust Manifold 570
Exhaust Pipe & Muffler 572
Group 15B – Intake & Exhaust <4D3> 574
Index 575
Specifications/Structure & Operation 576
Troubleshooting 579
Inspection & Adjustment Mounted In Vehicle 580
Air Duct & Air Cleaner 582
Turbocharger 586
Intercooler 592
Intake Manifold 594
Exhaust Manifold 596
Exhaust Pipe & Muffler 598
Group 21 – Clutch 600
Index 601
Specifications/Structure & Operation 602
Troubleshooting 605
Inspection & Adjustment Mounted In Vehicle 606
Clutch Pedal 610
Clutch Master Cylinder 612
Clutch Power Cylinder 614
Work Before Removal & Installation of Clutch Body 616
Clutch Body 618
Clutch Control 622
Group 22 – Manual Transmission 623
Index 624
Specifications/Structure & Operations 625
Troubleshooting 628
Work Before Removal & Installation of Transmission Assembly 630
Removal & Installation of Transmission Assembly 631
Gear Shifter Upper 633
Rear Cover & Reverse Idler Gear 639
Transmission Body 643
Drive Pinion Assembly 651
Mainshaft Assembly 653
Countershaft Assembly 659
Transmission Control 663
Group 23 – Automatic Transmission 676
Index 677
Specifications 678
Structure & Operation 679
Troubleshooting Procedures 716
On-Vehicle Inspection & Adjustment 728
Removal & Installation of Automatic Transmission Assembly 736
Oil Cooler 742
Automatic Transmission Control 746
Replacement of Automatic Transmission Parts 756
Inspection & Adjustment of Other Devices 762
Location of Parts 764
Electrical Wiring Diagram 765
Group 24 – Transfer 767
Index 768
Specifications/Structure & Operation 769
Troubleshooting 771
Removal & Installation of Transfer Assembly 773
Front Drive 777
Idler Gear & Rear Drive 783
Transfer Control 789
Group 25 – Propeller Shaft 797
Index 798
Specifications 799
Structure & Operation 800
Troubleshooting 801
Removal & Installation of Propeller Shaft <Transmission, Transfer To Rear Axle> 803
Removal & Installation of Propeller Shaft <Front Axle To Transfer> 804
Rear Propeller Shaft <P2 : FG639> 805
Rear Propeller Shaft <P2 : FG649> 809
Rear Propeller Shaft <P3> 813
Front Propeller Shaft 817
Balancing Propeller Shaft 821
Group 26A – Front Axle 823
Index 824
Specifications/Structure & Operation 825
Inspection & Adjustment Mounted In Vehicle 827
Work Before Removal & Installation of Front Axle 831
Wheel Hub & Rotor 833
Front Axle, Knuckle & Kingpin 842
Group 26B – Front Axle 849
Index 850
Specifications/Structure & Operation 851
Troubleshooting 855
On-Vehicle Inspection & Adjustment 857
Work Before Removal & Installation of Front Axle 863
Wheel Hub & Brake Drum 865
Knuckle & Drive Shaft 875
Axle Housing 881
Reduction & Differential 883
Group 27 – Rear Axle 896
Index 897
Specifications 898
Structure & Operation 899
Troubleshooting 903
Work Before Removal & Installation of Rear Axle 905
Wheel Hub & Brake Drum <FE639, FG> 906
Wheel Hub & Rotor <FE640, FE649> 916
Axle Housing 926
Reduction & Differential 930
Muliplate Limited Slip Differential Assembly 944
FEFG group 27 ’04 minor changespdf 0
Group 27 – Rear Axle 950
Index 951
Specifications 952
Structure and Operation 953
Troubleshooting 957
Work Before Removal and Installation of Rear Axle 959
Wheel Hub and Brake Drum <FE639, FG> 960
Wheel Hub and Rotor <FE640, FE649> 970
Axle Housing 980
Reduction and Differential 984
Multiplate Limited Slip Differential Assembly 998
Group 31 – Wheel & Tire1004
Index1005
Specifications/Troubleshooting1006
Wheel & Tire1007
Group 33 – Front Suspension1011
Index1012
Structure & Operation1013
Troubleshooting1014
Work Before Removal & Installation of Front Suspension1015
Removal & Installation of Leaf Spring Assembly <FE>1017
Removal & Installation of Leaf Spring Assembly <FG>1019
Leaf Spring Assembly <FE>1023
Leaf Spring Assembly <FG>1025
Shock Absorber <FE>1027
Shock Absorber <FG>1028
Stabilizer <FE>1029
Group 34 – Rear Suspension1031
Index1032
Structure & Operation1033
Troubleshooting1034
Work Before Removal & Installation of Rear Suspension1035
Removal & Installation of Leaf Spring Assembly <FE>1037
Removal & Installation of Leaf Spring Assembly <FG>1041
Leaf Spring Assembly1045
Shock Absorber1048
Stabilizer <FE>1049
Group 35A – Brake1051
Index1052
Specifications1053
Structure & Operation1054
Troubleshooting1075
On-Vehicle Inspection & Adjustment1081
Brake Master Cylinder1097
Brake Pedal & Brake Booster (Master VAC)1099
Front Wheel Brake <FE639 (Except FE639 6 : Disc Brake>1101
Front Wheel Brake <FE639 6, FE640 : Disc Brake>1105
Front Wheel Brake <Drum Brake>1109
Rear Wheel Brake <Drum Brake>1115
Rear Wheel Brake <Disc Brake>1123
Vacuum Pump1127
Exhaust Brake System1129
Group 35E – Anti-Lock Brake System (ABS)1133
Index1134
Specifications/Structure & Operation1135
On-Vehicle Inspection & Adjustment1148
Troubleshooting1152
Electric Circuit & Part Installation Locations1158
Group 36 – Parking Brake1160
Index1161
Specifications/Structure & Operation1162
Troubleshooting1163
Inspection & Adjustment Mounted In Vehicle1164
Parking Brake Control1166
Parking Brake Assembly1168
Backing Plate & Shoe Assembly1170
Group 37 – Steering1172
Index1173
Specifications1174
Structure & Operation1175
Troubleshooting1180
On-Vehicle Inspection & Adjustment1183
Steering System1186
Steering Column Subassembly1192
Power Steering Booster <FE>1196
Power Steering Booster <FG>1202
Power Steering Oil Pump1208
Power Steering Oil Tank1212
Power Steering Fluid Line1213
Drag Link1214
Tie Rod Assembly1216
FEFG group 37 – ’04 minor changespdf 0
Group 37 – Steering1218
Index1219
Specifications1220
Structure and Operation1221
Troubleshooting1226
On-Vehicle Inspection and Adjustment1229
Steering System1232
Steering Column Subassembly1238
Power Steering Booster1242
Power Steering Oil Pump1248
Power Steering Oil Tank1252
Power Steering Fluid Line1253
Drag Link1254
Tie Rod Assembly1256
Group 41 – Frame1258
Index1259
Specifications/Structure & Operation/Inspection & Repair of Frames1260
Inspection & Repair of Frames1262
Group 42 – Cab1265
Index1266
Specifications1267
Structure & Operation1268
Troubleshooting1277
Inspection & Adjustment Mounted In Vehicle1282
Removal & Installation of Cab <Tilt Cab>1286
Removal & Installation of Cab <Fixed Cab>1293
Front Cab Mounting1301
Rear Cab Mounting1305
Cab Tilt Link1307
Door1310
Front Door1311
Rear Door <Crew Cab>1316
Cab Exterior Fitting1319
Mirror1323
Wiper & Washer1325
Cab Interior Fitting1329
Instrument Panel1331
Window Glass1335
Group 54 – Electrical1337
Index1338
How To Read This Group1341
0-General1345
Specifications1346
Structure & Operation1350
Troubleshooting1370
1-Power, Charge & Ground Circuit1378
110-Power Circuit1379
115-Reserve Power Circuit1388
125-Battery Charging Circuit1389
130-Ground1391
2-Starting & Preheating Circuit1397
210-Engine Starting Circuit1398
220-Engine Preheating Circuit1400
225-Engine Warm-Up Circuit1401
3-Lighting Circuit1403
310-Headlamp Circuit1404
313-Daytime Running Light Circuit1406
320-Tail, Clearance & License Plate Lamp Circuit1408
325-Stop Lamp Circuit1409
330-Turn Signal & Hazard Lamp Circuit1410
340-Backup Lamp Circuit1411
345-Cab Lamp Circuit1413
348-Illumination Lamp Circuit1414
349-Marker & Identification Lamp Circuit1415
352-Van Body Dome Light Circuit1416
4-Meter Circuit1417
401-Meter Cluster Internal Circuit1418
410-Tachometer Circuit1420
412-Speed Sensor Circuit1422
420-Fuel Gauge Circuit1423
425-Water Temperature Gauge Circuit1424
5-Indicator & Warning Lamp Circuit1425
510-Parking Brake Indicator Circuit1426
515-Brake Warning Circuit1427
535-Engine Oil Level & Oil Pressure Warning Circuit1428
537-Overheating Warning Circuit1429
540-Brake PadWarning Circuit1430
550-Cab Tilt Warning Circuit1431
566-Fuel Filter Warning Circuit1432
6-Cab Side Electrical Circuit1433
610-Cigarette Lighter Circuit1434
612-Audio Circuit1435
614-Wiper & Washer Circuit1436
616-Horn Circuit1437
618-Heater Circuit1438
622-Power Window & Auto Door Lock Circuit1439
629-Mirror Heater Circuit1440
7-Chassis Side Electrical Circuit1441
710-Exhaust Brake Circuit1442
8-Engine & Transmission Side Electrical Circuit1445
810-Four-Wheel Drive Circuit1446
850-Transmission Power Take-Off Circuit1447
9-Others Circuit1448
910-Multipurpose Timing Control Unit Circuit1449
10-Parts Installation Position1451
A-Switch1452
B-Relay & Electronic Control Unit1454
C-Fuse, Meter, Sensor & Motor1456
D-Heater & Air-Conditioner1458
E-Door1460
F-Roof1461
J-Joint of Main Harness Connectors1462
R-Engine1464
S-Transmission1466
T-Switch & Sensor1467
U-Battery, Fuse & Connector1468
V-Magnetic Valve, Motor & Actuator1468
W-Buzzer & Lamp1468
11-Inspection of Parts1469
001 to 179 Switch1470
180 to 249 Switch1476
250 to 349 Sensor1479
350 to 409 Control Unit1481
410 to 509 Motor1482
510 to 559 Actuator1484
560 to 609 Magnetic Valve1485
610 to 649 Buzzer & Horn1486
650 to 699 Lamp1487
750 to 859 Other1488
860 Battery1490
870 to 889 Fuse1494
890 Meter Cluster1498
12-Starter & Alternator1501
930 Starter <4D3>1502
930 Starter <4M5>1516
940 Alternator <4D3>1530
940 Alternator <4M5>1536
950 Inspection of Alternator1542
951 Inspection of Regulator1543
13-On-Vehicle Inspection & Adjustment1544
955 Inspection of Preheating System1545
960 Headlamp Aiming1547
965 Inspection of Brake Fluid Level Switch1549
Group 55A – Air-conditioner1550
Forward & Table of Contents1551
Specifications1552
Outlines of Refrigeration System1553
Construction1555
Troubleshooting1562
Removal & Installation1569
Treatment After Installation1572
Maintenance1578
Cooling Unit Assembly1579
Compressor & Clutch Assembly1581
Group 55B – Heater1584
Index1585
Specifications1586
Structure & Operation1587
Troubleshooting1593
Heater Hose1594
Heater Control1596
Air Duct1599
Heater Unit & Blower Assembly1600
FH 0
FORWORD/GRP INDEX1601
HOW TO READ THIS MANUAL1602
INDEX1603
HOW THIS MANUAL IS STRUCTURED1604
TERMS1617
GROUP 00 – GENERAL1618
INDEX1619
MODEL CODING SYSTEM1620
POWER TRAIN TABLE1621
CHASSIS NUMBER & ENGINE NUMBER/POWER TRAIN TABLE1622
VEHICLE IDENTIFICATION NUMBER1623
PRECAUTIONS FOR MAINTENANCE OPERATION1624
TABLE OF STANDARD TIGHTENING TORQUES1636
CONNECTOR CONFIGURATION CHART1640
GROUP 01 – MAINTENANCE SCHEDULE1686
INDEX1687
HOW TO READ THE MAINTENANCE SCHEDULE TABLES1688
MAINTENANCE SCHEDULE TABLES1689
MAINTENANCE OPERATIONS1694
LUBRICATION TABLES1717
LUBRICATION1718
GROUP 11A – ENGINE <4M5>1740
INDEX1741
SPECIFICATIONS1742
STRUCTURE AND OPERATION1744
TROUBLESHOOTING1754
ON-VEHICLE INSPECTION & ADJUSTMENT1756
REMOVAL & INSTALLATION OF ENGINE1760
ROCKER COVER, ROCKER ASSEMBLIES & CAMSHAFTS1764
CYLINDER HEAD & VALVE MECHANISM1778
FRONT CASE1792
FRONT CASE1794
TIMING GEARS AND BALANCE SHAFTS1796
PISTONS, CONNECTING RODS & CYLINDER LINERS1804
FLYWHEEL1816
CRANKSHAFT & CRANKCASE1820
BALANCE SHAFT BUSHINGS1828
GROUP 11B – ENGINE <6D3>1833
INDEX1834
SPECIFICATIONS1835
STRUCTURE & OPERATION1836
TROUBLESHOOTING1839
ON-VEHICLE INSPECTION & ADJUSTMENT1840
REMOVAL & INSTALLATION OF ENGINE1843
CYLINDER HEAD & VALVE MECHANISM1845
TIMING GEAR1859
CAMSHAFT1863
PISTON, CONNECTING ROD & CYLINDER SLEEVE1869
FLYWHEEL1883
CRANKSHAFT & CRANKCASE1887
GROUP 12A – LUBRICATION <4M5>1894
INDEX1895
SPECIFICATIONS1896
STRUCTURE & OPERATION1898
TROUBLESHOOTING1907
ON-VEHICLE INSPECTION & ADJUSTMENT1908
OIL PAN, OIL STRAINER & OIL JET1912
OIL PUMP1914
OIL FILTER1918
OIL COOLER1920
GROUP 12B – LUBRICATION <6D3>1923
INDEX1924
SPECIFICATIONS1925
STRUCTURE & OPERATION1926
TROUBLESHOOTING1934
ON-VEHICLE INSPECTION & ADJUSTMENT1935
OIL PAN, OIL STRAINER & OIL JET1939
OIL PUMP1941
OIL COOLER & OIL FILTER1945
GROUP 13A – FUEL & ENGINE CONTROL <4M5>1947
INDEX1948
SPECIFICATIONS1949
STRUCTURE & OPERATION1950
ON-VEHICL INSPECTION & ADJUSTMENT1953
ENGINE CONTROL1957
FUEL TANK1961
FUEL FILTER1962
INJECTION PUMP1963
INJECTION NOZZLE1967
GROUP 13B – FUEL & ENGINE CONTROL <6D3>1976
INDEX1977
SPECIFICATIONS1978
STRUCTURE & OPERATION1979
TROUBLESHOOTING1986
ON-VEHICLE INSPECTION & ADJUSTMENT1988
ENGINE CONTROL1992
FUEL TANK1997
FUEL FILTER1998
WATER SEPARATOR1999
INJECTION PUMP2000
INJECTION PUMP DRIVE CASE2006
INJECTION NOZZLE2010
GROUP 13EA – ELECTRONICALLY CONTROLLED FUEL SYSTEM <4M5>2014
INDEX2015
SPECIFICATIONS2016
STRUCTURE & OPERATION2017
TROUBLESHOOTING2028
INSPECTION OF ELECTRICAL EQUIPMENT2050
LOCATION OF PARTS2058
ELECTRICAL WIRING DIAGRAM2062
GROUP 13EB – ELECTRONICALLY CONTROLLED FUEL SYSTEM <6D3>2063
INDEX2064
STRUCTURE & OPERATION2065
TROUBLESHOOTING2083
INSPECTION OF ELECTRICAL EQUIPMENT2095
LOCATION OF PARTS2103
ELECTRICAL WIRING DIAGRAM2104
GROUP 14A – COOLING <4M5>2105
INDEX2106
SPECIFICATIONS/STRUCTURE & OPERATION2107
TROUBLESHOOTING2109
ON-VEHICLE INSPECTION & ADJUSTMENT2111
RADIATOR & FAN SHROUD2115
RADIATOR2117
COOLING FAN, V-RIBBED BELT, V-BELT & WATER PUMP2125
WATER HOSE & PIPE2129
THERMOSTAT2130
GROUP 14B – COOLING <6D3>2131
INDEX2132
SPECIFICATIONS/STRUCTURE & OPERATION2133
TROUBLESHOOTING2137
ON-VEHICLE INSPECTION & ADJUSTMENT2139
RADIATOR & FAN SHROUD2143
SURGE TANK2151
COOLING FAN & V-BELT2153
WATER PUMP2156
THERMOSTAT2157
GROUP 15A – INTAKE & EXHAUST <4M5>2159
INDEX2160
SPECIFICATIONS/STRUCTURE & OPERATION2161
TROUBLESHOOTING2164
ON-VEHICLE INSPECTION & ADJUSTMENT2165
AIR DUCT & AIR CLEANER2167
TURBOCHARGER2171
INTERCOOLER2176
INTAKE MANIFOLD2177
EXHAUST MANIFOLD2179
EXHAUST PIPE & MUFFLER2181
GROUP 15B – INTAKE & EXHAUST <6D3>2183
INDEX2184
SPECIFICATIONS/STRUCTURE & OPERATION2185
TROUBLESHOOTING2188
ON-VEHICLE INSPECTION & ADJUSTMENT2189
AIR DUCT & AIR CLEANER2191
TURBOCHARGER2195
INTERCOOLER2200
INTAKE MANIFOLD2201
EXHAUST MANIFOLD2202
EXHAUST PIPE & MUFFLER2203
GROUP 21 – CLUTCH2205
INDEX2206
SPECIFICATIONS/STRUCTURE & OPERATION2207
TROUBLESHOOTING2210
ON-VEHICLE INSPECTION & ADJUSTMENT2211
CLUTCH PEDAL2215
CLUTCH MASTER CYLINDER2219
CLUTCH POWER CYLINDER2221
WORK BEFORE REMOVAL & INSTALLATION OF CLUTCH BODY2223
CLUTCH BODY2225
CLUTCH CONTROL2235
GROUP 22 – MANUAL TRANSMISSION2237
INDEX2238
SPECIFICATIONS2239
STRUCTURE & OPERATION2240
TROUBLESHOOTING2246
WORK BEFORE REMOVAL & INSTALLATION OF TRANSMISSION ASSEMBLY2247
REMOVAL & INSTALLATION OF TRANSMISSION ASSEMBLY2249
GEAR SHIFTER UPPER & INTERLOCK PLATE2252
EXTENSION HOUSING, REAR COVER & PARKING BRAKE ASSEMBLY2257
6TH GEAR <S6> AND REVERSE IDLER GEAR2261
TRANSMISSION BODY2269
DRIVE PINION ASSEMBLY2283
MAINSHAFT ASSEMBLY2285
COUNTERSHAFT ASSEMBLY2293
TRANSMISSION CONTROL2297
PULLER & INSTALLER KIT2302
GROUP 23A – AUTOMATIC TRANSMISSION <FH210>2303
INDEX2304
SPECIFICATIONS2305
STRUCTURE & OPERATION2306
TROUBLESHOOTING PROCEDURES2343
TROUBLESHOOTING2345
ON-VEHICLE INSPECTION & ADJUSTMENT2355
REMOVAL & INSTALLATION OF AUTOMATIC TRANSMISSION ASSEMBLY2363
OIL COOLER2369
AUTOMATIC TRANSMISSION CONTROL2371
REPLACEMENT OF AUTOMATIC TRANSMISSION PARTS2381
INSPECTION & ADJUSTMENT OF OTHER DEVICES2387
LOCATION OF PARTS2388
ELECTRICAL WIRING DIAGRAM2389
GROUP 23B – AUTOMATIC TRANSMISSION <FH211>2390
INDEX2391
SPECIFICATIONS2392
STRUCTURE & OPERATION2393
TROUBLESHOOTING2396
ON-VEHICLE INSPECTION & ADJUSTMENT2398
WORK BEFORE REMOVAL & INSTALLATION OF AUTOMATIC TRANSMISSION ASSEMLBY2401
REMOVAL & INSTALLATION OF AUTOMATIC TRANSMISSION ASSEMBLY2402
OIL SEAL & SPEEDOMETER WORM2406
OIL PAN & OIL FILTER2409
AUTOMATIC TRANSMISSION CONTROL2410
OIL COOLER2415
OIL FILTER2416
GROUP 25 – PROPELLER SHAFT2418
INDEX2419
SPECIFICATIONS/STRUCTURE & OPERATION2420
TROUBLESHOOTING2421
REMOVAL & INSTALLATION OF PROPELLER SHAFT2422
REAR PROPELLER SHAFT2424
FRONT PROPELLER SHAFT2428
BALANCING PROPELLER SHAFT2432
GROUP 26 – FRONT AXLE2433
INDEX2434
SPECIFICATIONS/STRUCTURE & OPERATION2435
ON-VEHICLE INSPECTION & ADJUSTMENT2437
WORK BEFORE REMOVAL & INSTALLATION OF FRONT AXLE2442
WHEEL HUB & BRAKE DRUM2443
FRONT AXLE, KNUCKLE & KINGPIN2455
GROUP 27 – REAR AXLE2461
INDEX2462
SPECIFICATIONS/STRUCTURE & OPERATION2463
TROUBLESHOOTING2465
WORK BEFORE REMOVAL & INSTALLATION OF REAR AXLE2467
WHEEL HUB & BRAKE DRUM2469
AXLE HOUSING2483
REDUCTION & DIFFERENTIAL2487
GROUP 31 – WHEEL & TIRE2505
INDEX2506
SPECIFICATIONS/TROUBLESHOOTING2507
WHEEL & TIRE2508
GROUP 33 – FRONT SUSPENSION2513
INDEX2514
STRUCTURE & OPERATION2515
TROUBLESHOOTING2516
WORK BEFORE REMOVAL & INSTALLATION OF FRONT SUSPENSION2517
REMOVAL & INSTALLATION OF LEAF SPRING ASSEMBLY <FH210>2519
REMOVAL & INSTALLATION OF LEAF SPRING ASSEMBLY <FH211>2523
LEAF SPRING ASSEMBLY2527
SHOCK ABSORBER2529
STABILIZER2530
GROUP 34 – REAR SUSPENSION2531
INDEX2532
STRUCTURE & OPERATION2533
TROUBLESHOOTING2534
WORK BEFORE REMOVAL & INSTALLATION OF REAR SUSPENSION2535
REMOVAL & INSTALLATION OF LEAF SPRING ASSEMBLY2537
LEAF SPRING ASSEMBLY2543
GROUP 35A – BRAKE2545
INDEX2546
SPECIFICATIONS2547
STRUCTURE & OPERATION2549
TROUBLESHOOTING2567
ON-VEHICLE INSPECTION & ADJUSTMENT2573
BRAKE MASTER CYLINDER2583
BRAKE PEDAL & BRAKE BOOSTER (HYDRAULIC BOOSTER)2585
BRAKE BOOSTER (HYDRAULIC BOOSTER)2587
FRONT WHEEL BRAKE2589
REAR WHEEL BRAKE2597
VACUUM PUMP <FH210>2605
VACUUM PUMP <FH211>2606
EXHAUST BRAKE SYSTEM2607
GROUP 35E – ANTI-LOCK BRAKE SYSTEM (ABS)2614
INDEX2615
SPECIFICATIONS/STRUCTURE & OPERATION2616
ON-VEHICLE INSPECTION & ADJUSTMENT2629
TROUBLESHOOTING2634
ELECTRICAL CIRCUIT AND PART INSTALLATION LOCATIONS2640
GROUP 36A – PARKING BRAKE <FH210>2643
INDEX2644
SPECIFICATIONS/STRUCTURE & OPERATION2645
TROUBLESHOOTING2647
ON-VEHICLE INSPECTION & ADJUSTMENT2648
PARKING BRAKE CONTROL2649
PARKING BRAKE ASSEMBLY2651
BACKING PLATE & SHOE ASSEMBLY2653
GROUP 36B – PARKING BRAKE <FH211>2655
INDEX2656
SPECIFICATIONS/STRUCTURE & OPERATION2657
TROUBLESHOOTING2659
ON-VEHICLE INSPECTION & ADJUSTMENT2660
PARKING BRAKE CONTROL2661
PARKING BRAKE ASSEMBLY2663
SUPPORT PLATE & SHOE ASSEMBLY < ø2032mm {8 in} Drum>2667
SUPPORT PLATE & SHOE ASSEMBLY< ø254mm {10 in} Drum>2669
GROUP 37 – STEERING2671
INDEX2672
SPECIFICATIONS2673
STRUCTURE & OPERATION2674
TROUBLESHOOTING2681
ON-VEHICLE INSPECTION & ADJUSTMENT2684
STEERING SYSTEM2687
STEERING COLUMN SUBASSEMBLY2693
POWER STEERING BOOSTER2697
POWER STEERING OIL PUMP <KAYABA>2709
POWER STEERING OIL PUMP <Unisia JKC Steering Systems>2713
POWER STEERING OIL TANK2717
POWER STEERING FLUID LINE2719
DRAG LINK2721
TIE ROD ASSEMBLY2723
GROUP 41 – FRAME2725
INDEX2726
SPECIFICATIONS2727
STRUCTURE & OPERATION2727
INSPECTION & REPAIR OF FRAMES2727
GROUP 42 – CAB2732
INDEX2733
SPECIFICATIONS2734
STRUCTURE & OPERATION2735
TROUBLESHOOTING2746
ON-VEHICLE INSPECTION & ADJUSTMENT2751
REMOVAL & INSTALLATION OF CAB2754
FRONT CAB MOUNTING2762
REAR CAB MOUNTING2764
CAB TILT LINK2766
DOOR2769
CAB EXTERIOR FITTING2774
MIRROR2778
WIPER & WASHER2780
CAB INTERIOR FITTING2783
INSTRUMENT PANEL2785
WINDOW GLASS2788
GROUP 54 – ELECTRICAL2790
TABLE OF CONTENTS2791
HOW TO READ THIS GROUP2794
0-GENERAL2798
SPECIFICATIONS2799
STRUCTURE & OPERATION2803
TROUBLESHOOTING2829
1-POWER, CHARGE & GROUND CIRCUIT2837
110-POWER CIRCUIT2838
115-RESERVE POWER CIRCUIT2847
125-BATTERY CHARGING CIRCUIT2848
130-GROUND2850
2-STARTING & PREHEATING CIRCUIT2865
210-ENGINE STARTING CIRCUIT2866
220-ENGINE PREHEATING CIRCUIT2869
3-LIGHTING CIRCUIT2872
310-HEADLAMP CIRCUIT2873
313-DAYTIME RUNNING LIGHT CIRCUIT2875
320-TAIL, CLEARANCE & LICENSE PLATE LAMP CIRCUIT2877
325-STOP LAMP CIRCUIT2878
330-TURN SIGNAL & HAZARD LAMP CIRCUIT2879
340-BACKUP LAMP CIRCUIT2880
345-CAB LAMP CIRCUIT2882
348-ILLUMINATION LAMP CIRCUIT2883
349-MARKER & IDENTIFICATION LAMP CIRCUIT2884
352-VAN BODY DOME LIGHT CIRCUIT2885
4-METER CIRCUIT2887
401-METER CLUSTER INTERNAL CIRCUIT2888
410-TACHOMETER CIRCUIT2892
412-SPEEDOMETER CIRCUIT2894
420-FUEL GAUGE CIRCUIT2896
425-WATER TEMPERATURE GAUGE CIRCUIT2897
5-INDICATOR & WARNING LAMP CIRCUIT2898
510-PARKING BRAKE INDICATOR CIRCUIT2899
515-BRAKE WARNING CIRCUIT2901
530-WATER LEVEL WARNING CIRCUIT2902
535-ENGINE OIL LEVEL & PRESSURE WARNING CIRCUIT2903
536-ENGINE OIL PRESSURE WARNING CIRCUIT2904
537-OVERHEATING WARNING CIRCUIT2906
547-ATF TEMPERATURE WARNING CIRCUIT2907
549-POWER STEERING FLUID LEVEL WARNING CIRCUIT2908
550-CAB TILT WARNING CIRCUIT2909
566-FUEL FILTER WARNING CIRCUIT2910
6-CAB SIDE ELECTRICAL CIRCUIT2911
610-CIGARETTE LIGHTER CIRCUIT2912
612-AUDIO CIRCUIT2913
614-WIPER & WASHER CIRCUIT2914
616-HORN CIRCUIT2915
618-HEATER CIRCUIT2916
622-POWER WINDOW & AUTO DOOR LOCK CIRCUIT2917
629-MIRROR HEATER CIRCUIT2918
7-CHASSIS SIDE ELECTRICAL CIRCUIT2920
710-EXHAUST BRAKE CIRCUIT2921
8-ENGINE & TRANSMISSION SIDE ELECTRICAL CIRCUIT2923
850-TRANSMISSION POWER TAKE-OFF CIRCUIT2924
9-OTHERS CIRCUIT2926
910-MULTIPURPOSE TIMING CONTROL UNIT CIRCUIT2927
10-PARTS INSTALLATION POSITION2931
A – SWITCH2932
B – RELAY & ELECTRONIC CONTROL UNIT2934
C – FUSE, METER, SENSOR & MOTOR2936
D – HEATER2938
E – DOOR2939
F – ROOF2940
J – JOINT OF MAIN HARNESS CONNECTORS2942
R – ENGINE2944
S – TRANSMISSION2946
T – SWITCH & SENSOR2948
U – BATTERY, FUSE & CONNECTOR2949
V – MAGNETIC VALVE, MOTOR2949
W – HORN & BUZZER2949
11-INSPECTION OF PARTS2950
001 to 179 SWITCH2951
180 to 249 RELAY2958
250 to 349 SENSOR2961
350 to 409 CONTROL UNIT2964
410 to 509 MOTOR2967
510 to 559 ACTUATOR2968
560 to 609 MAGNETIC VALVE2969
610 to 649 BUZZER & HORN2970
650 to 699 LAMP2971
750 to 859 OTHER2972
860 BATTERY2974
870 to 889 FUSE2977
890 METER CLUSTER2981
12-STARTER & ALTERNATOR2985
930 STARTER2986
940 ALTERNATOR3014
950 INSPECTION OF ALTERNATOR3030
951 INSPECTION OF REGULATOR3031
13-ON-VEHICLE INSPECTION & ADJUSTMENT3032
955 INSPECTION OF PREHEATING SYSTEM3033
960 HEADLAMP AIMING3035
965 INSPECTION OF BRAKE FLUID LEVEL SWITCH3037
966 INSPECTION OF POWER STEERING FLUID LEVEL SENSOR3038
GROUP 55A – AIR-CONDITIONER3039
<6D34>3039
FORWORD3040
TABLE OF CONTENTS3040
SPECIFICATIONS3041
OUTLINES OF REFRIGERATION SYSTEM3042
CONSTRUCTION3044
TROUBLESHOOTING3052
REMOVAL & INSTALLATION3059
TREATMENT AFTER INSTALLATION3062
MAINTENANCE3068
COOLING UNIT ASSEMBLY3069
COMPRESSOR & CLUTCH ASSEMBLY3071
<4M50>3074
FOREWORD3075
TABLE OF CONTENTS3075
SPECIFICATIONS3076
OUTLINES OF REFRIGERATION SYSTEM3077
CONSTRUCTION3079
TROUBLESHOOTING3087
REMOVAL & INSTALLATION3094
TREATMENT AFTER INSTALLATION3097
MAINTENANCE3103
COOLING UNIT ASSEMBLY3104
COMPRESSOR & CLUTCH ASSEMBLY3106
GROUP 55B – HEATER3109
INDEX3110
SPECIFICATIONS3111
STRUCTURE & OPERATION3112
TROUBLESHOOTING3118
HEATER HOSE3119
HEATER CONTROL3121
AIR DUCT3124
HEATER UNIT & BLOWER ASSEMBLY3125
FK-FM 0
Forward3126
How To Read This Manual3127
Index3128
How This Manual Is Structured3129
Terms3142
Group 00 – General3143
Index3144
Model Coding System3145
Power Train Table3146
Chassis Number & Engine Number3147
Power Train Label3147
Vehicle Identification Number3148
Precautions For Maintenance Operation3149
Table of Standard Tightening Torques3161
Connector Configuration Chart3165
Group 01 – Maintenance Schedule3207
Index3208
How to Read The Maintenance Schedule Tables3209
Maintenance Schedule Tables3210
Maintenance Operations3214
Lubrication Tables3233
Lubrication3234
Group 11 – Engine3254
Index3255
Specifications3256
Structure & Operation3257
Untitled3262
Troubleshooting3262
On-Vehicle Inspection & Adjustment3263
Removal & Installation of Engine3266
Cylinder Head & Valve Mechanism3268
Piston, Connecting Rod & Cylinder Sleeve3282
Flywheel Power Take-Off3296
Flywheel3300
Timing Gear3306
Camshaft3310
Crankshaft & Crankcase3316
Group 12 – Lubrication3325
Index3326
Specifications3327
Structure & Operation3328
Troubleshooting3335
On-Vehicle Inspection & Adjustment3336
Oil Pan & Oil Jet3339
Oil Pump & Oil Strainer3341
Oil Filter3343
Oil Cooler3345
Regulator Valve3347
Group 13 – Fuel & Engine Control3348
Index3349
Specifications3350
Structure & Operation3352
Troubleshooting3378
Reading & Erasing Diagnosis Codes3382
Service Procedures Using Multi-Use Tester II3388
Inspection Based On Diagnosis Code3390
On-Vehicle Inspection & Adjustment3394
Engine Control3397
Fuel Tank3402
Fuel Filter3403
Water Separator3404
Injection Pump3406
Injection Nozzle3410
Inspection of Other Devices3414
Electric Circuit & Part Installation Locations3425
Group 14 – Cooling3427
Index3428
Specifications3429
Structure & Operation3430
Troubleshooting3434
On-Vehicle Inspection & Adjustment3435
Radiator & Fan Shroud3439
Cooling Fan & V-Belt3443
Water Pump3447
Thermostat3449
Group 15 – Intake & Exhaust3451
Index3452
Specifications/Structure & Operation3453
Troubleshooting3457
On-Vehicle Inspection & Adjustment3459
Air Duct & Air Cleaner3461
Turbocharger3463
Intercooler3475
Intake Manifold3477
Exhaust Manifold3479
Exhaust Pipe & Muffler3481
Group 21 – Clutch3483
Index3484
Specifications/Structure & Operation3485
Troubleshooting3490
On-Vehicle Inspection & Adjustment3491
Clutch Pedal <C6 (M060S6), C7 (M070S6)>3499
Clutch Pedal <C7 (M8S2x5)>3503
Clutch Master Cylinder3507
Clutch Power Cylinder <C6 (M060S6), C7 (M070S6)>3509
Clutch Booster <C7 (M8S2x5)>3511
Work Before Removal & Installation of Clutch Body3517
Clutch Body <C6>3519
Clutch Body <C7>3529
Clutch Control3539
Group 22A – Manual Transmission M080S6, M070S6>3541
Index3542
Specifications/Structure & Operation3543
Troubleshooting3552
Work Before Removal & Installation of Transmission Assembly3553
Removal & Installation of Transmission Assembly3555
Gear Shifter Upper & Interlock Plate3559
Power Shift Assembly3565
Extension Housing, Rear Cover & Parking Brake Assembly3571
6th Gear <Over-Drive (O/D)> & Reverse Idler Gear <Over-Drive (O/D)>3575
Reverse Gear & Reverse Idler Gear <Direct-Drive (D/D)>3583
Transmission Body3589
Drive Pinion Assembly3605
Mainshaft Assembly <Over-Drive (O/D)>3607
Mainshaft Assembly <Direct-Drive (D/D)>3615
Countershaft Assembly3625
Transmission Control3629
Puller & Installer Kit3633
Group 22B – Manual Transmission <M8S2x5>3634
Index3635
Specifications3636
Structure & Operation3637
Troubleshooting3646
Work Before Removal & Installation of Transmission Assembly3648
Removal & Installation of Transmission Assembly3650
Gear Shifter Upper3654
Power Shift Assembly3658
Gear Shifter Lower3664
Rear Cover3668
Splitter3672
Splitter Upper Assembly3678
Power Cylinder3679
Transmission Body3680
Mainshaft Assembly3688
Countershaft Assembly3696
Transmission Control3698
Splitter Control3702
Group 23A – Automatic Transmission <FK617, FM617>3705
Index3706
Specifications3707
Structure & Operation3708
Troubleshooting3711
On-Vehicle Inspection & Adjustment3713
Work Before Removal & Installation of Automatic Transmission Assembly3716
Removal & Installation of Automatic Transmission Assembly3717
Oil Seal & Speedometer Worm3721
Oil Pan & Oil Filter3724
Automatic Transmission Control3725
Oil Cooler3731
Oil Filter3733
Group 23B – Automatic Transmission <FM657>3734
Index3735
Specifications3736
Structure & Operation3738
Troubleshooting3741
On-Vehicle Inspection & Adjustment3746
Oil Cooler3754
Electric Circuit & Part Installation Locations3756
Group 25 – Propeller Shaft3758
Index3759
Specifications/Structure & Operation3760
Troubleshooting3761
Removal & Installation of Propeller Shaft3764
Rear Propeller Shaft <P4>3766
Rear Propeller Shaft <P8>3770
Rear Propeller Shaft <P10>3774
Front Propeller Shaft <P4>3778
Front Propeller Shaft <P8>3782
Front Propeller Shaft <P10>3788
Balancing Propeller Shaft3793
Group 26 – Front Axle3795
Index3796
Specifications/Structure & Operation3797
On-Vehicle Inspection & Adjustment3803
Work Before Removal & Installation of Front Axle3808
Wheel Hub & Brake Drum <FK>3809
Wheel Hub & Brake Drum <FM (Air-Over Hydraulic Brake)>3821
Wheel Hub & Brake Drum <FM (Full-Air Brake)>3833
Front Axle, Knuckle & Kingpin <FK>3857
Front Axle, Knuckle & Kingpin <FM (Air-Over Hydraulic Brake)>3863
Group 27 – Rear Axle3877
Index3878
Specifications3879
Structure & Operation3880
Troubleshooting3883
Work Before Removal & Installation of Rear Axle3885
Wheel Hub & Brake Drum <FK>3887
Wheel Hub & Brake Drum <FM>3901
Axle Housing3917
Reduction & Differential3921
Group 31 – Wheel & Tire3941
Index3942
Specifications/Troubleshooting3943
Wheel & Tire3944
Group 33 – Front Suspension3949
Index3950
Structure & Operation3951
Troubleshooting3952
Work Before Removal & Installation of Front Suspension3953
Removal & Installation of Leaf Spring Assembly3955
Leaf Spring Assembly3959
Shock Absorber3961
Group 34 – Rear Suspension3962
Index3963
Structure & Operation3964
Troubleshooting3965
Work Before Removal & Installation of Rear Suspension3966
Removal & Installation of Leaf Spring Assembly3968
Leaf Spring Assembly3974
Group 35A – Brake <Air Over Hydraulic Brake>3976
Index3977
Specifications3978
Structure & Operation3980
Troubleshooting4006
On-Vehicle Inspection & Adjustment4010
Handling of Connector & Nylon Tube Piping4018
Brake Pedal4020
Dual Brake Valve4022
Brake Booster (Airmaster)4030
Front Wheel Brake4036
Rear Wheel Brake4046
Air Compressor4056
Air Dryer4064
Air Pressure Governor4068
Fluid Tank4070
Check Valve/Safety Valve4071
Supply Valve4072
Exhaust Brake System4074
Group 35B – Brake <Full Air Brake>4078
Index4079
Specifications4080
Structure & Operation4082
Troubleshooting4109
On-Vehicle Inspection & Adjustment4113
Handling of Connector & Nylon Tube Piping4117
Brake Pedal4118
Dual Brake Valve4120
Relay Valve4128
Quick Release Valve4130
Front Wheel Brake <Manual Transmission>4132
Front Wheel Brake <Automatic Transmission>4142
Rear Wheel Brake <Manual Transmission>4152
Rear Wheel Brake <Automatic Transmission>4166
Expander Assembly4176
Air Compressor4182
Air Dryer4190
Air Pressure Governor4194
Check Valve/Safety Valve4196
Supply Valve4197
Exhaust Brake System4198
Group 35E – Anti-Lock Brake System (ABS)4202
Index4203
Specifications/Structure & Operation4204
On-Vehicle Inspection & Adjustment4218
Troubleshooting4223
Electrical Circuit & Part Installation Locations4238
Group 36A – Parking Brake <Center Parking Brake>4240
Index4241
Specifications/Structure & Operation4242
Troubleshooting4244
On-Vehicle Inspection & Adjustment4245
Parking Brake Control4246
Parking Brake Assembly4248
Support Plate & Shoe Assembly4252
Group 36B – Parking Brake <Wheel Parking Brake>4254
Index4255
Structure & Operation4256
Troubleshooting4261
Parking Brake Control Valve4262
Spring Brake Valve4264
Double Check Valve4267
Group 37 – Steering4268
Index4269
Specifications4270
Structure & Operation4271
Troubleshooting4278
On-Vehicle Inspection & Adjustment4281
Steering System4284
Linkage & Bracket4288
Power Steering Booster4290
Power Steering Oil Pump4302
Power Steering Oil Tank4306
Power Steering Fluid Line4307
Drag Link4308
Tie Rod Assembly4310
Group 41 – Frame4313
Index4314
Specifications/Structure & Operation/Inspection & Repair of Frames4315
Group 42 – Cab4320
Index4321
Specifications4322
Structure & Operation4324
Troubleshooting4340
On-Vehicle Inspection & Adjustment4346
Removal & Installation of Cab4350
Front Cab Mounting4358
Rear Cab Mounting4361
Cab Tilt Link4362
Door4366
Cab Exterior Fitting4372
Mirror4378
Wiper & Washer4380
Cab Interior Fitting4384
Instrument Panel4390
Window Glass4394
Group 54 – Electrical4398
Index4399
How To Read This Group4402
0 General4406
Specifications4407
Structure & Operation4411
Troubleshooting4427
1 Power, Charge & Ground Circuit4435
110-Power Circuit4436
115-Reserve Power Circuit4445
125-Battery Charging Circuit4446
130-Ground4447
2 Starting & Preheating Circuit4462
210-Engine Starting Circuit4463
220-Engine Preheating Circuit4464
3-Lighting Circuit4467
310-Headlamp Circuit4468
313-Daytime Running Light Circuit4470
320-Tail, Clearance & License Plate Lamp Circuit4472
325-Stop Lamp Circuit4473
330-Turn Signal & Hazard Lamp Circuit4474
340-Backup Lamp Circuit4475
345-Cab Lamp Circuit4476
348-Illumination Lamp Circuit4477
349-Marker & Identification Lamp Circuit4478
325-Van Body Dome Light Circuit4479
4 Meter Circuit4480
401-Meter Cluster Internal Circuit4481
410-Tachometer Circuit4483
412-Speedometer Circuit4484
420-Fuel Gauge Circuit4486
425-Water Temperature Gauge Circuit4487
5 Indicator & Warning Lamp Circuit4488
510-Parking Brake Indicator Circuit4489
515-Brake Warning Circuit4491
530-Water Level Warning Circuit4493
536-Engine Oil Pressure Warning Circuit4494
537-Overheating Warning Circuit4495
547-ATF Temperature Warning Circuit4496
548-Transmission High/Low Indicator Circuit4497
550-Cab Tilt Warning Circuit4498
6 Cab Side Electrical Circuit4499
610-Cigarette Lighter Circuit4500
612-Audio Circuit4501
614-Wiper & Washer Circuit4502
616-Horn Circuit4503
618-Heater Circuit4504
622-Power Window & Auto Door Lock Circuit4505
629-Mirror Heater Circuit4506
7 Chassis Side Electrical Circuit4507
710-Exhaust Brake Circuit4508
718-Air Dryer Circuit4510
8 Engine & Transmission Side Electrical Circuit4511
850-Transmission Power Take-Off Circuit4512
9 Others Circuit4513
910-Multipurpose Timing Control Unit Circuit4514
10 Parts Installation Position4516
A-Switch4517
B-Relay & Electronic Control Unit4519
C-Fuse, Meter, Sensor, Buzzer & Motor4521
D-Heater4523
E-Door & Mirror4524
F-Roof4525
G-Cab4527
J-Joint of Main Harness Connectors4529
R-Engine4531
S-Transmission4533
T-Switch & Sensor4535
U-Battery, Fuse & Connector4537
V-Magnetic Valve, Motor & Actuator4538
W-Buzzer4538
11 Instpection of Parts4539
001 to 179-Switch4540
180 to 249-Relay4548
250 to 349-Sensor4551
350 to 409-Control Unit4554
410 to 509-Motor4555
510 to 559-Actuator4557
560 to 609-Magnetic Valve4558
610 to 649-Buzzer & Horn4559
650 to 699-Lamp4560
750 to 859-Other4561
860-Battery4563
870 to 889-Fuse4566
890-Meter Cluster4570
12 Starter & Alternator4574
930-Starter4575
940-Alternator4589
950-Inspection of Alternator4596
951-Inspection of Regulator4597
13 On-Vehicle Inspection & Adjustment4598
955-Inspection of Preheating System4599
960-Headlamp Aiming4601
965-Inspection of Brake Fluid Level Switch4603
Group 55A – Air Conditioner4604
Forward & Table of Contents4605
Specifications4606
Outlines of Refrigeration System4607
Construction4609
Troubleshooting4616
Removal & Installation4623
Treatment After Installation4626
Maintenance4632
Cooling Unit Assembly4633
Compressor & Clutch Assembly4635
Group 55B – Heater4638
Index4639
Specifications/Structure & Operation4640
Troubleshooting4646
Heater Hose4648
Heater Control4650
Air Duct4653
Heater Unit & Blower4654
Air Outlet Ventilation4655

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MITSUBISHI FUSO TRUCK FE FG FH FK FM SERIES SERVICE MANUAL 2002 2003 2004 – PDF DOWNLOAD:

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