Mitsubishi L200 Triton MY 2012 Workshop Manual – PDF DOWNLOAD
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Mitsubishi L200 Triton MY 2012 Workshop Manual – PDF DOWNLOAD
Description
Mitsubishi L200 Triton MY 2012 Workshop Manual – PDF DOWNLOAD
FILE DETAILS:
Mitsubishi L200 Triton MY 2012 Workshop Manual – PDF DOWNLOAD
Language : English
Pages : 3818
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Mitsubishi L200 Triton MY 2012 Workshop Manual – PDF DOWNLOAD
GENERAL 1
GENERAL 2
HOW TO USE THIS MANUAL 4
SCOPE OF MAINTENANCE, REPAIR AND SERVICING EXPLANATIONS 4
DEFINITION OF TERMS 4
INDICATION OF TIGHTENING TORQUE 4
MODEL INDICATIONS 4
EXPLANATION OF MANUAL CONTENTS 5
HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS 7
CONTENTS OF TROUBLESHOOTING 7
Diagnosis method 8
2 SYSTEM OPERATION AND SYMPTOM VERIFICATION TESTS 8
3 DIAGNOSIS FUNCTION 8
4 DIAGNOSIS CODE CHART 8
5 DIAGNOSIS CODE PROCEDURES 8
6 TROUBLE SYMPTOM CHART 8
7 SYMPTOM PROCEDURES 9
8 SERVICE DATA REFERENCE TABLE 9
9 ACTUATOR TEST TABLE 9
10 CHECK AT ECU TERMINALS 9
11 INSPECTION PROCEDURE BY USING AN OSCILLOSCOPE 9
DIAGNOSIS FUNCTION 9
HOW TO READ DIAGNOSIS CODE 9
ERASING DIAGNOSIS CODE 10
HOW TO USE THE INSPECTION PROCEDURES 10
CURRENT TROUBLE 12
PAST TROUBLE 12
HARNESS CHECK 12
MEASURES TO TAKE AFTER REPLACING THE ECU 12
CONNECTOR MEASUREMENT SERVICE POINTS 13
CONNECTOR INSPECTION SERVICE POINTS 14
INSPECTION SERVICE POINTS FOR A BLOWN FUSE 15
HOW TO COPE WITH INTERMITTENT MALFUNCTIONS 15
HOW TO TREAT PAST TROUBLE 16
VEHICLE IDENTIFICATION 16
MODELS 16
VEHICLE IDENTIFICATION NUMBER 19
VEHICLE INFORMATION CODE PLATE 20
VEHICLE IDENTIFICATION NUMBER (VIN) PLATE <VEHICLES FOR RHD> 20
MANUFACTURER PLATE 21
ENGINE MODEL STAMPING 21
GENERAL DATA AND SPECIFICATIONS 22
GENERAL DATA AND SPECIFICATIONS <VEHICLES FOR EUROPE> 22
SINGLE CAB 22
CLUB CAB 23
DOUBLE CAB 26
GENERAL DATA AND SPECIFICATIONS <VEHICLES FOR RUSSIA (EASTERN EUROPE COUNTRIES)> 33
GENERAL DATA AND SPECIFICATIONS <VEHICLES FOR MOROCCO> 36
PRECAUTIONS BEFORE SERVICE 37
SERVICING COMMON RAIL ENGINE 37
VEHICLES WITH SEMI AUTOMATIC AIR CONDITIONER STARTING 37
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AND SEAT BELT WITH PRE- TENSIONER 38
SERVICING ELECTRICAL SYSTEM 38
IN ORDER TO PREVENT VEHICLES FROM FIRE 38
MULTI USE TESTER (M U T -III) SUB ASSEMBLY 39
HOW TO PERFORM CHASSIS NUMBER (CHASSIS NO ) WRITING 39
CHASSIS NUMBER REGISTRATION PROCEDURE FOR ENGINE-ECU 41
CHASSIS NUMBER REGISTRATION PROCEDURE FOR ETACS-ECU 42
PRE-INSPECTION CONDITION 43
ENGINE OILS 43
HEALTH WARNING 43
RECOMMENDED PRECAUTIONS 43
WHAT THE COMMON RAIL ENGINE LEARNS 44
REGISTRATION AND LEARNING PROCEDURE 44
INJECTOR IDENTIFICATION CODE REGISTRATION PROCEDURE 44
PURPOSE 44
REGISTRATION PROCEDURE 45
SMALL INJECTION QUANTITY LEARNING PROCEDURE 46
PURPOSE 46
LEARNING PROCEDURE 46
SUPPLY PUMP CORRECTION LEARNING PROCEDURE 46
PURPOSE 46
LEARNING PROCEDURE 46
INITIALIZATION PROCEDURE FOR LEARNING VALUE IN DIESEL PARTICULATE FILTER (DPF) SYSTEM <Euro5> 47
BATTERY CURRENT SENSOR CALIBRATION <Euro5> 47
PURPOSE 47
LEARNING PROCEDURE 47
HOW TO USE THE THROTTLE CONTROLLER 48
APPLICATION OF ANTI-CORROSION AGENTS AND UNDERCOATS 48
VEHICLE WASHING 49
PRECAUTIONS FOR INSTALLATION OF ON-VEHICLE RADIO TRANSMISSION EQUIPMENT 49
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 49
SRS SERVICE PRECAUTIONS 51
SUPPORT LOCATIONS FOR LIFTING AND JACKING 55
GENERAL <ELECTRICAL> 57
HOW TO READ WIRING DIAGRAMS 58
COMPOSITION AND CONTENTS OF WIRING DIAGRAMS 58
HOW TO READ CONFIGURATION DIAGRAMS 58
HOW TO READ CIRCUIT DIAGRAMS 60
MARKINGS FOR CONNECTOR AND EARTHING 61
WIRE COLOUR CODE 63
ABBREVIATION SYMBOLS 64
ENGINE 69
ENGINE MECHANICAL 70
GENERAL INFORMATION 71
SERVICE SPECIFICATIONS 71
SEALANTS 72
SPECIAL TOOLS 73
ON-VEHICLE SERVICE 76
ALTERNATOR AND POWER STEERING OIL PUMP DRIVE BELT TENSION CHECK 76
A/C COMPRESSOR DRIVE BELT TENSION CHECK AND ADJUSTMENT 76
AUTO-TENSIONER CHECK 78
OPERATION CHECK 78
FUNCTION CHECK 78
VALVE CLEARANCE CHECK AND ADJUSTMENT 81
IDLE SPEED CHECK 82
COMPRESSION PRESSURE CHECK 83
TIMING BELT B TENSION ADJUSTMENT 84
CRANKSHAFT PULLEY 86
REMOVAL AND INSTALLATION 86
REMOVAL SERVICE POINTS 87
INSTALLATION SERVICE POINT 88
CAMSHAFT AND VALVE STEM SEAL 89
REMOVAL AND INSTALLATION 89
REMOVAL SERVICE POINTS 90
INSTALLATION SERVICE POINTS 91
OIL PAN AND OIL STRAINER 96
REMOVAL AND INSTALLATION <2WD (EXCEPT HIGH RIDER)> 96
REMOVAL SERVICE POINTS 97
INSTALLATION SERVICE POINTS 97
REMOVAL AND INSTALLATION <2WD (HIGH RIDER) AND 4WD> 99
REMOVAL SERVICE POINT 100
INSTALLATION SERVICE POINTS 101
INSPECTION 101
CRANKSHAFT OIL SEAL 102
REMOVAL AND INSTALLATION <M/T> 102
REMOVAL SERVICE POINTS 103
INSTALLATION SERVICE POINTS 103
REMOVAL AND INSTALLATION <A/T> 105
REMOVAL SERVICE POINT 105
INSTALLATION SERVICE POINTS 106
CYLINDER HEAD GASKET 108
REMOVAL AND INSTALLATION 108
REMOVAL SERVICE POINTS 109
INSTALLATION SERVICE POINTS 109
TIMING BELT 112
REMOVAL AND INSTALLATION 112
<Except Euro5> 112
<Euro5> 114
REMOVAL SERVICE POINTS 115
INSTALLATION SERVICE POINTS 116
VACUUM PUMP 119
REMOVAL AND INSTALLATION 119
<Except Euro5> 119
<Euro5> 120
REMOVAL SERVICE POINT 120
ENGINE ASSEMBLY 121
REMOVAL AND INSTALLATION 121
REMOVAL SERVICE POINTS 123
INSTALLATION SERVICE POINT 123
ENGINE OVERHAUL 124
GENERAL SPECIFICATIONS 125
SERVICE SPECIFICATIONS 125
REWORK DIMENSIONS 127
TORQUE SPECIFICATIONS 127
SEALANTS 131
SPECIAL TOOLS 132
ALTERNATOR 135
REMOVAL AND INSTALLATION 135
<Except Euro5> 135
<Euro5> 136
REMOVAL SERVICE POINTS 136
INSTALLATION SERVICE POINTS 137
INLET MANIFOLD 138
REMOVAL AND INSTALLATION 138
<Except Euro5> 138
<Euro5> 139
INSTALLATION SERVICE POINTS 140
EXHAUST MANIFOLD 141
REMOVAL AND INSTALLATION 141
<Except Euro5> 141
<Euro5> 142
INSTALLATION SERVICE POINTS 143
TIMING BELT 144
REMOVAL AND INSTALLATION 144
REMOVAL SERVICE POINTS 145
INSTALLATION SERVICE POINTS 146
INSPECTION 149
COMMON RAIL AND SUPPLY PUMP 152
REMOVAL AND INSTALLATION 152
<Except Euro5> 152
<Euro5> 153
INSTALLATION SERVICE POINTS 154
ROCKER COVER AND INJECTOR 157
REMOVAL AND INSTALLATION 157
REMOVAL SERVICE POINTS 158
INSTALLATION SERVICE POINTS 158
WATER HOSE AND PIPE 161
REMOVAL AND INSTALLATION 161
<Except Euro5> 161
<Euro5> 162
INSTALLATION SERVICE POINTS 163
ROCKER ARMS AND CAMSHAFT 164
REMOVAL AND INSTALLATION 164
INSTALLATION SERVICE POINTS 165
INSPECTION 167
CAMSHAFT 167
VALVE CLEARANCE ADJUSTMENT 167
CYLINDER HEAD AND VALVES 168
REMOVAL AND INSTALLATION 168
REMOVAL SERVICE POINTS 169
INSTALLATION SERVICE POINTS 169
INSPECTION 171
OIL PAN AND OIL PUMP 174
REMOVAL AND INSTALLATION 174
REMOVAL SERVICE POINTS 175
INSTALLATION SERVICE POINTS 176
INSPECTION 179
PISTON AND CONNECTING ROD 180
REMOVAL AND INSTALLATION 180
REMOVAL SERVICE POINTS 181
INSTALLATION SERVICE POINTS 181
INSPECTION 183
CRANKSHAFT AND CYLINDER BLOCK 185
REMOVAL AND INSTALLATION 185
INSTALLATION SERVICE POINTS 186
INSPECTION 189
ENGINE LUBRICATION 191
GENERAL INFORMATION 192
ENGINE OILS 192
SERVICE SPECIFICATION 192
SEALANT 192
LUBRICANT 193
SPECIAL TOOLS 193
ON-VEHICLE SERVICE 194
ENGINE OIL CHECK 194
ENGINE OIL REPLACEMENT 194
<Vehicles without diesel particulate filter (DPF)> 194
<Vehicles with diesel particulate filter (DPF)> 194
ENGINE OIL FILTER REPLACEMENT 195
OIL PRESSURE CHECK 196
ENGINE OIL PRESSURE SWITCH 196
REMOVAL AND INSTALLATION <Except Euro5> 196
REMOVAL SERVICE POINT 197
INSTALLATION SERVICE POINTS 197
REMOVAL AND INSTALLATION <Euro5> 198
REMOVAL SERVICE POINT 198
INSTALLATION SERVICE POINT 198
ENGINE OIL COOLER 200
REMOVAL AND INSTALLATION 200
INSTALLATION SERVICE POINT 200
FUEL 201
DIESEL FUEL 202
GENERAL INFORMATION 207
FUEL INJECTION SYSTEM DIAGRAM 209
<Euro5> 209
<Except Euro5> 210
SERVICE SPECIFICATIONS 211
SEALANTS 211
SPECIAL TOOLS 212
TROUBLESHOOTING 213
DIAGNOSIS TROUBLESHOOTING FLOW 213
DIAGNOSIS FUNCTION 214
ENGINE WARNING LAMP (CHECK ENGINE LAMP) 214
METHOD OF READING AND ERASING DIAGNOSIS CODES 217
INSPECTION USING M U T -III DATA LIST AND ACTUATOR TESTING 217
PROVISIONAL DIAGNOSIS CODE CONFIRMED 218
FREEZE FRAME DATA 218
INSPECTION CHART FOR DIAGNOSIS CODES 221
DIAGNOSIS CODE PROCEDURES 226
Code No P0003: Suction Control Valve Open <Euro5> 226
DIAGNOSIS PROCEDURE 227
STEP 1 Connector check: A-47 suction control valve connector 227
STEP 2 Check suction control valve itself 227
STEP 3 Connector check: C-103 engine-ECU connector 227
STEP 4 Check harness between C-103 (terminal No 131) engine-ECU connector and A-47 (terminal No 1) suction control valve connector 228
STEP 5 Check harness between C-103 (terminal No 146) engine-ECU connector and A-47 (terminal No 2) suction control valve connector 228
STEP 6 M U T -III diagnosis code 228
Code No P0004: Suction Control Valve Battery Short <Euro5> 229
DIAGNOSIS PROCEDURE 230
STEP 1 Connector check: A-47 suction control valve connector 230
STEP 2 Check suction control valve itself 230
STEP 3 Connector check: C-103 engine-ECU connector 230
STEP 4 Check harness between C-103 (terminal No 131) engine-ECU connector and A-47 (terminal No 1) suction control valve connector 231
STEP 5 Check harness between C-103 (terminal No 146) engine-ECU connector and A-47 (terminal No 2) suction control valve connector 231
STEP 6 M U T -III diagnosis code 231
Code No P0016: Crank Angle Sensor/Camshaft Position Sensor Phase Problem 232
DIAGNOSTIC PROCEDURE 232
STEP 1 M U T -III diagnosis code 232
STEP 2 Check the timing chain 232
STEP 3 Check crankshaft sensing vane 232
STEP 4 Check camshaft sensing vane 232
STEP 5 M U T -III diagnosis code 233
Code No P0047: Variable Geometry Control Solenoid Valve Circuit Low Input <Euro5> 234
DIAGNOSIS PROCEDURE 235
STEP 1 M U T -III actuator test 235
STEP 2 Connector check: A-56 variable geometry control solenoid valve connector 235
STEP 3 Perform resistance measurement at A-56 variable geometry control solenoid valve connector 235
STEP 4 Perform voltage measurement at A-56 variable geometry control solenoid valve connector 235
STEP 5 Connector check: A-20X engine control relay connector 236
STEP 6 Perform voltage measurement at C-105 engine-ECU connector 236
STEP 7 Connector check: C-105 engine-ECU connector 237
STEP 8 Connector check: C-105 engine-ECU connector 237
STEP 9 Check harness between A-56 (terminal No 1) variable geometry control solenoid valve connector and C-105 (terminal No 17) engine- ECU connector 238
STEP 10 Check harness between A-56 (terminal No 2) variable geometry control solenoid valve connector and A20X (terminal No 3) engine control relay connector 238
STEP 11 M U T -III actuator test 238
Code No P0048: Variable Geometry Control Solenoid Valve Circuit High Input <Euro5> 240
DIAGNOSIS PROCEDURE 241
STEP 1 Connector check: A-56 variable geometry control solenoid valve connector, C- 105 engine-ECU connector 241
STEP 2 Check harness between A-56 (terminal No 1) variable geometry control solenoid valve connector and C-105 (terminal No 17) engine- ECU connector 242
STEP 3 M U T -III diagnosis code 242
Code No P0072: Intake Air Temperature Sensor No 1 Circuit Low Input <Euro5> 243
DIAGNOSIS PROCEDURE 244
STEP 1 M U T -III data list 244
STEP 2 Connector check: A-135 air flow sensor connector 244
STEP 3 Check intake air temperature sensor No 1 itself 244
STEP 4 Perform Voltage measurement at A-135 air flow sensor connector 244
STEP 5 Connector check: C-105 engine-ECU connector 244
STEP 6 Check harness between A-135 (terminal No 2) air flow sensor connector and C-105 (terminal No 62) engine-ECU connector 245
STEP 7 M U T -III data list 245
STEP 8 Perform resistance measurement at A- 135 air flow sensor connector 245
STEP 9 Connector check: C-105 engine-ECU connector 246
STEP 10 Check harness between A-135 (terminal No 1) air flow sensor connector and C-105 (terminal No 86) engine-ECU connector 246
STEP 11 Connector check: C-105 engine-ECU connector 247
STEP 12 Check harness between A-135 (terminal No 2) air flow sensor connector and C-105 (terminal No 62) engine-ECU connector 247
Code No P0072: Intake Air Temperature Sensor No 2 Circuit Low Input <Except Euro5> 248
DIAGNOSIS PROCEDURE 249
STEP 1 M U T -III data list 249
STEP 2 Connector check: A-136 intake air temperature sensor No 2 connector 249
STEP 3 Check intake air temperature sensor No 2 itself 249
STEP 4 Perform voltage measurement at A-136 intake air temperature sensor No 2 connector 249
STEP 5 Connector check: C-105 engine-ECU connector 249
STEP 6 Check harness between A-136 (terminal No 1) intake air temperature sensor No 2 connector and C-105 (terminal No 38) engine- ECU connector 250
STEP 7 M U T -III data list 250
STEP 8 Perform resistance measurement at A- 136 intake air temperature sensor No 2 connector 250
STEP 9 Connector check: C-105 engine-ECU connector 251
STEP 10 Check harness between A-136 (terminal No 2) intake air temperature sensor No 2 connector and C-105 (terminal No 32) engine- ECU connector 251
STEP 11 Connector check: C-105 engine-ECU connector 252
STEP 12 Check harness between A-136 (terminal No 1) intake air temperature sensor No 2 connector and C-105 (terminal No 38) engine- ECU connector 252
Code No P0073: Intake Air Temperature Sensor No 1 Circuit High Input <Euro5> 253
DIAGNOSIS PROCEDURE 254
STEP 1 M U T -III data list 254
STEP 2 Connector check: A-135 air flow sensor connector 254
STEP 3 Check intake air temperature sensor No 1 itself 254
STEP 4 Perform voltage measurement at A-135 air flow sensor No 1 connector 254
STEP 5 Connector check: C-105 engine-ECU connector 254
STEP 6 Check harness between A-135 (terminal No 2) air flow sensor connector and C-105 (terminal No 62) engine-ECU connector 255
STEP 7 M U T -III data list 255
STEP 8 Perform resistance measurement at A- 135 air flow sensor connector 255
STEP 9 Connector check: C-105 engine-ECU connector 256
STEP 10 Check harness between A-135 (terminal No 1) air flow sensor connector and C-105 (terminal No 86) engine-ECU connector 256
Code No P0073: Intake Air Temperature Sensor No 2 Circuit High Input <Except Euro5> 257
DIAGNOSIS PROCEDURE 258
STEP 1 M U T -III data list 258
STEP 2 Connector check: A-136 intake air temperature sensor No 2 connector 258
STEP 3 Check intake air temperature sensor No 2 itself 258
STEP 4 Perform voltage measurement at A-136 intake air temperature sensor No 2 connector 258
STEP 5 Connector check: C-105 engine-ECU connector 258
STEP 6 Check harness between A-136 (terminal No 1) intake air temperature sensor No 2 connector and C-105 (terminal No 38) engine- ECU connector 259
STEP 7 M U T -III data list 259
STEP 8 Perform resistance measurement at A- 136 intake air temperature sensor No 2 connector 259
STEP 9 Connector check: C-105 engine-ECU connector 260
STEP 10 Check harness between A-136 (terminal No 2) intake air temperature sensor No 2 connector and C-105 (terminal No 32) engine- ECU connector 260
Code No P0088: Common Rail High Pressure Malfunction 260
DIAGNOSIS PROCEDURE 261
STEP 1 M U T -III diagnosis code 261
STEP 2 Check suction control valve itself 261
STEP 3 Connector check: C-105 engine-ECU connector and A-47 suction control valve connector 261
STEP 4 Check harness between C-105 (terminal No 131) engine-ECU connector and A-47 (terminal No 1) suction control valve connector 262
STEP 5 Check harness between C-105 (terminal No 146) engine-ECU connector and A-47 (terminal No 2) suction control valve connector 262
STEP 6 Perform output wave pattern measurement at A-47 suction control valve (Using an oscilloscope) 263
STEP 7 Replace the common rail assembly and fuel injection tubes 263
Code No P0089: Suction Control Valve Stuck 263
DIAGNOSIS PROCEDURE 263
STEP 1 M U T -III actuator test 263
STEP 2 Make a check on the following items 264
STEP 3 M U T -III diagnosis code 264
STEP 4 Replace the suction control valve 264
Code No P0093: Fuel Leak Problem 264
DIAGNOSTIC PROCEDURE 265
STEP 1 M U T -III diagnosis code 265
STEP 2 Detection of fuel line leakage 265
STEP 3 Release the air from the fuel line 265
STEP 4 Connector check: A-44 rail pressure sensor connector and C-105 engine-ECU connector 265
STEP 5 Check harness between A-44 (terminal No 1) rail pressure sensor connector and C-105 (terminal No 70) engine-ECU connector 266
STEP 6 Check harness between A-44 (terminal No 2) rail pressure sensor connector and C-105 (terminal No 64) engine-ECU connector 266
STEP 7 Check harness between A-44 (terminal No 3) rail pressure sensor connector and C-105 (terminal No 88) engine-ECU connector 267
STEP 8 Detection of fuel leakage from injector body 267
STEP 9 Replace the common rail assembly and fuel injection tubes 267
Code No P0102: Air flow Sensor Circuit Low Input 268
DIAGNOSIS PROCEDURE 269
STEP 1 M U T -III data list 269
STEP 2 Connector check: A-135 air flow sensor connector 269
STEP 3 Perform voltage measurement at A-135 air flow sensor connector 269
STEP 4 Connector check: A-20X engine control relay connector 269
STEP 5 Perform resistance measurement at A- 135 air flow sensor connector 270
STEP 6 Connector check: C-103 engine-ECU connector 270
STEP 7 Check harness between A-135 (terminal No 4) air flow sensor connector and C-103 (terminal No 155) engine-ECU connector 271
STEP 8 M U T -III data list 271
STEP 9 Perform voltage measurement at A-135 air flow sensor connector 272
STEP 10 Connector check: C-103 engine-ECU connector 272
STEP 11 Check harness between A-135 (terminal No 3) air flow sensor connector and C-103 (terminal No 140) engine-ECU connector 273
STEP 12 Perform voltage measurement at C-103 engine-ECU connector 273
STEP 13 Connector check: C-103 engine-ECU connector 274
STEP 14 Connector check: C-103 engine-ECU connector 274
Code No P0103: Air Flow Sensor Circuit High Input 275
DIAGNOSIS PROCEDURE 276
STEP 1 M U T -III data list 276
STEP 2 Connector check: A-135 air flow sensor connector 276
STEP 3 Perform resistance measurement at A- 135 air flow sensor connector 276
STEP 4 Connector check: C-103 engine-ECU connector 276
STEP 5 Check harness between A-135 (terminal No 4) air flow sensor connector and C-103 (terminal No 155) engine-ECU connector 277
STEP 6 M U T -III data list 277
STEP 7 M U T -III data list 277
Code No P0106: Manifold Absolute Pressure Sensor Range/Performance Problem 278
DIAGNOSIS PROCEDURE 279
STEP 1 M U T -III data list 279
STEP 2 Connector check: A-105 manifold absolute pressure sensor connector 279
STEP 3 Perform voltage measurement at A-105 manifold absolute pressure sensor connector 279
STEP 4 Connector check: C-105 engine-ECU connector 279
STEP 5 Perform voltage measurement at A-105 manifold absolute pressure sensor connector 280
STEP 6 Connector check: C-105 engine-ECU connector 280
STEP 7 Perform voltage measurement at A-105 manifold absolute pressure sensor connector 281
STEP 8 Perform voltage measurement at C-105 engine-ECU connector 281
STEP 9 Connector check: C-105 engine-ECU connector 282
STEP 10 Check on clogged EGR cooler 282
STEP 11 Check on clogged EGR pipe (A, B) 282
STEP 12 M U T -III data list 282
Code No P0107: Manifold Absolute Pressure Sensor Circuit Low Input 283
DIAGNOSIS PROCEDURE 283
STEP 1 M U T -III data list 283
STEP 2 Connector check: A-105 manifold absolute pressure sensor connector 284
STEP 3 Perform voltage measurement at A-105 manifold absolute pressure sensor connector 284
STEP 4 Perform voltage measurement at C-105 engine-ECU connector 284
STEP 5 Connector check: C-105 engine-ECU connector 285
STEP 6 Check harness between A-105 (terminal No 1) manifold absolute pressure sensor connector and C-105 (terminal No 72) engine- ECU connector 285
STEP 7 M U T -III data list 285
STEP 8 Connector check: C-105 engine-ECU connector 286
STEP 9 Perform resistance measurement at A- 105 manifold absolute pressure sensor connector 287
STEP 10 Connector check: C-105 engine-ECU connector 287
STEP 11 Check harness between A-105 (terminal No 3) manifold absolute pressure sensor connector and C-105 (terminal No 31) engine- ECU connector 287
STEP 12 Perform voltage measurement at A-105 manifold absolute pressure sensor connector 288
STEP 13 Connector check: C-105 engine-ECU connector 288
STEP 14 Check harness between A-105 (terminal No 2) manifold absolute pressure sensor connector and C-105 (terminal No 37) engine- ECU connector 288
STEP 15 Perform voltage measurement at C-105 engine-ECU connector 289
STEP 16 Connector check: C-105 engine-ECU connector 289
STEP 17 Connector check: C-105 engine-ECU connector 290
Code No P0108: Manifold Absolute Pressure Sensor Circuit High Input 291
DIAGNOSIS PROCEDURE 291
STEP 1 M U T -III data list 291
STEP 2 Connector check: A-105 manifold absolute pressure sensor connector 292
STEP 3 Perform resistance measurement at A- 105 manifold absolute pressure sensor connector 292
STEP 4 Connector check: C-105 engine-ECU connector 292
STEP 5 Check harness between A-105 (terminal No 3) manifold absolute pressure sensor connector and C-105 (terminal No 31) engine- ECU connector 293
STEP 6 M U T -III data list 293
STEP 7 M U T -III data list 293
Code No P0112: EGR Gas Temperature Sensor Circuit Low Input <Euro5> 294
DIAGNOSIS PROCEDURE 295
STEP 1 M U T -III data list 295
STEP 2 Connector check: A-157 EGR gas temperature sensor connector 295
STEP 3 Check EGR gas temperature sensor itself 295
STEP 4 Perform voltage measurement at A-157 EGR gas temperature sensor connector 295
STEP 5 Connector check: C-105 engine-ECU connector 295
STEP 6 Check harness between A-157 (terminal No 2) EGR gas temperature sensor connector and C-105 (terminal No 36) engine-ECU connector 296
STEP 7 M U T -III data list 296
STEP 8 Perform resistance measurement at A- 157 EGR gas temperature sensor connector 296
STEP 9 Connector check: C-105 engine-ECU connector 297
STEP 10 Check harness between A-157 (terminal No 1) EGR gas temperature sensor connector and C-105 (terminal No 30) engine-ECU connector 297
STEP 11 Connector check: C-105 engine-ECU connector 298
STEP 12 Check harness between A-157 (terminal No 2) EGR gas temperature sensor connector and C-105 (terminal No 36) engine-ECU connector 298
Code No P0112: Intake Air Temperature Sensor No 1 Circuit Low Input <Except Euro5> 299
DIAGNOSIS PROCEDURE 300
STEP 1 M U T -III data list 300
STEP 2 Connector check: A-135 air flow sensor connector 300
STEP 3 Check intake air temperature sensor No 1 itself 300
STEP 4 Perform Voltage measurement at A-135 air flow sensor connector 300
STEP 5 Connector check: C-105 engine-ECU connector 300
STEP 6 Check harness between A-135 (terminal No 2) air flow sensor connector and C-105 (terminal No 62) engine-ECU connector 301
STEP 7 M U T -III data list 301
STEP 8 Perform resistance measurement at A- 135 air flow sensor connector 301
STEP 9 Connector check: C-105 engine-ECU connector 302
STEP 10 Check harness between A-135 (terminal No 1) air flow sensor connector and C-105 (terminal No 86) engine-ECU connector 302
STEP 11 Connector check: C-105 engine-ECU connector 303
STEP 12 Check harness between A-135 (terminal No 2) air flow sensor connector and C-105 (terminal No 62) engine-ECU connector 303
Code No P0113: EGR Gas Temperature Sensor Circuit High Input <Euro5> 304
DIAGNOSIS PROCEDURE 305
STEP 1 M U T -III data list 305
STEP 2 Connector check: A-157 EGR gas temperature sensor connector 305
STEP 3 Check EGR gas temperature sensor itself 305
STEP 4 Perform voltage measurement at A-157 EGR gas temperature sensor connector 305
STEP 5 Connector check: C-105 engine-ECU connector 305
STEP 6 Check harness between A-157 (terminal No 2) EGR gas temperature sensor connector and C-105 (terminal No 36) engine-ECU connector 306
STEP 7 M U T -III data list 306
STEP 8 Perform resistance measurement at A- 157 EGR gas temperature sensor connector 306
STEP 9 Connector check: C-105 engine-ECU connector 307
STEP 10 Check harness between A-157 (terminal No 1) EGR gas temperature sensor connector and C-105 (terminal No 30) engine-ECU connector 307
STEP 11 Connector check: C-105 engine-ECU connector 308
STEP 12 Check harness between A-157 (terminal No 2) EGR gas temperature sensor connector and C-105 (terminal No 36) engine-ECU connector 308
Code No P0113: Intake Air Temperature Sensor No 1 Circuit High Input <Except Euro5> 309
DIAGNOSIS PROCEDURE 310
STEP 1 M U T -III data list 310
STEP 2 Connector check: A-135 air flow sensor connector 310
STEP 3 Check intake air temperature sensor No 1 itself 310
STEP 4 Perform voltage measurement at A-135 air flow sensor No 1 connector 310
STEP 5 Connector check: C-105 engine-ECU connector 310
STEP 6 Check harness between A-135 (terminal No 2) air flow sensor connector and C-105 (terminal No 62) engine-ECU connector 311
STEP 7 M U T -III data list 311
STEP 8 Perform resistance measurement at A- 135 air flow sensor connector 311
STEP 9 Connector check: C-105 engine-ECU connector 312
STEP 10 Check harness between A-135 (terminal No 1) air flow sensor connector and C-105 (terminal No 86) engine-ECU connector 312
Code No P0117: Engine Coolant Temperature Sensor Circuit Low Input 313
DIAGNOSIS PROCEDURE 314
STEP 1 M U T -III data list 314
STEP 2 Connector check: A-107 engine coolant temperature sensor connector 314
STEP 3 Perform resistance measurement at A- 107 engine coolant temperature sensor connector 314
STEP 4 Perform voltage measurement at A-107 engine coolant temperature sensor connector 314
STEP 5 Connector check: C-105 engine-ECU connector 315
STEP 6 Check harness between A-107 (terminal No 1) engine coolant temperature sensor connector and C-105 (terminal No 63) engine- ECU connector 315
STEP 7 M U T -III data list 315
STEP 8 Perform resistance measurement at A- 107 engine coolant temperature sensor connector 316
STEP 9 Connector check: C-105 engine-ECU connector 316
STEP 10 Check harness between A-107 (terminal No 2) engine coolant temperature sensor connector and C-105 (terminal No 87) engine- ECU connector 317
STEP 11 Connector check: C-105 engine-ECU connector 317
STEP 12 Check harness between A-107 (terminal No 1) engine coolant temperature sensor connector and C-105 (terminal No 63) engine- ECU connector 318
Code No P0118: Engine Coolant Temperature Sensor Circuit High Input 319
DIAGNOSIS PROCEDURE 320
STEP 1 M U T -III data list 320
STEP 2 Connector check: A-107 engine coolant temperature sensor connector 320
STEP 3 Perform resistance measurement at A- 107 engine coolant temperature sensor connector 320
STEP 4 Perform voltage measurement at A-107 engine coolant temperature sensor connector 320
STEP 5 Connector check: C-105 engine-ECU connector 321
STEP 6 Check harness between A-107 (terminal No 1) engine coolant temperature sensor connector and C-105 (terminal No 63) engine- ECU connector 321
STEP 7 M U T -III data list 321
STEP 8 Perform resistance measurement at A- 107 engine coolant temperature sensor connector 322
STEP 9 Connector check: C-105 engine-ECU connector 322
STEP 10 Check harness between A-107 (terminal No 2) engine coolant temperature sensor connector and C-105 (terminal No 87) engine- ECU connector 323
Code No P0122: Throttle Position Sensor Circuit Low Input 324
DIAGNOSIS PROCEDURE 325
STEP 1 M U T -III data list 325
STEP 2 Connector check: A-132 electronic- controlled throttle valve connector 325
STEP 3 Perform voltage measurement at A-132 electronic-controlled throttle valve connector 325
STEP 4 Connector check: C-105 engine-ECU connector 325
STEP 5 Check harness between A-132 (terminal No 2) electronic-controlled throttle valve connector and C-105 (terminal No 93) engine- ECU connector 326
STEP 6 M U T -III data list 326
STEP 7 Perform resistance measurement at A- 132 electronic-controlled throttle valve connector 326
STEP 8 Connector check: C-105 engine-ECU connector 327
STEP 9 Check harness between A-132 (terminal No 4) electronic-controlled throttle valve connector and C-105 (terminal No 34) engine- ECU connector 327
STEP 10 Connector check: C-105 engine-ECU connector 328
STEP 11 Perform voltage measurement at A-132 electronic-controlled throttle valve connector 328
STEP 12 Connector check: C-105 engine-ECU connector 328
STEP 13 Check harness between A-132 (terminal No 1) electronic-controlled throttle valve connector and C-105 (terminal No 40) engine- ECU connector 329
STEP 14 Check harness between A-132 (terminal No 2) electronic-controlled throttle valve connector and C-105 (terminal No 93) engine- ECU connector 329
STEP 15 Check harness between A-132 (terminal No 1) electronic-controlled throttle valve connector and C-105 (terminal No 40) engine- ECU connector 330
Code No P0123: Throttle Position Sensor Circuit High Input 331
DIAGNOSIS PROCEDURE 332
STEP 1 M U T -III data list 332
STEP 2 Connector check: A-132 electronic- controlled throttle valve connector 332
STEP 3 Perform resistance measurement at A- 132 electronic-controlled throttle valve connector 332
STEP 4 Connector check: C-105 engine-ECU connector 332
STEP 5 Check harness between A-132 (terminal No 4) electronic-controlled throttle valve connector and C-105 (terminal No 34) engine- ECU connector 333
STEP 6 M U T -III data list 333
STEP 7 Replace the electronic-controlled throttle valve assembly 333
Code No P0182: Fuel Temperature Sensor Circuit Low input 334
DIAGNOSIS PROCEDURE 335
STEP 1 M U T -III data list 335
STEP 2 Connector check: A-46 fuel temperature sensor connector 335
STEP 3 Check fuel temperature sensor itself 335
STEP 4 Perform voltage measurement at A-46 fuel temperature sensor connector 335
STEP 5 Connector check: C-105 engine-ECU connector 335
STEP 6 Check harness between A-46 (terminal No 1) fuel temperature sensor connector and C- 105 (terminal No 55) engine-ECU connector 336
STEP 7 M U T -III data list 336
STEP 8 Perform resistance measurement at A-46 fuel temperature sensor connector 336
STEP 9 Connector check: C-105 engine-ECU connector 337
STEP 10 Check harness between A-46 (terminal No 2) fuel temperature sensor connector and C- 105 (terminal No 79) engine-ECU connector 337
STEP 11 Connector check: C-105 engine-ECU connector 338
STEP 12 Check harness between A-46 (terminal No 1) fuel temperature sensor connector and C- 105 (terminal No 55) engine-ECU connector 338
Code No P0183: Fuel Temperature Sensor Circuit High Input 339
DIAGNOSIS PROCEDURE 340
STEP 1 M U T -III data list 340
STEP 2 Connector check: A-46 fuel temperature sensor connector 340
STEP 3 Check fuel temperature sensor itself 340
STEP 4 Perform voltage measurement at A-46 fuel temperature sensor connector 340
STEP 5 Connector check: C-105 engine-ECU connector 340
STEP 6 Check harness between A-46 (terminal No 1) fuel temperature sensor connector and C- 105 (terminal No 55) engine-ECU connector 341
STEP 7 M U T -III data list 341
STEP 8 Perform resistance measurement at A-46 fuel temperature sensor connector 341
STEP 9 Connector check: C-105 engine-ECU connector 342
STEP 10 Check harness between A-46 (terminal No 2) fuel temperature sensor connector and C- 105 (terminal No 79) engine-ECU connector 342
Code No P0191: Rail Pressure Sensor Range/Performance Problem 343
DIAGNOSIS PROCEDURE 343
STEP 1 Check suction control valve itself 343
STEP 2 Connector check: A-44 rail pressure sensor connector 344
STEP 3 Connector check: C-105 engine-ECU connector 344
STEP 4 Check harness between A-44 (terminal No 3) rail pressure sensor connector and C-105 (terminal No 88) engine-ECU connector 344
STEP 5 Check harness between A-44 (terminal No 1) rail pressure sensor connector and C-105 (terminal No 70) engine-ECU connector 345
STEP 6 Check harness between A-44 (terminal No 2) rail pressure sensor connector and C-105 (terminal No 64) engine-ECU connector 345
STEP 7 Perform voltage measurement at A-44 rail pressure sensor connector 346
Code No P0192: Rail Pressure Sensor Circuit Low Input 347
DIAGNOSIS PROCEDURE 348
STEP 1 M U T -III data list 348
STEP 2 Connector check: A-44 rail pressure sensor connector 348
STEP 3 Perform voltage measurement at A-44 rail pressure sensor connector 348
STEP 4 Perform voltage measurement at C-105 engine-ECU connector 348
STEP 5 Connector check: C-105 engine-ECU connector 349
STEP 6 Check harness between A-44 (terminal No 1) rail pressure sensor connector and C-105 (terminal No 70) engine-ECU connector 349
STEP 7 M U T -III data list 349
STEP 8 Connector check: C-105 engine-ECU connector 350
STEP 9 Perform resistance measurement at A-44 rail pressure sensor connector 351
STEP 10 Connector check: C-105 engine-ECU connector 351
STEP 11 Check harness between A-44 (terminal No 3) rail pressure sensor connector and C-105 (terminal No 88) engine-ECU connector 351
STEP 12 Perform voltage measurement at A-44 rail pressure sensor connector 352
STEP 13 Connector check: C-105 engine-ECU connector 352
STEP 14 Check harness between A-44 (terminal No 2) rail pressure sensor connector and C-105 (terminal No 64) engine-ECU connector 352
STEP 15 Perform voltage measurement at C-105 engine-ECU connector 353
STEP 16 Connector check: C-105 engine-ECU connector 353
STEP 17 Connector check: C-105 engine-ECU connector 354
Code No P0193: Rail Pressure Sensor Circuit High Input 355
DIAGNOSIS PROCEDURE 356
STEP 1 M U T -III data list 356
STEP 2 Connector check: A-44 rail pressure sensor connector 356
STEP 3 Perform resistance measurement at A-44 rail pressure sensor connector 356
STEP 4 Connector check: C-105 engine-ECU connector 356
STEP 5 Check harness between A-44 (terminal No 3) rail pressure sensor connector and C-105 (terminal No 88) engine-ECU connector 357
STEP 6 M U T -III data list 357
STEP 7 M U T -III data list 357
Code No P0201: No 1 Injector Circuit Malfunction 358
DIAGNOSIS PROCEDURE 359
STEP 1 Connector check: A-42 No 1 injector connector 359
STEP 2 Check No 1 injector itself 359
STEP 3 Check harness between No 1 injector connector and engine-ECU connector 359
STEP 4 Check harness between A-42 (terminal No 2) No 1 injector connector and C-105 (terminal No 1) engine-ECU connector 360
STEP 5 Connector check: C-105 engine-ECU connector 360
STEP 6 M U T -III diagnosis code 360
Code No P0202: No 2 Injector Circuit Malfunction <Euro5> 361
DIAGNOSIS PROCEDURE 362
STEP 1 Connector check: A-41 No 2 injector connector 362
STEP 2 Check No 2 injector itself 362
STEP 3 Check harness between No 2 injector connector and engine-ECU connector 362
STEP 4 Check harness between A-41 (terminal No 2) No 2 injector connector and C-105 (terminal No 73) engine-ECU connector 363
STEP 5 Connector check: C-105 engine-ECU connector 363
STEP 6 M U T -III diagnosis code 363
Code No P0202: No 2 Injector Circuit Malfunction <Except Euro5> 364
DIAGNOSIS PROCEDURE 365
STEP 1 Connector check: A-41 No 2 injector connector 365
STEP 2 Check No 2 injector itself 365
STEP 3 Check harness between No 2 injector connector and engine-ECU connector 365
STEP 4 Check harness between A-41 (terminal No 2) No 2 injector connector and C-105 (terminal No 25) engine-ECU connector 366
STEP 5 Connector check: C-105 engine-ECU connector 366
STEP 6 M U T -III diagnosis code 366
Code No P0203: No 3 Injector Circuit Malfunction <Euro5> 367
DIAGNOSIS PROCEDURE 368
STEP 1 Connector check: A-130 No 3 injector connector 368
STEP 2 Check No 3 injector itself 368
STEP 3 Check harness between No 3 injector connector and engine-ECU connector 368
STEP 4 Check harness between A-130 (terminal No 2) No 3 injector connector and C-105 (terminal No 49) engine-ECU connector 369
STEP 5 Connector check: C-105 engine-ECU connector 369
STEP 6 M U T -III diagnosis code 369
Code No P0203: No 3 Injector Circuit Malfunction <Except Euro5> 370
DIAGNOSIS PROCEDURE 371
STEP 1 Connector check: A-130 No 3 injector connector 371
STEP 2 Check No 3 injector itself 371
STEP 3 Check harness between No 3 injector connector and engine-ECU connector 371
STEP 4 Check harness between A-130 (terminal No 2) No 3 injector connector and C-105 (terminal No 25) engine-ECU connector 372
STEP 5 Connector check: C-105 engine-ECU connector 372
STEP 6 M U T -III diagnosis code 372
Code No P0204: No 4 Injector Circuit Malfunction <Euro5> 373
DIAGNOSIS PROCEDURE 374
STEP 1 Connector check: A-129 No 4 injector connector 374
STEP 2 Check No 4 injector itself 374
STEP 3 Check harness between No 4 injector connector and engine-ECU connector 374
STEP 4 Check harness between A-129 (terminal No 2) No 4 injector connector and C-105 (terminal No 25) engine-ECU connector 375
STEP 5 Connector check: C-105 engine-ECU connector 375
STEP 6 M U T -III diagnosis code 375
Code No P0204: No 4 Injector Circuit Malfunction <Except Euro5> 376
DIAGNOSIS PROCEDURE 377
STEP 1 Connector check: A-129 No 4 injector connector 377
STEP 2 Check No 4 injector itself 377
STEP 3 Check harness between No 4 injector connector and engine-ECU connector 377
STEP 4 Check harness between A-129 (terminal No 2) No 4 injector connector and C-105 (terminal No 1) engine-ECU connector 378
STEP 5 Connector check: C-105 engine-ECU connector 378
STEP 6 M U T -III diagnosis code 378
Code No P0219: Engine Overspeed Condition 378
DIAGNOSIS PROCEDURE 379
STEP 1 M U T -III diagnosis code 379
Code No P0234: Turbocharger Overboost Condition <Except Euro5> 379
DIAGNOSIS 379
STEP 1 Check waste gate actuator itself 379
STEP 2 M U T -III diagnosis code 379
Code No P0299: Turbocharger Under Boost Condition 380
DIAGNOSIS 380
STEP 1 Check on intercooler air hose 380
STEP 2 Check on vacuum hose of manifold absolute pressure sensor 380
STEP 3 Check turbocharger supercharging pressure 380
STEP 4 M U T -III diagnosis code 380
Code No P0301: No 1 Cylinder Injector Malfunction (No Injection) 380
DIAGNOSIS PROCEDURE 381
STEP 1 M U T -III diagnosis code 381
STEP 2 Check for No 1 fuel injection pipe clogged 381
STEP 3 M U T -III diagnosis code 381
Code No P0302: No 2 Cylinder Injector Malfunction (No Injection) 381
DIAGNOSIS PROCEDURE 381
STEP 1 M U T -III diagnosis code 381
STEP 2 Check for No 2 fuel injection pipe clogged 382
STEP 3 M U T -III diagnosis code 382
Code No P0303: No 3 Cylinder Injector Malfunction (No Injection) 382
DIAGNOSIS PROCEDURE 382
STEP 1 M U T -III diagnosis code 382
STEP 2 Check for No 3 fuel injection pipe clogged 382
STEP 3 M U T -III diagnosis code 383
Code No P0304: No 4 Cylinder Injector Malfunction (No Injection) 383
DIAGNOSIS PROCEDURE 383
STEP 1 M U T -III diagnosis code 383
STEP 2 Check for No 4 fuel injection pipe clogged 383
STEP 3 M U T -III diagnosis code 383
Code No P0335: Crank Angle Sensor System 384
DIAGNOSIS PROCEDURE 385
STEP 1 M U T -III data list 385
STEP 2 Connector check: A-07 crank angle sensor connector 385
STEP 3 Perform voltage measurement at A-07 crank angle sensor connector 385
STEP 4 Perform voltage measurement at C-105 engine-ECU connector 386
STEP 5 Connector check: C-105 engine-ECU connector 386
STEP 6 Connector check: C-105 engine-ECU connector 387
STEP 7 Check harness between A-07 (terminal No 2) crank angle sensor connector and C-105 (terminal No 67) engine-ECU connector 387
STEP 8 M U T -III data list 387
STEP 9 Perform voltage measurement at A-07 crank angle sensor connector 388
STEP 10 Connector check: C-105 engine-ECU connector 388
STEP 11 Perform resistance measurement at A- 07 crank angle sensor connector 389
STEP 12 Connector check: C-105 engine-ECU connector 389
STEP 13 Check harness between A-07 (terminal No 1) crank angle sensor connector and C-105 (terminal No 91) engine-ECU connector 389
STEP 14 Perform output wave pattern measurement at A-07 crank angle sensor (Using an oscilloscope) 390
STEP 15 Check the crankshaft sensing blade 390
STEP 16 M U T-III data list 390
Code No P0336: Crank Angle Sensor Range/Performance Problem 390
DIAGNOSIS PROCEDURE 390
STEP 1 Installation check of crank angle sensor 390
STEP 2 M U T -III diagnosis code 390
Code No P0340: Camshaft Position Sensor System 392
DIAGNOSIS PROCEDURE 393
STEP 1 Connector check: A-43 camshaft position sensor connector 393
STEP 2 Perform voltage measurement at A-43 camshaft position sensor connector 393
STEP 3 Perform voltage measurement at C-105 engine-ECU connector 393
STEP 4 Connector check: C-105 engine-ECU connector 394
STEP 5 Connector check: C-105 engine-ECU connector 394
STEP 6 Check harness between A-43 (terminal No 2) camshaft position sensor connector and C-105 (terminal No 66) engine-ECU connector 395
STEP 7 M U T -III diagnosis code 395
STEP 8 Perform voltage measurement at A-43 camshaft position sensor connector 395
STEP 9 Connector check: C-105 engine-ECU connector 396
STEP 10 Check harness between A-43 (terminal No 3) camshaft position sensor connector and C-105 (terminal No 69) engine-ECU connector 396
STEP 11 Perform resistance measurement at A- 43 camshaft position sensor connector 397
STEP 12 Connector check: C-105 engine-ECU connector 397
STEP 13 Check harness between A-43 (terminal No 1) camshaft position sensor connector and C-105 (terminal No 90) engine-ECU connector 397
STEP 14 Perform output wave pattern measurement at A-43 camshaft position sensor (Using an oscilloscope) 398
Code No P0341: Camshaft Position Sensor Range/Performance Problem 398
DIAGNOSIS PROCEDURE 398
STEP 1 Installation check of camshaft position sensor 398
STEP 2 M U T -III diagnosis code 398
Code No P0381: Glow Plug Open/Short Malfunction <Euro5> 400
DIAGNOSTIC PROCEDURE 401
STEP 1 Connector check: A-151 glow control unit connector 401
STEP 2 Connector check: A-153 No 1 glow plug connector, A-154 No 2 glow plug connector, A- 155 No 3 glow plug connector and A-156 No 4 glow plug connector 401
STEP 3 Check harness between A-151 (terminal No 1) glow control unit connector and A-153 (terminal No 1) No 1 glow plug connector 402
STEP 4 Check harness between A-151 (terminal No 2) glow control unit connector and A-154 (terminal No 1) No 2 glow plug connector 402
STEP 5 Check harness between A-151 (terminal No 3) glow control unit connector and A-155 (terminal No 1) No 3 glow plug connector 403
STEP 6 Check harness between A-151 (terminal No 4) glow control unit connector and A-156 (terminal No 1) No 4 glow plug connector 403
STEP 7 Replace the glow control unit 403
Code No P0401: EGR Flow Insufficient <Euro5> 404
DIAGNOSTIC PROCEDURE 404
STEP 1 M U T -III diagnosis code 404
STEP 2 Connector check: A-45 EGR valve assembly connector 404
STEP 3 Connector check: C-103 and C-105 engine-ECU connectors 404
STEP 4 Check harness between C-103 (terminal No 115) engine-ECU connector and A-45 (terminal No 6) EGR valve assembly connector 405
STEP 5 Check harness between C-103 (terminal No 130) engine-ECU connector and A-45 (terminal No 4) EGR valve assembly connector 405
STEP 6 Check harness between C-105 (terminal No 81) engine-ECU connector and A-45 (terminal No 2) EGR valve assembly connector 405
STEP 7 Check harness between C-105 (terminal No 71) engine-ECU connector and A-45 (terminal No 3) EGR valve assembly connector 406
STEP 8 Check harness between C-105 (terminal No 57) engine-ECU connector and A-45 (terminal No 1) EGR valve assembly connector 407
STEP 9 Check EGR valve itself 407
STEP 10 Check EGR passage for deposits 407
STEP 11 Connector check: A-135 air flow sensor connector 407
STEP 12 Check harness between A-135 (terminal No 4) air flow sensor connector and C-103 (terminal No 155) engine-ECU connector 408
STEP 13 Check harness between A-135 (terminal No 3) air flow sensor connector and C-103 (terminal No 140) engine-ECU connector 408
STEP 14 Replace the air flow sensor 408
Code No P0402: EGR Flow Excessive <Euro5> 409
DIAGNOSTIC PROCEDURE 409
STEP 1 M U T -III diagnosis code 409
STEP 2 Connector check: A-45 EGR valve assembly connector 409
STEP 3 Connector check: C-103 and C-105 engine-ECU connectors 410
STEP 4 Check harness between C-103 (terminal No 115) engine-ECU connector and A-45 (terminal No 6) EGR valve assembly connector 410
STEP 5 Check harness between C-103 (terminal No 130) engine-ECU connector and A-45 (terminal No 4) EGR valve assembly connector 411
STEP 6 Check harness between C-105 (terminal No 81) engine-ECU connector and A-45 (terminal No 2) EGR valve assembly connector 411
STEP 7 Check harness between C-105 (terminal No 71) engine-ECU connector and A-45 (terminal No 3) EGR valve assembly connector 412
STEP 8 Check harness between C-105 (terminal No 57) engine-ECU connector and A-45 (terminal No 1) EGR valve assembly connector 412
STEP 9 Check EGR valve itself 412
STEP 10 Check EGR passage for air suction 413
STEP 11 Connector check: A-135 air flow sensor connector 413
STEP 12 Check harness between A-135 (terminal No 4) air flow sensor connector and C-103 (terminal No 155) engine-ECU connector 413
STEP 13 Check harness between A-135 (terminal No 3) air flow sensor connector and C-103 (terminal No 140) engine-ECU connector 414
STEP 14 Replace the air flow sensor 414
Code No P0403: EGR Valve (DC Motor) Malfunction 415
DIAGNOSIS PROCEDURE 416
STEP 1 Connector check: A-45 EGR valve assembly connector 416
STEP 2 Check EGR valve itself 416
STEP 3 Connector check: C-103 engine-ECU connector 416
STEP 4 Check harness between C-103 (terminal No 115) engine-ECU connector and A-45 (terminal No 6) EGR valve assembly connector 417
STEP 5 Check harness between C-103 (terminal No 130) engine-ECU connector and A-45 (terminal No 4) EGR valve connector 417
STEP 6 M U T -III diagnosis code 417
Code No P0405: EGR Valve Position Sensor Circuit Low Input <Except Euro5> 419
DIAGNOSIS PROCEDURE 420
STEP 1 M U T -III data list 420
STEP 2 Connector check: A-45 EGR valve assembly connector 420
STEP 3 Perform voltage measurement at A-45 EGR valve assembly connector 420
STEP 4 Perform voltage measurement at C-105 engine-ECU connector 420
STEP 5 Connector check: C-105 engine-ECU connector 421
STEP 6 Check harness between A-45 (terminal No 3) EGR valve assembly connector and C-105 (terminal No 71) engine-ECU connector 421
STEP 7 M U T -III data list 421
STEP 8 Connector check: C-105 engine-ECU connector 422
STEP 9 Perform resistance measurement at A-45 EGR valve assembly connector 422
STEP 10 Connector check: C-105 engine-ECU connector 423
STEP 11 Check harness between A-45 (terminal No 2) EGR valve assembly connector and C-105 (terminal No 81) engine-ECU connector 423
STEP 12 Perform voltage measurement at A-45 EGR valve assembly connector 424
STEP 13 Connector check: C-105 engine-ECU connector 424
STEP 14 Check harness between A-45 (terminal No 1) EGR valve assembly connector and C-105 (terminal No 57) engine-ECU connector 424
STEP 15 Perform voltage measurement at C-105 engine-ECU connector 425
STEP 16 Connector check: C-105 engine-ECU connector 425
STEP 17 Connector check: C-105 engine-ECU connector 426
Code No P0406: EGR Valve Position Sensor Circuit High Input <Except Euro5> 427
DIAGNOSIS PROCEDURE 428
STEP 1 M U T -III data list 428
STEP 2 Connector check: A-45 EGR valve assembly connector 428
STEP 3 Perform resistance measurement at A-45 EGR valve assembly connector 428
STEP 4 Connector check: C-105 engine-ECU connector 428
STEP 5 Check harness between A-45 (terminal No 2) EGR valve assembly connector and C-105 (terminal No 81) engine-ECU connector 429
STEP 6 M U T -III data list 429
STEP 7 M U T -III data list 429
Code No P0420: Catalyst Malfunction <Euro5> 429
DIAGNOSIS PROCEDURE 430
STEP 1 M U T -III data list 430
STEP 2 Forcible DPF regeneration execution 430
Code No P0427: No 2 Exhaust Gas Temperature Sensor (catalyst temperature) Circuit Low Input <Euro5> 431
DIAGNOSTIC PROCEDURE 432
STEP 1 M U T -III data list 432
STEP 2 Connector check: A-159 No 2 exhaust gas temperature sensor (catalyst temperature) connector 432
STEP 3 Check No 2 exhaust gas temperature sensor (catalyst temperature) itself 432
STEP 4 Connector check: C-105 engine-ECU connector 432
STEP 5 Check harness between A-159 (terminal No 1) No 2 exhaust gas temperature sensor (catalyst temperature) connector and C-105 (terminal No 59) engine-ECU connector 433
STEP 6 M U T -III data list 433
Code No P0428: No 2 Exhaust Gas Temperature Sensor (catalyst temperature) Circuit High Input <Euro5> 434
DIAGNOSTIC PROCEDURE 435
STEP 1 M U T -III data list 435
STEP 2 Connector check: A-159 No 2 exhaust gas temperature sensor (catalyst temperature) connector 435
STEP 3 Check No 2 exhaust gas temperature sensor (catalyst temperature) itself 435
STEP 4 Perform voltage measurement at A-159 No 2 exhaust gas temperature sensor (catalyst temperature) connector 435
STEP 5 Connector check: C-105 engine-ECU connector 436
STEP 6 Check harness between A-159 (terminal No 1) No 2 exhaust gas temperature sensor (catalyst temperature) connector and C-105 (terminal No 59) engine-ECU connector 436
STEP 7 M U T -III data list 437
STEP 8 Perform resistance measurement at A- 159 No 2 exhaust gas temperature sensor (catalyst temperature) connector 437
STEP 9 Connector check: C-105 engine-ECU connector 438
STEP 10 Check harness between A-159 (terminal No 2) No 2 exhaust gas temperature sensor (catalyst temperature) connector and C-105 (terminal No 83) engine-ECU connector 438
STEP 11 Connector check: C-105 engine-ECU connector 439
STEP 12 Check harness between A-159 (terminal No 1) No 2 exhaust gas temperature sensor (catalyst temperature) connector and C-105 (terminal No 59) engine-ECU connector 439
Code No P0489: EGR Valve Position Sensor Circuit Low Input <Euro5> 440
DIAGNOSIS PROCEDURE 441
STEP 1 M U T -III data list 441
STEP 2 Connector check: A-45 EGR valve assembly connector 441
STEP 3 Perform voltage measurement at A-45 EGR valve assembly connector 441
STEP 4 Perform voltage measurement at C-105 engine-ECU connector 441
STEP 5 Connector check: C-105 engine-ECU connector 442
STEP 6 Check harness between A-45 (terminal No 3) EGR valve assembly connector and C-105 (terminal No 71) engine-ECU connector 442
STEP 7 M U T -III data list 442
STEP 8 Connector check: C-105 engine-ECU connector 443
STEP 9 Perform resistance measurement at A-45 EGR valve assembly connector 444
STEP 10 Connector check: C-105 engine-ECU connector 444
STEP 11 Check harness between A-45 (terminal No 2) EGR valve assembly connector and C-105 (terminal No 81) engine-ECU connector 444
STEP 12 Perform voltage measurement at A-45 EGR valve assembly connector 445
STEP 13 Connector check: C-105 engine-ECU connector 445
STEP 14 Check harness between A-45 (terminal No 1) EGR valve assembly connector and C-105 (terminal No 57) engine-ECU connector 445
STEP 15 Perform voltage measurement at C-105 engine-ECU connector 446
STEP 16 Connector check: C-105 engine-ECU connector 446
STEP 17 Connector check: C-105 engine-ECU connector 447
Code No P0490: EGR Valve Position Sensor Circuit High Input <Euro5> 448
DIAGNOSIS PROCEDURE 449
STEP 1 M U T -III data list 449
STEP 2 Connector check: A-45 EGR valve assembly connector 449
STEP 3 Perform resistance measurement at A-45 EGR valve assembly connector 449
STEP 4 Connector check: C-105 engine-ECU connector 449
STEP 5 Check harness between A-45 (terminal No 2) EGR valve assembly connector and C-105 (terminal No 81) engine-ECU connector 450
STEP 6 M U T -III data list 450
STEP 7 M U T -III data list 450
Code No P0502: Vehicle Speed Sensor Low Input <2WD-M/T and 4WD vehicles> 451
DIAGNOSIS PROCEDURE 452
STEP 1 Check the speed meter 452
STEP 2 M U T -III data list 452
STEP 3 Connector check: C-103 engine-ECU connector 452
STEP 4 Check harness between C-103 (terminal No 114) engine-ECU connector and B-01 (terminal No 3) Vehicle speed sensor connector 453
STEP 5 M U T -III diagnosis code 453
Code No P0513: Immobilizer Malfunction 454
DIAGNOSIS PROCEDURE 454
STEP 1 M U T -III other system diagnosis code 454
Code No P0515: Battery Temperature Sensor System <Euro5> 455
DIAGNOSIS PROCEDURE 456
STEP 1 M U T -III data list 456
STEP 2 Connector check: A-152 battery current sensor connector 456
STEP 3 Check battery temperature sensor itself 456
STEP 4 Perform voltage measurement at A-152 battery current sensor connector 456
STEP 5 Connector check: C-105 engine-ECU connector 456
STEP 6 Check harness between A-152 (terminal No 2) battery current sensor connector and C- 105 (terminal No 39) engine-ECU connector 457
STEP 7 M U T -III data list 457
STEP 8 Perform resistance measurement at A- 152 battery current sensor connector 457
STEP 9 Connector check: C-103 engine-ECU connector 458
STEP 10 Check harness between A-152 (terminal No 3) battery current sensor connector and C- 103 (terminal No 155) engine-ECU connector 458
STEP 11 Connector check: C-105 engine-ECU connector 459
STEP 12 Check harness between A-152 (terminal No 2) battery current sensor connector and C- 105 (terminal No 39) engine-ECU connector 459
Code No P0545: No 1 Exhaust Gas Temperature Sensor Circuit Low Input <Euro5> 460
DIAGNOSTIC PROCEDURE 461
STEP 1 M U T -III data list 461
STEP 2 Connector check: A-149 No 1 exhaust gas temperature sensor connector 461
STEP 3 Check No 1 exhaust gas temperature sensor itself 461
STEP 4 Connector check: C-105 engine-ECU connector 461
STEP 5 Check harness between A-149 (terminal No 1) No 1 exhaust gas temperature sensor connector and C-105 (terminal No 58) engine- ECU connector 462
STEP 6 M U T -III data list 462
Code No P0546: No 1 exhaust gas temperature sensor Circuit High Input <Euro5> 463
DIAGNOSTIC PROCEDURE 464
STEP 1 M U T -III data list 464
STEP 2 Connector check: A-149 No 1 exhaust gas temperature sensor connector 464
STEP 3 Check No 1 exhaust gas temperature sensor itself 464
STEP 4 Perform voltage measurement at A-149 No 1 exhaust gas temperature sensor connector 464
STEP 5 Connector check: C-105 engine-ECU connector 464
STEP 6 Check harness between A-149 (terminal No 1) No 1 exhaust gas temperature sensor connector and C-105 (terminal No 58) engine- ECU connector 465
STEP 7 M U T -III data list 465
STEP 8 Perform resistance measurement at A- 149 No 1 exhaust gas temperature sensor connector 465
STEP 9 Connector check: C-105 engine-ECU connector 466
STEP 10 Check harness between A-149 (terminal No 2) No 1 exhaust gas temperature sensor connector and C-105 (terminal No 82) engine- ECU connector 466
STEP 11 Connector check: C-105 engine-ECU connector 467
STEP 12 Check harness between A-149 (terminal No 1) No 1 exhaust gas temperature sensor connector and C-105 (terminal No 58) engine- ECU connector 467
Code No P0551: Power Steering Fluid Pressure Switch System 468
DIAGNOSIS PROCEDURE 468
STEP 1 M U T -III data list 469
STEP 2 Connector check: A-134 power steering pressure switch connector 469
STEP 3 Check power steering pressure switch itself 469
STEP 4 Check at A-134 power steering fluid pressure switch connector 469
STEP 5 Connector check: C-103 engine-ECU connector 469
STEP 6 Check harness between C-103 (terminal No 127) engine-ECU connector and A-134 (terminal No 1) power steering fluid pressure switch connector 470
STEP 7 M U T -III data list 470
Code No P0603: EEPROM Malfunction <Except Euro5> 470
DIAGNOSIS 471
STEP 1 Reconfirmation of diagnosis codes 471
Code No P0604: Random Access Memory (RAM) Malfunction 471
DIAGNOSIS PROCEDURE 471
STEP 1 M U T -III diagnosis code 471
Code No P0605: Read Only Memory (FLASH ROM) Malfunction 471
DIAGNOSIS PROCEDURE 472
STEP 1 M U T -III diagnosis code 472
Code No P0606: Engine-ECU (main CPU) Malfunction 472
DIAGNOSIS 472
STEP 1 M U T -III diagnosis code 472
Code No P0607: Engine-ECU (sub CPU) Malfunction 472
DIAGNOSIS PROCEDURE 473
STEP 1 M U T -III diagnosis code 473
Code No P0620: Alternator Control Circuit <Euro5> 473
DIAGNOSIS PROCEDURE 473
STEP 1 Checking engine start conditions 473
STEP 2 Battery check 474
STEP 3 Drive belt tension check 474
STEP 4 Connector check: C-103 engine-ECU connector 474
STEP 5 Perform voltage measurement at C-103 engine-ECU connector 474
STEP 6 Connector check: A-122 alternator connector 474
STEP 7 Check harness between C-103 (terminal No 121) engine-ECU connector and A-122 (terminal No 1) alternator connector 475
STEP 8 Check harness between battery and C- 103 (terminal No 103) engine-ECU connector 475
STEP 9 M U T -III diagnosis code 475
STEP 10 Replace the drive belt 475
STEP 11 Replace the alternator 476
Code No P0628: Suction Control Valve Open <Except Euro5> 476
DIAGNOSIS PROCEDURE 477
STEP 1 Connector check: A-47 suction control valve connector 477
STEP 2 Check suction control valve itself 477
STEP 3 Connector check: C-103 engine-ECU connector 477
STEP 4 Check harness between C-103 (terminal No 131) engine-ECU connector and A-47 (terminal No 1) suction control valve connector 478
STEP 5 Check harness between C-103 (terminal No 146) engine-ECU connector and A-47 (terminal No 2) suction control valve connector 478
STEP 6 M U T -III diagnosis code 478
Code No P0629: Suction Control Valve Battery Short <Except Euro5> 479
DIAGNOSIS PROCEDURE 480
STEP 1 Connector check: A-47 suction control valve connector 480
STEP 2 Check suction control valve itself 480
STEP 3 Connector check: C-103 engine-ECU connector 480
STEP 4 Check harness between C-103 (terminal No 131) engine-ECU connector and A-47 (terminal No 1) suction control valve connector 481
STEP 5 Check harness between C-103 (terminal No 146) engine-ECU connector and A-47 (terminal No 2) suction control valve connector 481
STEP 6 M U T -III diagnosis code 481
Code No P062F: EEPROM Malfunction <Euro5> 482
DIAGNOSIS 482
STEP 1 Reconfirmation of diagnosis codes 482
Code No P0630: Chassis Number not Programmed 482
DIAGNOSIS PROCEDURE 482
STEP 1 Check VIN information 482
STEP 2 M U T -III diagnosis code 483
STEP 3 M U T -III diagnosis code 483
Code No P0638: Throttle Valve Control Servo Stuck 484
DIAGNOSIS PROCEDURE 485
STEP 1 Connector check: A-132 electronic- controlled throttle valve connector 485
STEP 2 Check throttle valve control servo itself 485
STEP 3 Connector check: C-103 engine-ECU connector 485
STEP 4 Check harness between electronic- controlled throttle valve connector and engine- ECU connector 486
STEP 5 Replace the electronic-controlled throttle valve assembly 486
Code No P0642: Analog Sensor Reference Voltage No 1 Too Low 486
DIAGNOSIS PROCEDURE 487
STEP 1 M U T -III diagnosis code 487
Code No P0643: Analog Sensor Reference Voltage No 1 Too High 487
DIAGNOSIS PROCEDURE 487
STEP 1 M U T -III diagnosis code 487
Code No P064C: Glow Control Unit Malfunction <Euro5> 488
DIAGNOSTIC PROCEDURE 489
STEP 1 Connector check: A-151 glow control unit connector 489
STEP 2 Perform voltage measurement at A-151 glow control unit connector 489
STEP 3 Check harness between A-151 (terminal No 10) glow control unit connector and battery (fusible link 24) 490
STEP 4 M U T -III diagnosis code 490
STEP 5 Replace the glow control unit 490
Code No P0652: Analog Sensor Reference Voltage No 2 Too Low 490
DIAGNOSIS PROCEDURE 490
STEP 1 M U T -III diagnosis code 490
Code No P0653: Analog Sensor Reference Voltage No 2 Too High 491
DIAGNOSIS PROCEDURE 491
STEP 1 M U T -III diagnosis code 491
Code No P0683: Glow Control Unit Communication Abnormality <Euro5> 492
DIAGNOSTIC PROCEDURE 493
STEP 1 Connector check: A-151 glow control unit connector 493
STEP 2 Perform voltage measurement at A-151 glow control unit connector 493
STEP 3 Connector check: A-20X engine control relay connector 494
STEP 4 Perform resistance measurement at A- 151 glow control unit connector 494
STEP 5 Check harness between A-151 (terminal No 1) glow control unit connector and C-103 (terminal No 120) engine-ECU connector 494
STEP 6 Check harness between A-151 (terminal No 9) glow control unit connector and C-103 (terminal No 126) engine-ECU connector 495
STEP 7 Check harness between A-151 (terminal No 6) glow control unit connector and A-20X (terminal No 3) engine control relay connector 495
STEP 8 M U T -III diagnosis code 495
STEP 9 Replace the glow control unit 495
Code No P1203: Capacitor Insufficient Charging 496
DIAGNOSIS PROCEDURE 496
STEP 1 M U T -III diagnosis code 496
Code No P1204: Capacitor Excessive Charging 496
DIAGNOSIS PROCEDURE 497
STEP 1 M U T -III diagnosis code 497
Code No P1272: Pressure Limiter Malfunction 497
DIAGNOSIS PROCEDURE 497
STEP 1 M U T -III diagnosis code 498
STEP 2 Check the fuel filter contamination 498
STEP 3 Release the air from the fuel line 498
STEP 4 Check suction control valve itself 498
STEP 5 Connector check: C-103 engine-ECU connector and A-47 suction control valve connector 498
STEP 6 Check harness between C-103 (terminal No 131) engine-ECU connector and A-47 (terminal No 1) suction control valve connector 499
STEP 7 Check harness between C-103 (terminal No 146) engine-ECU connector and A-47 (terminal No 2) suction control valve connector 499
STEP 8 Perform output wave pattern measurement at A-47 suction control valve (Using an oscilloscope) 500
STEP 9 Replace the common rail assembly and fuel injection tubes 500
Code No P1273: Supply Pump Insufficient Flow 500
DIAGNOSIS PROCEDURE 501
STEP 1 M U T -III diagnosis code 501
STEP 2 Replace the supply pump assembly 501
Code No P1274: Supply Pump Protection 501
DIAGNOSIS PROCEDURE 501
STEP 1 M U T -III diagnosis code 501
STEP 2 Check suction control valve itself 501
STEP 3 Replace the supply pump assembly 502
STEP 4 Replace the common rail assembly and fuel injection tubes 502
Code No P1275: Supply Pump Exchange 502
DIAGNOSIS PROCEDURE 502
STEP 1 M U T -III diagnosis code 502
STEP 2 Check suction control valve itself 502
STEP 3 Replace the supply pump 502
STEP 4 Replace the common rail assembly and fuel injection tubes 503
Code No P1276: Fuel Filter Exchange <Vehicles with fuel filter pressure switch> 504
DIAGNOSIS PROCEDURE 505
STEP 1 Connector check: A-143 fuel filter pressure switch connector 505
STEP 2 Check the fuel filter pressure switch itself 505
STEP 3 Perform voltage measurement at A-143 fuel filter pressure switch connector 505
STEP 4 Connector check: C-103 engine-ECU connector 505
STEP 5 Check harness between A-143 (terminal No 1) fuel filter pressure switch connector and C-103 (terminal No 110) engine-ECU connector 506
STEP 6 M U T -III data list 506
STEP 7 Perform resistance measurement at A- 143 fuel filter pressure switch connector 506
STEP 8 Connector check: C-103 engine-ECU connector 507
STEP 9 Check harness between A-143 (terminal No 1) fuel filter pressure switch connector and C-103 (terminal No 110) engine-ECU connector 507
Code No P1277: Fuel Filter Freeze <Vehicles with fuel filter pressure switch> 507
DIAGNOSIS PROCEDURE 508
STEP 1 Reconfirmation of M U T -III diagnosis code after warming up the engine 508
Code No P1298: Variable Geometry Turbocharger Control System Malfunction (high pressure) <Euro5> 508
DIAGNOSTIC PROCEDURE 508
STEP 1 Check the turbocharger supercharging pressure 508
STEP 2 M U T -III diagnosis code 508
Code No P1299: Variable Geometry Turbocharger Control System Malfunction (low pressure) <Euro5> 508
DIAGNOSTIC PROCEDURE 509
STEP 1 Check the turbocharger supercharging pressure 509
STEP 2 M U T -III diagnosis code 509
Code No P1427: No 3 Exhaust Gas Temperature Sensor (DPF temperature) Circuit Low Input <Euro5> 510
DIAGNOSTIC PROCEDURE 511
STEP 1 M U T -III data list 511
STEP 2 Connector check: A-158 No 3 exhaust gas temperature sensor (DPF temperature) connector 511
STEP 3 Check No 3 exhaust gas temperature sensor (DPF temperature) itself 511
STEP 4 Connector check: C-105 engine-ECU connector 511
STEP 5 Check harness between A-158 (terminal No 2) No 3 exhaust gas temperature sensor (DPF temperature) connector and C-105 (terminal No 60) engine-ECU connector 512
STEP 6 M U T -III data list 512
Code No P1428: No 3 Exhaust Gas Temperature Sensor (DPF temperature) Circuit High Input <Euro5> 513
DIAGNOSTIC PROCEDURE 514
STEP 1 M U T -III data list 514
STEP 2 Connector check: A-158 No 3 exhaust gas temperature sensor (DPF temperature) connector 514
STEP 3 Check No 3 exhaust gas temperature sensor (DPF temperature) itself 514
STEP 4 Perform voltage measurement at A-158 No 3 exhaust gas temperature sensor (DPF temperature) connector 514
STEP 5 Connector check: C-105 engine-ECU connector 515
STEP 6 Check harness between A-158 (terminal No 2) No 3 exhaust gas temperature sensor (DPF temperature) connector and C-105 (terminal No 60) engine-ECU connector 515
STEP 7 M U T -III data list 516
STEP 8 Perform resistance measurement at A- 158 No 3 exhaust gas temperature sensor (DPF temperature) connector 516
STEP 9 Connector check: C-105 engine-ECU connector 517
STEP 10 Check harness between A-158 (terminal No 1) No 3 exhaust gas temperature sensor (DPF temperature) connector and C-105 (terminal No 84) engine-ECU connector 517
STEP 11 Connector check: C-105 engine-ECU connector 518
STEP 12 Check harness between A-158 (terminal No 2) No 3 exhaust gas temperature sensor (DPF temperature) connector and C-105 (terminal No 60) engine-ECU connector 518
Code No P1497: DPF System Malfunction <Euro5> 519
DIAGNOSIS PROCEDURE 519
STEP 1 M U T -III data list 519
STEP 2 M U T -III data list 519
STEP 3 Forcible DPF regeneration execution 519
STEP 4 Forcible DPF regeneration execution 520
Code No P1498: Excessive PM Accumulated in DPF <Euro5> 520
DIAGNOSIS PROCEDURE 520
STEP 1 Forcible DPF regeneration execution 520
Code No P1499: Abnormally high DPF temperature <Euro5> 520
DIAGNOSIS PROCEDURE 521
STEP 1 M U T -III data list 521
Code No P1608: Battery Current Sensor System <Euro5> 522
DIAGNOSIS PROCEDURE 523
STEP 1 Connector check: A-152 battery current sensor connector 523
STEP 2 Check battery current sensor itself 523
STEP 3 Perform voltage measurement at A-152 battery current sensor connector 523
STEP 4 Connector check: C-103 engine-ECU connector 523
STEP 5 Check harness between A-152 (terminal No 1) battery current sensor connector and C- 103 (terminal No 148) engine-ECU connector 524
STEP 6 M U T -III diagnosis code 524
STEP 7 Perform resistance measurement at A- 152 battery current sensor connector 524
STEP 8 Connector check: C-103 engine-ECU connector 525
STEP 9 Check harness between A-152 (terminal No 3) battery current sensor connector and C- 103 (terminal No 155) engine-ECU connector 525
STEP 10 Connector check: C-103 engine-ECU connector 526
STEP 11 Check harness between A-152 (terminal No 1) battery current sensor connector and C- 103 (terminal No 148) engine-ECU connector 526
STEP 12 Check harness between A-152 (terminal No 4) battery current sensor connector and C- 103 (terminal No 138) engine-ECU connector 527
Code No P1625: Injection Quantity Compensation Value Error 527
DIAGNOSIS PROCEDURE 528
STEP 1 Injector identification code data check 528
STEP 2 Rewrite the injector identification code data again 528
Code No P1626: Injection Quantity Compensation Value Not Coding 528
DIAGNOSIS PROCEDURE 528
STEP 1 Write the injector identification code data 528
Code No P2118: Throttle Valve Control (DC Motor) Current Malfunction 529
DIAGNOSIS PROCEDURE 530
STEP 1 Connector check: A-132 electronic- controlled throttle valve connector 530
STEP 2 Check throttle valve control servo itself 530
STEP 3 Connector check: C-103 engine-ECU connector 530
STEP 4 Check harness between C-103 (terminal No 114) engine-ECU connector and A-132 (terminal No 6) electronic-controlled throttle valve connector 531
STEP 5 Check harness between C-103 (terminal No 129) engine-ECU connector and A-132 (terminal No 5) electronic-controlled throttle valve connector 531
STEP 6 M U T -III diagnosis code 531
Code No P2122: Accelerator Pedal Position Sensor (main) Circuit Low Input 533
DIAGNOSIS PROCEDURE 534
STEP 1 M U T -III data list 534
STEP 2 Connector check: C-115 accelerator pedal position sensor connector 534
STEP 3 Perform voltage measurement at C-115 accelerator pedal position sensor connector 534
STEP 4 Connector check: C-103 engine-ECU connector 535
STEP 5 Check harness between C-115 (terminal No 1) accelerator pedal position sensor connector and C-103 (terminal No 149) engine- ECU connector 535
STEP 6 M U T -III data list 536
STEP 7 Perform resistance measurement at C- 115 accelerator pedal position sensor connector 536
STEP 8 Connector check: C-103 engine-ECU connector 536
STEP 9 Check harness between C-115 (terminal No 2) accelerator pedal position sensor connector and C-103 (terminal No 151) engine- ECU connector 537
STEP 10 Connector check: C-103 engine-ECU connector 537
STEP 11 Perform voltage measurement at C-115 accelerator pedal position sensor connector 538
STEP 12 Connector check: C-103 engine-ECU connector 538
STEP 13 Check harness between C-115 (terminal No 3) accelerator pedal position sensor and C- 103 (terminal No 150) engine-ECU connector 539
STEP 14 Check harness between C-115 (terminal No 1) accelerator pedal position sensor connector and C-103 (terminal No 149) engine- ECU connector 539
STEP 15 Check harness between C-115 (terminal No 3) accelerator pedal position sensor connector and C-103 (terminal No 150) engine- ECU connector 540
Code No P2123: Accelerator Pedal Position Sensor (main) Circuit High Input 541
DIAGNOSIS PROCEDURE 542
STEP 1 M U T -III data list 542
STEP 2 Connector check: C-115 accelerator pedal position sensor connector 542
STEP 3 Perform resistance measurement at C- 115 accelerator pedal position sensor connector 542
STEP 4 Connector check: C-103 engine-ECU connector 543
STEP 5 Check harness between C-115 (terminal No 2) accelerator pedal position sensor connector and C-103 (terminal No 151) engine- ECU connector 543
STEP 6 M U T -III data list 544
STEP 7 Replace the accelerator pedal position sensor 544
Code No P2124: Accelerator Pedal Position Sensor (Main) Circuit High Input Intermittent 545
DIAGNOSIS PROCEDURE 546
STEP 1 M U T -III data list 546
STEP 2 Connector check: C-115 accelerator pedal position sensor connector 546
STEP 3 Perform resistance measurement at C- 115 accelerator pedal position sensor connector 546
STEP 4 Connector check: C-103 engine-ECU connector 547
STEP 5 Check harness between C-115 (terminal No 2) accelerator pedal position sensor connector and C-103 (terminal No 151) engine- ECU connector 547
STEP 6 M U T -III data list 548
STEP 7 Replace the accelerator pedal position sensor 548
Code No P2127: Accelerator Pedal Position Sensor (sub) Circuit Low Input 549
DIAGNOSIS PROCEDURE 550
STEP 1 M U T -III data list 550
STEP 2 Connector check: C-115 accelerator pedal position sensor connector 550
STEP 3 Perform voltage measurement at C-115 accelerator pedal position sensor connector 550
STEP 4 Connector check: C-103 engine-ECU connector 551
STEP 5 Check harness between C-115 (terminal No 4) accelerator pedal position sensor connector and C-103 (terminal No 134) engine- ECU connector 551
STEP 6 M U T -III data list 552
STEP 7 Perform resistance measurement at C- 115 accelerator pedal position sensor connector 552
STEP 8 Connector check: C-103 engine-ECU connector 552
STEP 9 Check harness between C-115 (terminal No 5) accelerator pedal position sensor connector and C-103 (terminal No 136) engine- ECU connector 553
STEP 10 Connector check: C-103 engine-ECU connector 553
STEP 11 Perform voltage measurement at C-115 accelerator pedal position sensor connector 554
STEP 12 Connector check: C-103 engine-ECU connector 554
STEP 13 Check harness between C-115 (terminal No 6) accelerator pedal position sensor connector and C-103 (terminal No 135) engine- ECU connector 555
STEP 14 Check harness between C-115 (terminal No 4) accelerator pedal position sensor connector and C-103 (terminal No 134) engine- ECU connector 555
STEP 15 Check harness between C-115 (terminal No 6) accelerator pedal position sensor connector and C-103 (terminal No 135) engine- ECU connector 556
Code No P2128: Accelerator Pedal Position Sensor (sub) Circuit High Input 557
DIAGNOSIS PROCEDURE 558
STEP 1 M U T -III data list 558
STEP 2 Connector check: C-115 accelerator pedal position sensor connector 558
STEP 3 Perform resistance measurement at C- 115 accelerator pedal position sensor connector 558
STEP 4 Connector check: C-103 engine-ECU connector 559
STEP 5 Check harness between C-115 (terminal No 5) accelerator pedal position sensor connector and C-103 (terminal No 136) engine- ECU connector 559
STEP 6 M U T -III data list 560
STEP 7 Replace the accelerator pedal position sensor 560
Code No P2138: Accelerator Pedal Position Sensor (Main and Sub) Range/Performance Problem 560
DIAGNOSIS PROCEDURE 561
STEP 1 Connector check: C-115 accelerator pedal position connector 561
STEP 2 Perform resistance measurement at C- 115 accelerator pedal position sensor connector 561
STEP 3 Connector check: C-103 engine-ECU connector 562
STEP 4 Perform resistance measurement at C- 115 accelerator pedal position sensor connector 562
STEP 5 Connector check: C-103 engine-ECU connector 563
STEP 6 Perform voltage measurement at C-115 accelerator pedal position sensor connector 563
STEP 7 Connector check: C-103 engine-ECU connector 564
STEP 8 Perform voltage measurement at C-115 accelerator pedal position sensor connector 564
STEP 9 Connector check: C-103 engine-ECU connector 565
STEP 10 Perform voltage measurement at C-103 engine-ECU connector 565
STEP 11 Check harness between C-115 (terminal No 3) accelerator pedal position sensor connector and C-103 (terminal No 150) engine- ECU connector 566
STEP 12 Perform voltage measurement at C-103 engine-ECU connector 566
STEP 13 Check harness between C-115 (terminal No 6) accelerator pedal position sensor connector and C-103 (terminal No 135) engine- ECU connector 567
STEP 14 Connector check: C-103 engine-ECU connector 567
STEP 15 M U T -III diagnosis code 567
Code No P2146: Injector Common 1 (cylinder No 1 and No 4) Circuit Open <Euro5> 568
DIAGNOSIS PROCEDURE 568
STEP 1 Connector check: A-42 No 1 injector connector and A-129 No 4 injector connector 568
STEP 2 Check Injector itself 568
STEP 3 Connector check: C-105 engine-ECU connector 568
STEP 4 Check harness between C-105 (terminal No 1) engine-ECU connector and A-42 (terminal No 2) No 1 injector connector 569
STEP 5 Check harness between C-105 (terminal No 25) engine-ECU connector and A-129 (terminal No 2) No 4 injector connector 569
STEP 6 Check harness between C-105 (terminal No 2) engine-ECU connector and A-42 (terminal No 1) No 1 injector connector 569
STEP 7 Check harness between C-105 (terminal No 27) engine-ECU connector and A-129 (terminal No 1) No 4 injector connector 570
STEP 8 M U T -III diagnosis code 570
Code No P2146: Injector Common 1 (cylinder No 1 and No 4) Circuit Open <Except Euro5> 571
DIAGNOSIS PROCEDURE 571
STEP 1 Connector check: A-42 No 1 injector connector and A-129 No 4 injector connector 571
STEP 2 Check Injector itself 571
STEP 3 Connector check: C-105 engine-ECU connector 572
STEP 4 Check harness between C-105 (terminal No 1) engine-ECU connector and A-42 (terminal No 2) No 1 injector connector 572
STEP 5 Check harness between C-105 (terminal No 1) engine-ECU connector and A-129 (terminal No 2) No 4 injector connector 573
STEP 6 Check harness between C-105 (terminal No 2) engine-ECU connector and A-42 (terminal No 1) No 1 injector connector 573
STEP 7 Check harness between C-105 (terminal No 27) engine-ECU connector and A-129 (terminal No 1) No 4 injector connector 574
STEP 8 M U T -III diagnosis code 574
Code No P2147: Injector Common 1 (Cylinder No 1 and No 4) Circuit Earth Short <Euro5> 574
DIAGNOSIS PROCEDURE 575
STEP 1 Connector check: A-42 No 1 injector connector and A-129 No 4 injector connector 575
STEP 2 Connector check: C-105 engine-ECU connector 575
STEP 3 Check harness between C-105 (terminal No 2) engine-ECU connector and A-42 (terminal No 1) No 1 injector connector 576
STEP 4 Check harness between C-105 (terminal No 27) engine-ECU connector and A-129 (terminal No 1) No 4 injector connector 576
STEP 5 Check harness between C-105 (terminal No 1) engine-ECU connector and A-42 (terminal No 2) No 1 injector connector 577
STEP 6 Check harness between C-105 (terminal No 25) engine-ECU connector and A-129 (terminal No 2) No 4 injector connector 577
STEP 7 Check Injector itself 577
STEP 8 M U T -III diagnosis code 578
Code No P2147: Injector Common Circuit Earth Short <Except Euro5> 578
DIAGNOSIS PROCEDURE 578
STEP 1 Connector check: A-41, A-42, A-129 and A-130 injector connectors 578
STEP 2 Check Injector itself 578
STEP 3 Connector check: C-105 engine-ECU connector 579
STEP 4 Check harness between C-105 (terminal No 2) engine-ECU connector and A-42 (terminal No 1) No 1 injector connector 579
STEP 5 Check harness between C-105 (terminal No 75) engine-ECU connector and A-41 (terminal No 1) No 2 injector connector 580
STEP 6 Check harness between C-105 (terminal No 50) engine-ECU connector and A-130 (terminal No 1) No 3 injector connector 580
STEP 7 Check harness between C-105 (terminal No 27) engine-ECU connector and A-129 (terminal No 1) No 4 injector connector 581
STEP 8 Check harness between C-105 (terminal No 1) engine-ECU connector and A-42 (terminal No 2) No 1 injector connector 581
STEP 9 Check harness between C-105 (terminal No 25) engine-ECU connector and A-41 (terminal No 2) No 2 injector connector 582
STEP 10 Check harness between C-105 (terminal No 25) engine-ECU connector and A-130 (terminal No 2) No 3 injector connector 582
STEP 11 Check harness between C-105 (terminal No 1) engine-ECU connector and A-129 (terminal No 2) No 4 injector connector 583
STEP 12 M U T -III diagnosis code 583
Code No P2148: Injector Common 1 (Cylinder No 1 and No 4) Circuit Battery Short <Euro5> 583
DIAGNOSIS PROCEDURE 584
STEP 1 Connector check: A-42 No 1 injector connector and A-129 No 4 injector connector 584
STEP 2 Connector check: C-105 engine-ECU connector 584
STEP 3 Check harness between C-105 (terminal No 2) engine-ECU connector and A-42 (terminal No 1) No 1 injector connector 585
STEP 4 Check harness between C-105 (terminal No 27) engine-ECU connector and A-129 (terminal No 1) No 4 injector connector 585
STEP 5 Check harness between C-105 (terminal No 1) engine-ECU connector and A-42 (terminal No 2) No 1 injector connector 586
STEP 6 Check harness between C-105 (terminal No 25) engine-ECU connector and A-129 (terminal No 2) No 4 injector connector 586
STEP 7 Check Injector itself 586
STEP 8 M U T -III diagnosis code 587
Code No P2148: Injector Common Circuit Battry Short <Except Euro5> 587
DIAGNOSIS PROCEDURE 587
STEP 1 Connector check: A-41, A-42, A-129 and A-130 injector connectors 587
STEP 2 Check Injector itself 587
STEP 3 Connector check: C-105 engine-ECU connector 588
STEP 4 Check harness between C-105 (terminal No 2) engine-ECU connector and A-42 (terminal No 1) No 1 injector connector 588
STEP 5 Check harness between C-105 (terminal No 75) engine-ECU connector and A-41 (terminal No 1) No 2 injector connector 589
STEP 6 Check harness between C-105 (terminal No 50) engine-ECU connector and A-130 (terminal No 1) No 3 injector connector 589
STEP 7 Check harness between C-105 (terminal No 27) engine-ECU connector and A-129 (terminal No 1) No 4 injector connector 590
STEP 8 Check harness between C-105 (terminal No 1) engine-ECU connector and A-42 (terminal No 2) No 1 injector connector 590
STEP 9 Check harness between C-105 (terminal No 25) engine-ECU connector and A-41 (terminal No 2) No 2 injector connector 591
STEP 10 Check harness between C-105 (terminal No 25) engine-ECU connector and A-130 (terminal No 2) No 3 injector connector 591
STEP 11 Check harness between C-105 (terminal No 1) engine-ECU connector and A-129 (terminal No 2) No 4 injector connector 592
STEP 12 M U T -III diagnosis code 592
Code No P2149: Injector Common 2 (cylinder No 2 and No 3) Circuit Open <Euro5> 592
DIAGNOSIS PROCEDURE 593
STEP 1 Connector check: A-41 No 2 injector connector and A-130 No 3 injector connector 593
STEP 2 Check Injector itself 593
STEP 3 Connector check: C-105 engine-ECU connector 593
STEP 4 Check harness between C-105 (terminal No 73) engine-ECU connector and A-41 (terminal No 2) No 2 injector connector 594
STEP 5 Check harness between C-105 (terminal No 75) engine-ECU connector and A-41 (terminal No 1) No 2 injector connector 594
STEP 6 Check harness between C-105 (terminal No 49) engine-ECU connector and A-130 (terminal No 2) No 3 injector connector 595
STEP 7 Check harness between C-105 (terminal No 50) engine-ECU connector and A-130 (terminal No 1) No 3 injector connector 595
STEP 8 M U T -III diagnosis code 595
Code No P2149: Injector Common 2 (cylinder No 2 and No 3) Circuit Open <Except Euro5> 596
DIAGNOSIS PROCEDURE 596
STEP 1 Connector check: A-41 No 2 injector connector and A-130 No 3 injector connector 596
STEP 2 Check Injector itself 596
STEP 3 Connector check: C-105 engine-ECU connector 597
STEP 4 Check harness between C-105 (terminal No 25) engine-ECU connector and A-41 (terminal No 2) No 2 injector connector 597
STEP 5 Check harness between C-105 (terminal No 75) engine-ECU connector and A-41 (terminal No 1) No 2 injector connector 598
STEP 6 Check harness between C-105 (terminal No 25) engine-ECU connector and A-130 (terminal No 2) No 3 injector connector 598
STEP 7 Check harness between C-105 (terminal No 50) engine-ECU connector and A-130 (terminal No 1) No 3 injector connector 599
STEP 8 M U T -III diagnosis code 599
Code No P2150: Injector Common 2 (Cylinder No 2 and No 3) Circuit Earth Short <Euro5> 599
DIAGNOSIS PROCEDURE 600
STEP 1 Connector check: A-41 No 2 injector connector and A-130 No 3 injector connector 600
STEP 2 Connector check: C-105 engine-ECU connector 600
STEP 3 Check harness between C-105 (terminal No 75) engine-ECU connector and A-41 (terminal No 1) No 2 injector connector 601
STEP 4 Check harness between C-105 (terminal No 50) engine-ECU connector and A-130 (terminal No 1) No 3 injector connector 601
STEP 5 Check harness between C-105 (terminal No 73) engine-ECU connector and A-41 (terminal No 2) No 2 injector connector 602
STEP 6 Check harness between C-105 (terminal No 49) engine-ECU connector and A-130 (terminal No 2) No 3 injector connector 602
STEP 7 Check Injector itself 602
STEP 8 M U T -III diagnosis code 603
Code No P2151: Injector Common 2 (Cylinder No 2 and No 3) Circuit Battery Short <Euro5> 603
DIAGNOSIS PROCEDURE 603
STEP 1 Connector check: A-41 No 2 injector connector and A-130 No 3 injector connector 603
STEP 2 Connector check: C-105 engine-ECU connector 604
STEP 3 Check harness between C-105 (terminal No 75) engine-ECU connector and A-41 (terminal No 1) No 2 injector connector 604
STEP 4 Check harness between C-105 (terminal No 50) engine-ECU connector and A-130 (terminal No 1) No 3 injector connector 605
STEP 5 Check harness between C-105 (terminal No 73) engine-ECU connector and A-41 (terminal No 2) No 2 injector connector 605
STEP 6 Check harness between C-105 (terminal No 49) engine-ECU connector and A-130 (terminal No 2) No 3 injector connector 606
STEP 7 Check Injector itself 606
STEP 8 M U T -III diagnosis code 606
Code No P2228: Barometric Pressure Sensor Circuit Low Input 606
DIAGNOSIS PROCEDURE 607
STEP 1 M U T -III data list 607
Code No P2229: Barometric Pressure Sensor Circuit High Input 607
DIAGNOSIS PROCEDURE 607
STEP 1 M U T -III data list 607
Code No P2413: EGR System Performance 608
DIAGNOSIS PROCEDURE 608
STEP 1 M U T -III diagnosis code 608
STEP 2 Check EGR valve itself 608
STEP 3 Connector check: C-105 engine-ECU connector 608
STEP 4 Check harness between C-105 (terminal No 115) engine-ECU connector and A-45 (terminal No 6) EGR valve assembly connector 609
STEP 5 Check harness between C-105 (terminal No 130) engine-ECU connector and A-45 (terminal No 4) EGR valve connector 609
STEP 6 M U T -III diagnosis code 609
Code No P2454: Exhaust Differential Pressure Sensor Circuit Low Input <Euro5> 611
DIAGNOSTIC PROCEDURE 612
STEP 1 M U T -III data list 612
STEP 2 Connector check: A-148 exhaust differential pressure sensor connector 612
STEP 3 Perform voltage measurement at A-148 exhaust differential pressure sensor connector 612
STEP 4 Perform voltage measurement at C-105 engine-ECU connector 612
STEP 5 Connector check: C-105 engine-ECU connector 613
STEP 6 Check harness between A-148 (terminal No 3) exhaust differential pressure sensor connector and C-105 (terminal No 94) engine- ECU connector 613
STEP 7 M U T -III data list 613
STEP 8 Connector check: C-105 engine-ECU connector 614
STEP 9 Connector check: C-105 engine-ECU connector 615
STEP 10 Check harness between A-148 (terminal No 3) exhaust differential pressure sensor connector and C-105 (terminal No 94) engine- ECU connector 615
STEP 11 Check harness between A-148 (terminal No 1) exhaust differential pressure sensor connector and C-105 (terminal No 56) engine- ECU connector 616
STEP 12 Replace the exhaust differential pressure sensor 616
Code No P2455: Exhaust Differential Pressure Sensor Circuit High Input <Euro5> 617
DIAGNOSTIC PROCEDURE 618
STEP 1 M U T -III data list 618
STEP 2 Connector check: A-148 exhaust differential pressure sensor connector 618
STEP 3 Perform resistance measurement at A- 148 exhaust differential pressure sensor connector 618
STEP 4 Connector check: C-105 engine-ECU connector 618
STEP 5 Check harness between A-148 (terminal No 2) exhaust differential pressure sensor connector and C-105 (terminal No 80) engine- ECU connector 619
STEP 6 M U T -III data list 619
STEP 7 Replace the exhaust differential pressure sensor 619
Code No P252F: Engine Oil Level Malfunction <Euro5> 619
DIAGNOSIS PROCEDURE 620
STEP 1 Replace the engine oil 620
Code No U1073: Bus Off 620
DIAGNOSIS PROCEDURE 620
STEP 1 M U T -III CAN bus diagnostics 620
STEP 2 M U T -III diagnosis code 620
STEP 3 M U T -III diagnosis code 621
Code No U1101: A/T-ECU Time-out <A/T> 621
DIAGNOSIS PROCEDURE 621
STEP 1 M U T -III CAN bus diagnosis 621
STEP 2 M U T -III other system diagnosis codes 621
STEP 3 M U T -III other system diagnosis codes 622
STEP 4 Reconfirmation of diagnosis codes 622
STEP 5 Reconfirmation of diagnosis codes 622
STEP 6 Reconfirmation of diagnosis codes 622
Code No U1102 ASTC-ECU Time-out <Except vehicles for Morocco> 622
DIAGNOSIS PROCEDURE 623
STEP 1 M U T -III CAN bus diagnostics 623
STEP 2 M U T -III other system diagnosis codes 623
STEP 3 M U T -III diagnosis code 623
STEP 4 Replace the ASTC-ECU 623
Code No U1109: ETACS-ECU Time-out 624
DIAGNOSIS PROCEDURE 624
STEP 1 M U T -III CAN bus diagnosis 624
STEP 2 M U T -III other system diagnosis codes 624
STEP 3 M U T -III other system diagnosis codes 624
STEP 4 Reconfirmation of diagnosis codes 624
STEP 5 Reconfirmation of diagnosis codes 625
STEP 6 Reconfirmation of diagnosis codes 625
Code No U1110: A/C-ECU Time-out <Euro5> 625
DIAGNOSIS PROCEDURE 626
STEP 1 M U T -III CAN bus diagnosis 626
STEP 2 M U T -III other system diagnosis codes 626
STEP 3 M U T -III other system diagnosis codes 626
STEP 4 Reconfirmation of diagnosis codes 626
STEP 5 Reconfirmation of diagnosis codes 626
STEP 6 Reconfirmation of diagnosis codes 627
Code No U1117 ETACS-ECU (Immobilizer-ECU) Time-out 627
DIAGNOSIS PROCEDURE 627
STEP 1 M U T -III CAN bus diagnostics 627
STEP 2 M U T -III other system diagnosis codes 628
STEP 3 M U T -III diagnosis code 628
Code No U1190: The Network System Diagnosis Code Output Permitted Signal Can Not Be Received 628
DIAGNOSIS PROCEDURE 628
STEP 1 M U T -III CAN bus diagnostics 628
STEP 2 M U T -III diagnosis code 628
STEP 3 M U T -III diagnosis code 629
INSPECTION CHART FOR TROUBLE SYMPTOMS 629
CHECK CHART CLASSIFIED BY PROBLEM SYMPTOMS 632
SYMPTOM PROCEDURES 633
Inspection Procedure 1: Communication with Engine-ECU Is Not Possible 633
DIAGNOSIS PROCEDURE 635
STEP 1 Check the V C I indicator lamp illuminates 635
STEP 2 Connector check: C-22 diagnosis connector 636
STEP 3 Perform voltage measurement for open circuit at C-22 diagnosis connector 636
STEP 4 Check for open circuit between diagnosis connector C-22 and earth 637
Inspection Procedure 2: The Engine Warning Lamp Does Not Illuminate Right after the Ignition Switch Is Turned the “ON” Position 638
DIAGNOSIS PROCEDURE 639
STEP 1 Check indicator illumination 639
STEP 2 M U T -III diagnosis code 639
STEP 3 Connector check: C-105 Engine-ECU connector and C-111 combination meter connector 639
STEP 4 Perform resistance measurement for open circuit at between C-105 engine-ECU connector and C-111 combination meter connector 640
STEP 5 Check the trouble symptoms 640
Inspection Procedure 3: The Engine Warning Lamp Remains Illuminating and Never Goes Out or Is Blinking 641
DIAGNOSIS PROCEDURE 642
STEP 1 Check the illuminating condition of the engine warning lamp 642
STEP 2 M U T -III diagnosis code 642
STEP 3 Connector check: C-105 engine-ECU connector and C-111 combination meter connector 642
STEP 4 Check combination meter 643
STEP 5 Perform resistance measurement for short circuit at C-105 engine-ECU connector 644
STEP 6 Check injector identification code 644
STEP 7 Small injection quantity learning 644
Inspection Procedure 4: Starting Impossible (No Initial Combustion) <M/T> 645
DIAGNOSIS PROCEDURE 646
STEP 1 Check battery voltage 646
STEP 2 M U T -III data list 646
STEP 3 Connector check: A-16X starter relay connector 646
STEP 4 Check starter relay 646
STEP 5 Perform voltage measurement at A-16X starter relay connector 646
STEP 6 Connector check: C-307 ignition switch connector 647
STEP 7 Check ignition switch 647
STEP 8 Perform voltage measurement at A-16X starter relay connector 648
STEP 9 Perform resistance measurement at A- 16X starter relay connector 648
STEP 10 Connector check: A-110 starter connector 648
STEP 11 Check harness between A-110 (terminal No 1) starter connector and A-16X (terminal No 3) starter relay connector 648
STEP 12 Connector check: C-103 engine-ECU connector 649
STEP 13 Connector check: A-110 starter connector 649
STEP 14 Perform voltage measurement at A-110 starter connector 649
STEP 15 Connector check: A-16X starter relay connector 650
STEP 16 Connector check: A-10 starter connector 650
STEP 17 Perform voltage measurement at A-10 starter connector 650
STEP 18 Connector check: A-16X starter relay connector and C-307 Ignition switch connector 651
STEP 19 Check harness between C-307 (terminal No 5) ignition switch connector and A-16X (terminal No 2) starter relay connector 651
STEP 20 Check harness between A-16X (terminal No 4) starter relay connector and battery 652
STEP 21 Check harness between A-16X (terminal No 3) starter relay connector and A-110 (terminal No 1) starter relay connector 652
STEP 22 Check harness between A-10 (terminal No 1) starter connector and battery 652
Inspection Procedure 4: Starting Impossible (No Initial Combustion) <A/T> 653
DIAGNOSIS PROCEDURE 654
STEP 1 Check battery voltage 654
STEP 2 M U T -III data list 654
STEP 3 Connector check: A-16X starter relay connector 654
STEP 4 Check starter relay 654
STEP 5 Perform voltage measurement at A-16X starter relay connector 654
STEP 6 Connector check: B-14 inhibitor switch connector 654
STEP 7 Check inhibitor switch 654
STEP 8 Perform voltage measurement at B-14 inhibitor switch connector 655
STEP 9 Connector check: C-307 ignition switch connector 655
STEP 10 Check ignition switch 656
STEP 11 Perform voltage measurement at A-16X starter relay connector 656
STEP 12 Perform resistance measurement at A- 16X starter relay connector 656
STEP 13 Connector check: A-16X starter relay connector 657
STEP 14 Connector check: A-110 starter connector 657
STEP 15 Check harness between A-110 (terminal No 1) starter connector and A-16X (terminal No 3) starter relay connector 657
STEP 16 Connector check: C-103 engine-ECU connector 658
STEP 17 Connector check: A-110 starter connector 658
STEP 18 Perform voltage measurement at A-110 starter connector 658
STEP 19 Connector check: A-16X starter relay connector 659
STEP 20 Connector check: A-10 starter connector 659
STEP 21 Perform voltage measurement at A-10 starter connector 659
STEP 22 Connector check: B-14 inhibitor switch connector and C-307 ignition switch connector 660
STEP 23 Check harness between B-14 (terminal No 10) inhibitor switch connector and C-307 (terminal No 5) ignition switch connector 660
STEP 24 Connector check: A-16X starter relay connector 661
STEP 25 Check harness between A-16X (terminal No 2) starter relay connector and B-14 (terminal No 9) inhibitor switch connector 661
STEP 26 Check harness between A-16X (terminal No 3) starter relay connector and A-110 (terminal No 1) starter connector 661
STEP 27 Check harness between A-10 (terminal No 1) starter connector and battery 661
Inspection Procedure 5: Starting Impossible (Starter operative but no initial combustion) 662
DIAGNOSIS PROCEDURE 662
STEP 1 Check battery voltage 662
STEP 2 M U T -III diagnosis code 662
STEP 3 Check injector identification code 662
STEP 4 M U T -III data list 662
STEP 5 Check timing belt for breakage 662
STEP 6 Confirm the using fuel 662
STEP 7 Check glow system 662
STEP 8 Check fuel supply line 662
STEP 9 Priming (air bleeding) 662
STEP 10 M U T -III actuator test 663
STEP 11 Check suction control value itself 663
STEP 12 M U T -III data list 663
STEP 13 Replace the rail pressure sensor 663
STEP 14 Check the waveforms of crank angle sensor and camshaft position sensor 663
STEP 15 Check compression pressure 663
STEP 16 Check injector itself 663
STEP 17 M U T -III data list 663
STEP 18 Check the trouble symptoms 663
Inspection Procedure 6: Improper Starting (Long time to start) 664
DIAGNOSIS PROCEDURE 664
STEP 1 Check battery voltage 664
STEP 2 M U T -III diagnosis code 664
STEP 3 M U T -III data list 664
STEP 4 Check injector identification code 665
STEP 5 Supply pump correction learning 665
STEP 6 Small injection quantity learning 665
STEP 7 Confirm the using fuel 665
STEP 8 Check glow system 665
STEP 9 Check fuel supply line 665
STEP 10 Priming (air bleeding) 665
STEP 11 M U T -III actuator test 665
STEP 12 Check suction control valve itself 665
STEP 13 M U T -III data list 665
STEP 14 Replace the rail pressure sensor 665
STEP 15 Check the waveforms of crank angle sensor and camshaft position sensor 665
STEP 16 Check compression pressure 666
STEP 17 Check injector itself 666
STEP 18 Check the trouble symptoms 666
Inspection Procedure 7: Improper Idling 666
DIAGNOSIS PROCEDURE 666
STEP 1 M U T -III diagnosis code 666
STEP 2 Check injector identification code 666
STEP 3 M U T -III data list 666
STEP 4 Confirm the using fuel 666
STEP 5 Check fuel supply line 667
STEP 6 Priming (air bleeding) 667
STEP 7 M U T -III actuator test 667
STEP 8 Check suction control valve itself 667
STEP 9 M U T -III data list 667
STEP 10 Replace the rail pressure sensor 667
STEP 11 Check the waveforms of crank angle sensor and camshaft position sensor 667
STEP 12 Check compression pressure 667
STEP 13 Check valve clearance 667
STEP 14 M U T -III actuator test 667
STEP 15 Check injector itself 667
STEP 16 M U T -III data list 668
STEP 17 Check the trouble symptoms 668
Inspection Procedure 8: The Engine Stalls When Decelerating 668
DIAGNOSIS PROCEDURE 668
STEP 1 M U T -III diagnosis code 668
STEP 2 Check idling condition 668
STEP 3 M U T -III data list 669
STEP 4 Check injector identification code 669
STEP 5 Supply pump correction learning 669
STEP 6 Small injection quantity learning 669
STEP 7 Check air cleaner 669
STEP 8 Confirm the using fuel 669
STEP 9 Check fuel supply line 669
STEP 10 Priming (air bleeding) 669
STEP 11 M U T -III actuator test 669
STEP 12 Check suction control valve itself 669
STEP 13 M U T -III data list 670
STEP 14 Replace the rail pressure sensor 670
STEP 15 Check the waveforms of crank angle sensor and camshaft position sensor 670
STEP 16 Check compression pressure 670
STEP 17 Check valve clearance 670
STEP 18 M U T -III actuator test 670
STEP 19 Check injector itself 670
STEP 20 Check the trouble symptoms 670
Inspection Procedure 9: Poor Acceleration 671
DIAGNOSIS PROCEDURE 671
STEP 1 M U T -III diagnosis code 671
STEP 2 Check idling condition 671
STEP 3 Check injector identification code 671
STEP 4 M U T -III data list 671
STEP 5 Supply pump correction learning 671
STEP 6 Small injection quantity learning 671
STEP 7 Check air cleaner 671
STEP 8 Confirm the using fuel 672
STEP 9 Checking the turbocharging pressure 672
STEP 10 Check fuel supply line 672
STEP 11 Priming (air bleeding) 672
STEP 12 M U T -III actuator test 672
STEP 13 Check suction control valve itself 672
STEP 14 M U T -III data list 672
STEP 15 Replace the rail pressure sensor 672
STEP 16 Check the waveforms of crank angle sensor and camshaft position sensor 672
STEP 17 M U T -III actuator test 672
STEP 18 Check compression pressure 673
STEP 19 Check injector itself 673
STEP 20 Check the trouble symptoms 673
Inspection Procedure 10: A Large Amount of Fuel Consumption 673
DIAGNOSIS PROCEDURE 673
STEP 1 M U T -III diagnosis code 673
STEP 2 Check whether other trouble symptoms are occurring 673
STEP 3 M U T -III data list 674
STEP 4 Check injector identification code 674
STEP 5 Supply pump correction learning 674
STEP 6 Small injection quantity learning 674
STEP 7 Check turbocharger itself 674
STEP 8 Check the cooling system 674
STEP 9 Priming (air bleeding) 674
STEP 10 M U T -III actuator test 674
STEP 11 Check suction control valve itself 674
STEP 12 M U T -III data list 675
STEP 13 Replace the rail pressure sensor 675
STEP 14 Check compression pressure 675
STEP 15 Check injector itself 675
STEP 16 Check the trouble symptoms 675
Inspection Procedure 11: Knocking, Abnormal Noise 675
DIAGNOSIS PROCEDURE 675
STEP 1 M U T -III diagnosis code 675
STEP 2 Check idling condition 675
STEP 3 M U T -III data list 676
STEP 4 Check injector identification code 676
STEP 5 Supply pump correction learning 676
STEP 6 Small injection quantity learning 676
STEP 7 Priming (air bleeding) 676
STEP 8 Check the waveforms of crank angle sensor and camshaft position sensor 676
STEP 9 M U T -III actuator test 676
STEP 10 Check compression pressure 676
STEP 11 Check valve clearance 677
STEP 12 Check injector itself 677
STEP 13 Check the trouble symptoms 677
Inspection Procedure 12: White Smoke 677
DIAGNOSIS PROCEDURE 677
STEP 1 M U T -III diagnosis code 677
STEP 2 Check idling condition 677
STEP 3 M U T -III data list 678
STEP 4 Check injector identification code 678
STEP 5 Supply pump correction learning 678
STEP 6 Small injection quantity learning 678
STEP 7 Check air cleaner 678
STEP 8 Confirm the using fuel 678
STEP 9 Check fuel supply line 678
STEP 10 Priming (air bleeding) 678
STEP 11 M U T -III actuator test 678
STEP 12 Check suction control valve itself 678
STEP 13 M U T -III data list 679
STEP 14 Replace the rail pressure sensor 679
STEP 15 Check the waveforms of crank angle sensor and camshaft position sensor 679
STEP 16 Check compression pressure 679
STEP 17 Check injector itself 679
STEP 18 Check the trouble symptoms 679
Inspection Procedure 13: Black Smoke 679
DIAGNOSIS PROCEDURE 680
STEP 1 M U T -III diagnosis code 680
STEP 2 Check idling condition 680
STEP 3 M U T -III data list 680
STEP 4 Check injector identification code 680
STEP 5 Supply pump correction learning 680
STEP 6 Small injection quantity learning 680
STEP 7 Confirm the using fuel 680
STEP 8 Check engine oil 680
STEP 9 Check glow system 680
STEP 10 Check turbocharger itself 680
STEP 11 Check the waveforms of crank angle sensor and camshaft position sensor 680
STEP 12 M U T -III actuator test 681
STEP 13 Check suction control valve itself 681
STEP 14 M U T -III data list 681
STEP 15 Replace the rail pressure sensor 681
STEP 16 Check compression pressure 681
STEP 17 Check injector itself 681
STEP 18 Check the trouble symptoms 681
Inspection Procedure 14: Battery rundown <Euro5> 681
DIAGNOSIS PROCEDURE 682
STEP 1 Check battery 682
STEP 2 M U T -III diagnosis code 682
STEP 3 Connector check: A-122 alternator connector 682
STEP 4 Perform voltage measurement at A-122 alternator connector 682
STEP 5 Connector check: C-111 combination meter connector 682
STEP 6 Check harness between A-122 (terminal No 3) alternator connector and C-111 (terminal No 52) combination meter connector 683
STEP 7 Connector check: C-103 engine-ECU connector 683
STEP 8 Perform voltage measurement at C-103 engine-ECU connector 684
STEP 9 Check harness between C-103 (terminal No 121) engine-ECU connector and A-122 (terminal No 1) alternator connector 684
STEP 10 Connector check: C-111 combination meter connector 685
STEP 11 Check harness between A-122 (terminal No 3) alternator connector and C-111 (terminal No 52) combination meter connector 685
STEP 12 Perform voltage measurement at C-103 engine-ECU connector 686
Inspection Procedure 14: Battery Rundown <Except Euro5> 686
DIAGNOSIS PROCEDURE 686
STEP 1 Check battery 686
Inspection Procedure 15: Overheating 687
DIAGNOSIS PROCEDURE 687
STEP 1 Check cooling system 687
Inspection Procedure 16: Engine-ECU Power Supply System 688
DIAGNOSIS PROCEDURE 689
STEP 1 Check battery voltage 689
STEP 2 Check engine control relay itself 689
STEP 3 Connector check: A-20X engine control relay connector 689
STEP 4 Perform voltage measurement at A-20X engine control relay connector 689
STEP 5 Connector check: C-103 engine-ECU connector 689
STEP 6 Perform voltage measurement at C-103 engine-ECU connector 690
STEP 7 Perform voltage measurement at C-103 engine-ECU connector 690
STEP 8 Check for open circuit between engine- ECU connector C-103 and earth 691
STEP 9 Connector check: C-103 engine-ECU connector 691
STEP 10 Check for open circuit between engine- ECU connector C-103 and earth 692
STEP 11 Perform voltage measurement at C-103 engine-ECU connector 692
STEP 12 Check the trouble symptoms 692
Inspection Procedure 17: Engine-ECU Battery Back-up System 693
DIAGNOSIS PROCEDURE 694
STEP 1 Check battery voltage 694
STEP 2 Perform voltage measurement at C-103 engine-ECU connector 694
STEP 3 Connector check: C-103 engine-ECU connector and A-115 intermediate connector 694
STEP 4 Check for open circuit between C-103 (terminal No 103) engine-ECU connector and A- 115 (terminal No 3) intermediate connector 695
STEP 5 Check the trouble symptoms 695
Inspection Procedure 18: 1st and 2nd Rail Switch System <M/T> 696
DIAGNOSIS PROCEDURE 697
STEP 1 M U T -III data list 697
STEP 2 Check 1st and 2nd rail switch itself 697
STEP 3 Connector check: B-06 1st and 2nd rail switch connector 697
STEP 4 Perform voltage measurement at B-06 1st and 2nd rail switch connector 697
STEP 5 Connector check: C-105 engine-ECU connector 698
STEP 6 Perform voltage measurement at C-105 engine-ECU connector 698
STEP 7 Check the trouble symptoms 698
Inspection Procedure 19: Back-up Lamp Switch System <M/T> 700
DIAGNOSIS PROCEDURE 701
STEP 1 M U T -III data list 701
STEP 2 Check back-up lamp switch itself 701
STEP 3 Connector check: B-02 back-up lamp switch connector 701
STEP 4 Perform voltage measurement at B-02 back-up lamp switch connector 701
STEP 5 Connector check: C-105 engine-ECU connector 702
STEP 6 Perform voltage measurement at C-105 engine-ECU connector 702
STEP 7 Check the trouble symptoms 702
Inspection Procedure 20: 4LLC Switch System <M/T-High power engine vehicle> 704
DIAGNOSIS PROCEDURE 704
STEP 1 Check 4LLC switch itself 704
STEP 2 Connectors check: B-05 4LLC switch connector and C-105 engine-ECU connector 705
STEP 3 check harness between C-105 (terminal No 13) engine-ECU connector and B-05 (terminal No 1) 4LLC switch connector 705
Inspection Procedure 21: Condenser Fan Relay System <Vehicles with A/C condenser fan> 707
DIAGNOSIS PROCEDURE 708
STEP 1 M U T -III data list 708
STEP 2 Check at C-105 engine-ECU connector 708
STEP 3 Connector check: C-105 engine-ECU connector 708
Inspection Procedure 22: A/C Switch System 709
DIAGNOSIS PROCEDURE 710
STEP 1 Perform voltage measurement at C-105 engine-ECU connector 710
STEP 2 Connector check: C-105 engine-ECU connector 710
STEP 3 M U T -III data list 710
Inspection Procedure 23: A/C Compressor Relay System 712
DIAGNOSIS PROCEDURE 713
STEP 1 M U T -III data list 713
STEP 2 Connector check: C-105 engine-ECU connector 713
STEP 3 Check the trouble symptoms 713
Inspection Procedure 24: Power Steering Fluid Pressure Switch System 714
DIAGNOSIS PROCEDURE 714
STEP 1 Connector check: A-134 power steering fluid pressure switch connector 714
STEP 2 Perform voltage measurement at A-134 power steering fluid pressure switch connector 715
STEP 3 Perform voltage measurement at C-103 engine-ECU connector 715
STEP 4 Connector check: C-103 engine-ECU connector 716
STEP 5 Connector check: C-103 engine-ECU connector 716
STEP 6 Check harness between A-134 (terminal No 1) power steering fluid pressure switch connector and C-103 (terminal No 127) engine- ECU connector 717
STEP 7 M U T -III data list 717
STEP 8 Perform voltage measurement at C-103 engine-ECU connector 717
STEP 9 Connector check: C-103 engine-ECU connector 718
STEP 10 Check harness between A-134 (terminal No 1) power steering fluid pressure switch connector and C-103 (terminal No 127) engine- ECU connector 718
STEP 11 Connector check: C-103 engine-ECU connector 719
Inspection Procedure 25: Glow System <Except Euro5> 720
DIAGNOSIS PROCEDURE 721
STEP 1 Check the glow indicator lamp illuminates 721
STEP 2 Connector check: C-105 engine-ECU connector and C-111 combination meter connector 721
STEP 3 Perform voltage measurement at C-105 engine-ECU connector 722
STEP 4 Connector checks: A-11, A-111 and A- 112 glow plug relay connectors 722
STEP 5 Check the glow plug relay itself 722
STEP 6 Perform voltage measurement at A-11 glow plug relay connector 722
STEP 7 Perform voltage measurement at A-112 glow plug relay connector 723
STEP 8 Check glow plug itself 723
STEP 9 Check harness between A-111 (terminal No 1) glow plug relay connector and A-06 (terminal No 1) glow plug connector 723
STEP 10 Connector check: C-105 engine-ECU connector 724
STEP 11 Check harness between A-112 (terminal No 2) glow plug relay connector and C-105 (terminal No 20) engine-ECU connector 724
Inspection Procedure 26: PTC Heater Relay System <Vehicle with PTC Heater> 725
DIAGNOSIS PROCEDURE 726
STEP 1 M U T -III data list 726
STEP 2 PTC heater 1 operation check 726
STEP 3 PTC heater 2 operation check 727
STEP 4 Connector check: C-105 engine-ECU connector 727
STEP 5 Check the trouble symptoms 727
Inspection Procedure 27: Blower Switch System <Euro5> 728
DIAGNOSIS PROCEDURE 729
STEP 1 Connector check: C-10 joint connector 729
STEP 2 Perform voltage measurement at C-10 joint connector 729
STEP 3 Connector check: C-103 engine-ECU connector 730
STEP 4 Check harness between C-10 (terminal No 3) joint connector and C-103 (terminal No 125) engine-ECU connector 730
STEP 5 Connector check: C-103 engine-ECU connector 731
STEP 6 Check harness between C-10 (terminal No 3) joint connector and C-103 (terminal No 125) engine-ECU connector 731
STEP 7 Perform voltage measurement at C-103 engine-ECU connector 732
Inspection Procedure 28: Rear Window Defogger System <Euro5> 733
DIAGNOSIS PROCEDURE 734
STEP 1 Check the rear window defogger 734
STEP 2 Connector check: C-105 engine-ECU connector 734
STEP 3 Perform voltage measurement at C-105 engine-ECU connector 734
STEP 4 Connector check: C-208 junction block connector 735
STEP 5 Check harness between C-208 (terminal No 10) junction block connector and C-105 (terminal No 10) engine-ECU connector 735
STEP 6 Connector check: C-208 junction block connector 736
STEP 7 Check harness between C-208 (terminal No 10) junction block connector and C-105 (terminal No 10) engine-ECU connector 736
Inspection Procedure 29: DPF Lamp System <Euro5> 737
DIAGNOSIS PROCEDURE 737
STEP 1 M U T -III actuator test 737
STEP 2 Check indicator illumination 737
STEP 3 M U T -III diagnosis code 738
STEP 4 Connector check: C-105 Engine-ECU connector and C-113 combination meter connector 738
STEP 5 Check combination meter 739
STEP 6 Perform resistance measurement for short circuit at C-105 engine-ECU connector 740
STEP 7 Perform resistance measurement for open circuit at between C-105 engine-ECU connector and C-113 combination meter connector 741
STEP 8 Check the trouble symptoms 741
Data List Reference Table 742
Actuator Test Reference Table 774
CHECK AT THE ECU TERMINALS 776
TERMINAL VOLTAGE CHECK CHART 776
Engine-ECU Connector Terminal Arrangement 777
CHECK CHART FOR RESISTANCE AND CONTINUITY BETWEEN TERMINALS 784
Engine-ECU Harness Side Connector Terminal Arrangement 785
INSPECTION PROCEDURE USING OSCILLOSCOPE 786
CAMSHAFT POSITION SENSOR AND CRANK ANGLE SENSOR 786
SUCTION CONTROL VALVE 788
ON-VEHICLE SERVICE 789
EVACUATION OF WATER FROM FUEL FILTER 789
<Vehicles with steel fuel filter case> 789
<Vehicles with plastic fuel filter case> 789
EVACUATION OF AIR FROM FUEL LINE 789
<Vehicles with steel fuel filter case> 789
<Vehicles with plastic fuel filter case> 789
FUEL FILTER REPLACEMENT 789
<Vehicles with steel fuel filter case> 789
<Vehicles with plastic fuel filter case> 790
FUEL LINE LEAK CHECK 790
COMPONENT LOCATION 791
ENGINE CONTROL RELAY CONTINUITY CHECK 794
ENGINE COOLANT TEMPERATURE SENSOR CHECK 794
INJECTOR CHECK 795
INTAKE AIR TEMPERATURE SENSOR No 1 CHECK 795
INTAKE AIR TEMPERATURE SENSOR No 2 CHECK <Except Euro5> 795
SUCTION CONTROL VALVE CHECK 796
FUEL TEMPERATURE SENSOR CHECK 796
COMMON RAIL CHECK 796
THROTTLE VALVE CONTROL SERVO CHECK 797
OPERATION CHECK 797
CHECK THE COIL RESISTANCE 797
FUEL INJECTOR 798
REMOVAL AND INSTALLATION 798
<Except Euro5> 798
<Euro5> 800
REMOVAL SERVICE POINT 801
INSTALLATION SERVICE POINTS 801
COMMON RAIL AND SUPPLY PUMP 804
REMOVAL AND INSTALLATION 804
<Except Euro5> 804
<Euro5> 805
REMOVAL SERVICE POINTS 806
INSTALLATION SERVICE POINTS 807
SUCTION CONTROL VALVE 810
REMOVAL AND INSTALLATION 810
REMOVAL SERVICE POINT 810
INSTALLATION SERVICE POINT 811
THROTTLE BODY ASSEMBLY 812
REMOVAL AND INSTALLATION 812
INSTALLATION SERVICE POINT 812
CAMSHAFT POSITION SENSOR 813
REMOVAL AND INSTALLATION 813
CRANK ANGLE SENSOR 813
REMOVAL AND INSTALLATION 813
REMOVAL SERVICE POINT 814
ENGINE-ECU 814
REMOVAL AND INSTALLATION 814
<LH drive vehicles> 814
<RH drive vehicles> 815
REMOVAL SERVICE POINT 815
INSTALLATION SERVICE POINT 815
FUEL SUPPLY 816
GENERAL INFORMATION 817
SPECIAL TOOLS 817
ON-VEHICLE SERVICE 817
FUEL LEAK CHECK OF FUEL TANK 817
FUEL DRAINING 818
FUEL TANK 819
REMOVAL AND INSTALLATION 819
REMOVAL SERVICE POINT 820
INSTALLATION SERVICE POINT 820
DISASSEMBLY AND REASSEMBLY 820
FUEL GAUGE UNIT 820
FUEL GAUGE UNIT CHECK 820
FUEL FILTER 821
REMOVAL AND INSTALLATION <Vehicles with steel fuel filter case> 821
REMOVAL SERVICE POINT 821
INSTALLATION SERVICE POINTS 821
REMOVAL AND INSTALLATION <Vehicles with plastic fuel filter case> 823
REMOVAL SERVICE POINTS 823
INSTALLATION SERVICE POINTS 824
INSPECTION 824
<Vehicles with steel fuel filter case> 824
<Vehicles with plastic fuel filter case> 825
ENGINE COOLING 826
GENERAL INFORMATION 827
SERVICE SPECIFICATIONS 827
LUBRICANT 827
SEALANTS 827
SPECIAL TOOLS 828
ON-VEHICLE SERVICE 828
ENGINE COOLANT LEAK CHECK 828
RADIATOR CAP VALVE OPENING PRESSURE CHECK 828
ENGINE COOLANT REPLACEMENT 829
CONCENTRATION MEASUREMENT 829
WATER PUMP COOLANT LEAK CHECK 829
RADIATOR FAN 831
REMOVAL AND INSTALLATION 831
THERMOSTAT 832
REMOVAL AND INSTALLATION 832
REMOVAL SERVICE POINT 832
INSTALLATION SERVICE POINT 832
INSPECTION 833
THERMOSTAT CHECK 833
WATER PUMP 834
REMOVAL AND INSTALLATION 834
INSTALLATION SERVICE POINT 834
WATER HOSE AND WATER PIPE 835
REMOVAL AND INSTALLATION 835
<Except Euro5> 835
<Euro5> 837
REMOVAL SERVICE POINTS 838
INSTALLATION SERVICE POINTS 839
INSPECTION 840
WATER PIPE AND HOSE CHECK 840
RADIATOR 841
REMOVAL AND INSTALLATION 841
REMOVAL SERVICE POINT 842
INSTALLATION SERVICE POINT 842
INTAKE AND EXHAUST 843
GENERAL INFORMATION 844
SERVICE SPECIFICATIONS 844
SPECIAL TOOLS 845
ON-VEHICLE SERVICE 845
TURBOCHARGER SUPERCHARGING PRESSURE CHECK 845
WASTE GATE ACTUATOR CHECK <Except Euro5> 846
VARIABLE GEOMETRY ACTUATOR CHECK <EURO5> 847
VARIABLE GEOMETRY SOLENOID VALVE CHECK <EURO5> 847
AIR CLEANER 848
REMOVAL AND INSTALLATION 848
INSTALLATION SERVICE POINTS 849
INTERCOOLER 850
REMOVAL AND INSTALLATION <Except Euro5> 850
INSTALLATION SERVICE POINTS 850
REMOVAL AND INSTALLATION <Euro5> 854
INSTALLATION SERVICE POINTS 854
INLET MANIFOLD 857
REMOVAL AND INSTALLATION 857
<Except Euro5> 857
<Euro5> 859
REMOVAL SERVICE POINT 860
INSTALLATION SERVICE POINTS 860
INSPECTION 860
EXHAUST MANIFOLD AND TURBOCHARGER 861
REMOVAL AND INSTALLATION <Except Euro5> 861
REMOVAL SERVICE POINT 862
INSTALLATION SERVICE POINTS 862
REMOVAL AND INSTALLATION <Euro5> 863
REMOVAL SERVICE POINT 864
INSTALLATION SERVICE POINTS 864
INSPECTION 865
EXHAUST PIPE AND MAIN MUFFLER 866
REMOVAL AND INSTALLATION 866
ENGINE ELECTRICAL 868
CHARGING SYSTEM 869
GENERAL INFORMATION 869
<Except Euro 5> 870
<Euro 5> 870
SERVICE SPECIFICATIONS 871
SPECIAL TOOL 872
ON-VEHICLE SERVICE 873
ALTERNATOR OUTPUT LINE VOLTAGE DROP TEST 873
OUTPUT CURRENT TEST 874
REGULATED VOLTAGE TEST 876
WAVEFORM CHECK USING AN OSCILLOSCOPE 877
MEASUREMENT METHOD 877
ALTERNATOR ASSEMBLY 880
REMOVAL AND INSTALLATION 880
REMOVAL SERVICE POINT 881
STARTING SYSTEM 881
GENERAL INFORMATION 881
SYSTEM DIAGRAM 882
SERVICE SPECIFICATIONS 882
ON-VEHICLE SERVICE 883
STARTER RELAY CHECK 883
STARTER MOTOR ASSEMBLY 883
REMOVAL AND INSTALLATION 883
REMOVAL SERVICE POINT 883
STARTER MOTOR ASSEMBLY INSPECTION 884
GLOW SYSTEM 885
GENERAL INFORMATION 885
GLOW SYSTEM <EURO5> 885
System Configuration Diagram 886
SELF-REGULATING GLOW SYSTEM <EXCEPT EURO 5> 887
SERVICE SPECIFICATION 888
ON-VEHICLE SERVICE 889
GLOW PLUG CHECK <EURO5> 889
SELF-REGULATING GLOW SYSTEM CHECK <EXCEPT EURO5> 889
Glow Plug Energization Timing Chart <Reference> 890
CHECK AT THE ECU TERMINALS <EURO5> 890
CHECK AT THE ECU TERMINALS <EXCEPT EURO5> 890
GLOW PLUG RELAY CHECK <EXCEPT EURO5> 890
GLOW PLUG CHECK <EXCEPT EURO5> 891
ENGINE COOLANT TEMPERATURE SENSOR CHECK <EXCEPT EURO5> 891
GLOW PLUG 892
REMOVAL AND INSTALLATION 892
GLOW PLUG RELAY <Except Euro5> 892
REMOVAL AND INSTALLATION 892
GLOW CONTROL UNIT <Euro5> 893
REMOVAL AND INSTALLATION 893
INSTALLATION SERVICE POINT 893
ENGINE AND EMISSION CONTROL 894
ENGINE CONTROL 896
GENERAL INFORMATION 896
CONSTRUCTION DIAGRAM 896
ACCELERATOR PEDAL 897
REMOVAL AND INSTALLATION 897
REMOVAL SERVICE POINT 897
INSTALLATION SERVICE POINT 897
CRUISE CONTROL 898
GENERAL INFORMATION 898
CONSTRUCTION DIAGRAM 898
SPECIAL TOOLS 900
TROUBLESHOOTING 902
DIAGNOSIS TROUBLESHOOTING FLOW 902
DIAGNOSIS FUNCTION 902
METHOD OF READING THE DIAGNOSIS CODE 902
METHOD OF ERASING THE DIAGNOSIS CODE 902
CHECK CHART FOR DIAGNOSIS CODES 902
DIAGNOSIS CODE PROCEDURES 903
Code No P1564: Abnormal voltage at cruise control switch 903
DIAGNOSIS PROCEDURE 904
STEP 1 Check the data list 904
STEP 2 Measure the terminal voltage at cruise control switch connector C-309 904
STEP 3 Measure the terminal voltage at engine- ECU connector C-103 904
STEP 4 Connector check: C-103 engine-ECU connector 905
STEP 5 Check the harness wire for short circuit to earth between engine-ECU connector C-103 terminal No 139 and cruise control switch connector C-309 terminal No 3 905
STEP 6 Connectors check: C-309 cruise control switch connector, C-306 and C-310 clock spring connectors and C-53 <LHD> or C-35 <RHD> intermediate connector 905
STEP 7 Check the harness wire between engine- ECU connector C-103 terminal No 139 and clock spring connector C-306 terminal No 5, and between clock spring connector C-310 terminal No 2 and cruise control switch connector C-309 terminal No 3 905
STEP 8 Check the clock spring 905
STEP 9 Check the cruise control switch 905
STEP 10 Connectors check: C-103 engine-ECU connector, C-309 cruise control switch connector, C-306 and C-310 clock spring connectors and C-53 <LHD> or C-35 <RHD> intermediate connector 905
STEP 11 Check the harness wire between engine-ECU connector C-103 terminal No 139 and clock spring connector C-306 terminal No 5, and between clock spring connector C-310 terminal No 2 and cruise control switch connector C-309 terminal No 3 905
STEP 12 Check the clock spring 905
STEP 13 Check the data list 906
STEP 14 Measure the terminal voltage at cruise control switch connector C-309 906
STEP 15 Measure the terminal voltage at engine- ECU connector C-103 906
STEP 16 Connector check: C-103 engine-ECU connector 906
STEP 17 Connectors check: C-309 cruise control switch connector, C-306 and C-310 clock spring connectors and C-53 <LHD> or C-35 <RHD> intermediate connector 906
STEP 18 Check the harness wire between engine-ECU connector C-103 terminal No 154 and clock spring connector C-306 terminal No 4, and between clock spring connector C-310 terminal No 3 and cruise control switch connector C-309 terminal No 2 906
STEP 19 Check the clock spring 906
STEP 20 Connectors check: C-103 engine-ECU connector, C-309 cruise control switch connector, C-306 and C-310 clock spring connectors and C-53 <LHD> or C-35 <RHD> intermediate connector 906
STEP 21 Check the harness wire between engine-ECU connector C-103 terminal No 154 and clock spring connector C-306 terminal No 4, and between clock spring connector C-310 terminal No 3 and cruise control switch connector C-309 terminal No 2 907
STEP 22 Check the clock spring 907
STEP 23 Check the cruise control switch 907
STEP 24 Check the data list 907
STEP 25 Read the diagnosis code 907
STEP 26 Check the data list 907
STEP 27 Read the diagnosis code 907
Code No P1571: Malfunction of the stop lamp switch 908
DIAGNOSIS PROCEDURE 910
STEP 1 Check the data list 910
STEP 2 Check the stop lamp operation 910
STEP 3 Connectors check: C-103 engine-ECU connector, C-10 J/C (9) and C-53 <LHD> or C-35 <RHD> intermediate connector 910
STEP 4 Check the harness wire between engine- ECU connector C-103 terminal No 125 and C-10 J/C (9) terminal No 6 <LHD>, or between engine- ECU connector C-103 terminal No 125 and C-10 J/C (9) terminal No 2 <RHD> 910
STEP 5 Check the data list 910
STEP 6 Measure the terminal voltage at stop lamp switch connector C-114 911
STEP 7 Connectors check: C-114 stop lamp switch connector and C-54 <LHD> or C-14 <RHD> intermediate connector 911
STEP 8 Check the harness wire between fuse No 12 at the relay box in engine compartment and stop lamp switch connector C-114 terminal No 2 911
STEP 9 Check the fuse No 12 at the relay box in engine compartment 911
STEP 10 Connectors check: C-114 stop lamp switch connector and C-10 J/C (9) 911
STEP 11 Check the harness wire between stop lamp switch connector C-114 terminal No 1 and C-10 J/C (9) terminal No 7 911
STEP 12 Check the stop lamp switch 911
STEP 13 Check the data list 911
STEP 14 Check the data list 911
STEP 15 Connectors check: C-103 engine-ECU connector <EURO 5>, C-105 engine-ECU connector <Except EURO 5>, C-53 <LHD> or C-35 <RHD> intermediate connector and C-114 stop lamp switch connector 911
STEP 16 Check the harness wire between engine-ECU connector C-103 terminal No 126 <EURO 5>, engine-ECU connector C-105 terminal No 7 <Except EURO 5> and stop lamp switch connector C-114 terminal No 3 911
STEP 17 Connectors check: C-114 stop lamp switch connector and C-120 J/C (1) <RHD> 912
STEP 18 Check the harness wire between stop lamp switch connector C-114 terminal No 4 and earth 912
STEP 19 Check the stop lamp switch 912
STEP 20 Check the data list 912
STEP 21 Read the diagnosis code 912
STEP 22 Check the data list 912
STEP 23 Read the diagnosis code 912
CHECK CHART FOR TROUBLE SYMPTOMS 913
SYMPTOM PROCEDURES 913
Inspection Procedure 1: When the Brake Pedal is Depressed, Cruise Control is not Cancelled 913
DIAGNOSIS PROCEDURE 913
STEP 1 Check the data list 913
STEP 2 Check the symptom 913
STEP 3 Check the symptom 914
Inspection Procedure 2: When the Clutch Pedal is Depressed, Cruise Control is not Cancelled <M/T> 914
DIAGNOSIS PROCEDURE 915
STEP 1 Check the data list 915
STEP 2 Connectors check: C-103 engine-ECU connector and C-152 clutch switch connector 915
STEP 3 Check the harness wire between engine- ECU connector C-103 terminal No 112 and clutch switch connector C-152 terminal No 1, and between clutch switch connector C-152 terminal No 2 and earth 915
STEP 4 Check the clutch switch 915
STEP 5 Check the data list 915
STEP 6 Check the symptom 915
STEP 7 Check the symptom 915
Inspection Procedure 3: When the Selector Lever is Set to “N” Position, Cruise Control is not Cancelled <A/T> 916
DIAGNOSIS PROCEDURE 916
STEP 1 Check the CAN bus system diagnosis 916
STEP 2 Check the data list 916
STEP 3 Check the A/T system diagnosis code 916
STEP 4 Check the symptom 916
STEP 5 Check the symptom 916
Inspection Procedure 4: When the “CANCEL” Switch is Pushed, Cruise Control is not Cancelled 917
DIAGNOSIS PROCEDURE 917
STEP 1 Check the data list 917
STEP 2 Check the symptom 917
STEP 3 Check the symptom 917
Inspection Procedure 5: Cruise Control cannot be Set (No Response when the “COAST/SET” Switch and the “ACC/RES” Switch is Pushed) 917
DIAGNOSIS PROCEDURE 917
STEP 1 Check the CAN bus system diagnosis 917
STEP 2 Check the diesel fuel system diagnosis code 918
STEP 3 Check the A/T system diagnosis code <A/T> 918
STEP 4 Check the ASTC system diagnosis code 918
STEP 5 Read the diagnosis code 918
STEP 6 Check the data list 918
STEP 7 Check the data list 918
STEP 8 Check the data list <M/T> 918
STEP 9 Check the data list <A/T> 918
STEP 10 Check the symptom 919
STEP 11 Check the symptom 919
Inspection Procedure 6: Hunting (Repeated Acceleration and Deceleration) Occurs at the Set Vehicle Speed 919
DIAGNOSIS PROCEDURE 919
STEP 1 Check the diesel fuel system diagnosis code 919
STEP 2 Check the A/T system diagnosis code <A/T> 919
STEP 3 Check the data list 919
STEP 4 Check the symptom 919
STEP 5 Check the symptom 920
Inspection Procedure 7: When the “ON/OFF” Switch is Turned ON, the Cruise Control Indicator Lamp does not Illuminate (However, the Cruise Control System is Normal) 920
DIAGNOSIS PROCEDURE 921
STEP 1 Check the cruise control indicator lamp 921
STEP 2 Connectors check: C-111 combination meter connector, C-105 engine-ECU connector and C-53 <LHD> or C-35 <RHD> intermediate connector 921
STEP 3 Check the harness wire between combination meter connector C-111 terminal No 53 and engine-ECU connector C-105 terminal No 45 921
STEP 4 Check the combination meter 921
STEP 5 Check the symptom 922
STEP 6 Check the symptom 922
DATA LIST REFERENCE TABLE 922
CHECK AT ENGINE-ECU TERMINAL 923
ON-VEHICLE SERVICE 923
CRUISE CONTROL SWITCH CHECK 923
CRUISE CONTROL “ON/OFF” SWITCH CHECK 923
CRUISE CONTROL SETTING 924
SPEED-INCREASE SETTING 924
SPEED-REDUCTION SETTING 924
RETURN TO THE SET SPEED BEFORE CANCELLATION AND CRUISE CONTROL CANCELLATION 925
CRUISE CONTROL SYSTEM COMPONENT CHECK 925
CRUISE CONTROL SWITCH CHECK 925
STOP LAMP SWITCH CHECK 926
CLUTCH SWITCH CHECK <M/T> 926
INHIBITOR SWITCH (N POSITION) CHECK <A/T> 926
CRUISE CONTROL SWITCH 926
REMOVAL AND INSTALLATION 926
EMISSION CONTROL 926
GENERAL INFORMATION 926
SERVICE SPECIFICATION(S) 927
VACUUM HOSE 928
VACUUM HOSE PIPING DIAGRAM 928
<Euro5> 928
<Except Euro5> 929
VACUUM CIRCUIT DIAGRAM 930
<Euro5> 930
VACUUM HOSE CHECK 930
VACUUM HOSE INSTALLATION 930
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 930
GENERAL INFORMATION (EGR SYSTEM) 930
SYSTEM DIAGRAM 931
COMPONENT LOCATION 931
EGR VALVE (DC MOTOR) CHECK 931
EGR GAS TEMPERATURE SENSOR CHECK <Euro5> 933
AIR FLOW SENSOR CHECK 933
CRANK ANGLE SENSOR CHECK 933
ENGINE COOLANT TEMPERATURE SENSOR CHECK 933
INTAKE AIR TEMPERATURE SENSOR CHECK 933
<Intake air temperature sensor No 1> 933
<Intake air temperature sensor No 2> 933
CHECK AT THE ECU TERMINALS 933
EGR VALVE AND EGR COOLER 934
REMOVAL AND INSTALLATION 934
REMOVAL SERVICE POINT 936
INSTALLATION SERVICE POINTS 936
DIESEL PARTICULATE FILTER (DPF) SYSTEM <Euro5> 936
GENERAL INFORMATION (DIESEL PARTICULATE FILTER SYSTEM) 936
SYSTEM DIAGRAM 937
DPF LAMP 938
COMPONENT LOCATION (DPF SYSTEM) 938
FORCIBLE DPF REGENERATION 939
No 1 EXHAUST GAS TEMPERATURE SENSOR CHECK 940
No 2 EXHAUST GAS TEMPERATURE SENSOR (CATALYST TEMPERATURE) CHECK 940
No 3 EXHAUST GAS TEMPERATURE SENSOR (DPF TEMPERATURE) CHECK 941
CHECK AT THE ECU TERMINALS 941
DIESEL PARTICULATE FILTER (DPF) <Euro5> 942
REMOVAL AND INSTALLATION 942
DIESEL PARTICULATE FILTER (DPF) SYSTEM SENSORS <Euro5> 942
REMOVAL AND INSTALLATION 942
REMOVAL SERVICE POINT 943
CATALYTIC CONVERTER 943
REMOVAL AND INSTALLATION 943
CLUTCH 945
CLUTCH 946
GENERAL INFORMATION 947
SERVICE SPECIFICATIONS 947
LUBRICANTS 947
ON-VEHICLE SERVICE 947
CLUTCH PEDAL CHECK AND ADJUSTMENT 947
CLUTCH BLEEDING 948
CLUTCH PEDAL 949
REMOVAL AND INSTALLATION 949
INSTALLATION SERVICE POINT 949
INSPECTION 950
CLUTCH SWITCH CONTINUITY CHECK 950
CLUTCH MASTER CYLINDER 950
REMOVAL AND INSTALLATION 950
DISASSEMBLY AND REASSEMBLY 951
REASSEMBLY SERVICE POINT 951
INSPECTION 951
CLUTCH RELEASE CYLINDER 952
REMOVAL AND INSTALLATION 952
INSPECTION 952
CLUTCH OVERHAUL 953
GENERAL SPECIFICATIONS 954
SERVICE SPECIFICATIONS 954
TORQUE SPECIFICATIONS 954
LUBRICANTS 954
CLUTCH 955
DISASSEMBLY AND REASSEMBLY 955
DISASSEMBLY SERVICE POINT 955
REASSEMBLY SERVICE POINTS 956
INSPECTION 957
CLUTCH RELEASE CYLINDER 958
DISASSEMBLY AND REASSEMBLY 958
DISASSEMBLY SERVICE POINT 958
REASSEMBLY SERVICE POINT 959
INSPECTION 959
MANUAL TRANSMISSION (FR) 960
MANUAL TRANSMISSION (FR) 961
GENERAL INFORMATION 962
LUBRICANT 962
SEALANTS 962
ON-VEHICLE SERVICE 963
TRANSMISSION OIL LEVEL CHECK 963
TRANSMISSION OIL REPLACEMENT 963
TRANSFER OIL LEVEL CHECK 964
TRANSFER OIL REPLACEMENT 964
4WD DETECTION SWITCH CONTINUITY CHECK <EASY SELECT 4WD> 964
HIGH/LOW DETECTION SWITCH CONTINUITY CHECK <EASY SELECT 4WD> 965
CENTRE DIFFERENTIAL LOCK DETECTION SWITCH CONTINUITY CHECK <SUPER SELECT 4WD> 965
2WD/4WD DETECTION SWITCH CONTINUITY CHECK <SUPER SELECT 4WD> 965
CENTRE DIFFERENTIAL LOCK OPERATION DETECTION SWITCH CONTINUITY CHECK <SUPER SELECT 4WD> 965
4WD OPERATION DETECTION SWITCH CONTINUITY CHECK <SUPER SELECT 4WD> 966
HIGH/LOW DETECTION SWITCH CONTINUITY CHECK <SUPER SELECT 4WD> 966
4LLc SWITCH CONTINUITY CHECK <HIGH POWER ENGINE> 966
TRANSMISSION CONTROL 967
REMOVAL AND INSTALLATION 967
INSTALLATION SERVICE POINT 968
TRANSMISSION ASSEMBLY 969
REMOVAL AND INSTALLATION <2WD> 969
REMOVAL AND INSTALLATION <4WD> 970
4WD INDICATOR-ECU 971
REMOVAL AND INSTALLATION 971
INSPECTION 971
4WD INDICATOR-ECU 971
MANUAL TRANSMISSION OVERHAUL <R5MB1> 973
GENERAL INFORMATION 974
GENERAL SPECIFICATIONS 974
SERVICE SPECIFICATIONS 974
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT 975
TORQUE SPECIFICATIONS 976
SEALANTS 977
LUBRICANTS 978
SPECIAL TOOLS 978
TRANSMISSION 980
DISASSEMBLY AND REASSEMBLY 980
DISASSEMBLY SERVICE POINTS 983
REASSEMBLY SERVICE POINTS 990
INSPECTION 999
BACK-UP LAMP SWITCH 999
SHIFT POSITION SWITCH 1000
SYNCHRONIZER SLEEVE AND HUB 1000
NEEDLE ROLLER BEARING 1000
COUNTER SHAFT GEAR No 5 1000
INPUT SHAFT 1001
DISASSEMBLY AND REASSEMBLY 1001
DISASSEMBLY SERVICE POINT 1001
REASSEMBLY SERVICE POINTS 1001
INSPECTION 1002
OUTPUT SHAFT 1003
DISASSEMBLY AND REASSEMBLY 1003
INSPECTION BEFORE DISASSEMBLY 1004
DISASSEMBLY SERVICE POINTS 1004
REASSEMBLY SERVICE POINTS 1005
INSPECTION 1007
COUNTERSHAFT 1009
DISASSEMBLY AND REASSEMBLY 1009
DISASSEMBLY SERVICE POINT 1010
REASSEMBLY SERVICE POINTS 1010
INSPECTION 1010
REVERSE IDLER GEAR 1011
DISASSEMBLY AND REASSEMBLY 1011
INSPECTION 1011
EXTENSION HOUSING 1012
DISASSEMBLY AND REASSEMBLY 1012
REASSEMBLY SERVICE POINTS 1012
MANUAL TRANSMISSION OVERHAUL <V5MB1> 1013
GENERAL INFORMATION 1015
GENERAL SPECIFICATIONS 1015
SERVICE SPECIFICATIONS 1015
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT 1017
TORQUE SPECIFICATIONS 1020
SEALANTS 1021
LUBRICANTS 1022
SPECIAL TOOLS 1022
TRANSMISSION 1026
DISASSEMBLY AND REASSEMBLY 1026
DISASSEMBLY 1029
REASSEMBLY 1037
INSPECTION 1048
INPUT SHAFT 1049
DISASSEMBLY AND REASSEMBLY 1049
DISASSEMBLY SERVICE POINT 1049
REASSEMBLY SERVICE POINTS 1049
INSPECTION 1050
OUTPUT SHAFT 1051
DISASSEMBLY AND REASSEMBLY 1051
INSPECTION BEFORE DISASSEMBLY 1052
DISASSEMBLY SERVICE POINTS 1052
REASSEMBLY SERVICE POINTS 1053
INSPECTION 1055
COUNTERSHAFT 1057
DISASSEMBLY AND REASSEMBLY 1057
DISASSEMBLY SERVICE POINT 1058
REASSEMBLY SERVICE POINTS 1058
INSPECTION 1058
REVERSE IDLER GEAR 1059
DISASSEMBLY AND REASSEMBLY 1059
INSPECTION 1059
TRANSFER 1060
DISASSEMBLY AND REASSEMBLY 1060
<V5MB1-J-NEG, JER> 1060
<V5MB1-J-ND2, NEZ,PD2> 1063
DISASSEMBLY SERVICE POINTS 1065
ADJUSTMENT BEFORE REASSEMBLY 1066
REASSEMBLY SERVICE POINTS 1066
ADJUSTMENT OF TRANSFER 1071
SPACER SELECTION FOR ADJUSTMENT OF COUNTER SHAFT END PLAY 1071
INSPECTION 1072
TRANSFER CASE PLATE 1073
DISASSEMBLY AND REASSEMBLY 1073
REASSEMBLY SERVICE POINTS 1073
TRANSFER INPUT GEAR 1074
DISASSEMBLY AND REASSEMBLY 1074
DISASSEMBLY SERVICE POINT 1074
REASSEMBLY SERVICE POINTS 1075
COUNTERSHAFT 1075
DISASSEMBLY AND REASSEMBLY 1075
DISASSEMBLY SERVICE POINTS 1076
REASSEMBLY SERVICE POINTS 1076
2-4WD SYNCHRONIZER <V5MB1-J-ND2, NEZ, PD2> 1077
DISASSEMBLY AND REASSEMBLY 1077
REASSEMBLY SERVICE POINTS 1077
INSPECTION 1078
CENTRE DIFFERENTIAL CASE <V5MB1-J-ND2, NEZ, PD2> 1079
DISASSEMBLY AND REASSEMBLY 1079
REASSEMBLY SERVICE POINT 1079
H-L SHIFT FORK 1080
DISASSEMBLY AND REASSEMBLY 1080
REASSEMBLY SERVICE POINT 1080
REAR OUTPUT SHAFT <V5MB1-J-NEG, JER> 1081
DISASSEMBLY AND REASSEMBLY 1081
DISASSEMBLY SERVICE POINTS 1082
REASSEMBLY SERVICE POINTS 1082
INSPECTION 1083
REAR OUTPUT SHAFT <V5MB1-J-ND2, NEZ, PD2> 1084
DISASSEMBLY AND REASSEMBLY 1084
DISASSEMBLY SERVICE POINT 1085
REASSEMBLY SERVICE POINTS 1085
TRANSFER DRIVE SHAFT <V5MB1-J-ND2, NEZ, PD2> 1086
DISASSEMBLY AND REASSEMBLY 1086
DISASSEMBLY SERVICE POINT 1086
REASSEMBLY SERVICE POINT 1086
FRONT OUTPUT SHAFT 1087
DISASSEMBLY AND REASSEMBLY 1087
DISASSEMBLY SERVICE POINT 1087
REASSEMBLY SERVICE POINTS 1087
SPEEDOMETER GEAR 1088
DISASSEMBLY AND REASSEMBLY 1088
REASSEMBLY SERVICE POINT 1089
AUTOMATIC TRANSMISSION 1090
AUTOMATIC TRANSMISSION 1091
GENERAL 1094
OUTLINE OF CHANGE 1094
SECTIONAL VIEW 1095
CONSTRUCTION AND OPERATON 1095
POWER FLOW 1097
Electronic control system 1101
SERVICE SPECIFICATIONS 1102
LUBRICANTS 1103
SEALANTS 1103
SPECIAL TOOLS 1104
TROUBLESHOOTING 1106
DIAGNOSIS TROUBLESHOOTING FLOW 1106
DIAGNOSTIC FUNCTION 1106
SELECTOR LEVER POSITION INDICATOR LAMP SYSTEM 1106
METHOD OF READING THE DIAGNOSIS CODE 1107
METHOD OF ERASING THE DIAGNOSIS CODE 1107
ROAD TEST 1107
SHIFT PATTERN 1116
UPSHIFT PATTERN <4A/T> 1116
UPSHIFT PATTERN <5A/T> 1117
DOWNSHIFT PATTERN <4A/T> 1117
DOWNSHIFT PATTERN <5A/T> 1118
DAMPER CLUTCH CONTROL 1118
In 4th range <4A/T> 1118
In 3rd range <4A/T> 1119
In 5th range <5A/T> 1119
In 4th range <5A/T> 1120
DIAGNOSIS CODE CHART 1120
DIAGNOSIS CODE PROCEDURES 1122
Code No P1763 (P0710) A/T fluid temperature sensor system 1122
DIAGNOSIS PROCEDURE 1123
STEP 1 M U T -III data list 1123
STEP 2 Measure the resistance at A/T control solenoid valve assembly connector B-15 1123
STEP 3 Connector check: B-15 A/T control solenoid valve assembly 1123
STEP 4 Measure the resistance at A/T control solenoid valve assembly connector B-15 1123
STEP 5 Measure the voltage at A/T-ECU connector C-12 1123
STEP 6 Connector check: C-12 A/T-ECU connector 1123
STEP 7 M U T -III data list 1124
STEP 8 Connector check: B-11 intermediate connector, C-12 A/T-ECU connector 1124
STEP 9 Measure the voltage at A/T control solenoid valve assembly connector B-15 1124
STEP 10 Measure the voltage at A/T-ECU connector C-12 1124
STEP 11 Connector check: C-12 A/T-ECU connector 1124
STEP 12 Connector check: B-10 intermediate connector, C-12 A/T-ECU connector 1124
STEP 13 Check the harness between A/T control solenoid valve assembly connector B-15 terminal No 1 and A/T-ECU connector C-12 terminal No 44 1124
STEP 14 Check the harness between A/T control solenoid valve assembly connector B-15 terminal No 2 and A/T-ECU connector C-12 terminal No 43 1124
Code No P1764 (P0710) A/T fluid temperature sensor system 1124
DIAGNOSIS 1125
STEP 1 M U T -III data list 1125
STEP 2 Connector check: B-15 A/T control solenoid valve assembly 1125
STEP 3 Measure the voltage at A/T control solenoid valve assembly connector B-15 1125
STEP 4 Measure the resistance at A/T control solenoid valve assembly connector B-15 1125
STEP 5 M U T -III data list 1125
STEP 6 Measure the voltage at A/T-ECU connector C-12 1125
STEP 7 Connector check: B-10 intermediate connector, C-12 A/T-ECU connector 1125
STEP 8 Check the harness between A/T control solenoid valve assembly connector B-15 terminal No 1 and A/T-ECU connector C-12 terminal No 44 1125
Code No P1766 (P0715) Input shaft speed sensor system 1126
DIAGNOSIS PROCEDURE 1128
STEP 1 M U T -III data list 1128
STEP 2 Connector check: B-17 input shaft speed sensor connector 1128
STEP 3 Measure the resistance at input shaft speed sensor connector B-17 1128
STEP 4 Measure the voltage at A/T-ECU connector C-12 1128
STEP 5 Connector check: C-12 A/T-ECU connector 1128
STEP 6 M U T -III data list 1128
STEP 7 Connector check: B-11 intermediate connector, C-12 A/T-ECU connector 1128
STEP 8 Check the harness between input shaft speed sensor connector B-17 terminal No 1 and A/T-ECU connector C-12 terminal No 43 1128
STEP 9 Measure the voltage at input shaft speed sensor connector B-17 1128
STEP 10 Connectors check: C-208 J/B connector, B-10 and C-52 <4A/T, 5A/T-LHD>or C- 34 <5A/T-RHD> intermediate connector 1129
STEP 11 Check the harness between input shaft speed sensor connector B-17 terminal No 3 and junction block connector C-208 terminal No 2 1129
STEP 12 Measure the voltage at input shaft speed sensor connector B-17 1129
STEP 13 Measure the voltage at A/T-ECU connector C-12 1129
STEP 14 Connector check: B-11 intermediate connector, C-12 A/T-ECU connector 1129
STEP 15 Check the harness between input shaft speed sensor connector B-17 terminal No 2 and A/T-ECU connector C-12 terminal No 31 1129
STEP 16 Connector check: B-11 intermediate connector, C-12 A/T-ECU connector 1129
STEP 17 Check the harness between input shaft speed sensor connector B-17 terminal No 2 and A/T-ECU connector C-12 terminal No 31 1129
STEP 18 Measure the output wave pattern of the input shaft speed sensor at A/T-ECU connector C-12 (using an oscilloscope) 1129
STEP 19 Connector check: C-12 A/T-ECU connector 1129
STEP 20 Replace the input shaft speed sensor and then recheck the diagnosis code 1130
STEP 21 Underdrive clutch retainer inspection 1130
Code No P1767 (P0720) Output shaft speed sensor system 1131
DIAGNOSIS PROCEDURE 1133
STEP 1 M U T -III data list 1133
STEP 2 Connector check: B-16 output shaft speed sensor connector 1133
STEP 3 Measure the resistance at output shaft speed sensor connector B-16 1133
STEP 4 Measure the voltage at A/T-ECU connector C-12 1133
STEP 5 Connector check: C-12 A/T-ECU connector 1133
STEP 6 M U T -III data list 1133
STEP 7 Connector check: B-11 intermediate connector, C-12 A/T-ECU connector 1133
STEP 8 Check the harness between output shaft speed sensor connector B-16 terminal No 1 and A/T-ECU connector C-12 terminal No 43 1133
STEP 9 Measure the voltage at output shaft speed sensor connector B-16 1133
STEP 10 Connectors check: C-208 J/B connector, B-10 and C-52 <LHD>or C-34 <RHD> intermediate connector 1134
STEP 11 Check the harness between output shaft speed sensor connector B-16 terminal No 3 and junction block connector C-208 terminal No 2 1134
STEP 12 Measure the voltage at output shaft speed sensor connector B-16 1134
STEP 13 Measure the voltage at A/T-ECU connector C-12 1134
STEP 14 Connector check: B-11 intermediate connector, C-12 A/T-ECU connector 1134
STEP 15 Check the harness between output shaft speed sensor connector B-16 terminal No 2 and A/T-ECU connector C-12 terminal No 32 1134
STEP 16 Connector check: B-11 intermediate connector, C-12 A/T-ECU connector 1134
STEP 17 Check the harness between output shaft speed sensor connector B-16 terminal No 2 and A/T-ECU connector C-12 terminal No 32 1134
STEP 18 Measure the output wave pattern of the output shaft speed sensor at A/T-ECU connector C-12 (using an oscilloscope) 1134
STEP 19 Connector check: C-12 A/T-ECU connector 1134
STEP 20 Replace the output shaft speed sensor and then recheck the diagnosis code 1135
STEP 21 Check the output shaft <4A/T> or direct planetary carrier <5A/T> 1135
Code No P1770 (P0705) Inhibitor switch system <4A/T> 1136
DIAGNOSIS PROCEDURE 1137
STEP 1 M U T -III data list 1137
STEP 2 Check the inhibitor switch 1138
STEP 3 Connector check: B-14 Inhibitor switch connector, C-208 J/B connector, B-10 and C-52 intermediate connector 1138
STEP 4 Check the harness between inhibitor switch connector B-14 terminal No 7 and J/B connector C-208 terminal No 2 1138
STEP 5 M U T -III data list 1138
STEP 6 Check the inhibitor switch 1138
STEP 7 Connector check: B-14 inhibitor switch connector, C-20 A/T-ECU connector, B-10 intermediate connector 1138
STEP 8 Check the harness between inhibitor switch connector B-14 terminal No 1, 8, 2, 3, 4, 5 and A/T-ECU connector C-20 terminal No 55, 66, 56, 67, 68, 58 1138
Code No P1770 (P0705): Inhibitor switch system <5A/T> 1139
DIAGNOSIS PROCEDURE 1140
STEP 1 M U T -III data list 1140
STEP 2 Check the inhibitor switch 1140
STEP 3 Connector check: B-14 Inhibitor switch connector, C-208 J/B connector, C-52 <LHD> or C-34 <RHD> and B-10 intermediate connector 1141
STEP 4 Check the harness between inhibitor switch connector B-14 terminal No 7 and J/B connector C-208 terminal No 2 1141
STEP 5 M U T -III data list 1141
STEP 6 Check the inhibitor switch 1141
STEP 7 Connector check: B-14 inhibitor switch connector, C-20 A/T-ECU connector, B-10 intermediate connector 1141
STEP 8 Check the harness between inhibitor switch connector B-14 terminal No 3, 2, 8, 1 A/T- ECU connector C-20 terminal No 67, 56, 66, 55 1141
Code No P1771 (P0705) Inhibitor switch system <4A/T> 1141
DIAGNOSIS PROCEDURE 1141
STEP 1 Check the inhibitor switch 1141
STEP 2 Connector check: B-14 Inhibitor switch connector, B-10 intermediate connector, C-20 A/ T-ECU connector 1141
STEP 3 Check the harness between inhibitor switch connector B-14 terminal No 1, 8, 2, 3, 4, 5 and A/T-ECU connector C-20 terminal No 55, 66, 56, 67, 68, 58 1141
STEP 4 M U T -III data list 1141
Code No P1771 (P0705): Inhibitor switch system <5A/T> 1142
DIAGNOSIS PROCEDURE 1142
STEP 1 Check the inhibitor switch 1142
STEP 2 Connector check: B-14 Inhibitor switch connector, B-10 intermediate connector C-20 A/T- ECU connector 1142
STEP 3 Check the harness between inhibitor switch connector B-14 terminal No 3, 2, 8, 1 and A/T-ECU connector C-20 terminal No 67, 56, 66, 55 1142
STEP 4 M U T -III data list 1142
Code No P1773 (P0750) Low-reverse solenoid valve system 1143
DIAGNOSIS PROCEDURE 1146
STEP 1 M U T -III diagnosis code 1146
STEP 2 M U T -III actuator test 1146
STEP 3 Connector check: B-15 A/T control solenoid valve assembly connector 1146
STEP 4 Measure the resistance at A/T control solenoid valve assembly connector B-15 1146
STEP 5 Measure the voltage at A/T-ECU connector C-20 1146
STEP 6 Connector check: B-11 intermediate connector, C-20 A/T-ECU connector 1146
STEP 7 Check the harness between A/T control solenoid valve assembly connector B-15 terminal No 6 and A/T-ECU connector C-20 terminal No 62 1146
STEP 8 M U T -III actuator test 1146
STEP 9 Connector check: B-15 A/T control solenoid valve assembly connector 1147
STEP 10 Measure the resistance at A/T control solenoid valve assembly connector B-15 1147
STEP 11 Connector check: A-19X A/T control relay connector, B-10 intermediate connector 1147
STEP 12 Check the harness between A/T control solenoid valve assembly connector B-15 terminal No 10 and A/T control relay connector A-19X terminal No 3 1147
Code No P1774 (P0755) Underdrive solenoid valve system 1147
DIAGNOSIS PROCEDURE 1147
STEP 1 M U T -III diagnosis code 1147
STEP 2 M U T -III actuator test 1147
STEP 3 Connector check: B-15 A/T control solenoid valve assembly connector 1147
STEP 4 Measure the resistance at A/T control solenoid valve assembly connector B-15 1147
STEP 5 Measure the voltage at A/T-ECU connector C-19 1147
STEP 6 Connector check: B-11 intermediate connector, C-19 A/T-ECU connector 1148
STEP 7 Check the harness between A/T control solenoid valve assembly connector B-15 terminal No 3 and A/T-ECU connector C-19 terminal No 1 1148
STEP 8 M U T -III actuator test 1148
STEP 9 Connector check: B-15 A/T control solenoid valve assembly connector 1148
STEP 10 Measure the resistance at A/T control solenoid valve assembly connector B-15 1148
STEP 11 Connector check: A-19X A/T control relay connector, B-10 intermediate connector 1148
STEP 12 Check the harness between A/T control solenoid valve assembly connector B-15 terminal No 9 and A/T control relay connector A-19X terminal No 3 1148
Code No P1775 (P0760) Second solenoid valve system 1148
DIAGNOSIS PROCEDURE 1148
STEP 1 M U T -III diagnosis code 1148
STEP 2 M U T -III actuator test 1149
STEP 3 Connector check: B-15 A/T control solenoid valve assembly connector 1149
STEP 4 Measure the resistance at A/T control solenoid valve assembly connector B-15 1149
STEP 5 Measure the voltage at A/T-ECU connector C-19 1149
STEP 6 Connector check: B-11 intermediate connector, C-19 A/T-ECU connector 1149
STEP 7 Check the harness between A/T control solenoid valve assembly connector B-15 terminal No 4 and A/T-ECU connector C-19 terminal No 16 1149
STEP 8 M U T -III actuator test 1149
STEP 9 Connector check: B-15 A/T control solenoid valve assembly connector 1149
STEP 10 Measure the resistance at A/T control solenoid valve assembly connector B-15 1149
STEP 11 Connector check: A-19X A/T control relay connector, B-10 intermediate connector 1149
STEP 12 Check the harness between A/T control solenoid valve assembly connector B-15 terminal No 9 and A/T control relay connector A-19X terminal No 3 1149
Code No P1776 (P0765) Overdrive solenoid valve system 1150
DIAGNOSIS PROCEDURE 1150
STEP 1 M U T -III diagnosis code 1150
STEP 2 M U T -III actuator test 1150
STEP 3 Connector check: B-15 A/T control solenoid valve assembly connector 1150
STEP 4 Measure the resistance at A/T control solenoid valve assembly connector B-15 1150
STEP 5 Measure the voltage at A/T-ECU connector C-19 1150
STEP 6 Connector check: B-11 intermediate connector, C-19 A/T-ECU connector 1150
STEP 7 Check the harness between A/T control solenoid valve assembly connector B-15 terminal No 5 and A/T-ECU connector C-19 terminal No 14 1150
STEP 8 M U T -III actuator test 1150
STEP 9 Connector check: B-15 A/T control solenoid valve assembly connector 1151
STEP 10 Measure the resistance at A/T control solenoid valve assembly connector B-15 1151
STEP 11 Connector check: A-19X A/T control relay connector, B-10 intermediate connector 1151
STEP 12 Check the harness between A/T control solenoid valve assembly connector B-15 terminal No 9 and A/T control relay connector A-19X terminal No 3 1151
Code No P1777 (P0770) Reduction solenoid valve system <5A/T> 1151
DIAGNOSIS PROCEDURE 1151
STEP 1 M U T -III diagnosis code 1151
STEP 2 M U T -III actuator test 1151
STEP 3 Connector check: B-15 A/T control solenoid valve assembly connector 1151
STEP 4 Measure the resistance at A/T control solenoid valve assembly connector B-15 1151
STEP 5 Measure the voltage at A/T-ECU connector C-20 1151
STEP 6 Connector check: B-11 intermediate connector, C-20 A/T-ECU connector 1152
STEP 7 Check the harness between A/T control solenoid valve assembly connector B-15 terminal No 8 and A/T-ECU connector C-20 terminal No 51 1152
STEP 8 M U T -III actuator test 1152
STEP 9 Connector check: B-15 A/T control solenoid valve assembly connector 1152
STEP 10 Measure the resistance at A/T control solenoid valve assembly connector B-15 1152
STEP 11 Connector check: A-19X A/T control relay connector, B-10 intermediate connector 1152
STEP 12 Check the harness between A/T control solenoid valve assembly connector B-15 terminal No 10 and A/T control relay connector A-19X terminal No 3 1152
Code No P1778 (P0740) Damper clutch control solenoid valve system 1152
DIAGNOSIS PROCEDURE 1152
STEP 1 M U T -III diagnosis code 1152
STEP 2 M U T -III actuator test 1153
STEP 3 Connector check: B-15 A/T control solenoid valve assembly connector 1153
STEP 4 Measure the resistance at A/T control solenoid valve assembly connector B-15 1153
STEP 5 Measure the voltage at A/T-ECU connector C-19 1153
STEP 6 Connector check: B-10 intermediate connector, C-19 A/T-ECU connector 1153
STEP 7 Check the harness between A/T control solenoid valve assembly connector B-15 terminal No 7 and A/T-ECU connector C-19 terminal No 15 1153
STEP 8 M U T -III actuator test 1153
STEP 9 Connector check: B-15 A/T control solenoid valve assembly connector 1153
STEP 10 Measure the resistance at A/T control solenoid valve assembly connector B-15 1153
STEP 11 Connector check: A-19X A/T control relay connector, B-10 intermediate connector 1153
STEP 12 Check the harness between A/T control solenoid valve assembly connector B-15 terminal No 10 and A/T control relay connector A-19X terminal No 3 1153
Code No P1779 (1st), P1780 (2nd), P1781 (3rd), P1782 (4th), P1784 (reverse): Gear incorrect ratio <4A/ T> 1154
DIAGNOSIS PROCEDURE 1154
STEP 1 M U T -III diagnosis code 1154
STEP 2 M U T -III diagnosis code 1154
STEP 3 Hydraulic pressure test 1154
STEP 4 Adjust the line pressure and recheck the diagnosis code 1155
STEP 5 Disassemble, clean and assemble the valve body and recheck the diagnosis code 1155
STEP 6 Replace the A/T-ECU and then recheck the diagnosis code 1155
STEP 7 Check the A/T internal clutch and brake, and then recheck the diagnosis code 1155
Code No P1779 (1st), P1780 (2nd), P1781 (3rd), P1782 (4th), P1783 (5th), P1784 (reverse): Gear incorrect ratio <5A/T> 1155
DIAGNOSIS PROCEDURE 1156
STEP 1 M U T -III diagnosis code 1156
STEP 2 M U T -III diagnosis code 1156
STEP 3 Hydraulic pressure test 1156
STEP 4 Adjust the line pressure and recheck the diagnosis code 1156
STEP 5 Disassemble, clean and assemble the valve body and recheck the diagnosis code 1156
STEP 6 Replace the A/T-ECU and then recheck the diagnosis code 1156
STEP 7 Check the A/T internal clutch and brake, and then recheck the diagnosis code 1157
Code No P1786 Damper clutch system (stuck off) 1157
DIAGNOSIS PROCEDURE 1157
STEP 1 M U T -III diagnosis code 1157
STEP 2 M U T -III diagnosis code 1157
STEP 3 M U T -III data list 1158
STEP 4 Hydraulic pressure test 1158
STEP 5 Adjust the line pressure and recheck the diagnosis code 1158
STEP 6 Replace the A/T-ECU and then recheck the diagnosis code 1158
STEP 7 Disassemble, clean and assemble the valve body and recheck the diagnosis code 1158
Code No P1787 Damper clutch system (stuck on) 1158
DIAGNOSIS PROCEDURE 1158
STEP 1 M U T -III diagnosis code 1158
STEP 2 M U T -III data list 1158
STEP 3 Replace the A/T-ECU and then recheck the diagnosis code 1159
STEP 4 Disassemble, clean and assemble the valve body and recheck the diagnosis code 1159
Code No P1788 (P1751) A/T control relay system 1159
DIAGNOSIS PROCEDURE 1161
STEP 1 M U T -III data list 1161
STEP 2 Check the A/T control relay connector 1161
STEP 3 Connector check: A-19X A/T control relay connector 1161
STEP 4 Measure the voltage at A/T control relay connector A-19X 1161
STEP 5 Connector check: A-115 intermediate connector 1161
STEP 6 Check the harness between A/T control relay connector A-19X terminal No 4 and fusible link (23) 1161
STEP 7 M U T -III data list 1161
STEP 8 Measure the voltage at the A/T control relay connector A-19X 1162
STEP 9 Connectors check: C-52 <4A/T, 5A/T- LHD>or C-34 <5A/T-RHD> intermediate connector, C-208 J/B connector 1162
STEP 10 Check the wiring harness between A/T control relay connector A-19X terminal No 1 and J/B connector C-208 terminal No 2 1162
STEP 11 Measure the voltage at A/T-ECU connector C-19 1162
STEP 12 Connector check: C-19 A/T-ECU connector 1162
STEP 13 Check the harness between A/T control relay connector A-19X terminal No 3 and A/T-ECU connector C-19 terminal No 2, 3 1162
STEP 14 Connector check: C-20 A/T-ECU connector 1162
STEP 15 Check the harness between A/T control relay connector A-19X terminal No 2 and A/T-ECU connector C-20 terminal No 71 1162
Code No P1790 Back up line system 1163
DIAGNOSIS PROCEDURE 1164
STEP 1 Measure the voltage at A/T-ECU connector C-12 1164
STEP 2 Connectors check: A-115 intermediate connector, C-12 A/T-ECU connector 1164
STEP 3 Check the harness between A/T-ECU connector C-12 terminal No 38 and fusible link (23) 1164
STEP 4 Connector check: C-12 A/T-ECU connector 1164
STEP 5 Replace the A/T-ECU and then recheck the diagnosis code 1164
Code No P1901: CAN signal time-out (Engine-ECU) 1164
DIAGNOSIS PROCEDURE 1165
STEP 1 M U T -III CAN bus diagnostics 1165
STEP 2 M U T -III other system diagnosis codes 1165
STEP 3 M U T -III diagnosis code 1165
STEP 4 Replace the engine-ECU 1165
Code No U1073: Bus off 1165
DIAGNOSIS PROCEDURE 1165
STEP 1 M U T -III CAN bus diagnostics 1165
STEP 2 M U T -III diagnosis code 1165
STEP 3 Check whether the diagnosis code is reset 1166
Code No U1100: Engine-ECU time-out (related to engine) 1166
DIAGNOSIS PROCEDURE 1166
STEP 1 M U T -III CAN bus diagnostics 1166
STEP 2 M U T -III other system diagnosis codes 1166
STEP 3 M U T -III other system diagnosis codes 1166
STEP 4 M U T -III diagnosis code 1166
STEP 5 M U T -III diagnosis code 1167
STEP 6 M U T -III diagnosis code 1167
Code No U1102 ASTC-ECU time-out 1167
DIAGNOSIS PROCEDURE 1167
STEP 1 M U T -III CAN bus diagnostics 1167
STEP 2 M U T -III other system diagnosis codes 1167
STEP 3 M U T -III diagnosis code 1167
STEP 4 Replace the ASTC-ECU 1168
Code No U1109: ETACS-ECU time-out 1168
DIAGNOSIS PROCEDURE 1168
STEP 1 M U T -III CAN bus diagnostics 1168
STEP 2 M U T -III other system diagnosis codes 1168
STEP 3 M U T -III other system diagnosis codes 1168
STEP 4 M U T -III diagnosis code 1168
STEP 5 M U T -III diagnosis code 1169
STEP 6 M U T -III diagnosis code 1169
Code No U1120: Failure information of engine-ECU 1169
DIAGNOSIS PROCEDURE 1169
STEP 1 M U T -III CAN bus diagnostics 1169
STEP 2 M U T -III other system diagnosis codes 1169
STEP 3 M U T -III diagnosis code 1169
STEP 4 M U T -III diagnosis code 1169
STEP 5 M U T -III diagnosis code 1169
Code No U1190: Can’t receive fault detection control signal 1170
DIAGNOSIS PROCEDURE 1170
STEP 1 M U T -III CAN bus diagnostics 1170
STEP 2 M U T -III diagnosis code 1170
STEP 3 M U T -III diagnosis code 1170
TROUBLE SYMPTOMS CHART 1170
SYMPTOM PROCEDURES 1171
Inspection Procedure 1: Communication with the M U T -III is not Possible 1171
STEP 1 M U T -III CAN bus diagnostics 1173
Inspection Procedure 2: Engine Does not Start 1173
DIAGNOSIS PROCEDURE 1173
STEP 1 M U T -III diagnosis code 1173
STEP 2 Transmission control cable check 1173
STEP 3 Engine system check 1173
STEP 4 A/T-ECU replacement 1173
STEP 5 Torque converter check 1173
Inspection Procedure 3: Does not Move Forward 1174
DIAGNOSIS PROCEDURE 1174
STEP 1 M U T -III actuator test 1174
STEP 2 M U T -III diagnosis code 1174
STEP 3 Underdrive solenoid valve check 1174
STEP 4 Hydraulic pressure test 1174
STEP 5 A/T-ECU replacement 1174
STEP 6 Valve body disassembly clean and assembly 1174
STEP 7 Oil pump check 1174
STEP 8 Underdrive clutch check 1174
Inspection Procedure 4: Does not Move Backward 1175
DIAGNOSIS PROCEDURE 1175
STEP 1 M U T -III actuator test 1175
STEP 2 Hydraulic pressure test 1175
STEP 3 A/T-ECU replacement 1175
STEP 4 Valve body disassembly clean and assembly 1175
STEP 5 Reverse clutch and low-reverse brake check 1175
Inspection Procedure 5: Does not Move (Forward or Backward) 1175
DIAGNOSIS PROCEDURE 1176
STEP 1 Hydraulic pressure test 1176
STEP 2 Valve body disassembly clean and assembly 1176
STEP 3 Torque converter check 1176
STEP 4 Power train components check 1176
Inspection Procedure 6: Engine Stalls During Shifting 1176
DIAGNOSIS PROCEDURE 1176
STEP 1 M U T -III actuator test 1176
STEP 2 Valve body disassembly clean and assembly 1176
STEP 3 Torque converter check 1176
STEP 4 Engine system check 1177
Inspection Procedure 7: Shift Shock when Shifting from N to D and Long Delay 1177
DIAGNOSIS PROCEDURE 1177
STEP 1 M U T -III actuator test 1177
STEP 2 M U T -III data list 1177
STEP 3 M U T -III data list 1177
STEP 4 Check when shift shock occurs 1177
STEP 5 Hydraulic pressure test 1177
STEP 6 Check when shift shock occurs 1177
STEP 7 M U T -III data list 1177
STEP 8 Valve body disassembly clean and assembly 1177
STEP 9 Underdrive clutch check 1177
Inspection Procedure 8: Shift Shock when Shifting from N to R and Long Delay 1178
DIAGNOSIS PROCEDURE 1178
STEP 1 M U T -III actuator test 1178
STEP 2 M U T -III data list 1178
STEP 3 M U T -III diagnosis code 1178
STEP 4 M U T -III data list 1178
STEP 5 Check when shift shock occurs 1178
STEP 6 Hydraulic pressure test 1178
STEP 7 Check when shift shock occurs 1178
STEP 8 M U T -III data list 1178
STEP 9 Valve body disassembly clean and assembly 1178
STEP 10 Reverse clutch and low-reverse brake check 1179
Inspection Procedure 9: Shift Shock when Shifting from N to D, N to R and Long Delay 1179
DIAGNOSIS PROCEDURE 1179
STEP 1 Hydraulic pressure test 1179
STEP 2 Line pressure adjustment 1179
STEP 3 Check when shift shock occurs 1179
STEP 4 Check when shift shock occurs 1179
STEP 5 M U T -III data list 1179
STEP 6 A/T-ECU replacement 1179
STEP 7 Valve body disassembly clean and assembly 1179
Inspection Procedure 10: Shift Shock and Slipping 1180
DIAGNOSIS PROCEDURE 1180
STEP 1 M U T -III actuator test 1180
STEP 2 M U T -III data list 1180
STEP 3 Hydraulic pressure test 1180
STEP 4 Line pressure adjustment 1180
STEP 5 Valve body disassembly clean and assembly 1180
STEP 6 Each clutch and brake check 1180
Inspection Procedure 11: Does not Shift Properly (all Points) 1180
DIAGNOSIS PROCEDURE 1181
STEP 1 M U T -III data list 1181
STEP 2 M U T -III data list 1181
STEP 3 M U T -III actuator test 1181
Inspection Procedure 12: Does not Shift Properly (some Point) 1181
DIAGNOSIS PROCEDURE 1181
STEP 1 Check when the shift points early or late 1181
STEP 2 M U T -III actuator test 1181
Inspection Procedure 13: Does not Shift (no Diagnosis Code) 1181
DIAGNOSIS PROCEDURE 1181
STEP 1 M U T -III data list 1181
STEP 2 M U T -III data list 1181
Inspection Procedure 14: Poor Acceleration 1182
DIAGNOSIS PROCEDURE 1182
STEP 1 Engine system check 1182
STEP 2 A/T-ECU replacement 1182
Inspection Procedure 15: Vibration 1182
DIAGNOSIS PROCEDURE 1182
STEP 1 Check when the vibration occurs 1182
STEP 2 Engine system check 1182
STEP 3 A/T-ECU replacement 1182
STEP 4 Torque converter check 1182
STEP 5 Valve body disassembly clean and assembly 1182
Inspection Procedure 16: Overdrive switch system <4A/T> 1183
DIAGNOSIS PROCEDURE 1185
STEP 1 M U T -III data list 1185
STEP 2 Check the overdrive switch 1185
STEP 3 Measure the voltage at overdrive switch connector C-129 1185
STEP 4 Connector check: C-129 overdrive switch connector, C-208 J/B connector 1185
STEP 5 Check the harness between overdrive switch connector C-129 terminal No 3 and J/B connector C-208 terminal No 2 1185
STEP 6 Measure the voltage at A/T-ECU connector C-20 1185
STEP 7 M U T -III data list 1185
STEP 8 Connector check: C-129 overdrive switch connector, C-52 <LHD>or C-34 <RHD> intermediate connector, C-20 A/T-ECU connector 1185
STEP 9 Check the harness between overdrive switch connector C-129 terminal No 4 and A/T- ECU connector C-20 terminal No 57 1185
Inspection Procedure 17: 4LLc operation detection switch system <4WD> 1186
DIAGNOSIS PROCEDURE 1187
STEP 1 M U T -III data list 1187
STEP 2 Check the 4LLc operation detection switch 1187
STEP 3 Measure the voltage at 4LLc operation detection switch connector B-05 1187
STEP 4 M U T -III data list 1187
STEP 5 Measure the voltage at A/T-ECU connector C-19 1187
STEP 6 Connector check: B-05 4LLc operation detection switch connector, A-115 and C-29 intermediate connector, C-19 A/T-ECU connector 1187
STEP 7 Check the harness between 4LLc operation detection switch connector B-05 terminal No 1 and A/T-ECU connector C-19 terminal No 9 1188
STEP 8 Connector check: B-05 4LLc operation detection switch connector, A-115 and C-29 intermediate connector, C-19 A/T-ECU connector 1188
STEP 9 Check the harness between 4LLc operation detection switch connector B-05 terminal No 1 and A/T-ECU connector C-19 terminal No 9 1188
Inspection Procedure 18: Shift Switch Assembly System <5A/T> 1189
DIAGNOSIS PROCEDURE 1191
STEP 1 M U T -III diagnosis code 1191
STEP 2 M U T -III data list 1191
STEP 3 Connectors check: C-172 shift switch assembly connector, C-20 A/T-ECU connector 1191
STEP 4 M U T -III data list 1191
STEP 5 Check the shift switch assembly 1191
STEP 6 Connector check: C-172 shift switch assembly connector 1191
STEP 7 Measure the voltage at shift switch assembly connector C-172 1191
STEP 8 Connectors check: C-208 J/B connector 1191
STEP 9 Check the harness between shift switch assembly connector C-172 terminal No 3 and J/B connector C-208 terminal No 2 1191
STEP 10 Check the shift switch assembly 1191
STEP 11 Connector check: C-172 shift switch assembly connector 1192
STEP 12 Measure the voltage at shift switch assembly connector C-172 1192
STEP 13 Connectors check: C-20 A/T-ECU connector, C-34 <RHD> or C-52 <LHD> intermediate connector 1192
STEP 14 Check the harness between shift switch assembly connector C-172 terminal No 4 and A/T- ECU connector C-20 terminal No 57 1192
STEP 15 Connector check: B-10, C-34 <RHD> or C-52 <LHD> intermediate connector 1192
STEP 16 Check the harness between shift switch assembly connector C-172 terminal No 1 and inhibitor switch connector B-14 terminal No 3 1192
STEP 17 Check the shift switch assembly 1192
STEP 18 Connectors check: C-172 shift switch assembly connector, C-20 A/T-ECU connector and C-34 <RHD> or C-52 <LHD> intermediate connector 1192
STEP 19 Check the harness between shift switch assembly connector C-172 terminal No 6 and A/T- ECU connector C-20 terminal No 58 1192
STEP 20 Check the shift switch assembly 1192
STEP 21 Connectors check: C-172 shift switch assembly connector, C-20 A/T-ECU connector and C-34 <RHD> or C-52 <LHD> intermediate connector 1192
STEP 22 Check the harness between shift switch assembly connector C-172 terminal No 5 and A/T- ECU connector C-20 terminal No 68 1192
DATA LIST REFERENCE TABLE 1193
ACTUATOR TEST REFERENCE TABLE 1196
A/T-ECU TERMINAL VOLTAGE REGERENCE CHART 1196
OSCILLOSCOPE CHECK PROCEDURE 1200
ON-VEHICLE SERVICE 1201
ESSENTIAL SERVICE 1201
A/T FLUID CHECK 1201
A/T FLUID CHANGE 1202
FLUSHING COOLERS AND TUBES 1203
INHIBITOR SWITCH CONTINUITY CHECK 1203
INHIBITOR SWITCH AND CONTROL CABLE ADJUSTMENT 1204
TRANSFER OIL CHECK <4WD> 1204
TRANSFER OIL REPLACEMENT <4WD> 1205
4WD DETECTION SWITCH CONTINUITY CHECK <EASY SELECT 4WD> 1205
HIGH/LOW DETECTION SWITCH CONTINUITY CHECK <EASY SELECT 4WD> 1205
CENTRE DIFFERENTIAL LOCK DETECTION SWITCH CHECK <SUPER SELECT 4WD> 1206
2WD/4WD DETECTION SWITCH CHECK <SUPER SELECT 4WD> 1206
CENTRE DIFFERENTIAL LOCK OPERATION DETECTION SWITCH CHECK <SUPER SELECT 4WD> 1206
4WD OPERATION DETECTION SWITCH CONTINUITY CHECK <SUPER SELECT 4WD> 1206
HIGH/LOW DETECTION SWITCH CONTINUITY CHECK <SUPER SELECT 4WD> 1207
A/T CONTROL COMPONENT LAYOUT 1207
A/T CONTROL COMPONENT CHECK 1207
OVERDRIVE SWITCH CHECK 1207
INHIBITOR SWITCH CHECK 1208
A/T CONTROL RELAY CHECK 1208
SOLENOID VALVE CHECK 1208
A/T FLUID TEMPERATURE SENSOR CHECK 1209
4LLc SWITCH CONTINUITY CHECK 1209
TORQUE CONVERTER STALL CHECK 1210
TORQUE CONVERTER STALL TEST JUDGMENT RESULTS 1210
HYDRAULIC PRESSURE TESTS 1210
OIL SEAL LAYOUT 1216
<4A/T> 1216
<5A/T> 1217
HYDRAULIC CIRCUIT 1218
<4A/T> (Neutral) 1218
<5A/T> (Neutral) 1219
LINE PRESSURE ADJUSTMENT 1219
SELECTOR LEVER OPERATION CHECK 1220
TRANSMISSION CONTROL <4A/T> 1221
REMOVAL AND INSTALLATION 1221
INSPECTION 1222
DISASSEMBLY AND ASSEMBLY 1222
TRANSMISSION CONTROL <5A/T> 1223
REMOVAL AND INSTALLATION 1223
INSPECTION 1224
TRANSMISSION ASSEMBLY 1225
REMOVAL AND INSTALLATION <4A/T> 1225
INSTALLATION SERVICE POINT 1228
REMOVAL AND INSTALLATION <5A/T> 1229
INSTALLATION SERVICE POINT 1230
A/T FLUID COOLER 1231
REMOVAL AND INSTALLATION 1231
<Vehicles with air cooled A/T fluid cooler> 1231
<Vehicles without air cooled A/T fluid cooler> 1232
A/T-ECU 1233
REMOVAL AND INSTALLATION 1233
4WD INDICATOR-ECU 1233
REMOVAL AND INSTALLATION 1233
AUTOMATIC TRANSMISSION OVERHAUL <R4A5> 1234
GENERAL INFORMATION 1235
SECTIONAL VIEW 1235
HYDRAULIC CIRCUIT 1236
GENERAL SPECIFICATIONS 1237
SERVICE SPECIFICATIONS 1237
TORQUE SPECIFICATIONS 1237
VALVE BODY SPRING IDENTIFICATION 1238
SNAP RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE PLATE FOR ADJUSTMENT 1238
SEALANTS 1240
LUBRICANT(S) 1241
SPECIAL TOOLS 1241
TRANSMISSION AND EXTENSION HOUSING 1243
DISASSEMBLY AND ASSEMBLY 1243
REASSEMBLY SERVICE POINTS 1244
EXTENSION HOUSING 1245
DISASSEMBLY AND REASSEMBLY 1245
REASSEMBLY SERVICE POINTS 1245
TRANSMISSION 1247
DISASSEMBLY AND REASSEMBLY 1247
DISASSEMBLY 1252
REASSEMBLY 1258
REVERSE AND OVERDRIVE CLUTCH 1274
DISASSEMBLY AND REASSEMBLY 1274
DISASSEMBLY SERVICE POINT 1275
REASSEMBLY SERVICE POINTS 1275
SECOND BRAKE 1277
DISASSEMBLY AND REASSEMBLY 1277
REASSEMBLY SERVICE POINT 1277
LOW REVERSE ANNULUS GEAR 1278
DISASSEMBLY AND REASSEMBLY 1278
REASSEMBLY SERVICE POINTS 1278
CENTRE SUPPORT 1279
DISASSEMBLY AND REASSEMBLY 1279
DISASSEMBLY SERVICE POINT 1280
REASSEMBLY SERVICE POINTS 1280
UNDERDRIVE CLUTCH 1281
DISASSEMBLY AND REASSEMBLY 1281
DISASSEMBLY SERVICE POINT 1282
REASSEMBLY SERVICE POINTS 1282
VALVE BODY 1284
DISASSEMBLY AND REASSEMBLY 1284
DISASSEMBLY SERVICE POINT 1286
REASSEMBLY SERVICE POINTS 1286
AUTOMATIC TRANSMISSION OVERHAUL <V4A5> 1289
GENERAL INFORMATION 1291
SECTIONAL VIEW <TRANSMISSION> 1291
SECTIONAL VIEW <TRANSFER> 1292
<Easy select 4WD> 1292
<Super select 4WD> 1293
HYDRAULIC CIRCUIT 1294
GENERAL SPECIFICATIONS 1295
SERVICE SPECIFICATION(S) 1295
TORQUE SPECIFICATIONS 1296
VALVE BODY SPRING IDENTIFICATION 1297
SNAP RING, SPACER, THRUST RACE AND PRESSURE PLATE FOR ADJUSTMENT 1298
SEALANTS AND ADHESIVES 1300
LUBRICANTS 1301
SPECIAL TOOL(S) 1302
TRANSMISSION AND TRANSFER 1307
DISASSEMBLY AND REASSEMBLY 1307
REASSEMBLY SERVICE POINT 1308
TRANSFER CASE ADAPTER 1309
DISASSEMBLY AND REASSEMBLY 1309
REASSEMBLY SERVICE POINTS 1309
TRANSMISSION 1311
DISASSEMBLY AND REASSEMBLY 1311
DISASSEMBLY 1316
REASSEMBLY 1322
REVERSE AND OVERDRIVE CLUTCH 1338
DISASSEMBLY AND REASSEMBLY 1338
DISASSEMBLY SERVICE POINT 1339
REASSEMBLY SERVICE POINTS 1339
SECOND BRAKE 1341
DISASSEMBLY AND REASSEMBLY 1341
REASSEMBLY SERVICE POINT 1341
LOW REVERSE ANNULUS GEAR 1342
DISASSEMBLY AND REASSEMBLY 1342
REASSEMBLY SERVICE POINTS 1342
CENTRE SUPPORT 1343
DISASSEMBLY AND REASSEMBLY 1343
DISASSEMBLY SERVICE POINT 1344
REASSEMBLY SERVICE POINTS 1344
UNDERDRIVE CLUTCH 1345
DISASSEMBLY AND REASSEMBLY 1345
DISASSEMBLY SERVICE POINT 1346
REASSEMBLY SERVICE POINTS 1346
VALVE BODY 1348
DISASSEMBLY AND REASSEMBLY 1348
DISASSEMBLY SERVICE POINT 1350
REASSEMBLY SERVICE POINTS 1350
TRANSFER 1353
DISASSEMBLY AND REASSEMBLY 1353
<Easy select 4WD> 1353
<Super select 4WD> 1356
DISASSEMBLY SERVICE POINTS 1358
ADJUSTMENT BEFORE REASSEMBLY 1359
REASSEMBLY SERVICE POINTS 1359
ADJUSTMENT OF TRANSFER 1365
SPACER SELECTION FOR ADJUSTMENT OF COUNTERSHAFT GEAR END PLAY 1365
INSPECTION 1366
<Easy select 4WD> 1366
<Super select 4WD> 1367
TRANSFER CASE PLATE 1368
DISASSEMBLY AND REASSEMBLY 1368
REASSEMBLY SERVICE POINT 1368
INPUT GEAR 1369
DISASSEMBLY AND REASSEMBLY 1369
DISASSEMBLY SERVICE POINT 1370
REASSEMBLY SERVICE POINTS 1370
COUNTERSHAFT GEAR 1371
DISASSEMBLY AND REASSEMBLY 1371
DISASSEMBLY SERVICE POINTS 1371
REASSEMBLY SERVICE POINTS 1372
2-4WD SYNCHRONIZER 1373
DISASSEMBLY AND REASSEMBLY 1373
REASSEMBLY SERVICE POINTS 1373
INSPECTION 1374
CENTRE DIFFERENTIAL CASE 1375
DISASSEMBLY AND REASSEMBLY 1375
REASSEMBLY SERVICE POINT 1375
REAR OUTPUT SHAFT 1376
DISASSEMBLY AND REASSEMBLY 1376
<Easy select 4WD> 1376
<Super select 4WD> 1377
DISASSEMBLY SERVICE POINTS 1377
REASSEMBLY SERVICE POINTS 1378
INSPECTION 1380
SYNCHRONIZER OUTER RING/SYNCHRONIZER CONE/SYNCHRONIZER INNER RING INSTALLATION 1380
FRONT OUTPUT SHAFT 1380
DISASSEMBLY AND REASSEMBLY 1380
DISASSEMBLY SERVICE POINT 1381
REASSEMBLY SERVICE POINTS 1381
SPEEDOMETER GEAR 1382
DISASSEMBLY AND REASSEMBLY 1382
REASSEMBLY SERVICE POINT 1382
AUTOMATIC TRANSMISSION OVERHAUL <V5A5> 1383
GENERAL INFORMATION 1385
SECTIONAL VIEW <TRANSMISSION> 1385
SECTIONAL VIEW <TRANSFER> 1386
HYDRAULIC CIRCUIT 1387
GENERAL SPECIFICATIONS 1388
SERVICE SPECIFICATIONS 1388
TORQUE SPECIFICATIONS 1389
VALVE BODY SPRING IDENTIFICATION 1390
SNAP RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE PLATE FOR ADJUSTMENT 1390
SEALANTS 1396
LUBRICANTS 1397
SPECIAL TOOLS 1397
TRANSMISSION AND TRANSFER 1402
DISASSEMBLY AND REASSEMBLY 1402
REASSEMBLY SERVICE POINT 1403
TRANSFER CASE ADAPTER 1404
DISASSEMBLY AND REASSEMBLY 1404
REASSEMBLY SERVICE POINTS 1404
TRANSMISSION 1406
DISASSEMBLY AND REASSEMBLY 1406
DISASSEMBLY 1411
RESASSEMBLY 1418
Identification of thrust bearings and thrust races 1419
OIL PUMP 1436
DISASSEMBLY AND REASSEMBLY 1436
REASSEMBLY SERVICE POINTS 1436
REVERSE AND OVERDRIVE CLUTCH 1437
DISASSEMBLY AND REASSEMBLY 1437
DISASSEMBLY SERVICE POINT 1438
REASSEMBLY SERVICE POINTS 1438
SECOND BRAKE 1440
DISASSEMBLY AND REASSEMBLY 1440
REASSEMBLY SERVICE POINTS 1440
LOW REVERSE ANNULUS GEAR 1441
DISASSEMBLY AND REASSEMBLY 1441
REASSEMBLY SERVICE POINTS 1441
CENTRE SUPPORT 1442
DISASSEMBLY AND REASSEMBLY 1442
DISASSEMBLY SERVICE POINT 1443
REASSEMBLY SERVICE POINTS 1443
UNDERDRIVE CLUTCH 1444
DISASSEMBLY AND REASSEMBLY 1444
DISASSEMBLY SERVICE POINT 1445
REASSEMBLY SERVICE POINTS 1445
DIRECT ANNULUS GEAR 1446
DISASSEMBLY AND REASSEMBLY 1446
REASSEMBLY SERVICE POINTS 1447
DIRECT CLUTCH 1448
DISASSEMBLY AND REASSEMBLY 1448
DISASSEMBLY SERVICE POINT 1449
REASSEMBLY SERVICE POINTS 1449
OUTPUTSHAFT SUPPORT 1450
DISASSEMBLY AND REASSEMBLY 1450
REASSEMBLY SERVICE POINTS 1451
VALVE BODY 1452
DISASSEMBLY AND REASSEMBLY 1452
DISASSEMBLY SERVICE POINT 1455
REASSEMBLY SERVICE POINTS 1455
TRANSFER 1457
DISASSEMBLY AND REASSEMBLY 1457
DISASSEMBLY SERVICE POINTS 1460
ADJUSTMENT BEFORE REASSEMBLY 1460
RESASSEMBLY SERVICE POINTS 1460
ADJUSTMENT OF TRANSFER 1466
SPACER SELECTION FOR ADJUSTMENT OF COUNTERSHAFT GEAR END PLAY 1466
TRANSFER CASE PLATE 1467
DISASSEMBLY AND REASSEMBLY 1467
REASSEMBLY SERVICE POINTS 1468
COUNTERSHAFT GEAR 1468
DISASSEMBLY AND REASSEMBLY 1468
DISASSEMBLY SERVICE POINTS 1469
REASSEMBLY SERVICE POINTS 1469
2-4 SHIFT RAIL/H-L SHIFT RAIL 1470
DISASSEMBLY AND REASSEMBLY 1470
REASSEMBLY SERVICE POINTS 1470
TRANSFER DRIVE SHAFT 1471
DISASSEMBLY AND REASSEMBLY 1471
DISASSEMBLY SERVICE POINT 1471
REASSEMBLY SERVICE POINT 1471
FRONT OUTPUT SHAFT 1472
DISASSEMBLY AND REASSEMBLY 1472
DISASSEMBLY SERVICE POINTS 1472
REASSEMBLY SERVICE POINTS 1473
REAR OUTPUT SHAFT 1473
DISASSEMBLY AND REASSEMBLY 1473
DISASSEMBLY SERVICE POINT 1474
REASSEMBLY SERVICE POINTS 1474
INPUT GEAR 1475
DISASSEMBLY AND REASSEMBLY 1475
DISASSEMBLY SERVICE POINT 1475
REASSEMBLY SERVICE POINTS 1475
SHIFTRAIL DRIVE GEAR 1476
DISASSEMBLY AND REASSEMBLY 1476
REASSEMBLY SERVICE POINT 1476
PROPELLER SHAFT 1477
GENERAL INFORMATION 1478
CONSTRUCTION DIAGRAM 1478
SERVICE SPECIFICATIONS 1479
LUBRICANT 1479
SPECIAL TOOLS 1480
ON-VEHICLE SERVICE 1480
PROPELLER SHAFT UNIVERSAL JOINT CHECK 1480
PROPELLER SHAFT 1482
REMOVAL AND INSTALLATION 1482
REMOVAL SERVICE POINT 1483
INSTALLATION SERVICE POINT 1484
INSPECTION 1484
PROPELLER SHAFT RUN-OUT 1485
PROPELLER SHAFT UNIVERSAL JOINT PLAY CHECK 1485
PROPELLER SHAFT UNIVERSAL GREASE CHECK 1485
DISASSEMBLY AND REASSEMBLY 1486
<2WD> 1486
<4WD> 1488
DISASSEMBLY SERVICE POINTS 1490
REASSEMBLY SERVICE POINTS 1490
FRONT AXLE 1493
GENERAL INFORMATION 1494
CONSTRUCTION DIAGRAM 1495
<Except High rider> 1495
<High rider> 1496
<4WD> 1496
SERVICE SPECIFICATIONS 1497
LUBRICANTS 1497
SEALANT AND ADHESIVE <4WD> 1498
SPECIAL TOOLS 1498
ON-VEHICLE SERVICE 1503
FRONT AXLE TOTAL BACKLASH CHECK <4WD> 1503
FRONT AXLE GEAR OIL LEVEL CHECK <4WD> 1503
GEAR OIL REPLACEMENT <4WD> 1503
WHEEL BEARING AXIAL PLAY CHECK 1503
HUB BOLT REPLACEMENT 1504
FREE WHEEL SOLENOID VALVE OPERATION CHECK <4WD: VEHICLES FOR EUROPE (EXCEPT FOR RUSSIA)> 1504
FRONT AXLE HUB ASSEMBLY 1506
REMOVAL AND INSTALLATION <2WD (EXCEPT HIGH RIDER)> 1506
REMOVAL SERVICE POINTS 1506
REMOVAL AND INSTALLATION <2WD (HIGH RIDER), 4WD> 1508
<2WD (HIGH RIDER)> 1508
<4WD> 1509
REMOVAL SERVICE POINTS 1509
INSTALLATION SERVICE POINT 1510
KNUCKLE DISASSEMBLY AND REASSEMBLY <VEHICLES FOR RUSSIA (OPTION)> 1511
REASSEMBLY SERVICE POINT 1511
INSPECTION 1511
DISASSEMBLY AND REASSEMBLY <2WD (EXCEPT HIGH RIDER)> 1512
DISASSEMBLY SERVICE POINTS 1513
REASSEMBLY SERVICE POINTS 1514
INSPECTION 1514
DRIVESHAFT ASSEMBLY <4WD> 1515
REMOVAL AND INSTALLATION 1515
REMOVAL SERVICE POINTS 1516
INSTALLATION SERVICE POINT 1516
DISASSEMBLY AND REASSEMBLY 1517
LUBRICATION POINTS 1518
DISASSEMBLY SERVICE POINTS 1518
REASSEMBLY SERVICE POINTS 1519
INSPECTION 1519
BJ BOOT (RESIN BOOT) REPLACEMENT 1520
INNER SHAFT ASSEMBLY <4WD> 1522
REMOVAL AND INSTALLATION 1522
REMOVAL SERVICE POINT 1523
INSTALLATION SERVICE POINTS 1523
DISASSEMBLY AND REASSEMBLY 1523
DISASSEMBLY SERVICE POINT 1524
REASSEMBLY SERVICE POINTS 1524
DIFFERENTIAL CARRIER AND FREE WHEELING CLUTCH <4WD> 1525
REMOVAL AND INSTALLATION 1525
REMOVAL SERVICE POINT 1526
INSTALLATION SERVICE POINTS 1526
INSPECTION 1527
FREEWHEEL ENGAGE SWITCH CHECK <Except for Russia> 1527
FREE WHEEL CLUTCH DISASSEMBLY AND REASSEMBLY <Except for Russia> 1527
DISASSEMBLY SERVICE POINTS 1528
REASSEMBLY SERVICE POINTS 1528
DISASSEMBLY 1530
DISASSEMBLY SERVICE POINTS 1530
REASSEMBLY 1535
LUBRICATION, SEALING AND ADHESIVE POINTS 1536
REASSEMBLY SERVICE POINTS 1537
SOLENOID VALVE AND VACUUM HOSE <4WD except for RUSSIA> 1543
REMOVAL AND INSTALLATION 1543
INSTALLATION SERVICE POINTS 1544
FRONT DIFFERENTIAL MOUNT <4WD> 1545
REMOVAL AND INSTALLATION 1545
DIFFERENTIAL MOUNTING INSULATOR REPLACEMENT 1545
REAR AXLE 1547
GENERAL INFORMATION 1548
SERVICE SPECIFICATIONS 1550
LUBRICANT 1551
SEALANT AND ADHESIVE 1551
SPECIAL TOOLS 1551
ON-VEHICLE SERVICE 1554
REAR AXLE TOTAL BACKLASH CHECK 1554
GEAR OIL LEVEL CHECK 1555
<Up to September> 1555
<From October> 1555
GEAR OIL REPLACEMENT 1555
<Up to September> 1555
<From October> 1555
AXLE SHAFT AXIAL PLAY CHECK 1556
AXLE SHAFT AXIAL PLAY ADJUSTMENT 1556
HUB BOLT REPLACEMENT 1556
REAR DIFFERENTIAL LOCK DETECTION SWITCH CHECK <4WD> 1556
REAR DIFFERENTIAL LOCK SYSTEM AIR LEAKAGE CHECK <4WD> 1557
AXLE ASSEMBLY 1558
REMOVAL AND INSTALLATION 1558
REMOVAL SERVICE POINTS 1559
INSTALLATION SERVICE POINTS 1560
AXLE SHAFT ASSEMBLY 1561
REMOVAL AND INSTALLATION 1561
REMOVAL SERVICE POINTS 1562
INSTALLATION SERVICE POINT 1562
DISASSEMBLY AND REASSEMBLY 1563
DISASSEMBLY SERVICE POINTS 1563
REASSEMBLY SERVICE POINTS 1565
INSPECTION 1566
REAR DIFFERENTIAL LOCK <4WD> 1567
REMOVAL AND INSTALLATION 1567
INSTALLATION SERVICE POINT 1567
INSPECTION 1568
REAR DIFFERENTIAL LOCK-ECU CHECK 1568
REAR DIFFERENTIAL LOCK AIR PUMP CHECK 1569
REAR DIFFERENTIAL LOCK DETECTION SWITCH CHECK 1569
DIFFERENTIAL CARRIER ASSEMBLY 1570
REMOVAL AND INSTALLATION 1570
<2WD> 1570
<4WD> 1571
REMOVAL SERVICE POINTS 1571
INSTALLATION SERVICE POINTS 1572
DISASSEMBLY 1573
DISASSEMBLY SERVICE POINTS 1574
REASSEMBLY 1577
LUBRICATION AND ADHESIVE POINTS 1579
REASSEMBLY SERVICE POINTS 1579
DIFFERENTIAL CASE DISASSEMBLY AND REASSEMBLY <5A/T or EXCEPT 4WD WITH HIGH POWER ENGINE> 1586
DISASSEMBLY SERVICE POINT 1586
REASSEMBLY SERVICE POINTS 1587
WHEEL AND TYRE 1588
SERVICE SPECIFICATIONS 1589
TROUBLESHOOTING 1589
DIAGNOSIS 1589
WHEEL BALANCE ACCURACY 1590
PURPOSE 1590
PROCEDURE <BALANCING TIPS> 1590
<CONFIRMING PROPER BALANCE> 1591
<WHEEL BALANCER CALIBRATION CHECKS> 1591
WHEEL BALANCER CALIBRATION CHECKING FLOW CHART 1592
ON-VEHICLE SERVICE 1593
TYRE INFLATION PRESSURE CHECK 1593
TYRE WEAR CHECK 1593
WHEEL RUNOUT CHECK 1593
WHEEL AND TYRE 1593
INSTALLATION SERVICE POINT 1593
SPARE TYRE CARRIER 1594
REMOVAL AND INSTALLATION 1594
POWER PLANT MOUNT 1595
GENERAL INFORMATION 1596
CONSTRUCTION DIAGRAM 1597
FRONT ENGINE MOUNTING 1597
REMOVAL AND INSTALLATION 1597
INSTALLATION SERVICE POINT 1598
INSPECTION 1598
REAR ENGINE MOUNTING 1599
REMOVAL AND INSTALLATION 1599
REMOVAL SERVICE POINT 1600
INSPECTION 1600
TRANSFER MOUNTING <4WD-M/T> 1600
REMOVAL AND INSTALLATION 1600
INSTALLATION SERVICE POINT 1600
INSPECTION 1601
FRONT SUSPENSION 1602
GENERAL INFORMATION 1603
SERVICE SPECIFICATIONS 1604
SPECIAL TOOLS 1605
ON-VEHICLE SERVICE 1606
FRONT WHEEL ALIGNMENT CHECK AND ADJUSTMENT <2WD (except High rider)> 1606
FRONT WHEEL ALIGNMENT CHECK AND ADJUSTMENT <2WD (High rider), 4WD> 1607
CAMBER AND CASTER REFERENCE TABLE 1608
LOWER ARM BALL JOINT AXIAL PLAY CHECK 1609
LOWER ARM BALL JOINT COVER CHECK 1609
UPPER ARM ASSEMBLY 1610
REMOVAL AND INSTALLATION <2WD (except High rider)> 1610
REMOVAL SERVICE POINT 1611
REMOVAL AND INSTALLATION <2WD (High rider), 4WD> 1612
REMOVAL SERVICE POINTS 1613
INSTALLATION SERVICE POINT 1613
INSPECTION 1613
SHOCK ABSORBER AND COIL SPRING <2WD (except High rider)> 1614
REMOVAL AND INSTALLATION 1614
REMOVAL SERVICE POINT 1615
INSTALLATION SERVICE POINTS 1615
INSPECTION 1615
SHOCK ABSORBER ASSEMBLY <2WD (High rider), 4WD> 1616
REMOVAL AND INSTALLATION 1616
INSPECTION 1616
DISASSEMBLY AND REASSEMBLY 1617
DISASSEMBLY SERVICE POINT 1617
REASSEMBLY SERVICE POINTS 1618
INSPECTION 1619
LOWER ARM 1620
REMOVAL AND INSTALLATION <2WD (except High rider)> 1620
REMOVAL SERVICE POINT 1620
REMOVAL AND INSTALLATION <2WD (High rider), 4WD> 1621
REMOVAL SERVICE POINTS 1622
INSPECTION 1622
LOWER ARM BUSHING REPLACEMENT <2WD (except High rider)> 1623
LOWER ARM BUSHING REPLACEMENT <2WD (High rider), 4WD> 1623
STRUT BAR <2WD (except High rider)> 1625
REMOVAL AND INSTALLATION 1625
INSTALLATION SERVICE POINT 1625
STABILIZER BAR <2WD (High rider), 4WD> 1626
REMOVAL AND INSTALLATION 1626
INSTALLATION SERVICE POINT 1626
INSPECTION 1627
REAR SUSPENSION 1628
GENERAL INFORMATION 1629
CONSTRUCTION DIAGRAM 1629
<2WD (except High rider)> 1629
<2WD (High rider), 4WD> 1629
REAR SUSPENSION ASSEMBLY 1630
REMOVAL AND INSTALLATION 1630
<2WD (EXCEPT HIGH RIDER)> 1630
<2WD (HIGH RIDER), 4WD> 1631
INSTALLATION SERVICE POINTS 1631
INSPECTION 1632
SERVICE BRAKES 1633
BASIC BRAKE 1634
GENERAL INFORMATION 1636
SERVICE SPECIFICATIONS 1637
LUBRICANTS 1639
SPECIAL TOOLS 1640
ON-VEHICLE SERVICE 1640
BRAKE PEDAL CHECK AND ADJUSTMENT 1640
BRAKE PEDAL HEIGHT 1640
BRAKE PEDAL FREE PLAY 1641
CLEARANCE BETWEEN BRAKE PEDAL AND DASH PANEL 1641
BRAKE BOOSTER OPERATING TEST 1642
CHECK VALVE OPERATION CHECK 1642
BLEEDING 1643
BRAKE FLUID LEVEL SENSOR CHECK 1643
LOAD SENSING SPRING LENGTH CHECK AND ADJUSTMENT <Vehicles without ABS> 1643
LOAD-SENSING PROPORTIONING VALVE FUNCTION TEST <Vehicles without ABS> 1644
BRAKE PAD CHECK 1644
BRAKE PAD REPLACEMENT 1645
BRAKE DISC CHECK 1647
BRAKE DRAG FORCE CHECK 1649
BRAKE LINING THICKNESS CHECK 1650
BRAKE DRUM INSIDE DIAMETER CHECK 1650
BRAKE LINING AND BRAKE DRUM CONTACT CHECK 1650
BRAKE PEDAL 1651
REMOVAL AND INSTALLATION 1651
INSTALLATION SERVICE POINT 1651
INSPECTION 1652
STOP LAMP SWITCH CHECK 1652
MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ASSEMBLY 1653
REMOVAL AND INSTALLATION <LHD> 1653
VACUUM HOSE AND VACUUM PIPE 1654
INSTALLATION SERVICE POINTS 1654
REMOVAL AND INSTALLATION <RHD> 1656
VACUUM HOSE AND VACUUM PIPE 1657
INSTALLATION SERVICE POINTS 1657
MASTER CYLINDER 1659
DISASSEMBLY AND REASSEMBLY 1659
<Vehicles without ASC> 1659
<Vehicles with ASC> 1660
INSPECTION 1660
LOAD-SENSING PROPORTIONING VALVE 1661
REMOVAL AND INSTALLATION 1661
FRONT DISC BRAKE ASSEMBLY 1662
REMOVAL AND INSTALLATION 1662
INSPECTION 1662
BRAKE DISC CHECK 1662
DISASSEMBLY AND REASSEMBLY <2WD (except High rider)> 1663
LUBRICATION POINTS 1664
DISASSEMBLY SERVICE POINTS 1664
DISASSEMBLY AND REASSEMBLY <2WD (High rider), 4WD> 1666
LUBRICATION POINTS 1668
DISASSEMBLY SERVICE POINTS 1668
INSPECTION 1669
BRAKE PAD WEAR INSPECTION 1669
REAR DRUM BRAKE 1670
REMOVAL AND INSTALLATION <2WD (except High rider)> 1670
REMOVAL SERVICE POINT 1670
INSTALLATION SERVICE POINTS 1671
REMOVAL AND INSTALLATION <2WD (High rider), 4WD> 1672
REMOVAL SERVICE POINT 1672
INSTALLATION SERVICE POINTS 1673
INSPECTION 1673
DISASSEMBLY AND REASSEMBLY <2WD (except High rider)> 1674
REASSEMBLY SERVICE POINT 1674
DISASSEMBLY AND REASSEMBLY <2WD (High rider), 4WD> 1675
REASSEMBLY SERVICE POINT 1676
INSPECTION 1676
ANTI-SKID BRAKING SYSTEM (ABS) 1677
GENERAL INFORMATION 1679
FEATURES 1679
CONSTRUCTION DIAGRAM 1679
SYSTEM CONFIGURATION DIAGRAM 1681
ABS ELECTRICAL CIRCUIT DIAGRAM 1682
SERVICE SPECIFICATIONS 1682
SPECIAL TOOLS 1683
TROUBLESHOOTING 1684
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 1684
NOTES WITH REGARD TO DIAGNOSIS 1684
ABS WARNING LAMP AND BRAKE WARNING LAMP CHECK 1685
DIAGNOSIS FUNCTION 1685
CHECK OF FREEZE FRAME DATA 1685
FAIL-SAFE FUNCTION 1686
HOW TO READ DIAGNOSIS CODE 1690
HOW TO ERASE DIAGNOSIS CODE 1690
DIAGNOSIS CODE CHART 1690
DIAGNOSIS CODE PROCEDURES 1692
Code No C1200: Wheel speed sensor (FR) (signal open circuit) Code No C1205: Wheel speed sensor (FL) (signal open circuit) Code No C1210: Wheel speed sensor (RR) (signal open circuit) Code No C1215: Wheel speed sensor (RL) (signal open circuit) 1692
<2WD (Except High rider)> 1692
<2WD (High rider), 4WD> 1693
DIAGNOSIS PROCEDURE 1694
STEP 1 M U T -III CAN bus diagnosis 1694
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1694
STEP 3 M U T -III diagnosis code 1694
STEP 4 M U T -III data list 1695
STEP 5 Connector check: A-01 ABS-ECU connector, A-125 front wheel speed sensor (RH) connector, A-119 front wheel speed sensor ( 1695
STEP 6 Resistance measurement at the A-01 ABS-ECU connector 1695
STEP 7 Check for wheel speed sensor as a single unit 1695
STEP 8 Check whether the diagnosis code is reset 1695
STEP 9 Check whether the diagnosis code is reset 1695
Code No C1201: Wheel speed sensor (FR) (signal short circuit) Code No C1206: Wheel speed sensor (FL) (signal short circuit) Code No C1211: Wheel speed sensor (RR) (signal short circuit) Code No C1216: Wheel speed sensor (RL) (signal short circuit) 1696
<2WD (Except High rider)> 1696
<2WD (High rider), 4WD> 1697
DIAGNOSIS PROCEDURE 1698
STEP 1 M U T -III CAN bus diagnosis 1698
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1698
STEP 3 M U T -III diagnosis code 1699
STEP 4 M U T -III data list 1699
STEP 5 Check for wheel speed sensor installation 1699
STEP 6 Check for wheel speed sensor output current 1699
STEP 7 Check the wheel bearing [Front: <2WD (Except High rider)>] or front hub [Front: <2WD (High rider), 4WD)>] or axle shaft bearing <Rear> for looseness 1699
STEP 8 Check the ABS rotor 1700
STEP 9 Connector check: A-01 ABS-ECU connector, A-125 front wheel speed sensor (RH) connector <C1201>, A-119 front wheel speed 1700
STEP 10 Voltage measurement at the A-01 ABS- ECU connector 1700
STEP 11 Resistance measurement at the A-01 ABS-ECU connector 1700
STEP 12 Check whether the diagnosis code is reset 1701
STEP 13 Check whether the diagnosis code is reset 1701
Code No C1202: Wheel speed sensor (FR) (malfunction power circuit) Code No C1207: Wheel speed sensor (FL) (malfunction power cir 1702
<2WD (Except High rider)> 1702
<2WD (High rider), 4WD> 1703
DIAGNOSIS PROCEDURE 1704
STEP 1 M U T -III CAN bus diagnosis 1704
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1704
STEP 3 M U T -III data list 1704
STEP 4 Connector check: A-01 ABS-ECU connector, A-125 front wheel speed sensor (RH) connector <C1202>, A-119 front wheel speed 1705
STEP 5 Voltage measurement at the A-01 ABS- ECU connector 1705
STEP 6 Resistance measurement at the A-01 ABS-ECU connector 1705
STEP 7 Check for wheel speed sensor as a single unit 1705
STEP 8 Check whether the diagnosis code is reset 1705
STEP 9 Check whether the diagnosis code is reset 1706
Code No C1225: Wheel speed sensor malfunction (Abnormality in tyre size) 1706
DIAGNOSIS PROCEDURE 1706
STEP 1 M U T -III CAN bus diagnosis 1706
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1706
STEP 3 Check the installation condition of the wheel and tyres 1706
STEP 4 Check whether the diagnosis code is reset 1706
STEP 5 Check whether the diagnosis code is reset 1707
Code No C1226: Control solenoid valve (FR) pressure holding system Code No C1231: Control solenoid valve (FR) pressure reducing 1707
DIAGNOSIS PROCEDURE 1707
STEP 1 M U T -III CAN bus diagnosis 1707
STEP 2 Check whether the diagnosis code is reset 1707
STEP 3 Check whether the diagnosis code is reset 1708
Code No C1266: Motor malfunction (motor stick or open circuit) Code No C1273: Motor relay malfunction (open circuit) Code No C1274: Motor relay malfunction (short circuit) 1708
DIAGNOSIS PROCEDURE 1709
STEP 1 M U T -III CAN bus diagnosis 1709
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1709
STEP 3 Connector check: A-01 ABS-ECU connector 1709
STEP 4 Fusible link check: Check the fusible link No 22 1709
STEP 5 Resistance measurement at A-01 ABS- ECU connector 1709
STEP 6 Voltage measurement at the A-01 ABS- ECU connector 1709
STEP 7 Resistance measurement at A-01 ABS- ECU connector 1710
STEP 8 Check whether the diagnosis code is reset 1710
STEP 9 Check whether the diagnosis code is reset 1710
Code No C1340: Stop lamp switch malfunction <short circuit (short to power supply)> 1711
DIAGNOSIS PROCEDURE 1713
STEP 1 M U T -III CAN bus diagnostics 1713
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1713
STEP 3 Stop lamp and high-mount stop lamp operation check 1713
STEP 4 Connector check: C-114 stop lamp switch connector 1713
STEP 5 Check for stop lamp switch installation 1713
STEP 6 Stop lamp switch continuity check 1713
STEP 7 Connector check: A-01 ABS-ECU connector, C-13,C-10 joint connector, C-30 intermediate connector, F-02 rear combination l 1714
STEP 8 Voltage measurement at A-01 ABS-ECU connector 1714
STEP 9 Voltage measurement at C-114 stop lamp switch connector 1714
STEP 10 Diagnosis code recheck 1714
STEP 11 Diagnosis code recheck 1714
Code No C1365: G-sensor malfunction (abnormal power supply) <4WD> 1715
DIAGNOSIS PROCEDURE 1716
STEP 1 M U T -III CAN bus diagnostics 1716
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1716
STEP 3 M U T -III data list 1716
STEP 4 Connector check: A-01 ABS-ECU connector, C-13 intermediate connector, C-128 G- sensor connector 1716
STEP 5 Voltage measurement at C-128 G-sensor connector 1716
STEP 6 Resistance measurement at A-01 ABS- ECU connector 1716
STEP 7 Resistance measurement between A-01 ABS-ECU connector and C-128 G-sensor connector 1717
STEP 8 Voltage measurement at C-128 G-sensor connector 1717
STEP 9 Voltage measurement at C-128 G-sensor connector 1717
STEP 10 Resistance measurement between A-01 ABS-ECU connector and C-128 G-sensor connector 1717
STEP 11 G-sensor check 1717
STEP 12 Check whether the diagnosis code is reset 1717
STEP 13 Check whether the diagnosis code is reset 1717
Code No C1381: G-sensor malfunction (abnormal seizure or output error) <4WD> 1718
DIAGNOSIS 1718
STEP 1 M U T -III CAN bus diagnostics 1718
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1718
STEP 3 Check the G-sensor 1718
STEP 4 Diagnosis code recheck 1718
STEP 5 Diagnosis code recheck 1718
Code No C1382: G-sensor malfunction (low voltage) <4WD> Code No C1383: G-sensor malfunction (high voltage) <4WD> 1719
DIAGNOSIS PROCEDURE 1720
STEP 1 M U T -III CAN bus diagnosis 1720
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1720
STEP 3 M U T -III data list 1720
STEP 4 Connector check: A-01 ABS-ECU connector, C-13 intermediate connector, C-128 G- sensor connector 1720
STEP 5 Resistance measurement at A-01 ABS- ECU connector 1720
STEP 6 Resistance measurement between A-01 ABS-ECU connector and C-128 G-sensor connector 1720
STEP 7 Voltage measurement at C-128 G-sensor connector 1721
STEP 8 G-sensor check 1721
STEP 9 Diagnosis code recheck 1721
STEP 10 Diagnosis code recheck 1721
Code No C1860: ABS-ECU power supply system malfunction (high voltage) 1721
DIAGNOSIS PROCEDURE 1721
STEP 1 M U T -III CAN bus diagnosis 1721
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1722
STEP 3 Battery check 1722
STEP 4 Charging system check 1722
STEP 5 Check whether the diagnosis code is reset 1722
STEP 6 Check whether the diagnosis code is reset 1722
Code No C1861: ABS-ECU power supply system malfunction (low voltage) 1723
DIAGNOSIS PROCEDURE 1724
STEP 1 M U T -III CAN bus diagnosis 1724
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1724
STEP 3 Check the fusible link No 21, No 22 or the fuse No 15 1725
STEP 4 Battery check 1725
STEP 5 Charging system check 1725
STEP 6 Connector check: A-01 ABS-ECU connector, C-207 junction block connector, C-210 junction block connector, C-307 ignition switch (IG1) connector 1725
STEP 7 Resistance measurement at A-01 ABS- ECU connector 1725
STEP 8 Voltage measurement at A-01 ABS-ECU connector 1725
STEP 9 Check whether the diagnosis code is reset 1725
STEP 10 Check whether the diagnosis code is reset 1725
Code No C1395 Brake fluid charging incompletion 1726
DIAGNOSIS PROCEDURE 1726
STEP 1 M U T -III CAN bus diagnosis 1726
STEP 2 Check whether the diagnosis code is reset 1726
Code No U1073: Trouble in CAN bus system 1726
DIAGNOSIS 1726
STEP 1 M U T -III CAN bus diagnostics 1726
STEP 2 M U T -III diagnosis code 1726
STEP 3 Diagnosis code recheck 1726
INSPECTION CHART FOR TROUBLE SYMPTOMS 1726
SYMPTOM PROCEDURES 1727
Inspection Procedure 1: Communication between M U T -III and the ABS-ECU is not possible 1727
DIAGNOSIS 1727
STEP 1 M U T -III CAN bus diagnostics 1727
Inspection Procedure 2: The ABS warning lamp remains illuminated after the engine is started 1728
DIAGNOSIS PROCEDURE 1729
STEP 1 M U T -III CAN bus diagnostics 1729
STEP 2 Connector check: A-01 ABS-ECU connector, C-13 intermediate connector, C-113 combination meter connector 1729
STEP 3 Resistance measurement at C-113 combination meter connector 1729
STEP 4 M U T -III diagnosis code 1729
STEP 5 Retest the system 1729
STEP 6 Retest the system 1729
Inspection Procedure 3: ABS system does not operate 1729
DIAGNOSIS 1729
STEP 1 Hydraulic unit check 1729
STEP 2 Verify that the condition described by the customer exists 1729
Inspection procedure 4: The initial check sound of hydraulic unit is loud 1730
DIAGNOSIS PROCEDURE 1730
DRIVING CHECK 1730
DATA LIST REFERENCE TABLE 1730
ACTUATOR TEST REFERENCE TABLE 1730
CHECK AT ABS-ECU 1731
ON-VEHICLE SERVICE 1733
WHEEL SPEED SENSOR OUTPUT CURRENT MEASUREMENT 1733
HYDRAULIC UNIT CHECK 1733
IN THE EVENT OF A DISCHARGED BATTERY 1735
HYDRAULIC UNIT 1736
REMOVAL AND INSTALLATION 1736
REMOVAL SERVICE POINT 1736
INSTALLATION SERVICE POINT 1737
WHEEL SPEED SENSOR 1738
REMOVAL AND INSTALLATION 1738
REMOVAL SERVICE POINT 1739
INSPECTION 1739
WHEEL SPEED SENSOR CURRENT CHECK 1739
TOOTHED ROTOR CHECK 1740
G-SENSOR <4WD> 1740
REMOVAL AND INSTALLATION 1740
INSPECTION 1741
G-SENSOR CHECK 1741
ACTIVE STABILITY & TRACTION CONTROL SYSTEM (ASTC) 1742
GENERAL INFORMATION 1745
CONSTRUCTION DIAGRAM 1745
SCHEMATIC DIAGRAM 1747
SERVICE SPECIFICATIONS 1747
SPECIAL TOOLS 1748
TROUBLESHOOTING 1748
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 1748
NOTES WITH REGARD TO DIAGNOSIS 1749
BRAKE WARNING LAMP, ABS WARNING LAMP, ASTC INDICATOR LAMP, ASTC OFF INDICATOR LAMP INSPECTION 1749
DIAGNOSIS FUNCTION 1750
CHECK OF FREEZE FRAME DATA 1750
FAIL-SAFE FUNCTION 1751
HOW TO READ DIAGNOSIS CODE 1761
HOW TO ERASE DIAGNOSIS CODE 1761
DIAGNOSIS CODE CHART 1761
DIAGNOSIS CODE PROCEDURES 1764
Code No C1200: Wheel speed sensor (FR) (signal open circuit) 1764
DIAGNOSIS PROCEDURE 1765
STEP 1 M U T -III CAN bus diagnosis 1765
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1765
STEP 3 M U T -III diagnosis code 1765
STEP 4 M U T -III data list 1765
STEP 5 Connector check: A-48 ASTC-ECU connector, A-125 front wheel speed sensor (RH) connector 1765
STEP 6 Resistance measurement at the A-48 ASTC-ECU connector 1765
STEP 7 Check for wheel speed sensor as a single unit 1765
STEP 8 Check whether the diagnosis code is reset 1766
STEP 9 Check whether the diagnosis code is reset 1766
Code No C1205: Wheel speed sensor (FL) (signal open circuit) 1766
DIAGNOSIS PROCEDURE 1767
STEP 1 M U T -III CAN bus diagnosis 1767
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1767
STEP 3 M U T -III diagnosis code 1767
STEP 4 M U T -III data list 1767
STEP 5 Connector check: A-48 ASTC-ECU connector, A-119 front wheel speed sensor (LH) connector 1767
STEP 6 Resistance measurement at the A-48 ASTC-ECU connector 1768
STEP 7 Check for wheel speed sensor as a single unit 1768
STEP 8 Check whether the diagnosis code is reset 1768
STEP 9 Check whether the diagnosis code is reset 1768
Code No C1210: Wheel speed sensor (RR) (signal open circuit) 1769
DIAGNOSIS PROCEDURE 1770
STEP 1 M U T -III CAN bus diagnosis 1770
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1770
STEP 3 M U T -III diagnosis code 1770
STEP 4 M U T -III data list 1770
STEP 5 Connector check: A-48 ASTC-ECU connector, C-29 intermediate connector, F-12 intermediate connector, F-10 rear wheel speed sensor (RH) connector 1770
STEP 6 Resistance measurement at the A-48 ASTC-ECU connector 1771
STEP 7 Check for wheel speed sensor as a single unit 1771
STEP 8 Check whether the diagnosis code is reset 1771
STEP 9 Check whether the diagnosis code is reset 1771
Code No C1215: Wheel speed sensor (RL) (signal open circuit) 1772
DIAGNOSIS PROCEDURE 1773
STEP 1 M U T -III CAN bus diagnosis 1773
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1773
STEP 3 M U T -III diagnosis code 1773
STEP 4 M U T -III data list 1773
STEP 5 Connector check: A-48 ASTC-ECU connector, C-29 intermediate connector, F-12 intermediate connector, F-11 rear wheel speed sensor (LH) connector 1773
STEP 6 Resistance measurement at the A-48 ASTC-ECU connector 1774
STEP 7 Check for wheel speed sensor as a single unit 1774
STEP 8 Check whether the diagnosis code is reset 1774
STEP 9 Check whether the diagnosis code is reset 1774
Code No C1201: Wheel speed sensor (FR) (signal short circuit) 1775
DIAGNOSIS PROCEDURE 1776
STEP 1 M U T -III CAN bus diagnosis 1776
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1776
STEP 3 M U T -III diagnosis code 1776
STEP 4 M U T -III data list 1776
STEP 5 Check for wheel speed sensor (FR) installation 1776
STEP 6 Check for wheel speed sensor (FR) output current 1776
STEP 7 Check the front hub for looseness 1777
STEP 8 Check the ABS rotor 1777
STEP 9 Connector check: A-48 ASTC-ECU connector, A-125 front wheel speed sensor (RH) connector 1777
STEP 10 Voltage measurement at the A-48 ASTC-ECU connector 1777
STEP 11 Resistance measurement at the A-48 ASTC-ECU connector 1777
STEP 12 Check whether the diagnosis code is reset 1777
STEP 13 Check whether the diagnosis code is reset 1777
Code No C1206: Wheel speed sensor (FL) (signal short circuit) 1778
DIAGNOSIS PROCEDURE 1779
STEP 1 M U T -III CAN bus diagnosis 1779
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1779
STEP 3 M U T -III diagnosis code 1779
STEP 4 M U T -III data list 1779
STEP 5 Check for wheel speed sensor (FL) installation 1779
STEP 6 Check for wheel speed sensor (FL) output current 1779
STEP 7 Check the front hub for looseness 1780
STEP 8 Check the ABS rotor 1780
STEP 9 Connector check: A-48 ASTC-ECU connector, A-119 front wheel speed sensor (LH) connector 1780
STEP 10 Voltage measurement at the A-48 ASTC-ECU connector 1780
STEP 11 Resistance measurement at the A-48 ASTC-ECU connector 1780
STEP 12 Check whether the diagnosis code is reset 1780
STEP 13 Check whether the diagnosis code is reset 1780
Code No C1211: Wheel speed sensor (RR) (signal short circuit) 1781
DIAGNOSIS PROCEDURE 1782
STEP 1 M U T -III CAN bus diagnosis 1782
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1782
STEP 3 M U T -III diagnosis code 1782
STEP 4 M U T -III data list 1782
STEP 5 Check for wheel speed sensor (RR) installation 1783
STEP 6 Check for wheel speed sensor (RR) output current 1783
STEP 7 Check the axle shaft bearing for looseness 1783
STEP 8 Check the ABS rotor 1783
STEP 9 Connector check: A-48 ASTC-ECU connector, F-10 rear wheel speed sensor (RH), C- 29 intermediate connector and F-12 intermediate connector 1783
STEP 10 Voltage measurement at the A-48 ASTC-ECU connector 1783
STEP 11 Resistance measurement at the A-48 ASTC-ECU connector 1783
STEP 12 Check whether the diagnosis code is reset 1783
STEP 13 Check whether the diagnosis code is reset 1784
Code No C1216: Wheel speed sensor (RL) (signal short circuit) 1784
DIAGNOSIS PROCEDURE 1785
STEP 1 M U T -III CAN bus diagnosis 1785
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1785
STEP 3 M U T -III diagnosis code 1786
STEP 4 M U T -III data list 1786
STEP 5 Check for wheel speed sensor (RL) installation 1786
STEP 6 Check for wheel speed sensor (RL) output current 1786
STEP 7 Check the axle shaft bearing for looseness 1786
STEP 8 Check the ABS rotor 1786
STEP 9 Connector check: A-48 ASTC-ECU connector, F-11 rear wheel speed sensor (LH), C- 29 intermediate connector and F-12 intermediate connector 1786
STEP 10 Voltage measurement at the A-48 ASTC-ECU connector 1786
STEP 11 Resistance measurement at the A-48 ASTC-ECU connector 1787
STEP 12 Check whether the diagnosis code is reset 1787
STEP 13 Check whether the diagnosis code is reset 1787
Code No C1202: Wheel speed sensor (FR) (malfunction power circuit) 1788
DIAGNOSIS PROCEDURE 1789
STEP 1 M U T -III CAN bus diagnosis 1789
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1789
STEP 3 M U T -III data list 1789
STEP 4 Connector check: A-48 ASTC-ECU connector, A-125 front wheel speed sensor (RH) connector 1789
STEP 5 Voltage measurement at the A-48 ASTC- ECU connector 1789
STEP 6 Resistance measurement at the A-48 ASTC-ECU connector 1789
STEP 7 Check for wheel speed sensor as a single unit 1790
STEP 8 Check whether the diagnosis code is reset 1790
STEP 9 Check whether the diagnosis code is reset 1790
Code No C1207: Wheel speed sensor (FL) (malfunction power circuit) 1791
DIAGNOSIS PROCEDURE 1792
STEP 1 M U T -III CAN bus diagnosis 1792
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1792
STEP 3 M U T -III data list 1792
STEP 4 Connector check: A-48 ASTC-ECU connector, A-119 front wheel speed sensor (LH) connector 1792
STEP 5 Voltage measurement at the A-48 ASTC- ECU connector 1792
STEP 6 Resistance measurement at the A-48 ASTC-ECU connector 1792
STEP 7 Check for wheel speed sensor as a single unit 1792
STEP 8 Check whether the diagnosis code is reset 1793
STEP 9 Check whether the diagnosis code is reset 1793
Code No C1212: Wheel speed sensor (RR) (malfunction power circuit) 1794
DIAGNOSIS PROCEDURE 1795
STEP 1 M U T -III CAN bus diagnosis 1795
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1795
STEP 3 M U T -III data list 1795
STEP 4 Connector check: A-48 ASTC-ECU connector, C-29 intermediate connector, F-12 intermediate connector, F-10 rear wheel speed sensor (RH) connector 1795
STEP 5 Voltage measurement at the A-48 ASTC- ECU connector 1795
STEP 6 Resistance measurement at the A-48 ASTC-ECU connector 1796
STEP 7 Check for wheel speed sensor as a single unit 1796
STEP 8 Check whether the diagnosis code is reset 1796
STEP 9 Check whether the diagnosis code is reset 1796
Code No C1217: Wheel speed sensor (RL) (malfunction power circuit) 1797
DIAGNOSIS PROCEDURE 1798
STEP 1 M U T -III CAN bus diagnosis 1798
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1798
STEP 3 M U T -III data list 1798
STEP 4 Connector check: A-48 ASTC-ECU connector, C-29 intermediate connector, F-12 intermediate connector, F-11 rear wheel speed sensor (LH) connector 1798
STEP 5 Resistance measurement at the A-48 ASTC-ECU connector 1798
STEP 6 Resistance measurement at the A-48 ASTC-ECU connector 1799
STEP 7 Check for wheel speed sensor as a single unit 1799
STEP 8 Check whether the diagnosis code is reset 1799
STEP 9 Check whether the diagnosis code is reset 1799
Code No C1223: G and yaw rate sensor (active check error) 1800
DIAGNOSIS PROCEDURE 1801
STEP 1 M U T -III CAN bus diagnosis 1801
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1801
STEP 3 Connector check: C-144 G and yaw rate sensor connector, C-132 joint connector, C-137 joint connector and C-138 joint connector 1801
STEP 4 Resistance measurement at the C-144 G and yaw rate sensor connector 1801
STEP 5 Resistance measurement at the C-137 joint connector 1802
STEP 6 Voltage measurement at the C-144 G and yaw rate sensor connector 1802
STEP 7 Check whether the diagnosis code is reset 1802
STEP 8 Check whether the diagnosis code is reset 1802
STEP 9 Recheck for diagnosis code 1802
Code No C1225: Wheel Speed Sensor Malfunction (Abnormality in tyre size) 1803
DIAGNOSIS PROCEDURE 1803
STEP 1 M U T -III CAN bus diagnosis 1803
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1803
STEP 3 Check the installation condition of the wheel and tyres 1803
STEP 4 Check whether the diagnosis code is reset 1803
STEP 5 Check whether the diagnosis code is reset 1803
Code No C1226: Control solenoid valve (FR) pressure holding system Code No C1236: Control solenoid valve (FL) pressure holding s 1804
DIAGNOSIS PROCEDURE 1804
STEP 1 M U T -III CAN bus diagnosis 1804
STEP 2 Check whether the diagnosis code is reset 1804
STEP 3 Check whether the diagnosis code is reset 1804
Code No C1266: Motor system Code No C1273: Motor relay (stuck off) Code No C1274: Motor relay (stuck on) Code No C1280: Motor fail-safe relay (short circuit) 1805
DIAGNOSIS PROCEDURE 1806
STEP 1 M U T -III CAN bus diagnosis 1806
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1806
STEP 3 Connector check: A-48 ASTC-ECU connector 1806
STEP 4 Fusible link check: Check the fusible link No 22 1806
STEP 5 Resistance measurement at A-48 ASTC- ECU connector 1806
STEP 6 Voltage measurement at the A-48 ASTC- ECU connector 1807
STEP 7 Resistance measurement at A-48 ASTC- ECU connector 1807
STEP 8 Check whether the diagnosis code is reset 1807
STEP 9 Check whether the diagnosis code is reset 1807
Code No C1278: Solenoid valve relay (open circuit) Code No C1279: Solenoid valve relay (short circuit) 1808
DIAGNOSIS PROCEDURE 1809
STEP 1 M U T -III CAN bus diagnosis 1809
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1809
STEP 3 Connector check: A-48 ASTC-ECU connector 1809
STEP 4 Fusible link check: Check the fusible link No 21 1809
STEP 5 Resistance measurement at A-48 ASTC- ECU connector 1809
STEP 6 Voltage measurement at A-48 ASTC-ECU connector 1809
STEP 7 Resistance measurement at A-48 ASTC- ECU connector 1809
STEP 8 Check whether the diagnosis code is reset 1810
STEP 9 Check whether the diagnosis code is reset 1810
Code No C1291: Reverse signal (seizure) 1811
DIAGNOSIS PROCEDURE 1812
STEP 1 M U T -III CAN bus diagnosis 1812
STEP 2 Check whether the diagnosis code is reset 1812
STEP 3 Check ASTC-ECU connector A-48 and back-lamp switch connector B-02 for loose, corroded or damaged terminals, or terminals pushed back in the connector 1812
STEP 4 Check the harness wires between ASTC- ECU connector A-48 terminal No 32 and back- lamp switch connector B-02 terminal 1 1812
STEP 5 Check whether the diagnosis code is reset 1812
STEP 6 Check whether the diagnosis code is reset 1813
Code No C1292: CAN communication error 1813
DIAGNOSIS 1813
STEP 1 M U T -III CAN bus diagnostics 1813
STEP 2 M U T -III other diagnosis code 1813
STEP 3 M U T -III diagnosis code 1813
STEP 4 Check whether the diagnosis code is reset 1814
Code No C1293: Abnormal rear differential lock detection circuit <Vehicle with rear differential lock system> 1814
DIAGNOSIS 1816
STEP 1 M U T -III CAN bus diagnostics 1816
STEP 2 Check whether the diagnosis code is reset 1816
STEP 3 Check the M U T -III data list 1816
STEP 4 Connector check: A-48 ASTC-ECU connector, F-13-1 rear differential lock detection switch connector, C-145 rear different 1816
STEP 5 Rear differential lock detection switch check 1816
STEP 6 Resistance measurement at the C-145 rear differential lock-ECU connector 1816
STEP 7 Voltage measurement at the C-145 rear differential lock-ECU connector 1816
STEP 8 Resistance measurement at the A-48 ASTC-ECU connector and C-145 rear differential lock-ECU connector 1817
STEP 9 Resistance measurement at the C-145 rear differential lock-ECU connector 1817
STEP 10 Resistance measurement at the A-48 ASTC-ECU connector and C-145 rear differential lock-ECU connector 1817
STEP 11 Resistance measurement at the A-48 ASTC-ECU connector and F-13-1 rear differential lock detection switch connector 1817
STEP 12 Resistance measurement at the F-13-1 rear differential lock detection switch connector 1817
STEP 13 Check whether the diagnosis code is reset 1817
STEP 14 Check whether the diagnosis code is reset 1817
STEP 15 Check whether the diagnosis code is reset 1818
Code No C1340: Stop lamp switch circuit malfunction 1819
DIAGNOSIS PROCEDURE 1821
STEP 1 M U T -III CAN bus diagnostics 1821
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1821
STEP 3 Stop lamp and high-mount stop lamp operation check 1821
STEP 4 Connector check: C-114 stop lamp switch connector 1821
STEP 5 Check for stop lamp switch installation 1821
STEP 6 Stop lamp switch continuity check 1821
STEP 7 Connector check: A-48 ASTC-ECU connector, C-13,C-10 joint connector, C-30 intermediate connector, F-02 rear combination 1822
STEP 8 Voltage measurement at C-114 stop lamp switch connector 1822
STEP 9 Resistance measurement at C-114 stop lamp switch connector 1822
STEP 10 Resistance measurement at C-114 stop lamp switch connector and C-10 joint connector 1822
STEP 11 Voltage measurement at A-48 ASTC- ECU connector 1822
STEP 12 Diagnosis code recheck 1823
STEP 13 Diagnosis code recheck 1823
Code No C1361: Abnormal pressure sensor characteristics 1824
DIAGNOSIS PROCEDURE 1826
STEP 1 M U T -III CAN bus diagnostics 1826
STEP 2 Check whether the diagnosis code is reset 1826
STEP 3 Check for stop lamp switch installation 1826
STEP 4 M U T -III data list 1826
STEP 5 Check protrusion amount of the booster 1826
STEP 6 Stop lamp and high-mount stop lamp operation check 1826
STEP 7 Connector check: C-114 stop lamp switch connector 1826
STEP 8 Connector check: A-48 ASTC-ECU connector, C-13,C-10 joint connector, C-30 intermediate connector, F-02 rear combination 1827
STEP 9 Voltage measurement at C-114 stop lamp switch connector 1827
STEP 10 Resistance measurement at C-114 stop lamp switch connector 1827
STEP 11 Resistance measurement at C-114 stop lamp switch connector and C-10 joint connector 1827
STEP 12 Voltage measurement at A-48 ASTC- ECU connector 1827
STEP 13 Check whether the diagnosis code is reset 1828
STEP 14 Check whether the diagnosis code is reset 1828
Code No C1362: Abnormal pressure sensor (output error, open or short circuit) 1828
DIAGNOSIS PROCEDURE 1828
STEP 1 M U T -III CAN bus diagnostics 1828
STEP 2 Check whether the diagnosis code is reset 1828
STEP 3 Check whether the diagnosis code is reset 1828
STEP 4 Check whether the diagnosis code is reset 1829
Code No C1364: Pressure sensor malfunction 1829
DIAGNOSIS PROCEDURE 1829
STEP 1 M U T -III CAN bus diagnostics 1829
STEP 2 Check whether the diagnosis code is reset 1829
STEP 3 Check whether the diagnosis code is reset 1829
STEP 4 Check whether the diagnosis code is reset 1830
Code No C1369: G and yaw rate sensor (bank run record) 1830
Code No C1371: Yaw rate sensor (output error, oscillation error, zero-point error) 1830
DIAGNOSIS 1830
STEP 1 M U T -III CAN bus diagnostics 1830
STEP 2 Check whether the diagnosis code is reset 1830
STEP 3 Check whether the diagnosis code is reset 1831
STEP 4 Check whether the diagnosis code is reset 1831
Code No C1381: G-sensor (output error, seizure) 1831
DIAGNOSIS PROCEDURE 1831
STEP 1 M U T -III CAN bus diagnostics 1831
STEP 2 Check whether the diagnosis code is reset 1831
STEP 3 Check whether the diagnosis code is reset 1832
STEP 4 Check whether the diagnosis code is reset 1832
Code No C1385: Yaw rate sensor (internal error) 1832
DIAGNOSIS PROCEDURE 1832
STEP 1 M U T -III CAN bus diagnostics 1832
STEP 2 Check whether the diagnosis code is reset 1832
STEP 3 Check whether the diagnosis code is reset 1833
STEP 4 Check whether the diagnosis code is reset 1833
Code No C1386: G-sensor (internal error) 1833
DIAGNOSIS PROCEDURE 1833
STEP 1 M U T -III CAN bus diagnostics 1833
STEP 2 Check whether the diagnosis code is reset 1833
STEP 3 Check whether the diagnosis code is reset 1833
STEP 4 Check whether the diagnosis code is reset 1834
Code No C1388: Yaw rate sensor (active check error) Code No C1389: G-sensor (active check error) 1834
DIAGNOSIS PROCEDURE 1834
STEP 1 M U T -III CAN bus diagnostics 1834
STEP 2 Check whether the diagnosis code is reset 1834
STEP 3 Check whether the diagnosis code is reset 1834
STEP 4 Check whether the diagnosis code is reset 1834
Code No C1393: G rate sensor (zero-point not calibrated) 1835
DIAGNOSIS PROCEDURE 1835
STEP 1 M U T -III CAN bus diagnostics 1835
STEP 2 Check whether the diagnosis code is reset 1835
STEP 3 Check whether the diagnosis code is reset 1835
STEP 4 Check whether the diagnosis code is reset 1835
STEP 5 Check whether the diagnosis code is reset 1835
Code No C1394: Steering wheel sensor neutral point not learned 1836
DIAGNOSIS PROCEDURE 1836
STEP 1 M U T -III CAN bus diagnostics 1836
STEP 2 Check whether the diagnosis code is reset 1836
STEP 3 Check whether the diagnosis code is reset 1836
STEP 4 Check whether the diagnosis code is reset 1836
STEP 5 Check whether the diagnosis code is reset 1836
Code No C1396: Engine-ECU malfunction 1837
DIAGNOSIS PROCEDURE 1837
STEP 1 M U T -III CAN bus diagnostics 1837
STEP 2 Check whether the diagnosis code is reset 1837
STEP 3 Check whether the diagnosis code is reset 1837
STEP 4 Check whether the diagnosis code is reset 1837
Code No C1505: Steering Wheel Sensor (Signal Seizure or Abnormal Neutral Point) Code No C1506: Steering Wheel Sensor (Steering Wheel Sensor Malfunction) 1838
DIAGNOSIS PROCEDURE 1838
STEP 1 M U T -III CAN bus diagnostics 1838
STEP 2 Check whether the diagnosis code is reset 1838
STEP 3 Check whether the diagnosis code is reset 1838
STEP 4 Check whether the diagnosis code is reset 1838
Code No C1620: Engine-ECU communication error 1839
DIAGNOSIS 1839
STEP 1 M U T -III CAN bus diagnostics 1839
STEP 2 Check whether the diagnosis code is reset 1839
STEP 3 Check whether the diagnosis code is reset 1839
STEP 4 Check whether the diagnosis code is reset 1839
Code No C1860: High voltage at ASTC-ECU power supply 1840
DIAGNOSIS PROCEDURE 1840
STEP 1 M U T -III CAN bus diagnosis 1840
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1840
STEP 3 Battery check 1840
STEP 4 Charging system check 1840
STEP 5 Check whether the diagnosis code is reset 1840
STEP 6 Check whether the diagnosis code is reset 1840
Code No C1861: Low voltage at ASTC-ECU power supply 1841
DIAGNOSIS PROCEDURE 1842
STEP 1 M U T -III CAN bus diagnosis 1842
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1842
STEP 3 Check the fusible link No 21, No 22 or the fuse No 15 1842
STEP 4 Battery check 1843
STEP 5 Charging system check 1843
STEP 6 Connector check: A-48 ASTC-ECU connector, C-207 junction block connector, C-210 junction block connector, C-307 ignition switch (IG1) connector 1843
STEP 7 Resistance measurement at A-48 ASTC- ECU connector 1843
STEP 8 Voltage measurement at A-48 ASTC-ECU connector 1843
STEP 9 Check whether the diagnosis code is reset 1843
STEP 10 Check whether the diagnosis code is reset 1843
Code No U1073: Bus-off 1844
DIAGNOSIS PROCEDURE 1844
STEP 1 M U T -III CAN bus diagnostics 1844
STEP 2 M U T -III diagnosis code 1844
STEP 3 Check whether the diagnosis code is reset 1844
Code No U1100: Engine-ECU timeout error 1844
DIAGNOSIS PROCEDURE 1844
STEP 1 M U T -III CAN bus diagnostics 1844
STEP 2 M U T -III other diagnosis code 1845
STEP 3 M U T -III other diagnosis code 1845
STEP 4 M U T -III diagnosis code 1845
STEP 5 Check whether the diagnosis code is reset 1845
Code No U1101: A/T-ECU timeout error 1845
DIAGNOSIS PROCEDURE 1845
STEP 1 M U T -III CAN bus diagnostics 1845
STEP 2 M U T -III other diagnosis code 1845
STEP 3 M U T -III other diagnosis code 1845
STEP 4 M U T -III diagnosis code 1846
STEP 5 Check whether the diagnosis code is reset 1846
Code No U1104: Steering wheel sensor timeout error 1846
DIAGNOSIS PROCEDURE 1846
STEP 1 M U T -III CAN bus diagnostics 1846
STEP 2 Check whether the diagnosis code is reset 1846
STEP 3 M U T -III diagnosis code 1846
STEP 4 Check whether the diagnosis code is reset 1846
Code No U1105: G and yaw rate sensor timeout error 1847
DIAGNOSIS PROCEDURE 1847
STEP 1 M U T -III CAN bus diagnostics 1847
STEP 2 Check whether the diagnosis code is reset 1847
STEP 3 M U T -III diagnosis code 1847
STEP 4 Check whether the diagnosis code is reset 1847
Code No U1109: ETACS-ECU timeout error 1848
DIAGNOSIS PROCEDURE 1848
STEP 1 M U T -III CAN bus diagnostics 1848
STEP 2 M U T -III other diagnosis code 1848
STEP 3 M U T -III other diagnosis code 1848
STEP 4 M U T -III diagnosis code 1848
STEP 5 Check whether the diagnosis code is reset 1848
Code No U1120: Engine malfunction detection 1849
DIAGNOSIS PROCEDURE 1849
STEP 1 M U T -III CAN bus diagnostics 1849
STEP 2 M U T -III other diagnosis code 1849
STEP 3 M U T -III other diagnosis code 1849
STEP 4 M U T -III diagnosis code 1849
STEP 5 Check whether the diagnosis code is reset 1849
Code No U1190: ETACS signal receiving error 1849
DIAGNOSIS PROCEDURE 1850
STEP 1 M U T -III CAN bus diagnostics 1850
STEP 2 M U T -III other diagnosis code 1850
STEP 3 M U T -III other diagnosis code 1850
STEP 4 M U T -III diagnosis code 1850
STEP 5 Check whether the diagnosis code is reset 1850
Code No U1200: Steering wheel sensor communication error 1850
DIAGNOSIS PROCEDURE 1850
STEP 1 M U T -III CAN bus diagnostics 1850
STEP 2 M U T -III diagnosis code 1850
STEP 3 M U T -III diagnosis code 1851
STEP 4 Check whether the diagnosis code is reset 1851
Code No U1201: Yaw rate sensor (parity error) Code No U1202: G-sensor parity error 1851
DIAGNOSIS PROCEDURE 1851
STEP 1 M U T -III CAN bus diagnostics 1851
STEP 2 M U T -III diagnosis code 1851
STEP 3 M U T -III diagnosis code 1852
STEP 4 Check whether the diagnosis code is reset 1852
Code No U1204: Steering wheel sensor communication error 1852
DIAGNOSIS PROCEDURE 1852
STEP 1 M U T -III CAN bus diagnostics 1852
STEP 2 M U T -III diagnosis code 1852
STEP 3 M U T -III diagnosis code 1852
STEP 4 Check whether the diagnosis code is reset 1853
Code No U1205: G and yaw rate sensor message counter error 1853
DIAGNOSIS PROCEDURE 1853
STEP 1 M U T -III CAN bus diagnostics 1853
STEP 2 M U T -III diagnosis code 1853
STEP 3 M U T -III diagnosis code 1853
STEP 4 Check whether the diagnosis code is reset 1853
TROUBLE SYMPTOM CHART 1854
SYMPTOM PROCEDURES 1854
Inspection Procedure 1: M U T -III cannot communicate only with ASTC-ECU 1854
DIAGNOSIS 1855
STEP 1 M U T -III CAN bus diagnostics 1855
Inspection Procedure 2: ASTC OFF indicator lamp flashes at a rate of 2Hz 1855
Inspection Procedure 3: Brake warning lamp stays ON with the parking brake lever or the parking brake stick released (ABS warning lamp is OFF) 1856
DIAGNOSIS PROCEDURE 1858
STEP 1 M U T -III CAN bus diagnostics 1858
STEP 2 Brake fluid level check 1858
STEP 3 Brake pad check 1858
STEP 4 Brake fluid level sensor check 1858
STEP 5 Connector check: A-48 ASTC-ECU connector, A-102 brake fluid level switch connector, C-13 intermediate connector, C-14 in 1858
STEP 6 Check the wiring harness between A-102 brake fluid level switch connector and C-113 combination meter connector for short to earth 1858
STEP 7 Check for open circuit in the wiring harness between A-48 ASTC-ECU connector and C-113 combination meter connector 1858
STEP 8 Parking brake switch check 1858
STEP 9 Resistance measurement at C-113 combination meter connector 1858
STEP 10 Brake fluid level sensor check 1859
STEP 11 M U T -III other diagnosis code 1859
STEP 12 Retest the system 1859
STEP 13 Retest the system 1859
Inspection Procedure 4: ABS warning lamp remains illuminated after the engine is started 1860
DIAGNOSIS PROCEDURE 1861
STEP 1 M U T -III CAN bus diagnostics 1861
STEP 2 Connector check: A-48 ASTC-ECU connector, C-13 intermediate connector, C-113 combination meter connector 1861
STEP 3 Check for open circuit in the wiring harness between A-48 ASTC-ECU connector and C-113 combination meter connector 1861
STEP 4 M U T -III diagnosis code 1862
STEP 5 Retest the system 1862
STEP 6 Retest the system 1862
Inspection Procedure 5: ASTC indicator lamp stays ON after the engine is started 1863
DIAGNOSIS PROCEDURE 1864
STEP 1 M U T -III CAN bus diagnostics 1864
STEP 2 Connector check: A-48 ASTC-ECU connector, C-13 intermediate connector, C-113 combination meter connector 1864
STEP 3 Check for open circuit in the wiring harness between A-48 ASTC-ECU connector and C-113 combination meter connector 1864
STEP 4 M U T -III diagnosis code 1865
STEP 5 Retest the system 1865
STEP 6 Retest the system 1865
Inspection Procedure 6: ASTC OFF indicator lamp stays ON after the engine is started 1866
DIAGNOSIS PROCEDURE 1867
STEP 1 M U T -III CAN bus diagnostics 1867
STEP 2 Connector check: A-48 ASTC-ECU connector, C-13 intermediate connector, C-113 combination meter connector 1867
STEP 3 Check for open circuit in the wiring harness between A-48 ASTC-ECU connector and C-113 combination meter connector 1867
STEP 4 M U T -III diagnosis code 1868
STEP 5 Retest the system 1868
STEP 6 Retest the system 1868
Inspection Procedure 7: The ASTC system cannot be disabled when ASC OFF switch is pressed to turn the system OFF 1869
DIAGNOSIS PROCEDURE 1870
STEP 1 Connector check: A-48 ASTC-ECU connector, C-13 intermediate connector, C-14 intermediate connector <RHD>, C-54 intermedi 1870
STEP 2 Check the ASC OFF switch 1870
STEP 3 Check for open circuit in the wiring harness between A-48 ASTC-ECU connector and C-140 ASC OFF switch connector 1871
STEP 4 Voltage measurement at A-48 ASTC-ECU connector 1871
STEP 5 Check for open circuit in the wiring harness between C-140 ASC OFF switch connector and the body earth 1871
STEP 6 Retest the system 1871
STEP 7 Retest the system 1871
Inspection Procedure 8: ASTC System dose not operate 1871
DIAGNOSIS 1871
STEP 1 Hydraulic unit check 1871
STEP 2 Verify that the condition described by the customer exists 1871
Inspection procedure 9: The initial check sound of hydraulic unit is loud 1872
DIAGNOSIS PROCEDURE 1872
DRIVING CHECK 1872
DATA LIST REFERENCE TABLE 1872
ACTUATOR TEST TABLE 1873
CHECK AT ASTC-ECU 1874
ON-VEHICLE SERVICE 1876
WHEEL SPEED SENSOR OUTPUT CURRENT MEASUREMENT 1876
HYDRAULIC UNIT CHECK 1876
IN THE EVENT OF A DISCHARGED BATTERY 1879
G AND YAW RATE SENSOR CALIBRATION 1879
STEERING WHEEL SENSOR CALIBRATION 1879
ASC SWITCH 1880
REMOVAL AND INSTALLATION 1880
INSPECTION 1880
ASC SWITCH CONTINUITY CHECK 1880
HYDRAULIC UNIT 1881
REMOVAL AND INSTALLATION 1881
REMOVAL SERVICE POINT 1881
INSTALLATION SERVICE POINT 1882
WHEEL SPEED SENSOR 1882
REMOVAL AND INSTALLATION 1882
WHEEL SPEED SENSOR INSPECTION 1882
G AND YAW RATE SENSOR 1883
REMOVAL AND INSTALLATION 1883
STEERING WHEEL SENSOR 1884
REMOVAL AND INSTALLATION 1884
REMOVAL SERVICE POINT 1884
PARKING BRAKES 1885
GENERAL INFORMATION 1886
CONSTRUCTION DIAGRAM 1887
Vehicles with front separate seat 1887
Vehicles with front bench seat 1887
SERVICE SPECIFICATIONS 1887
ON-VEHICLE SERVICE 1888
PARKING BRAKE LEVER STROKE CHECK AND ADJUSTMENT <VEHICLES WITH FRONT SEPARATE SEAT> 1888
PARKING BRAKE PULL ROD STROKE ADJUSTMENT <VEHICLES WITH FRONT BENCH SEAT> 1888
PARKING BRAKE SWITCH CHECK <VEHICLES WITH FRONT SEPARATE SEAT> 1889
PARKING BRAKE SWITCH CHECK <VEHICLES WITH FRONT BENCH SEAT> 1889
PARKING BRAKE LEVER <Vehicles with front separate seat> 1890
REMOVAL AND INSTALLATION 1890
PARKING BRAKE PULL ROD AND PARKING BRAKE FRONT CABLE <Vehicles with front bench seat> 1891
REMOVAL AND INSTALLATION 1891
REMOVAL SERVICE POINT 1892
PARKING BRAKE CABLE <Vehicles with front separate seat> 1892
REMOVAL AND INSTALLATION 1892
INSTALLATION SERVICE POINT 1893
PARKING BRAKE REAR CABLE AND LEVER ASSEMBLY <Vehicles with front bench seat> 1894
REMOVAL AND INSTALLATION 1894
POWER STEERING 1895
GENERAL INFORMATION 1896
FEATURES 1896
CONSTRUCTION DIAGRAM 1896
SERVICE SPECIFICATIONS 1898
LUBRICANTS 1899
SEALANTS 1899
SPECIAL TOOLS 1900
ON-VEHICLE SERVICE 1902
STEERING WHEEL FREE PLAY CHECK 1902
STEERING ANGLE CHECK 1902
TIE ROD END BALL JOINT DUST COVER CHECK 1903
TIE ROD END BALL JOINT STARTING TORQUE CHECK 1903
STATIONARY STEERING EFFORT CHECK 1904
STEERING WHEEL RETURN TO CENTRE CHECK 1904
DRIVE BELT TENSION CHECK 1904
FLUID LEVEL CHECK 1904
FLUID REPLACEMENT 1905
POWER STEERING SYSTEM AIR BLEEDING 1905
OIL PUMP PRESSURE TEST 1906
POWER STEERING PRESSURE SWITCH CHECK 1907
STEERING COLUMN SHAFT ASSEMBLY SHOCK ABSORBING MECHANISM CHECK 1907
INSPECTION PROCEDURE 1907
STEERING WHEEL 1909
REMOVAL AND INSTALLATION 1909
REMOVAL SERVICE POINTS 1910
INSTALLATION SERVICE POINTS 1911
STEERING COLUMN SHAFT ASSEMBLY 1912
REMOVAL AND INSTALLATION 1912
INSTALLATION SERVICE POINT 1914
DISASSEMBLY AND REASSEMBLY 1914
DISASSEMBLY SERVICE POINT 1914
REASSEMBLY SERVICE POINT 1915
POWER STEERING GEAR BOX AND LINKAGE 1916
REMOVAL AND INSTALLATION 1916
REMOVAL SERVICE POINTS 1918
INSTALLATION SERVICE POINT 1918
INSPECTION 1919
DISASSEMBLY AND REASSEMBLY 1920
LUBRICATION AND SEALING POINTS 1923
DISASSEMBLY SERVICE POINTS 1924
REASSEMBLY SERVICE POINTS 1926
POWER STEERING OIL PUMP ASSEMBLY 1930
REMOVAL AND INSTALLATION 1930
INSTALLATION SERVICE POINTS 1930
INSPECTION 1931
DISASSEMBLY AND REASSEMBLY 1932
REASSEMBLY SERVICE POINTS 1933
INSPECTION 1933
POWER STEERING HOSES 1934
REMOVAL AND INSTALLATION 1934
INSTALLATION SERVICE POINTS 1935
BODY 1938
HOOD 1942
ON-VEHICLE SERVICE 1942
ADJUSTMENT OF CLEARANCE AROUND HOOD 1942
ADJUSTMENT OF ALIGNMENT OF HOOD STEPPED PORTION AND HOOD STRIKER 1942
ADJUSTMENT OF HOOD HEIGHT 1942
HOOD 1943
REMOVAL AND INSTALLATION 1943
FENDER 1944
SPECIAL TOOL 1944
FENDER 1945
REMOVAL AND INSTALLATION 1945
REMOVAL SERVICE POINT 1946
INSTALLATION SERVICE POINT 1946
FUEL FILLER LID 1947
REMOVAL AND INSTALLATION <SINGLE CAB> 1947
REMOVAL AND INSTALLATION <CLUB CAB> 1948
REMOVAL AND INSTALLATION <DOUBLE CAB> 1949
SPLASH SHIELD 1950
REMOVAL AND INSTALLATION 1950
WINDOW GLASS 1951
ADHESIVE 1951
LUBRICANT 1951
SPECIAL TOOL 1951
GENERAL INFORMATION 1951
WINDOW GLASS INSTALLATION 1953
WINDSHIELD 1954
REMOVAL AND INSTALLATION 1954
REMOVAL SERVICE POINT 1955
INSTALLATION SERVICE POINTS 1956
SIDE WINDOW GLASS <CLUB CAB> 1958
REMOVAL AND INSTALLATION 1958
REMOVAL SERVICE POINT 1959
INSTALLATION SERVICE POINT 1959
REAR WINDOW GLASS <Vehicles without rear panel power window> 1960
REMOVAL AND INSTALLATION 1960
REMOVAL SERVICE POINT 1961
INSTALLATION SERVICE POINTS 1961
REAR PANEL POWER WINDOW <Vehicles with rear panel power window> 1962
GENERAL INFORMATION 1962
REAR PANEL POWER WINDOW 1962
DESCRIPTION OF STRUCTURE AND OPERATION 1963
SEALANTS 1963
SPECIAL TOOLS 1964
TROUBLESHOOTING 1966
DIAGNOSIS TROUBLESHOOTING FLOW 1966
DIAGNOSIS CODE CHART 1966
TROUBLE SYMPTOM CHART 1966
DIAGNOSIS CODE PROCEDURES 1967
Code No 5001: P/W (RP) SW pulse 1 disconnection 1967
DIAGNOSIS PROCEDURE 1968
STEP 1 Connector check: D-11 rear panel power window-ECU connector and D-09 rear panel power window motor connector 1968
STEP 2 Check the wiring harness between D-11 rear panel power window-ECU connector terminal Nos 7, 8, 11 and D-09 rear panel power window motor connector terminal Nos 4, 5, 6 1968
STEP 3 Check whether the diagnosis code is reset 1968
Code No 5002: P/W (RP) SW pulse 2 disconnection 1969
DIAGNOSIS PROCEDURE 1970
STEP 1 Connector check: D-11 rear panel power window-ECU connector and D-09 rear panel power window motor connector 1970
STEP 2 Check the wiring harness between D-11 rear panel power window-ECU connector terminal Nos 8, 11, 16 and D-09 rear panel power window motor connector terminal Nos 5, 6 and 2 1970
STEP 3 Check whether the diagnosis code is reset 1970
Code No 5003: P/W (RP) Above window position 1970
DIAGNOSIS PROCEDURE 1971
STEP 1 Confirm the rear panel power window learning function 1971
STEP 2 Check whether the diagnosis code is reset 1971
Code No 5004: P/W (RP) Sensor fail (earth) 1971
DIAGNOSIS PROCEDURE 1972
STEP 1 Connector check: D-11 rear panel power window-ECU connector and D-09 rear panel power window motor connector 1972
STEP 2 Check the wiring harness between D-11 rear panel power window-ECU connector terminal No 8 and D-09 rear panel power window motor connector terminal 5 1972
STEP 3 Check whether the diagnosis code is reset 1972
Code No 5005: P/W (RP) 3 Times jam-protection 1972
DIAGNOSIS PROCEDURE 1973
STEP 1 Confirm the rear panel power window learning function 1973
STEP 2 Check whether the diagnosis code is reset 1973
Code No 5008: P/W (RP) Parameter read fail, Code No 5009: P/W (RP) Position read fail 1973
DIAGNOSIS PROCEDURE 1973
Check whether the diagnosis code is reset 1973
SYMPTOM PROCEDURES 1974
Inspection Procedure 1: Rear Panel Power Window does not Work at All 1974
DIAGNOSIS PROCEDURE 1976
STEP 1 M U T -III diagnosis code 1976
STEP 2 Connector check: D-11 rear panel power window-ECU connector and D-09 rear panel power window motor connector 1976
STEP 3 Check the wiring harness between D-11 rear panel power window-ECU connector terminal No 1, 2, 8, 11 and D-09 rear panel power window motor connector terminal No 3, 1, 5, 6 1976
STEP 4 Check the wiring harness between D-11 rear panel power window-ECU connector terminal No 18 and fusible link (23) 1977
STEP 5 Check the wiring harness between D-11 rear panel power window-ECU connector terminal No 9 and ignition switch (IG1) 1979
STEP 6 Check the wiring harness between D-11 rear panel power window-ECU connector terminal No 10 and body earth 1980
STEP 7 Connector check: C-166 rear panel power window switch connector 1980
STEP 8 Check the rear panel power window switch 1980
STEP 9 Check the wiring harness between C-166 rear panel power window switch connector terminal No 2 and body earth 1981
STEP 10 Retest the system 1981
Inspection Procedure 2: Any of The Rear Panel Power Window Switch Position is defective 1982
DIAGNOSIS PROCEDURE 1982
STEP 1 M U T -III diagnosis code 1982
STEP 2 Connector check: D-11 rear panel power window-ECU connector and C-166 rear panel power window switch connector 1983
STEP 3 Check the rear panel power window switch 1983
STEP 4 Check the wiring harness between D-11 rear panel power window-ECU connector terminal Nos 4, 5, 6 and C-166 rear panel power window switch connector terminal Nos 1, 4, 5 1984
STEP 5 Retest the system 1984
Inspection Procedure 3: Rear Panel Power Window Anti-trap Function does not Work Normally 1985
DIAGNOSIS PROCEDURE 1985
STEP 1 M U T -III diagnosis code 1985
STEP 2 Confirm the rear panel power window learning function 1985
STEP 3 Retest the system 1985
Inspection Procedure 4: Rear Panel Power Window-ECU cannot Communicate with ETACS-ECU 1986
DIAGNOSIS PROCEDURE 1986
STEP 1 M U T -III diagnosis code 1986
STEP 2 Connector check: C-219 ETACS-ECU connector and D-11 rear panel power window- ECU connector 1986
STEP 3 Check the wiring harness between C-219 ETACS-ECU connector terminal No 54 and D-11 rear panel power window-ECU connector terminal No 14 1988
STEP 4 Check the wiring harness between D-11 rear panel power window-ECU connector terminal No 18 and fusible link (23) 1989
STEP 5 Retest the system 1990
Inspection Procedure 5: Rear Panel Power Window Timer Function does not Work Normally 1990
DIAGNOSIS PROCEDURE 1990
STEP 1 M U T -III diagnosis code 1990
STEP 2 Check the rear panel power window 1990
STEP 3 Check the power window timer function 1990
STEP 4 Retest the system 1990
ON-VEHICLE SERVICE 1990
REAR SLIDE WINDOW GLASS ADJUSTMENT 1990
GLASS SLIDING MECHANISM CHECK AND ADJUSTMENT 1991
REAR PANEL POWER WINDOW ANTI- TRAP FUNCTION INSPECTION 1991
REAR PANEL POWER WINDOW INITIAL SET 1992
HOW TO MAKE THE REAR PANEL POWER WINDOW-ECU LEARN THE FULLY CLOSED POSITION OF THE REAR PANEL POWER WINDOW 1992
REAR PANEL WINDOW REGULATOR 1993
REMOVAL AND INSTALLATION 1993
REMOVAL SERVICE POINT 1996
INSTALLATION SERVICE POINTS 1996
INSPECTION 1997
REAR PANEL POWER WINDOW SWITCH CONTINUITY CHECK 1997
REAR PANEL POWER WINDOW-ECU TERMINAL INSPECTION 1997
DOOR 1998
SERVICE SPECIFICATIONS 1998
SEALANT 1999
SPECIAL TOOLS 1999
TROUBLESHOOTING 2000
DIAGNOSIS TROUBLESHOOTING FLOW 2000
TROUBLE SYMPTOM CHART <CENTRAL DOOR LOCKING SYSTEM> 2001
DIAGNOSIS CODE CHART <POWER WINDOWS> 2001
TROUBLE SYMPTOM CHART <POWER WINDOWS> 2002
SYMPTOM PROCEDURES <CENTRAL DOOR LOCKING SYSTEM> 2003
Inspection Procedure A-1: Central Door Locking System does not Work at all 2003
DIAGNOSIS PROCEDURE 2003
STEP 1 Check the power supply circuit 2003
STEP 2 Connector check: C-218 ETACS-ECU connector 2004
STEP 3 Check the wiring harness between C-218 ETACS-ECU connector terminal No 1 and fusible link (20) 2005
STEP 4 Retest the system 2005
Inspection Procedure A-2: A Door cannot be Locked or Unlocked by the Central Door Locking System <LH drive vehicles> 2006
DIAGNOSIS PROCEDURE 2007
STEP 1 Confirm which door lock actuator is defective 2007
STEP 2 Connector check: E-15 front door lock actuator (LH) connector 2007
STEP 3 Check the front door lock actuator (LH) 2007
STEP 4 Connector check: C-220 ETACS-ECU connector 2007
STEP 5 Check the wiring harness between C-220 ETACS-ECU connector terminal Nos 21, 23 and E-15 front door lock actuator (LH) connector terminal Nos 6, 4 2008
STEP 6 Connector check: E-04 front door lock actuator (RH) connector 2008
STEP 7 Check the front door lock actuator (RH) 2008
STEP 8 Connector check: C-220 ETACS-ECU connector 2008
STEP 9 Check the wiring harness between C-220 ETACS-ECU connector terminal Nos 22, 23 and E-04 front door lock actuator (RH) connector terminal Nos 6, 4 2009
STEP 10 Connector check: E-07 rear door lock actuator (RH) connector 2009
STEP 11 Check the rear door lock actuator (RH) 2009
STEP 12 Connector check: C-220 ETACS-ECU connector 2009
STEP 13 Check the wiring harness between C- 220 ETACS-ECU connector terminal Nos 22, 23 and E-07 rear door lock actuator (RH) connector terminal Nos 6, 4 2010
STEP 14 Connector check: E-12 rear door lock actuator (LH) connector 2011
STEP 15 Check the rear door lock actuator (LH) 2011
STEP 16 Connector check: C-220 ETACS-ECU connector 2011
STEP 17 Check the wiring harness between C- 220 ETACS-ECU connector terminal Nos 22, 23 and E-12 rear door lock actuator (LH) connector terminal Nos 6, 4 2012
Inspection Procedure A-3: A Door cannot be Locked or Unlocked by the Central Door Locking System <RH drive vehicles> 2013
DIAGNOSIS PROCEDURE 2014
STEP 1 Confirm which door lock actuator is defective 2014
STEP 2 Connector check: E-04 front door lock actuator (RH) connector 2014
STEP 3 Check the front door lock actuator (RH) 2014
STEP 4 Connector check: C-220 ETACS-ECU connector 2014
STEP 5 Check the wiring harness between C-220 ETACS-ECU connector terminal Nos 21, 23 and E-04 front door lock actuator (RH) connector terminal Nos 6, 4 2014
STEP 6 Connector check: E-15 front door lock actuator (LH) connector 2015
STEP 7 Check the front door lock actuator (LH) 2015
STEP 8 Connector check: C-220 ETACS-ECU connector 2015
STEP 9 Check the wiring harness between C-220 ETACS-ECU connector terminal Nos 22, 23 and E-15 front door lock actuator (LH) connector terminal Nos 6, 4 2015
STEP 10 Connector check: E-07 rear door lock actuator (RH) connector 2016
STEP 11 Check the rear door lock actuator (RH) 2016
STEP 12 Connector check: C-220 ETACS-ECU connector 2016
STEP 13 Check the wiring harness between C- 220 ETACS-ECU connector terminal Nos 22, 23 and E-07 rear door lock actuator (RH) connector terminal Nos 6, 4 2017
STEP 14 Connector check: E-12 rear door lock actuator (LH) connector 2018
STEP 15 Check the rear door lock actuator (LH) 2018
STEP 16 Connector check: C-220 ETACS-ECU connector 2018
STEP 17 Check the wiring harness between C- 220 ETACS-ECU connector terminal Nos 22, 23 and E-12 rear door lock actuator (LH) connector terminal Nos 6, 4 2019
Inspection Procedure A-4: Selector “P” position-linked door unlock function does not operate normally <Vehicles with automatic transmission with keyless entry system> 2020
DIAGNOSIS PROCEDURE 2020
STEP 1 Checking central door unlocking operation 2020
STEP 2 Customise function by using the M U T – III 2020
STEP 3 M U T -III CAN bus diagnostics 2020
STEP 4 M U T -III other system diagnosis code 2020
STEP 5 Retest the system 2020
DIAGNOSIS CODE PROCEDURES <POWER WINDOWS> 2021
Code No 1001: P/W (DR) SW pulse1 disconnection <LH drive vehicles> 2021
DIAGNOSIS PROCEDURE 2022
STEP 1 Connector check: E-03 power window main switch connector and E-18 front power window motor (LH) connector 2022
STEP 2 Check the wiring harness between E-03 power window main switch connector terminal Nos 8, 1, 12 and E-18 front power window motor (LH) connector terminal Nos 6, 3, 5 2022
STEP 3 Check whether the diagnosis code is reset 2022
Code No 1001: P/W (DR) SW pulse1 disconnection <RH drive vehicles> 2023
DIAGNOSIS PROCEDURE 2023
STEP 1 Connector check: E-03 power window main switch connector and E-01 front power window motor (RH) connector 2023
STEP 2 Check the wiring harness between E-03 power window main switch connector terminal Nos 8, 10, 12 and E-01 front power window motor (RH) connector terminal Nos 6, 4, 5 2024
STEP 3 Check whether the diagnosis code is reset 2024
Code No 1002: P/W (DR) SW pulse2 disconnection <LH drive vehicles> 2024
DIAGNOSIS PROCEDURE 2025
STEP 1 Connector check: E-03 power window main switch connector and E-18 front power window motor (LH) connector 2025
STEP 2 Check the wiring harness between E-03 power window main switch connector terminal Nos 8, 9, 12 and E-18 front power window motor (LH) connector terminal Nos 6, 2, 5 2025
STEP 3 Check whether the diagnosis code is reset 2025
Code No 1002: P/W (DR) SW pulse2 disconnection <RH drive vehicles> 2026
DIAGNOSIS PROCEDURE 2026
STEP 1 Connector check: E-03 power window main switch connector and E-01 front power window motor (RH) connector 2026
STEP 2 Check the wiring harness between E-03 power window main switch connector terminal Nos 8, 9, 12 and E-01 front power window motor (RH) connector terminal Nos 6, 2, 5 2027
STEP 3 Check whether the diagnosis code is reset 2027
Code No 1003: P/W (DR) Above window position 2027
DIAGNOSIS PROCEDURE 2027
STEP 1 Confirm the front power window <driver’s side> learning function 2027
STEP 2 Check whether the diagnosis code is reset 2027
Code No 1004: P/W (DR) Sensor fail (earth) <LH drive vehicles> 2028
DIAGNOSIS PROCEDURE 2028
STEP 1 Connector check: E-03 power window main switch connector and E-18 front power window motor (LH) connector 2028
STEP 2 Check the wiring harness between E-03 power window main switch connector terminal No 12 and E-18 front power window motor (LH) connector terminal No 5 2029
STEP 3 Check whether the diagnosis code is reset 2029
Code No 1004: P/W (DR) Sensor fail (earth) <RH drive vehicles> 2029
DIAGNOSIS PROCEDURE 2030
STEP 1 Connector check: E-03 power window main switch connector and E-01 front power window motor (RH) connector 2030
STEP 2 Check the wiring harness between E-03 power window main switch connector terminal No 12 and E-01 front power window motor (RH) connector terminal No 5 2030
STEP 3 Check whether the diagnosis code is reset 2030
Code No 1005: P/W (DR) 3 Times jam-protection 2030
DIAGNOSIS PROCEDURE 2030
STEP 1 Confirm the front power window <driver’s side> learning function 2030
STEP 2 Check whether the diagnosis code is reset 2030
Code No 1008: P/W (DR) Parameter read fail Code No 1009: P/W (DR) Position read fail 2031
DIAGNOSIS PROCEDURE 2031
Check whether the diagnosis code is reset 2031
Code No 2001: P/W (AS) SW pulse1 disconnection <LH drive vehicles> 2031
DIAGNOSIS PROCEDURE 2032
STEP 1 Connector check: E-26 front power window sub switch connector and E-01 front power window motor (RH) connector 2032
STEP 2 Check the wiring harness between E-26 front power window sub switch connector terminal Nos 8, 3 and E-01 front power window motor (RH) connector terminal Nos 4, 5 2032
STEP 3 Check whether the diagnosis code is reset 2032
Code No 2001: P/W (AS) SW pulse1 disconnection <RH drive vehicles> 2033
DIAGNOSIS PROCEDURE 2033
STEP 1 Connector check: E-16 front power window sub switch connector and E-18 front power window motor (LH) connector 2033
STEP 2 Check the wiring harness between E-16 front power window sub switch connector terminal Nos 8, 3 and E-18 front power window motor (LH) connector terminal Nos 4, 5 2034
STEP 3 Check whether the diagnosis code is reset 2034
Code No 2002 P/W (AS) SW pulse 2 disconnection <LH drive vehicles> 2034
DIAGNOSIS PROCEDURE 2035
STEP 1 Connector check: E-26 front power window sub switch connector and E-01 front power window motor (RH) connector 2035
STEP 2 Check the wiring harness between E-26 front power window sub switch connector terminal Nos 2, 3 and E-01 front power window motor (RH) connector terminal Nos 2, 5 2035
STEP 3 Check whether the diagnosis code is reset 2035
Code No 2002 P/W (AS) SW pulse 2 disconnection <RH drive vehicles> 2036
DIAGNOSIS PROCEDURE 2036
STEP 1 Connector check: E-16 front power window sub switch connector and E-18 front power window motor (LH) connector 2036
STEP 2 Check the wiring harness between E-16 front power window sub switch connector terminal Nos 2, 3 and E-18 front power window motor (LH) connector terminal Nos 2, 5 2037
STEP 3 Check whether the diagnosis code is reset 2037
Code No 2003: P/W (AS) Above window position 2037
DIAGNOSIS PROCEDURE 2037
STEP 1 Confirm the front power window <passenger’s side> learning function 2037
STEP 2 Check whether the diagnosis code is reset 2037
Code No 2004: P/W (AS) Sensor fail (earth) <LH drive vehicles> 2038
DIAGNOSIS PROCEDURE 2038
STEP 1 Connector check: E-26 front power window sub switch connector and E-01 front power window motor (RH) connector 2038
STEP 2 Check the wiring harness between E-26 front power window sub switch connector terminal No 3 and E-01 front power window motor (RH) connector terminal No 5 2039
STEP 3 Check whether the diagnosis code is reset 2039
Code No 2004: P/W (AS) Sensor fail (earth) <RH drive vehicles> 2039
DIAGNOSIS PROCEDURE 2040
STEP 1 Connector check: E-16 front power window sub switch connector and E-18 front power window motor (LH) connector 2040
STEP 2 Check the wiring harness between E-16 front power window sub switch connector terminal No 3 and E-18 front power window motor (LH) connector terminal No 5 2040
STEP 3 Check whether the diagnosis code is reset 2040
Code No 2005: P/W (AS) 3 Times jam-protection 2040
DIAGNOSIS PROCEDURE 2040
STEP 1 Confirm the front power window <passenger’s side> learning function 2040
STEP 2 Check whether the diagnosis code is reset 2040
Code No 2008: P/W (AS) Parameter read fail Code No 2009: P/W (AS) Position read fail 2041
DIAGNOSIS PROCEDURE 2041
Check whether the diagnosis code is reset 2041
Code No 3001: P/W (RL) SW pulse1 disconnection <Double cab> 2041
DIAGNOSIS PROCEDURE 2042
STEP 1 Connector check: E-13 rear power window sub switch (LH) connector and E-14 rear power window motor (LH) connector 2042
STEP 2 Check the wiring harness between E-13 rear power window sub switch (LH) connector terminal Nos 8, 3 and E-14 rear power window motor (LH) connector terminal Nos 2, 5 2042
STEP 3 Check whether the diagnosis code is reset 2042
Code No 3002 P/W (RL) SW pulse 2 disconnection <Double cab> 2043
DIAGNOSIS PROCEDURE 2043
STEP 1 Connector check: E-13 rear power window sub switch (LH) connector and E-14 rear power window motor (LH) connector 2043
STEP 2 Check the wiring harness between E-13 rear power window sub switch (LH) connector terminal Nos 2, 3 and E-14 rear power window motor (LH) connector terminal Nos 4, 5 2044
STEP 3 Check whether the diagnosis code is reset 2044
Code No 3003: P/W (RL) Above window position <Double cab> 2044
DIAGNOSIS PROCEDURE 2044
STEP 1 Confirm the rear power window <left side> learning function 2044
STEP 2 Check whether the diagnosis code is reset 2044
Code No 3004: P/W (RL) Sensor fail (earth) <Double cab> 2045
DIAGNOSIS PROCEDURE 2045
STEP 1 Connector check: E-13 rear power window sub switch (LH) connector and E-14 rear power window motor (LH) connector 2045
STEP 2 Check the wiring harness between E-13 rear power window sub switch (LH) connector terminal No 3 and E-14 rear power window motor (LH) connector terminal No 5 2046
STEP 3 Check whether the diagnosis code is reset 2046
Code No 3005: P/W (RL) 3 Times jam-protection <Double cab> 2046
DIAGNOSIS PROCEDURE 2046
STEP 1 Confirm the rear power window <left side> learning function 2046
STEP 2 Check whether the diagnosis code is reset 2046
Code No 3008: P/W (RL) Parameter read fail Code No 3009: P/W (RL) Position read fail 2046
DIAGNOSIS PROCEDURE 2047
Check whether the diagnosis code is reset 2047
Code No 4001: P/W (RR) SW pulse1 disconnection <Double cab> 2047
DIAGNOSIS PROCEDURE 2048
STEP 1 Connector check: E-06 rear power window sub switch (RH) connector and E-05 rear power window motor (RH) connector 2048
STEP 2 Check the wiring harness between E-06 rear power window sub switch (RH) connector terminal Nos 8, 3 and E-05 rear power window motor (RH) connector terminal Nos 2, 5 2048
STEP 3 Check whether the diagnosis code is reset 2048
Code No 4002 P/W (RR) SW pulse 2 disconnection <Double cab> 2049
DIAGNOSIS PROCEDURE 2049
STEP 1 Connector check: E-06 rear power window sub switch (RH) connector and E-05 rear power window motor (RH) connector 2049
STEP 2 Check the wiring harness between E-06 rear power window sub switch (RH) connector terminal Nos 2, 3 and E-05 rear power window motor (RH) connector terminal Nos 4, 5 2050
STEP 3 Check whether the diagnosis code is reset 2050
Code No 4003: P/W (RR) Above window position 2050
DIAGNOSIS PROCEDURE 2050
STEP 1 Confirm the rear power window <right side> learning function 2050
STEP 2 Check whether the diagnosis code is reset 2050
Code No 4004: P/W (RR) Sensor fail (earth) <Double cab> 2051
DIAGNOSIS PROCEDURE 2051
STEP 1 Connector check: E-06 rear power window sub switch (RH) connector and E-05 rear power window motor (RH) connector 2051
STEP 2 Check the wiring harness between E-06 rear power window sub switch (RH) connector terminal No 3 and E-05 rear power window motor (RH) connector terminal No 5 2052
STEP 3 Check whether the diagnosis code is reset 2052
Code No 4005: P/W (RR) 3 Times jam-protection <Double cab> 2052
DIAGNOSIS PROCEDURE 2052
STEP 1 Confirm the rear power window <right side> learning function 2052
STEP 2 Check whether the diagnosis code is reset 2052
Code No 4008: P/W (RR) Parameter read fail Code No 4009: P/W (RR) Position read fail 2052
DIAGNOSIS PROCEDURE 2053
Check whether the diagnosis code is reset 2053
SYMPTOM PROCEDURES <POWER WINDOWS> 2054
Inspection Procedure B-1: Power Windows do not Work at All 2054
DIAGNOSIS PROCEDURE 2055
STEP 1 M U T -III diagnosis code 2055
STEP 2 M U T -III data list 2056
STEP 3 Connector check: A-24X power window relay connector 2056
STEP 4 Check the power window relay 2056
STEP 5 Voltage measurement at the A-24X power window relay connector 2056
STEP 6 Check the wiring harness between A-24X power window relay connector terminal No 4 and fusible link (23) 2057
STEP 7 Voltage measurement at the A-24X power window relay connector 2057
STEP 8 Connector check: C-219 ETACS-ECU connector 2058
STEP 9 Check the wiring harness between C-219 ETACS-ECU connector terminal No 59 and A-24X power window relay connector terminal No 2 2059
STEP 10 Resistance measurement at the A-24X power window relay connector 2059
STEP 11 Check the wiring harness between A- 24X power window relay connector terminal No 1 and body earth 2060
STEP 12 Connector check: E-03 power window main switch connector 2060
STEP 13 Voltage measurement at the E-03 power window main switch connector 2060
STEP 14 Check the wiring harness between A- 24X power window relay connector terminal No 3 and E-03 power window main switch connector terminal No 6 2062
STEP 15 Resistance measurement at the E-03 power window main switch connector 2063
STEP 16 Check the wiring harness between E-03 power window main switch connector terminal No 2 and body earth 2063
STEP 17 Retest the system 2064
Inspection Procedure B-2: Driver’s Power Window does not Work by means of the Power Window Main Switch <LH drive vehicles> 2065
DIAGNOSIS PROCEDURE 2066
STEP 1 M U T -III diagnosis code 2066
STEP 2 Check the power window main switch 2066
STEP 3 Connector check: Connector check: E- 03 power window main switch connector and E- 18 power window motor (front: LH) connector 2066
STEP 4 Check the wiring harness between E-03 power window main switch connector terminal Nos 1, 7 and E-18 power window motor (front: LH) connector terminal Nos 3, 1 2066
STEP 5 Retest the system 2066
Inspection Procedure B-3: Driver’s Power Window does not Work by means of the Power Window Main Switch <RH drive vehicles> 2067
DIAGNOSIS PROCEDURE 2069
STEP 1 M U T -III diagnosis code 2069
STEP 2 Check the power window main switch 2069
STEP 3 Connector check: Connector check: E- 03 power window main switch connector and E- 01 power window motor (front: RH) connector 2069
STEP 4 Check the wiring harness from E-03 power window main switch connector terminal Nos 1, 7 and E-01 power window motor (front: RH) connector terminal Nos 3, 1 2069
STEP 5 Retest the system 2069
Inspection Procedure B-4: Relevant Power Window(s) do not Work by means of the Front Passenger’s Power Window Sub Switch and Rear Power Window Sub Switches <LH drive vehicles> 2070
DIAGNOSIS PROCEDURE 2073
STEP 1 Check the power window main switch 2073
STEP 2 M U T -III diagnosis code 2073
STEP 3 Determine a trouble spot 2073
STEP 4 Connector check: E-26 power window sub switch (front: RH) connector 2073
STEP 5 Check the power window sub switch (front: RH) 2073
STEP 6 Voltage measurement at the E-26 power window sub switch (front: RH) connector 2073
STEP 7 Connector check: A-24X power window relay connector 2073
STEP 8 Check the wiring harness between E-26 power window sub switch (front: RH) connector terminal No 4 and A-24X power window relay connector terminal No 3 2074
STEP 9 Connector check: E-01 power window motor (front: RH) connector 2075
STEP 10 Check the wiring harness between E-01 power window motor (front: RH) connector terminal Nos 1, 3 and E-26 power window sub switch (front: RH) connector terminal Nos 5, 7 2075
STEP 11 Retest the system 2075
STEP 12 Connector check: E-06 power window sub switch (rear: RH) connector 2075
STEP 13 Check the power window sub switch (rear: RH) 2075
STEP 14 Voltage measurement at the E-06 power window sub switch (rear: RH) connector 2075
STEP 15 Connector check: A-24X power window relay connector 2076
STEP 16 Check the wiring harness between E-06 power window sub switch (rear: RH) connector terminal No 4 and A-24X power window relay connector terminal No 3 2076
STEP 17 Connector check: E-05 power window motor (rear: RH) connector 2077
STEP 18 Check the wiring harness between E-05 power window motor (rear: RH) connector terminal Nos 1, 3 and E-06 power window sub switch (rear: RH) connector terminal Nos 7, 5 2077
STEP 19 Retest the system 2077
STEP 20 Connector check: E-13 power window sub switch (rear: LH) connector 2077
STEP 21 Check the power window sub switch (rear: LH) 2077
STEP 22 Voltage measurement at the E-13 power window sub switch (rear: LH) connector 2077
STEP 23 Connector check: A-24X power window relay connector 2078
STEP 24 Check the wiring harness between E-13 power window sub switch (rear: LH) connector terminal No 4 and A-24X power window relay connector terminal No 3 2078
STEP 25 Connector check: E-14 power window motor (rear: LH) connector 2079
STEP 26 Check the wiring harness between E-14 power window motor (rear: RH) connector terminal Nos 1, 3 and E-13 power window sub switch (rear: LH) connector terminal Nos 7, 5 2079
STEP 27 Retest the system 2079
Inspection Procedure B-5: Relevant Power Window(s) do not Work by means of the Front Passenger’s Power Window Sub Switch and Rear Power Window Sub Switches <RH drive vehicles> 2080
DIAGNOSIS PROCEDURE 2083
STEP 1 Check the power window main switch 2083
STEP 2 M U T -III diagnosis code 2083
STEP 3 Determine a trouble spot 2083
STEP 4 Connector check: E-16 power window sub switch (front: LH) connector 2083
STEP 5 Check the power window sub switch (front: LH) 2083
STEP 6 Voltage measurement at the E-16 power window sub switch (front: LH) connector 2083
STEP 7 Connector check: A-24X power window relay connector 2083
STEP 8 Check the wiring harness between E-16 power window sub switch (front: LH) connector terminal No 4 and A-24X power window relay connector terminal No 3 2084
STEP 9 Connector check: E-18 power window motor (front: LH) connector 2085
STEP 10 Check the wiring harness between E-18 power window motor (front: LH) connector terminal Nos 1, 3 and E-16 power window sub switch (front: LH) connector terminal Nos 5, 7 2085
STEP 11 Retest the system 2085
STEP 12 Connector check: E-06 power window sub switch (rear: RH) connector 2085
STEP 13 Check the power window sub switch (rear: RH) 2085
STEP 14 Voltage measurement at the E-06 power window sub switch (rear: RH) connector 2085
STEP 15 Connector check: A-24X power window relay connector 2086
STEP 16 Check the wiring harness between E-06 power window sub switch (rear: RH) connector terminal No 4 and A-24X power window relay connector terminal No 3 2086
STEP 17 Connector check: E-05 power window motor (rear: RH) connector 2087
STEP 18 Check the wiring harness between E-05 power window motor (rear: RH) connector terminal Nos 1, 3 and E-06 power window sub switch (rear: RH) connector terminal Nos 7, 5 2087
STEP 19 Retest the system 2087
STEP 20 Connector check: E-13 power window sub switch (rear: LH) connector 2087
STEP 21 Check the power window sub switch (rear: LH) 2087
STEP 22 Voltage measurement at the E-13 power window sub switch (rear: LH) connector 2087
STEP 23 Connector check: A-24X power window relay connector 2088
STEP 24 Check the wiring harness between E-13 power window sub switch (rear: LH) connector terminal No 4 and A-24X power window relay connector terminal No 3 2088
STEP 25 Connector check: E-14 power window motor (rear: LH) connector 2089
STEP 26 Check the wiring harness between E-14 power window motor (rear: LH) connector terminal Nos 1, 3 and E-13 power window sub switch (rear: LH) connector terminal Nos 7, 5 2089
STEP 27 Retest the system 2089
Inspection Procedure B-6: Front Passenger’s and /or Rear Power Window do not Work by means of the Power Window Main Switch 2089
DIAGNOSIS PROCEDURE 2089
STEP 1 Check the power window main switch 2089
STEP 2 Check the power window sub switch 2089
STEP 3 Check the power supply circuit 2090
STEP 4 M U T -III diagnosis code 2090
STEP 5 Retest the system 2090
Inspection procedure B-7: Power Window Timer Function does not Work Normally 2090
DIAGNOSIS PROCEDURE 2090
STEP 1 Check the power window main switch 2090
STEP 2 Check the power supply circuit 2090
STEP 3 M U T -III data list 2090
STEP 4 Retest the system 2091
Inspection Procedure B-8: Power window anti-trap function does not work normally <LH drive vehicles> 2091
DIAGNOSIS PROCEDURE 2092
STEP 1 M U T -III diagnosis code 2092
STEP 2 Check the power window operating current 2092
STEP 3 Confirm the power window learning function 2092
STEP 4 Determine a trouble spot 2093
STEP 5 Connector check: E-03 power window main switch connector and E-18 power window motor (front: LH) connector 2093
STEP 6 Check the wiring harness between E-03 power window main switch connector terminal Nos 8, 9, 10, 12 and E-18 power window motor (front: LH) connector terminal Nos 6, 2, 4, 5 2093
STEP 7 Retest the system 2093
STEP 8 Connector check: E-01 power window motor (front: RH) connector 2093
STEP 9 Resistance measurement at the E-01 power window motor (front: RH) connector 2093
STEP 10 Check the wiring harness between E-01 power window motor (front: RH) connector terminal No 6 and body earth 2094
STEP 11 Connector check: E-26 power window sub switch (front) connector 2094
STEP 12 Check the wiring harness between E-26 power window sub switch (front) connector terminal Nos 2, 3, 8 and E-01 power window motor (front: RH) connector terminal Nos 2, 5, 4 2094
STEP 13 Retest the system 2094
STEP 14 Connector check: E-05 power window motor (rear: RH) connector 2095
STEP 15 Resistance measurement at the E-05 power window motor (rear: RH) connector 2095
STEP 16 Check the wiring harness between E-05 power window motor (rear: RH) connector terminal No 6 and body earth 2095
STEP 17 Connector check: E-06 power window sub switch (rear: RH) connector 2095
STEP 18 Check the wiring harness between E-06 power window sub switch (rear: RH) connector terminal Nos 2, 3, 8 and E-05 power window motor (rear: RH) connector terminal Nos 4, 5, 2 2096
STEP 19 Retest the system 2096
STEP 20 Connector check: E-14 power window motor (rear: LH) connector 2096
STEP 21 Resistance measurement at the E-14 power window motor (rear: LH) connector 2096
STEP 22 Check the wiring harness between E-14 power window motor (rear: LH) connector terminal No 6 and body earth 2097
STEP 23 Connector check: E-13 power window sub switch (rear: LH) connector 2097
STEP 24 Check the wiring harness between E-13 power window sub switch (rear: LH) connector terminal Nos 2, 3, 8 and E-14 power window motor (rear: LH) connector terminal Nos 4, 5, 2 2097
STEP 25 Retest the system 2097
Inspection Procedure B-9: Power window anti-trap function does not work normally <RH drive vehicles> 2098
DIAGNOSIS PROCEDURE 2099
STEP 1 M U T -III diagnosis code 2099
STEP 2 Check the power window operating current 2099
STEP 3 Confirm the power window learning function 2099
STEP 4 Determine a trouble spot 2100
STEP 5 Connector check: E-03 power window main switch connector and E-01 power window motor (front: RH) connector 2100
STEP 6 Check the wiring harness between E-03 power window main switch connector terminal Nos 8, 9, 10, 12 and E-01 power window motor (front: RH) connector terminal Nos 6, 2, 4, 5 2100
STEP 7 Retest the system 2100
STEP 8 Connector check: E-18 power window motor (front: LH) connector 2100
STEP 9 Resistance measurement at the E-18 power window motor (front: LH) connector 2100
STEP 10 Check the wiring harness between E-18 power window motor (front: LH) connector terminal No 6 and body earth 2101
STEP 11 Connector check: E-16 power window sub switch (front) connector 2101
STEP 12 Check the wiring harness between E-16 power window sub switch (front) connector terminal Nos 2, 3, 8 and E-18 power window motor (front: LH) connector terminal Nos 2, 5, 4 2101
STEP 13 Retest the system 2101
STEP 14 Connector check: E-05 power window motor (rear: RH) connector 2102
STEP 15 Resistance measurement at the E-05 power window motor (rear: RH) connector 2102
STEP 16 Check the wiring harness between E-05 power window motor (rear: RH) connector terminal No 6 and body earth 2102
STEP 17 Connector check: E-06 power window sub switch (rear: RH) connector 2102
STEP 18 Check the wiring harness between E-06 power window sub switch (rear: RH) connector terminal Nos 2, 3, 8 and E-05 power window motor (rear: RH) connector terminal Nos 4, 5, 2 2103
STEP 19 Retest the system 2103
STEP 20 Connector check: E-14 power window motor (rear: LH) connector 2103
STEP 21 Resistance measurement at the E-14 power window motor (rear: LH) connector 2103
STEP 22 Check the wiring harness between E-14 power window motor (rear: LH) connector terminal No 6 and body earth 2104
STEP 23 Connector check: E-13 power window sub switch (rear: LH) connector 2104
STEP 24 Check the wiring harness between E-13 power window sub switch (rear: LH) connector terminal Nos 2, 3, 8 and E-14 power window motor (rear: LH) connector terminal Nos 4, 5, 2 2104
STEP 25 Retest the system 2104
Inspection Procedure B-10: The Window Glass Lowers Automatically while it is Rising 2104
DIAGNOSIS PROCEDURE 2105
STEP 1 Check the power window operating current 2105
STEP 2 Check that the door window glasses are installed correctly 2105
STEP 3 Retest the system 2105
ON-VEHICLE SERVICE 2105
DOOR FIT ADJUSTMENT 2105
FRONT DOOR WINDOW GLASS ADJUSTMENT 2106
GLASS SLIDING MECHANISM CHECK AND ADJUSTMENT 2107
POWER WINDOW TIMER FUNCTION CHECK 2107
POWER WINDOW OPERATING CURRENT CHECK 2108
POWER WINDOW RELAY CHECK 2108
POWER WINDOW CHECK 2108
POWER WINDOW SAFETY MECHANISM CHECK 2109
POWER WINDOW INITIALIZED ADJUSTMENT 2109
HOW TO MAKE THE POWER WINDOW SWITCH LEARN THE FULLY CLOSED POSITION OF THE POWER WINDOW 2109
CENTRAL DOOR LOCKING SYSTEM INSPECTION 2109
CHECK OF KEY LOCK PREVENTION FUNCTION 2110
SHIFT “P” INTERLINK DOOR UNLOCK FUNCTION CHECK 2110
DOOR OUTSIDE HANDLE PLAY CHECK 2110
DOOR INSIDE HANDLE PLAY ADJUSTMENT 2110
DOOR INSIDE HANDLE KNOB PLAY CHECK 2110
DOOR INSIDE HANDLE LOCK KNOB STROKE CHECK 2110
DOOR ASSEMBLY 2112
REMOVAL AND INSTALLATION <SINGLE CAB> 2112
INSTALLATION SERVICE POINT 2112
REMOVAL AND INSTALLATION <CLUB CAB> 2113
INSTALLATION SERVICE POINT 2113
REMOVAL AND INSTALLATION <DOUBLE CAB> 2114
INSTALLATION SERVICE POINT 2115
INSPECTION 2115
DOOR SWITCH CHECK 2115
DOOR GLASS AND REGULATOR 2116
REMOVAL AND INSTALLATION <SINGLE CAB> 2116
REMOVAL SERVICE POINTS 2117
INSTALLATION SERVICE POINTS 2117
REMOVAL AND INSTALLATION <CLUB CAB> 2118
REMOVAL SERVICE POINTS 2119
INSTALLATION SERVICE POINTS 2119
REMOVAL AND INSTALLATION <DOUBLE CAB> 2120
REMOVAL SERVICE POINTS 2122
INSTALLATION SERVICE POINTS 2122
INSPECTION 2123
POWER WINDOW MAIN SWITCH TERMINAL CHECK 2123
POWER WINDOW SUB SWITCH TERMINAL CHECK 2123
DOOR HANDLE AND LATCH 2124
REMOVAL AND INSTALLATION <SINGLE CAB> 2124
INSTALLATION SERVICE POINTS 2125
REMOVAL AND INSTALLATION <CLUB CAB> 2126
INSTALLATION SERVICE POINTS 2127
REMOVAL AND INSTALLATION <DOUBLE CAB> 2128
INSTALLATION SERVICE POINTS 2130
INSPECTION 2131
FRONT DOOR LOCK ACTUATOR CHECK 2131
REAR DOOR LOCK ACTUATOR CHECK 2131
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP 2133
REMOVAL AND INSTALLATION <SINGLE CAB> 2133
REMOVAL SERVICE POINT 2134
INSTALLATION SERVICE POINTS 2134
REMOVAL AND INSTALLATION <CLUB CAB> 2135
REMOVAL SERVICE POINT 2136
INSTALLATION SERVICE POINTS 2136
REMOVAL AND INSTALLATION <DOUBLE CAB> 2137
REMOVAL SERVICE POINTS 2139
INSTALLATION SERVICE POINTS 2139
KEYLESS ENTRY SYSTEM 2139
SERVICE SPECIFICATIONS 2139
SPECIAL TOOL 2140
TROUBLESHOOTING 2140
DIAGNOSIS TROUBLESHOOTING FLOW 2140
TROUBLE SYMPTOM CHART 2141
INPUT SIGNAL CHART 2141
SYMPTOM PROCEDURES 2141
Inspection Procedure A-1: Keyless Entry System does not Work at all 2141
DIAGNOSIS PROCEDURE 2142
STEP 1 Check the operation of the central door locking system 2142
STEP 2 Check the power supply circuit 2142
STEP 3 M U T -III data list 2142
STEP 4 Pulse check 2142
STEP 5 Retest the system 2142
Inspection Procedure A-2: Keyless Entry Hazard Lamp Answerback Function or the Room Lamp Answerback Function does not Work Normally 2143
DIAGNOSIS PROCEDURE 2143
STEP 1 Check the operation of the hazard warning lamp 2143
STEP 2 Check the operation of the room lamp 2143
STEP 3 Check the operation of the keyless entry system 2143
STEP 4 Check the customise function 2143
STEP 5 Check the power supply circuit 2143
STEP 6 Retest the system 2143
Inspection Procedure A-3: Encrypted Code cannot be Registered 2144
DIAGNOSIS PROCEDURE 2144
STEP 1 Check the encrypted code registration mode 2144
STEP 2 Pulse check 2144
STEP 3 Retest the system 2144
Inspection Procedure A-4: The Timer Lock Function does not Work after the Doors have been Unlocked by the Keyless Entry System 2145
DIAGNOSIS PROCEDURE 2145
STEP 1 Check the operation of the keyless entry system 2145
STEP 2 Check the customise function 2145
STEP 3 Retest the system 2145
INPUT SIGNAL PROCEDURES 2146
Inspection Procedure B-1: Each Button Signal of the Keyless Entry Transmitter is not Received 2146
DIAGNOSIS PROCEDURE 2146
STEP 1 Pulse check 2146
STEP 2 Check the transmitter battery 2146
STEP 3 Register the encrypted code, and then retest the system 2146
STEP 4 Retest the system 2146
Inspection Procedure B-2: The Key Reminder Switch Signal is not Received 2147
DIAGNOSIS PROCEDURE 2148
STEP 1 Connector check: C-301 key reminder switch connector 2148
STEP 2 Check the key reminder switch 2148
STEP 3 Resistance measurement at the C-301 key reminder switch connector 2148
STEP 4 Check the wiring harness between C-301 key reminder switch connector terminal No 4 and the body earth 2149
STEP 5 Connector check: C-219 ETACS-ECU connector 2149
STEP 6 Check the wiring harness between C-219 ETACS-ECU connector terminal No 53 and C-301 key reminder switch connector terminal No 6 2150
STEP 7 Retest the system 2150
ON-VEHICLE SERVICE 2150
KEYLESS ENTRY SYSTEM INSPECTION 2150
KEYLESS ENTRY SYSTEM TIMER LOCK FUNCTION INSPECTION 2151
HOW TO REGISTER ENCRYPTED CODE 2151
TRANSMITTER 2151
DISASSEMBLY AND REASSEMBLY 2151
DISASSEMBLY SERVICE POINT 2151
REASSEMBLY SERVICE POINT 2152
INSPECTION 2152
TRANSMITTER BATTERY CHECK 2152
SUNROOF ASSEMBLY 2152
SERVICE SPECIFICATIONS 2152
LUBRICANT 2152
TROUBLESHOOTING 2152
DIAGNOSIS TROUBLESHOOTING FLOW 2152
CHECK CHART FOR TROUBLE SYMPTOMS 2152
SYMPTOM PROCEDURES 2153
Inspection Procedure 1: The Sunroof does not Work at All 2153
DIAGNOSIS PROCEDURE 2155
STEP 1 Connector check: D-29 sunroof switch connector 2155
STEP 2 Check the sunroof switch 2155
STEP 3 Resistance measurement at the D-29 sunroof switch connector 2155
STEP 4 Check the wiring harness between D-29 sunroof switch connector terminal No 4 and body earth 2156
STEP 5 Connector check: D-28 sunroof motor assembly connector 2156
STEP 6 Voltage measurement at the D-28 sunroof motor assembly connector 2156
STEP 7 Check the wiring harness between D-28 sunroof motor assembly connector terminal No 7 and the ignition switch (IG2) 2157
STEP 8 Voltage measurement at the D-28 sunroof motor assembly connector 2158
STEP 9 Check the wiring harness between D-28 sunroof motor assembly connector terminal No 10 and the fusible link (20) 2159
STEP 10 Resistance measurement at the D-28 sunroof motor assembly connector 2160
STEP 11 Check the wiring harness between D-28 sunroof motor assembly connector terminal No 8 and body earth 2160
STEP 12 Retest the system 2160
Inspection Procedure 2: Any of The Sunroof Switch Positions is Defective 2161
DIAGNOSIS PROCEDURE 2162
STEP 1 Connector check: D-29 sunroof switch connector 2162
STEP 2 Check the sunroof switch 2162
STEP 3 Connector check: D-28 sunroof motor assembly connector 2162
STEP 4 Retest the system 2162
STEP 5 Check the wiring harness between D-28 sunroof motor assembly connector terminal No 1 and D-29 sunroof switch connector terminal No 3 2163
STEP 6 Check the wiring harness between D-28 sunroof motor assembly connector terminal No 6 and D-29 sunroof switch connector terminal No 5 2163
STEP 7 Check the wiring harness between D-28 sunroof motor assembly connector terminal No 5 and D-29 sunroof switch connector terminal No 6 2164
Inspection Procedure 3: Sunroof Anti-trap Function does not Work Normally 2164
DIAGNOSIS PROCEDURE 2164
Retest the system 2164
ON-VEHICLE SERVICE 2164
WATER TEST 2164
SUNROOF FIT ADJUSTMENT 2165
SUNROOF OPERATION CHECK 2165
SUNROOF SAFETY FUNCTION CHECK 2165
SUNROOF LID GLASS OPERATION CURRENT CHECK 2165
SUNROOF INITIALISATION 2165
SUNROOF ASSEMBLY 2166
REMOVAL AND INSTALLATION 2166
INSTALLATION SERVICE POINT 2167
INSPECTION 2167
SUNROOF SWITCH CONTINUITY CHECK 2167
SUNROOF MOTOR ASSEMBLY TERMINAL CHECK 2167
DISASSEMBLY AND REASSEMBLY 2168
REMOVAL SERVICE POINTS 2169
INSTALLATION SERVICE POINT 2169
BODY MOUNTING 2171
REMOVAL AND INSTALLATION 2171
REMOVAL SERVICE POINTS 2174
REAR GATE 2174
SERVICE SPECIFICATIONS 2174
ON-VEHICLE SERVICE 2175
REAR GATE PANEL FIT ADJUSTMENT 2175
ALIGNMENT OF REAR GATE LATCH AND STRIKER 2175
ADJUSTMENT OF CLEARANCE AROUND REAR GATE 2175
REAR GATE OUTSIDE HANDLE ADJUSTMENT 2175
REAR GATE 2176
REMOVAL AND INSTALLATION 2176
REAR GATE LATCH ASSEMBLY 2177
REMOVAL AND INSTALLATION 2177
REAR BODY ROPE HOOK 2178
REMOVAL AND INSTALLATION 2178
INSTALLATION SERVICE POINTS 2179
REAR SIDE PANEL 2180
REMOVAL AND INSTALLATION 2180
LOOSE PANEL 2181
REMOVAL AND INSTALLATION 2181
CUSTOMISE FUNCTION 2181
EXTERIOR 2182
FRONT BUMPER ASSEMBLY 2184
ADHESIVE 2184
FRONT BUMPER ASSEMBLY 2184
REMOVAL AND INSTALLATION 2184
DISASSEMBLY AND REASSEMBLY<VEHICLES FOR EUROPE (SINGLE CAB, DOUBLE CAB (2WD(EXCEPT HIGH RIDER) ) AND RUSSIA> 2186
DISASSEMBLY SERVICE POINT 2186
REASSEMBLY SERVICE POINT 2187
DISASSEMBLY AND REASSEMBLY <VEHICLES FOR EUROPE (CLUB CAB, DOUBLE CAB(HIGH RIDER, 4WD) ) > 2188
DISASSEMBLY SERVICE POINT 2189
REASSEMBLY SERVICE POINT 2189
GUARD BAR 2190
REAR GUARD BAR REMOVAL AND INSTALLATION 2190
VEHICLES FOR EUROPE AND RUSSIA 2190
REAR BUMPER ASSEMBLY 2191
REMOVAL AND INSTALLATION 2191
VEHICLES FOR EUROPE AND RUSSIA(OPTIONAL) 2191
VEHICLES WITHOUT LONG CARGO BED 2191
VEHICLES WITH LONG CARGO BED 2192
REMOVAL SERVICE POINT 2192
VEHICLES FOR MOROCCO (OPTIONAL) 2193
DISASSEMBLY AND REASSEMBLY 2193
VEHICLES FOR EUROPE AND RUSSIA(OPTIONAL) 2193
VEHICLES FOR MOROCCO (OPTIONAL) 2194
RADIATOR GRILLE 2194
ADHESIVE 2194
REMOVAL AND INSTALLATION 2195
REMOVAL SERVICE POINT 2197
OVERFENDER <VEHICLES WITH WIDE FENDER> 2197
ADHESIVE 2197
SPECIAL TOOL 2197
LUBRICANT 2197
OVERFENDER 2198
REMOVAL AND INSTALLATION 2198
REMOVAL SERVICE POINT 2199
INSTALLATION SERVICE POINT 2199
MOULDINGS 2200
ADHESIVE 2200
LUBRICANT 2200
MOULDINGS 2201
ROOF DRIP MOULDING REMOVAL AND INSTALLATION 2201
REMOVAL SERVICE POINT 2202
INSTALLATION SERVICE POINT 2202
DOOR PROTECT MOULDING REMOVAL AND INSTALLATION 2202
REMOVAL SERVICE POINT 2203
INSTALLATION SERVICE POINT 2204
DOOR SASH TAPE <VEHICLES WITH WIDE FENDER> 2204
SPECIAL TOOL 2204
LUBRICANT 2204
DOOR SASH TAPE 2205
REMOVAL AND INSTALLATION 2205
REMOVAL SERVICE POINT 2207
INSTALLATION SERVICE POINT 2208
MUD GUARD 2209
REMOVAL AND INSTALLATION 2209
SIDE STEP 2210
REMOVAL AND INSTALLATION 2210
DISASSEMBLY SERVICE POINT 2212
REASSEMBLY SERVICE POINT 2212
UNDER COVER 2213
REMOVAL AND INSTALLATION 2213
WINDSHIELD WIPER AND WASHER 2213
SERVICE SPECIFICATION 2213
LUBRICANT 2213
SPECIAL TOOLS 2214
TROUBLESHOOTING 2216
DIAGNOSIS TROUBLESHOOTING FLOW 2216
TROUBLE SYMPTOM CHART 2216
Inspection Procedure 1: The windshield wipers do not work at all 2217
DIAGNOSIS PROCEDURE 2217
STEP 1 M U T -III diagnosis code 2217
STEP 2 Check the power supply circuit 2218
STEP 3 M U T -III data list 2218
STEP 4 Connector check: A-05 windshield wiper motor connector 2218
STEP 5 Check the windshield wiper motor assembly 2218
STEP 6 Resistance measurement at the A-05 windshield wiper motor connector 2218
STEP 7 Check the wiring harness between A-05 windshield wiper motor connector terminal No 2 and body earth 2219
STEP 8 Connector check: C-218 ETACS-ECU connector 2219
STEP 9 Check the wiring harness between C-218 ETACS-ECU connector terminal Nos 8,7 and A- 05 windshield wiper motor connector terminal Nos 3,5 <LHD> or 1,4 <RHD> 2220
STEP 10 Connector check: C-219 ETACS-ECU connector, C-302 column switch connector 2221
STEP 11 Check the wiring harness between C- 302 column switch connector terminal No 8 and C-219 ETACS-ECU connector terminal No 64 2221
STEP 12 Retest the system 2222
Inspection Procedure 2: The Windshield Wipers do not Work Normally 2222
DIAGNOSIS PROCEDURE 2223
STEP 1 M U T -III diagnosis code 2223
STEP 2 M U T -III data list 2223
STEP 3 Connector check: A-05 windshield wiper motor connector 2223
STEP 4 Check the windshield wiper motor assembly 2223
STEP 5 Retest the system 2223
STEP 6 Connector check: C-218 ETACS-ECU connector 2224
STEP 7 Check the wiring harness between C-218 ETACS-ECU connector terminal No 8 and A-05 windshield wiper motor connector terminal No 3 2225
STEP 8 Check the wiring harness between C-218 ETACS-ECU connector terminal No 8 and A-05 windshield wiper motor connector terminal No 1 2226
STEP 9 Retest the system 2226
STEP 10 Connector check: C-218 ETACS-ECU connector 2227
STEP 11 Check the wiring harness between C- 218 ETACS-ECU connector terminal No 7 and A- 05 windshield wiper motor connector terminal No 5 2227
STEP 12 Check the wiring harness between C- 218 ETACS-ECU connector terminal No 7 and A- 05 windshield wiper motor connector terminal No 4 2228
STEP 13 Retest the system 2228
Inspection Procedure 3: The Windshield Wipers do not Stop at The Specified Park Position 2229
DIAGNOSIS PROCEDURE 2229
STEP 1 M U T -III data list 2229
STEP 2 Connector check: A-05 windshield wiper motor connector 2230
STEP 3 Check the windshield wiper motor assembly 2230
STEP 4 Voltage measurement at the A-05 windshield wiper motor connector 2230
STEP 5 Check the wiring harness between A-05 windshield wiper motor connector terminal No 1 and ignition switch (ACC) 2230
STEP 6 Connector check: C-218 ETACS-ECU connector 2231
STEP 7 Check the wiring harness between A-05 windshield wiper motor connector terminal No 4 and C-218 ETACS-ECU connector terminal No 6 2231
STEP 8 Voltage measurement at the A-05 windshield wiper motor connector 2232
STEP 9 Check the wiring harness between A-05 windshield wiper motor connector terminal No 3 and ignition switch (ACC) 2232
STEP 10 Connector check: C-218 ETACS-ECU connector 2232
STEP 11 Check the wiring harness between A-05 windshield wiper motor connector terminal No 5 and C-218 ETACS-ECU connector terminal No 6 2233
STEP 12 Retest the system 2233
Inspection Procedure 4: The Intermittent Wiper Interval cannot be Adjusted by Operating The Windshield Intermittent Wiper Volume Control 2234
DIAGNOSIS PROCEDURE 2234
STEP 1 M U T -III diagnosis code 2234
STEP 2 M U T -III data list 2234
STEP 3 Retest the system 2234
Inspection Procedure 5: The Intermittent Wiper Interval is not Changed According to The Vehicle Speed 2235
DIAGNOSIS PROCEDURE 2235
STEP 1 Retest the system 2235
STEP 2 Check of the adjustment details for the vehicle speed-sensing wiper function 2235
STEP 3 M U T -III CAN bus diagnostics 2235
STEP 4 Check the diagnosis code of the engine- ECU 2235
STEP 5 M U T -III diagnosis code 2236
STEP 6 Retest the system 2236
Inspection Procedure 6: The rain sensitive AUTO wiper function does not work at all <Vehicles with lighting control sensor> 2237
DIAGNOSIS PROCEDURE 2238
STEP 1 Lighting control sensor installation surface check 2238
STEP 2 Windshield wiper operation check 2238
STEP 3 M U T -III diagnosis code 2238
STEP 4 M U T -III diagnosis code 2238
STEP 5 Connector check: D-38 Lighting control sensor connector 2238
STEP 6 Resistance measurement at the D-38 lighting control sensor connector 2239
STEP 7 Check the wiring harness between D-38 lighting control sensor connector terminal No 2 and body earth 2239
STEP 8 Voltage measurement at the D-38 lighting control sensor connector 2239
STEP 9 Check the wiring harness between D-38 lighting control sensor connector terminal No 1 and fusible link (20) 2239
STEP 10 Connector check: C-219 ETACS-ECU connector 2239
STEP 11 Measure the voltage at the C-219 ETACS-ECU connector 2239
STEP 12 Check the wiring harness between C- 219 ETACS-ECU connector terminal No 54 and D- 38 lighting control sensor connector terminal No 3 2239
INSPECTION PROCEDURE 7: The rain sensitive AUTO wiper function works even though there is no rainfall <Vehicles with lighting control sensor> 2240
DIAGNOSIS PROCEDURE 2241
STEP 1 Lighting control sensor installation surface check 2241
STEP 2 Windshield wiper operation check 2241
STEP 3 M U T -III diagnosis code 2241
STEP 4 M U T -III diagnosis code 2241
STEP 5 Connector check: C-219 ETACS-ECU connector 2241
STEP 6 Measure the voltage at the C-219 ETACS- ECU connector 2241
STEP 7 Check the wiring harness between C-219 ETACS-ECU connector terminal No 54 and D-38 lighting control sensor connector terminal No 3 2242
INSPECTION PROCEDURE 8: Sometimes the rain sensitive AUTO wiper function works even though there is no rainfall <Vehicles with lighting control sensor> 2242
DIAGNOSTIC PROCEDURE 2242
STEP 1 Lighting control sensor installation surface check 2242
STEP 2 Windshield wiper operation check 2242
STEP 3 M U T -III diagnosis code 2242
STEP 4 M U T -III diagnosis code 2242
STEP 5 Lighting control sensor (rain sensor) installation surface check 2242
STEP 6 Retest the system 2242
Inspection Procedure 9: The Windshield Washer does not Work Normally 2243
DIAGNOSIS PROCEDURE 2244
STEP 1 Check the operation of the windshield wipers 2244
STEP 2 M U T -III diagnosis code 2244
STEP 3 M U T -III data list 2244
STEP 4 Connector check: A-29 washer motor connector 2244
STEP 5 Check the washer motor assembly 2244
STEP 6 Resistance measurement at the A-29 washer motor connector 2245
STEP 7 Check the wiring harness between A-29 washer motor connector terminal No 2 and the body earth 2245
STEP 8 Connector check: C-218 ETACS-ECU connector 2246
STEP 9 Check the wiring harness from A-29 washer motor connector terminal No 1 to C-218 ETACS-ECU connector terminal No 9 2247
STEP 10 Retest the system 2247
DATA LIST REFERENCE TABLE 2248
ON-VEHICLE SERVICE 2248
WINDSHIELD INTERMITTENT WIPER INSPECTION 2248
LIGHTING CONTROL SENSOR (RAIN SENSOR) INSPECTION 2248
CUSTOMISATION FUNCTION 2248
WINDSHIELD WIPER 2249
REMOVAL AND INSTALLATION 2249
REMOVAL SERVICE POINT 2250
INSTALLATION SERVICE POINT 2250
INSPECTION 2252
WINDSHIELD WIPER AND WINDSHIELD WASHER SWITCH CHECK 2253
WINDSHIELD INTERMITTENT WIPER VOLUME CHECK 2253
WINDSHIELD WASHER 2254
REMOVAL AND INSTALLATION 2254
INSPECTION 2255
WINDSHIELD WASHER SWITCH CHECK 2255
WINDSHIELD WASHER FLUID EJECTION CHECK 2255
LIGHTING CONTROL SENSOR 2256
LIGHTING CONTROL SENSOR REMOVAL AND INSTALLATION 2256
Lighting control sensor (rain sensor) adaptation 2256
HEADLAMP WASHER 2257
TROUBLESHOOTING 2257
DIAGNOSIS TROUBLESHOOTING FLOW 2257
Inspection Procedure: The headlamp washer does not work 2258
DIAGNOSIS PROCEDURE 2258
STEP 1 M U T -III diagnosis code 2258
STEP 2 M U T -III data list 2259
STEP 3 Connector check: A-137 headlamp washer motor connector 2259
STEP 4 Check the headlamp washer motor assembly 2259
STEP 5 Resistance measurement at the A-137 headlamp washer motor connector 2259
STEP 6 Check the wiring harness between A-137 headlamp washer motor connector terminal No 2 and body earth 2260
STEP 7 Connector check: A-25X headlamp washer relay connector 2260
STEP 8 Check the headlamp washer relay 2260
STEP 9 Voltage measurement at the A-25X headlamp washer relay connector 2260
STEP 10 Check the wiring harness between A- 25X headlamp washer relay connector terminal Nos 2, 4 and the fusible link (23) 2261
STEP 11 Connector check: C-220 ETACS-ECU connector 2261
STEP 12 Check the wiring harness between C- 220 ETACS-ECU connector terminal No 43 and A- 25X headlamp washer relay connector terminal No 1 2262
STEP 13 Check the wiring harness between A- 137 headlamp washer motor connector terminal No 1 and A-25X headlamp washer relay connector terminal No 4 2263
STEP 14 Retest the system 2263
HEADLAMP WASHER 2264
REMOVAL AND INSTALLATION 2264
INSPECTION 2266
STRIPE TAPE <VEHICLES FOR MOROCCO> 2266
REMOVAL AND INSTALLATION 2266
INSTALLATION SERVICE POINT 2266
MARK 2269
LUBRICANT 2269
REMOVAL AND INSTALLATION 2270
INSTALLATION SERVICE POINT 2271
OUTSIDE MIRROR 2273
SERVICE SPECIFICATION 2273
TROUBLESHOOTING 2273
DIAGNOSIS TROUBLESHOOTING FLOW 2273
TROUBLE SYMPTOM CHART 2274
Inspection Procedure 1: All Heated Door Mirrors do not Operate 2274
DIAGNOSIS PROCEDURE 2275
STEP 1 Check the rear window defogger 2275
STEP 2 Connector check: C-208 junction block connector 2276
STEP 3 Check the wiring harness between E-02 door mirror assembly (RH) connector terminal No 1, E-17 door mirror assembly (LH) connector terminal No 1 and C-208 junction block connector terminal No 10 2277
STEP 4 Check the wiring harness between E-02 door mirror assembly (RH) connector terminal No 1, E-17 door mirror assembly (LH) connector terminal No 1 and C-208 junction block connector terminal No 10 2278
INSPECTION PROCEDURE 2: Right or Left Heated Door Mirror does not Operate 2279
DIAGNOSIS PROCEDURE 2280
STEP 1 Verify the operation of each heated door mirror 2280
STEP 2 Check the door mirror assembly (RH) 2280
STEP 3 Connector check: E-02 door mirror assembly (RH) connector 2281
STEP 4 Resistance measurement at the E-02 door mirror assembly (RH) connector 2281
STEP 5 Check the wiring harness between E-02 door mirror assembly (RH) connector terminal No 2 and body earth 2281
STEP 6 Voltage measurement at the E-02 door mirror assembly (RH) connector 2282
STEP 7 Check the wiring harness between E-02 door mirror assembly (RH) connector terminal No 1 and C-208 junction block connector terminal No 10 2283
STEP 8 Retest the system 2283
STEP 9 Check the heater element of the door mirror (LH) 2283
STEP 10 Connector check: E-17 door mirror assembly (LH) connector 2284
STEP 11 Resistance measurement at the E-17 door mirror assembly (LH) connector 2284
STEP 12 Check the wiring harness between E-17 door mirror assembly (LH) connector terminal No 2 and body earth 2284
STEP 13 Voltage measurement at the E-17 door mirror assembly (LH) connector 2285
STEP 14 Check the wiring harness between E-17 door mirror assembly (LH) connector terminal No 1 and C-208 junction block connector terminal No 10 2286
STEP 15 Retest the system 2286
OUTSIDE MIRROR 2287
REMOVAL AND INSTALLATION 2287
REMOVAL SERVICE POINTS 2288
INSTALLATION SERVICE POINT 2288
INSPECTION 2289
DOOR MIRROR ASSEMBLY OPERATION CHECK 2289
DOOR MIRROR CONTROL SWITCH CONTINUITY CHECK 2289
HEATED DOOR MIRROR CHECK 2290
INTERIOR AND SUPPLEMENTAL RESTRAINT SYSTEM(SRS) 2291
INTERIOR 2292
SPECIAL TOOL 2293
INSTRUMENT PANEL ASSEMBLY 2293
REMOVAL AND INSTALLATION 2293
CLIP AND CLAW POSITIONS 2296
DISASSEMBLY AND REASSEMBLY 2297
FLOOR CONSOLE ASSEMBLY 2297
FRONT FLOOR CONSOLE ASSEMBLY 2297
REMOVAL AND INSTALLATION 2297
<Centre reinforce cover (Vehicles without front floor console assembly) > 2297
<Front floor console assembly (2WD)> 2298
<Front floor console assembly (4WD)> 2299
REMOVAL SERVICE POINT 2300
REAR FLOOR CONSOLE ASSEMBLY 2300
REMOVAL AND INSTALLATION 2300
<Rear floor console assembly (GLS,GLX)> 2300
<Rear floor console assembly (GL)> 2301
<Rear floor console parking brake lever cover (Vehicles without rear floor console assembly)> 2302
TRIMS 2302
INTERIOR TRIM 2302
REMOVAL AND INSTALLATION <SINGLE CAB> 2302
CLIP AND CLAW POSITIONS 2303
REMOVAL AND INSTALLATION <CLUB CAB> 2304
CLIP AND CLAW POSITIONS 2305
REMOVAL AND INSTALLATION <DOUBLE CAB> 2306
CLIP AND CLAW POSITIONS 2307
DOOR TRIM 2308
REMOVAL AND INSTALLATION 2308
<FRONT DOOR TRIM> 2308
CLIP AND CLAW POSITIONS 2309
<REAR DOOR TRIM-DOUBLE CAB> 2309
CLIP AND CLAW POSITIONS 2310
REMOVAL SERVICE POINTS 2311
HEADLINING 2311
REMOVAL AND INSTALLATION 2311
REMOVAL SERVICE POINT 2312
INSIDE REAR VIEW MIRROR 2313
REMOVAL SERVICE POINT 2313
FRONT SEAT ASSEMBLY 2313
REMOVAL AND INSTALLATION 2313
INSTALLATION SERVICE POINT 2314
DISASSEMBLY AND REASSEMBLY 2315
<MANUAL SEAT> 2315
<POWER SEAT> 2316
<BENCH SEAT> 2317
DISASSEMBLY SERVICE POINT 2317
INSPECTION 2317
POWER SEAT SWITCH CONTINUITY CHECK 2317
HEATED SEAT RELAY CONTINUITY CHECK 2318
HEATED SEAT SWITCH CONTINUITY CHECK 2318
SEAT CUSHION HEATER CHECK 2318
SEATBACK HEATER CHECK 2318
REAR SEAT ASSEMBLY <CLUB CAB, DOUBLE CAB> 2319
REMOVAL AND INSTALLATION 2319
<CLUB CAB> 2319
<DOUBLE CAB> 2320
INSTALLATION SERVICE POINT 2320
DISASSEMBLY AND REASSEMBLY 2321
<CLUB CAB> 2321
<DOUBLE CAB> 2322
DISASSEMBLY SERVICE POINT 2322
FRONT SEAT BELT 2323
REMOVAL AND INSTALLATION <SINGLE CAB> 2323
REMOVAL AND INSTALLATION <CLUB CAB AND DOUBLE CAB> 2324
INSPECTION 2324
SEAT BELT BUCKLE SWITCH CONTINUITY CHECK 2324
REAR SEAT BELT <CLUB CAB, DOUBLE CAB> 2325
REMOVAL AND INSTALLATION 2325
<CLUB CAB> 2325
<DOUBLE CAB> 2326
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 2327
GENERAL INFORMATION 2330
SERVICE PRECAUTIONS 2331
SPECIAL TOOLS 2336
TEST EQUIPMENTS 2337
TROUBLESHOOTING 2338
DIAGNOSIS TROUBLESHOOTING FLOW 2338
DIAGNOSIS FUNCTION 2338
DIAGNOSIS CODES CHECK 2338
ERASING DIAGNOSIS CODE 2338
SRS WARNING LAMP CHECK 2338
PASSENGER’S AIR BAG CUT OFF INDICATOR LAMP CHECK 2338
CHECK CHART FOR DIAGNOSIS CODES 2338
DIAGNOSIS CODE PROCEDURES <VEHICLES WITHOUT SIDE-AIRBAG AND CURTAIN AIR BAG> 2347
Code No B1400: Driver’s air bag module (squib) system (short-circuited between terminals of the squib circuit) 2347
DIAGNOSIS PROCEDURE 2348
STEP 1 M U T -III diagnosis code 2348
STEP 2 Connector lock check: SRS-ECU connector C-131 (M U T -III diagnosis code) 2348
STEP 3 Connector lock check: SRS-ECU connector C-131, clock spring connector C-305 and driver’s air bag module connector C-30 2348
STEP 4 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2349
STEP 5 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2349
STEP 6 Resistance measurement at the SRS- ECU connector C-131 2350
STEP 7 Check whether the diagnosis code is reset 2350
Code No B1401: Driver’s air bag module (squib) system (open-circuited in the squib circuit) 2351
DIAGNOSIS PROCEDURE 2352
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2352
STEP 2 Check the clock spring (M U T -III diagnosis code) 2352
STEP 3 Resistance measurement between the SRS-ECU connector C-131 (terminal No 11 and 12) and the clock spring connector C-305 (terminal No 3 and 4) 2353
STEP 4 Check whether the diagnosis code is reset 2353
Code No B1402: Driver’s air bag module (squib) system (short-circuited to the earth) 2354
DIAGNOSIS PROCEDURE 2355
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2355
STEP 2 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2355
STEP 3 Resistance measurement at the SRS- ECU connector C-131 2356
STEP 4 Check whether the diagnosis code is reset 2356
Code No B1403: Driver’s air bag module (squib) system (short-circuited to the power supply) 2357
DIAGNOSIS PROCEDURE 2357
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2357
STEP 2 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2358
STEP 3 Voltage measurement at the SRS-ECU connector C-131 2359
STEP 4 Check whether the diagnosis code is reset 2359
Code No B1404: Driver’s air bag module (squib ignition drive circuit) system detected short circuit Code No B1405: Driver’s air 2360
DIAGNOSIS PROCEDURE 2361
Code No B1410: Passenger’s (front) air bag module (squib) system (short-circuited between terminals of the squib circuit) 2362
DIAGNOSIS PROCEDURE 2363
STEP 1 M U T -III diagnosis code 2363
STEP 2 Connector lock check: SRS-ECU connector C-131 (M U T -III diagnosis code) 2363
STEP 3 Connector lock check: SRS-ECU connector C-131 and passenger’s (front) air bag module connector C-02 (M U T -III diagn 2363
STEP 4 Check the passenger’s air bag cut off switch 2363
STEP 5 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2364
STEP 6 Resistance measurement at SRS-ECU connector C-131 2364
STEP 7 Check whether the diagnosis code is reset 2365
Code No B1411: Passenger’s (front) air bag module (squib) system (open-circuited in the squib circuit) 2366
DIAGNOSIS PROCEDURE 2367
STEP 1 Check the passenger’s air bag cut off switch 2367
STEP 2 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2367
STEP 3 Resistance measurement between SRS- ECU connector C-131 (terminal No 9 and 10) and the passenger’s (front) air bag module connector C-02 (terminal No 1 and 2) 2367
STEP 4 Check whether the diagnosis code is reset 2368
Code No B1412: Passenger’s (front) air bag module (squib) system (short-circuited to the earth) 2369
DIAGNOSIS PROCEDURE 2370
STEP 1 Check the passenger’s air bag cut off switch 2370
STEP 2 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2370
STEP 3 Resistance measurement at the SRS- ECU connector C-131 2370
STEP 4 Check whether the diagnosis code is reset 2371
Code No B1413: Passenger’s (front) air bag module (squib) system (short-circuited to the power supply) 2372
DIAGNOSIS PROCEDURE 2373
STEP 1 Check the passenger’s air bag cut off switch 2373
STEP2 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2373
STEP 3 Voltage measurement at the SRS-ECU connector C-131 2373
STEP 4 Check whether the diagnosis code is reset 2374
Code No B1476: Power supply voltage (IG1 (A) voltage) drops abnormally 2375
DIAGNOSIS PROCEDURE 2376
STEP 1 Check junction block fuse number 15 2376
STEP 2 Voltage measurement at the SRS-ECU connector C-131 2376
STEP 3 Connector check: SRS-ECU connector C-131, junction block connector C-207 and C-208 2377
STEP 4 Check a burned-out fuse 2377
STEP 5 Resistance measurement at the junction block connector C-208 2377
STEP 6 Check whether the diagnosis code is reset 2378
Code No B1477: Power supply voltage (IG1 (B) voltage) drops abnormally 2378
DIAGNOSIS PROCEDURE 2379
STEP 1 Check junction block fuse number 21 2379
STEP 2 Voltage measurement at SRS-ECU connector C-131 2379
STEP 3 Connector check: SRS-ECU connector C-131, junction block connector C-207 and C-208 2380
STEP 4 Check a burned-out fuse 2380
STEP 5 Resistance measurement at the junction block connector C-208 2380
STEP 6 Check whether the diagnosis code is reset 2381
Code No B1509: Incorrect installation of SRS-ECU 2381
DIAGNOSIS PROCEDURE 2381
Code No B1519: SRS-ECU connector lock out of order 2381
DIAGNOSIS PROCEDURE 2381
STEP 1 Connector lock check: SRS-ECU connectors C-130 and C-131 (M U T -III diagnosis code) 2381
STEP 2 Connector lock check: SRS-ECU connectors C-130 and C-131 2382
STEP 3 Check whether the diagnosis code is reset 2382
Code No B1551: SRS warning lamp circuit malfunction (Lamp does not Illuminate) 2383
DIAGNOSIS PROCEDURE 2384
STEP 1 Check the combination meter connector C-112 2384
STEP 2 Voltage measurement at combination meter connector C-112 2384
STEP 3 Check the harness for open circuit between ignition switch and combination meter connector C-112 (terminal No 36) 2385
STEP 4 Check SRS-ECU connector C-131 2386
STEP 5 Check the harness for short circuit between the combination meter connector C-113 (terminal No 18) and SRS-ECU connector C-131 (terminal No 8) 2386
STEP 6 Check the SRS warning lamp 2387
STEP 7 Check whether the diagnosis code is reset 2387
Code No B1551: SRS warning lamp circuit malfunction (Lamp does not Switch Off) 2388
DIAGNOSIS PROCEDURE 2389
STEP 1 M U T -III diagnosis code 2389
STEP 2 Check the harness between SRS-ECU connector C-131 (terminal No 8) and the combination meter connector C-113 (terminal No 18) 2389
STEP 3 Check the SRS warning lamp 2389
STEP 4 Check whether the diagnosis code is reset 2389
Code No B1595: Front impact sensor RH system (short circuit in the sensor) Code No B1596: Front impact sensor RH system (open ci 2390
DIAGNOSIS PROCEDURE 2391
STEP 1 Check the front impact sensor 2391
STEP 2 Resistance measurement at the SRS- ECU connector C-131 2391
STEP 3 Voltage measurement at the SRS-ECU connector C-131 2392
STEP 4 Check whether the diagnosis code is reset 2392
Code No B1603: Seat belt pre-tensioner (driver’s side) (squib) system (short-circuited between terminals of the squib circuit) 2393
DIAGNOSIS PROCEDURE 2393
STEP 1 M U T -III diagnosis code 2393
STEP 2 Connector lock check: SRS-ECU connector C-130 (M U T -III diagnosis code) 2394
STEP 3 Connector lock check: Intermediate connector C-123, SRS-ECU connector C-130 and seat belt pre-tensioner (driver’s side) connector D-15 <LHD> or D-23 <RHD> (M U T -III diagnosis code) 2394
STEP 4 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2395
STEP 5 Resistance measurement at the SRS- ECU connector C-130 2396
STEP 6 Check whether the diagnosis code is reset 2396
Code No B1604: Seat belt pre-tensioner (driver’s side) (squib) system (open-circuited in the squib circuit) 2397
DIAGNOSIS PROCEDURE 2398
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2398
STEP 2 Resistance measurement between SRS- ECU connector C-130 (terminal No 29 and 30) and the seat belt pre-tensioner (driver’s side) connector D-15 <LHD> or D-23 <RHD> (terminal No 2 and 1) 2398
STEP 3 Check whether the diagnosis code is reset 2399
Code No B1605: Seat belt pre-tensioner (driver’s side) (squib) system (short-circuited to the earth) 2400
DIAGNOSIS PROCEDURE 2401
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2401
STEP 2 Resistance measurement at the SRS- ECU connector C-130 2401
STEP 3 Check whether the diagnosis code is reset 2402
Code No B1606: Seat belt pre-tensioner (driver’s side) (squib) system (short-circuited to the power supply) 2403
DIAGNOSIS PROCEDURE 2404
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2404
STEP 2 Voltage measurement at the SRS-ECU connector C-130 2404
STEP 3 Check whether the diagnosis code is reset 2405
Code No B1609: Seat belt pre-tensioner (passenger’s side) (squib) system (short-circuit between terminals of the squib circuit) 2406
DIAGNOSIS PROCEDURE 2406
STEP 1 M U T -III diagnosis code 2406
STEP 2 Connector lock check: SRS-ECU connector C-130 (M U T -III diagnosis code) 2407
STEP 3 Connector lock check: Intermediate connector C-123, SRS-ECU connector C-130 and seat belt pre-tensioner (passenger’s side) connector D-23 <LHD> or D-15 <RHD> (M U T -III diagnosis code) 2407
STEP 4 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2408
STEP 5 Resistance measurement at the SRS- ECU connector C-130 2409
STEP 6 Check whether the diagnosis code is reset 2409
Code No B1610: Seat belt pre-tensioner (passenger’s side) (squib) system (open-circuited in the squib circuit) 2410
DIAGNOSIS PROCEDURE 2411
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2411
STEP 2 Resistance measurement between SRS- ECU connector C-130 (terminal No 27 and 28) and the seat belt pre-tensioner (passenger’s side) connector D-23 <LHD> or D-15 <RHD> (terminal No 2 and 1) 2411
STEP 3 Check whether the diagnosis code is reset 2412
Code No B1611: Seat belt pre-tensioner (passenger’s side) (squib) system (short-circuited to the earth) 2413
DIAGNOSIS PROCEDURE 2414
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2414
STEP 2 Resistance measurement at the SRS- ECU connector C-130 2414
STEP 3 Check whether the diagnosis code is reset 2415
Code No B1612: Seat belt pre-tensioner (passenger’s side) (squib) system (short-circuited to the power supply) 2416
DIAGNOSIS PROCEDURE 2417
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2417
STEP 2 Voltage measurement at the SRS-ECU connector C-130 2417
STEP 3 Check whether the diagnosis code is reset 2418
DIAGNOSIS CODE PROCEDURES <VEHICLES WITH SIDE-AIRBAG AND CURTAIN AIR BAG> 2419
Code No B1400: Driver’s air bag module (squib) system (short-circuited between terminals of the squib circuit) 2419
DIAGNOSIS PROCEDURE 2420
STEP 1 M U T -III diagnosis code 2420
STEP 2 Connector lock check: SRS-ECU connector C-154 (M U T -III diagnosis code) 2420
STEP 3 Connector lock check: SRS-ECU connector C-154, clock spring connector C-305 and driver’s air bag module connector C-30 2420
STEP 4 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2421
STEP 5 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2421
STEP 6 Resistance measurement at the SRS- ECU connector C-154 2422
STEP 7 Check whether the diagnosis code is reset 2422
Code No B1401: Driver’s air bag module (squib) system (open-circuited in the squib circuit) 2423
DIAGNOSIS PROCEDURE 2424
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2424
STEP 2 Check the clock spring (M U T -III diagnosis code) 2424
STEP 3 Resistance measurement between the SRS-ECU connector C-154 (terminal No 27 and 28) and the clock spring connector C-305 (terminal No 3 and 4) 2425
STEP 4 Check whether the diagnosis code is reset 2425
Code No B1402: Driver’s air bag module (squib) system (short-circuited to the earth) 2426
DIAGNOSIS PROCEDURE 2427
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2427
STEP 2 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2427
STEP 3 Resistance measurement at the SRS- ECU connector C-154 2428
STEP 4 Check whether the diagnosis code is reset 2428
Code No B1403: Driver’s air bag module (squib) system (short-circuited to the power supply) 2429
DIAGNOSIS PROCEDURE 2429
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2429
STEP 2 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2430
STEP 3 Voltage measurement at the SRS-ECU connector C-154 2431
STEP 4 Check whether the diagnosis code is reset 2431
Code No B1404: Driver’s air bag module (squib ignition drive circuit) system detected short circuit Code No B1405: Driver’s air 2432
DIAGNOSIS PROCEDURE 2434
Code No B1410: Passenger’s (front) air bag module (squib) system (short-circuited between terminals of the squib circuit) 2435
DIAGNOSIS PROCEDURE 2436
STEP 1 M U T -III diagnosis code 2436
STEP 2 Connector lock check: SRS-ECU connector C-154 (M U T -III diagnosis code) 2436
STEP 3 Connector lock check: SRS-ECU connector C-154 and passenger’s (front) air bag module connector C-02 (M U T -III diagn 2436
STEP 4 Check the passenger’s air bag cut off switch 2436
STEP 5 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2437
STEP 6 Resistance measurement at SRS-ECU connector C-154 2437
STEP 7 Check whether the diagnosis code is reset 2438
Code No B1411: Passenger’s (front) air bag module (squib) system (open-circuited in the squib circuit) 2439
DIAGNOSIS PROCEDURE 2440
STEP 1 Check the passenger’s air bag cut off switch 2440
STEP 2 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2440
STEP 3 Resistance measurement between SRS- ECU connector C-154 (terminal No 21 and 22) and the passenger’s (front) air bag module connector C-02 (terminal No 1 and 2) 2440
STEP 4 Check whether the diagnosis code is reset 2441
Code No B1412: Passenger’s (front) air bag module (squib) system (short-circuited to the earth) 2442
DIAGNOSIS PROCEDURE 2443
STEP 1 Check the passenger’s air bag cut off switch 2443
STEP 2 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2443
STEP 3 Resistance measurement at the SRS- ECU connector C-154 2443
STEP 4 Check whether the diagnosis code is reset 2444
Code No B1413: Passenger’s (front) air bag module (squib) system (short-circuited to the power supply) 2445
DIAGNOSIS PROCEDURE 2446
STEP 1 Check the passenger’s air bag cut off switch 2446
STEP2 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2446
STEP 3 Voltage measurement at the SRS-ECU connector C-154 2446
STEP 4 Check whether the diagnosis code is reset 2447
Code No B1420: Side-airbag module (RH) (squib) system (short-circuited between terminals of the squib circuit) 2448
DIAGNOSIS PROCEDURE 2449
STEP 1 M U T -III diagnosis code 2449
STEP 2 Connector lock check: SRS-ECU connector C-155 (M U T -III diagnosis code) 2449
STEP 3 Connector lock check: SRS-ECU connector C-155 and side-airbag module (RH) connector D-36 (M U T -III diagnosis code) 2450
STEP 4 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2452
STEP 5 Resistance measurement at SRS-ECU connector C-155 2454
STEP 6 Check whether the diagnosis code is reset 2455
Code No B1421: Side-airbag module (RH) (squib) system (open-circuited in the squib circuit) 2456
DIAGNOSIS PROCEDURE 2457
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2457
STEP 2 Resistance measurement between SRS- ECU connector C-155 (terminal No 53 and 54) and the side-airbag module (RH) connector D-36 (terminal No 2 and 1) 2458
STEP 3 Check whether the diagnosis code is reset 2459
Code No B1422: Side-airbag module (RH) (squib) system (short-circuited to the earth) 2460
DIAGNOSIS PROCEDURE 2461
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2461
STEP 2 Resistance measurement at the SRS- ECU connector C-155 2463
STEP 3 Check whether the diagnosis code is reset 2464
Code No B1423: Side-airbag module (RH) (squib) system (short-circuited to the power supply) 2465
DIAGNOSIS PROCEDURE 2466
STEP1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2466
STEP 2 Voltage measurement at the SRS-ECU connector C-155 2468
STEP 3 Check whether the diagnosis code is reset 2469
Code No B1426: G-sensor of side impact sensor (RH) failure Code No B1436: G-sensor of side impact sensor (LH) failure 2469
DIAGNOSIS PROCEDURE 2469
Code No B1427: Side impact sensor (RH) voltage error 2470
DIAGNOSIS PROCEDURE 2471
STEP 1 Check the harness wires for open circuit and short circuit between SRS-ECU connector C- 155 (terminal No 61 and 62) and side impact sensor (RH) connector D-37 (terminal No 1 and 2) 2471
STEP 2 Check the side impact sensor (RH) 2472
STEP 3 Check whether the diagnosis code is reset 2472
Code No B1428: Side impact sensor (RH) communication error Code No B1429: Side impact sensor (RH) communication impossible 2472
DIAGNOSIS PROCEDURE 2473
STEP 1 Check the side impact sensor (RH) 2473
STEP 2 Check the harness wires for open circuit and short circuit between SRS-ECU connector C- 155 (terminal No 61 and 62) and side impact sensor (RH) connector D-37 (terminal No 1 and 2) 2474
STEP 3 Check whether the diagnosis code is reset 2475
Code No B1430: Side-airbag module (LH) (squib) system (short-circuited between terminals of the squib circuit) 2475
DIAGNOSIS PROCEDURE 2476
STEP 1 M U T -III diagnosis code 2476
STEP 2 Connector lock check: SRS-ECU connector C-153 (M U T -III diagnosis code) 2476
STEP 3 Connector lock check: SRS-ECU connector C-153 and side-airbag module (LH) connector D-35 (M U T -III diagnosis code) 2477
STEP 4 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2479
STEP 5 Resistance measurement at SRS-ECU connector C-153 2481
STEP 6 Check whether the diagnosis code is reset 2482
Code No B1431: Side-airbag module (LH) (squib) system (open-circuited in the squib circuit) 2483
DIAGNOSIS PROCEDURE 2484
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2484
STEP 2 Resistance measurement between SRS- ECU connector C-153 (terminal No 3 and 4) and the side-airbag module (LH) connector D-35 (terminal No 1 and 2) 2486
STEP 3 Check whether the diagnosis code is reset 2487
Code No B1432: Side-airbag module (LH) (squib) system (short-circuited to the earth) 2488
DIAGNOSIS PROCEDURE 2489
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2489
STEP 2 Resistance measurement at the SRS- ECU connector C-153 2491
STEP 3 Check whether the diagnosis code is reset 2492
Code No B1433: Side-airbag module (LH) (squib) system (short-circuited to the power supply) 2493
DIAGNOSIS PROCEDURE 2494
STEP1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2494
STEP 2 Voltage measurement at the SRS-ECU connector C-153 2495
STEP 3 Check whether the diagnosis code is reset 2496
Code No B1437: Side impact sensor (LH) voltage error 2497
DIAGNOSIS PROCEDURE 2498
STEP 1 Check the harness wires for open circuit and short circuit between SRS-ECU connector C- 153 (terminal No 15 and 16) and side impact sensor (LH) connector D-34 (terminal No 2 and 1) 2498
STEP 2 Check the side impact sensor (LH) 2499
STEP 3 Check whether the diagnosis code is reset 2499
Code No B1438: Side impact sensor (LH) communication error Code No B1439: Side impact sensor (LH) communication impossible 2499
DIAGNOSIS PROCEDURE 2500
STEP 1 Check the side impact sensor (LH) 2500
STEP 2 Check the harness wires for open circuit and short circuit between SRS-ECU connector C- 153 (terminal No 15 and 16) and side impact sensor (LH) connector D-34 (terminal No 2 and 1) 2501
STEP 3 Check whether the diagnosis code is reset 2502
Code No B1440: Curtain air bag module (RH) (squib) system (short-circuited between terminals of the squib circuit) 2502
DIAGNOSIS PROCEDURE 2503
STEP 1 M U T -III diagnosis code 2503
STEP 2 Connector lock check: SRS-ECU connector C-155 (M U T -III diagnosis code) 2503
STEP 3 Connector lock check: SRS-ECU connector C-155, intermediate connector C-156, C-157 and curtain air bag module (RH) connector D-32 (M U T -III diagnosis code) 2504
STEP 4 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2506
STEP 5 Resistance measurement at SRS-ECU connector C-155 2507
STEP 6 Check whether the diagnosis code is reset 2507
Code No B1441: Curtain air bag module (RH) (squib) system (open-circuited in the squib circuit) 2508
DIAGNOSIS PROCEDURE 2509
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2509
STEP 2 Resistance measurement between SRS- ECU connector C-155 (terminal No 55 and 56) and the curtain air bag module (RH) connector D- 32 (terminal No 2 and 1) 2510
STEP 3 Check whether the diagnosis code is reset 2511
Code No B1442: Curtain air bag module (RH) (squib) system (short-circuited to the earth) 2512
DIAGNOSIS PROCEDURE 2513
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2513
STEP 2 Resistance measurement at the SRS- ECU connector C-155 2514
STEP 3 Check whether the diagnosis code is reset 2514
Code No B1443: Curtain air bag module (RH) (squib) system (short-circuited to the power supply) 2515
DIAGNOSIS PROCEDURE 2516
STEP1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2516
STEP 2 Voltage measurement at the SRS-ECU connector C-155 2517
STEP 3 Check whether the diagnosis code is reset 2517
Code No B1450: Curtain air bag module (LH) (squib) system (short-circuited between terminals of the squib circuit) 2518
DIAGNOSIS PROCEDURE 2519
STEP 1 M U T -III diagnosis code 2519
STEP 2 Connector lock check: SRS-ECU connector C-153 (M U T -III diagnosis code) 2519
STEP 3 Connector lock check: SRS-ECU connector C-153, intermediate connector C-156, C-157 and curtain air bag module (LH) connector D-33 (M U T -III diagnosis code) 2520
STEP 4 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2522
STEP 5 Resistance measurement at SRS-ECU connector C-153 2523
STEP 6 Check whether the diagnosis code is reset 2523
Code No B1451: Curtain air bag module (LH) (squib) system (open-circuited in the squib circuit) 2524
DIAGNOSIS PROCEDURE 2525
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2525
STEP 2 Resistance measurement between SRS- ECU connector C-153 (terminal No 1 and 2) and the curtain air bag module (LH) connector D-33 (terminal No 1 and 2) 2526
STEP 3 Check whether the diagnosis code is reset 2527
Code No B1452: Curtain air bag module (LH) (squib) system (short-circuited to the earth) 2528
DIAGNOSIS PROCEDURE 2529
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2529
STEP 2 Resistance measurement at the SRS- ECU connector C-153 2530
STEP 3 Check whether the diagnosis code is reset 2530
Code No B1453: Curtain air bag module (LH) (squib) system (short-circuited to the power supply) 2531
DIAGNOSIS PROCEDURE 2532
STEP1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2532
STEP 2 Voltage measurement at the SRS-ECU connector C-153 2533
STEP 3 Check whether the diagnosis code is reset 2533
Code No B1476: Power supply voltage (IG1 (A) voltage) drops abnormally 2534
DIAGNOSIS PROCEDURE 2535
STEP 1 Check junction block fuse number 15 2535
STEP 2 Voltage measurement at the SRS-ECU connector C-154 2535
STEP 3 Connector check: SRS-ECU connector C-154, junction block connector C-207 and C-208 2536
STEP 4 Check a burned-out fuse 2536
STEP 5 Resistance measurement at the junction block connector C-208 2536
STEP 6 Check whether the diagnosis code is reset 2537
Code No B1477: Power supply voltage (IG1 (B) voltage) drops abnormally 2537
DIAGNOSIS PROCEDURE 2538
STEP 1 Check junction block fuse number 21 2538
STEP 2 Voltage measurement at SRS-ECU connector C-154 2538
STEP 3 Connector check: SRS-ECU connector C-154, junction block connector C-207 and C-208 2539
STEP 4 Check a burned-out fuse 2539
STEP 5 Resistance measurement at the junction block connector C-208 2539
STEP 6 Check whether the diagnosis code is reset 2540
Code No B1509: Incorrect installation of SRS-ECU 2540
DIAGNOSIS PROCEDURE 2540
Code No B1519: SRS-ECU connector lock out of order 2540
DIAGNOSIS PROCEDURE 2540
STEP 1 Connector lock check: SRS-ECU connectors C-153, C-154 and C-155 (M U T -III diagnosis code) 2540
STEP 2 Connector lock check: SRS-ECU connectors C-153, C-154 and C-155 2541
STEP 3 Check whether the diagnosis code is reset 2541
Code No B1551: SRS warning lamp circuit malfunction (Lamp does not Illuminate) 2542
DIAGNOSIS PROCEDURE 2543
STEP 1 Check the combination meter connector C-112 2543
STEP 2 Voltage measurement at combination meter connector C-112 2543
STEP 3 Check the harness for open circuit between ignition switch and combination meter connector C-112 (terminal No 36) 2544
STEP 4 Check SRS-ECU connector C-154 2545
STEP 5 Check the harness for short circuit between the combination meter connector C-113 (terminal No 18) and SRS-ECU connector C-154 (terminal No 39) 2545
STEP 6 Check the SRS warning lamp 2546
STEP 7 Check whether the diagnosis code is reset 2546
Code No B1551: SRS warning lamp circuit malfunction (Lamp does not Switch Off) 2547
DIAGNOSIS PROCEDURE 2548
STEP 1 M U T -III diagnosis code 2548
STEP 2 Check the harness between SRS-ECU connector C-154 (terminal No 39) and the combination meter connector C-113 (terminal No 18) 2548
STEP 3 Check the SRS warning lamp 2548
STEP 4 Check whether the diagnosis code is reset 2548
Code No B1595: Front impact sensor RH system (short circuit in the sensor) Code No B1596: Front impact sensor RH system (open ci 2549
DIAGNOSIS PROCEDURE 2550
STEP 1 Check the front impact sensor 2550
STEP 2 Resistance measurement at the SRS- ECU connector C-154 2550
STEP 3 Voltage measurement at the SRS-ECU connector C-154 2551
STEP 4 Check whether the diagnosis code is reset 2551
Code No B1603: Seat belt pre-tensioner (driver’s side) (squib) system (short-circuited between terminals of the squib circuit) 2552
DIAGNOSIS PROCEDURE 2552
STEP 1 M U T -III diagnosis code 2552
STEP 2 Connector lock check: SRS-ECU connector C-155 (M U T -III diagnosis code) 2553
STEP 3 Connector lock check: SRS-ECU connector C-155 and seat belt pre-tensioner (driver’s side) connector D-15 <LHD> or D-23 <RHD> (M U T -III diagnosis code) 2553
STEP 4 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2554
STEP 5 Resistance measurement at the SRS- ECU connector C-155 2554
STEP 6 Check whether the diagnosis code is reset 2555
Code No B1604: Seat belt pre-tensioner (driver’s side) (squib) system (open-circuited in the squib circuit) 2556
DIAGNOSIS PROCEDURE 2557
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2557
STEP 2 Resistance measurement between SRS- ECU connector C-155 (terminal No 51 and 52) and the seat belt pre-tensioner (driver’s side) connector D-15 <LHD> or D-23 <RHD> (terminal No 2 and 1) 2557
STEP 3 Check whether the diagnosis code is reset 2558
Code No B1605: Seat belt pre-tensioner (driver’s side) (squib) system (short-circuited to the earth) 2559
DIAGNOSIS PROCEDURE 2560
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2560
STEP 2 Resistance measurement at the SRS- ECU connector C-155 2560
STEP 3 Check whether the diagnosis code is reset 2561
Code No B1606: Seat belt pre-tensioner (driver’s side) (squib) system (short-circuited to the power supply) 2562
DIAGNOSIS PROCEDURE 2563
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2563
STEP 2 Voltage measurement at the SRS-ECU connector C-155 2563
STEP 3 Check whether the diagnosis code is reset 2564
Code No B1609: Seat belt pre-tensioner (passenger’s side) (squib) system (short-circuit between terminals of the squib circuit) 2565
DIAGNOSIS PROCEDURE 2565
STEP 1 M U T -III diagnosis code 2565
STEP 2 Connector lock check: SRS-ECU connector C-153 (M U T -III diagnosis code) 2566
STEP 3 Connector lock check: SRS-ECU connector C-153 and seat belt pre-tensioner (passenger’s side) connector D-23 <LHD>, D-15 <RHD> (M U T -III diagnosis code) 2566
STEP 4 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2567
STEP 5 Resistance measurement at the SRS- ECU connector C-153 2567
STEP 6 Check whether the diagnosis code is reset 2568
Code No B1610: Seat belt pre-tensioner (passenger’s side) (squib) system (open-circuited in the squib circuit) 2569
DIAGNOSIS PROCEDURE 2570
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2570
STEP 2 Resistance measurement between SRS- ECU connector C-153 (terminal No 5 and 6) and the seat belt pre-tensioner (passenger’s side) connector D-23 (terminal No 1 and 2) 2570
STEP 3 Check whether the diagnosis code is reset 2571
Code No B1611: Seat belt pre-tensioner (passenger’s side) (squib) system (short-circuited to the earth) 2572
DIAGNOSIS PROCEDURE 2573
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2573
STEP 2 Resistance measurement at the SRS- ECU connector C-153 2573
STEP 3 Check whether the diagnosis code is reset 2574
Code No B1612: Seat belt pre-tensioner (passenger’s side) (squib) system (short-circuited to the power supply) 2575
DIAGNOSIS PROCEDURE 2576
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 2576
STEP 2 Voltage measurement at the SRS-ECU connector C-153 2576
STEP 3 Check whether the diagnosis code is reset 2577
CHECK CHART FOR TROUBLE SYMPTOMS 2577
SYMPTOM PROCEDURES <VEHICLES WITHOUT SIDE-AIRBAG AND CURTAIN AIR BAG> 2578
Inspection Procedure 1: Communication with M U T -III is not possible (Communication is not possible with SRS) 2578
DIAGNOSIS PROCEDURE 2579
STEP 1 Wiring harnesses check between SRS- ECU connector C-131 (terminal No 20) and diagnosis connector C-22 (terminal No 7) 2579
STEP 2 Resistance measurement the earth circuit to the SRS-ECU connector C-131 2579
STEP 3 Voltage measurement the power supply circuit to the SRS-ECU connector C-131 2580
STEP 4 Retest the system 2580
SYMPTOM PROCEDURES <VEHICLES WITH SIDE-AIRBAG AND CURTAIN AIR BAG> 2581
Inspection Procedure 1: Communication with M U T -III is not possible (Communication is not possible with SRS) 2581
DIAGNOSIS PROCEDURE 2582
STEP 1 Wiring harnesses check between SRS- ECU connector C-154 (terminal No 38) and diagnosis connector C-22 (terminal No 7) 2582
STEP 2 Resistance measurement the earth circuit to the SRS-ECU connector C-154 2582
STEP 3 Voltage measurement the power supply circuit to the SRS-ECU connector C-154 2583
STEP 4 Retest the system 2583
POST-COLLISION DIAGNOSIS 2583
SRS-ECU MEMORY CHECK 2584
REPAIR PROCEDURE 2584
INDIVIDUAL COMPONENT SERVICE 2587
WARNING/CAUTION LABELS 2587
FRONT IMPACT SENSORS 2589
REMOVAL AND INSTALLATION 2589
REMOVAL SERVICE POINTS 2589
INSTALLATION SERVICE POINTS 2589
INSPECTION 2590
SRS CONTROL UNIT (SRS-ECU) 2592
REMOVAL AND INSTALLATION 2592
INSTALLATION SERVICE POINTS 2593
INSPECTION 2594
DRIVER’S AND PASSENGER’S (FRONT) AIR BAG MODULE(S) AND CLOCK SPRING 2594
REMOVAL AND INSTALLATION 2594
REMOVAL SERVICE POINTS 2597
INSTALLATION SERVICE POINTS 2598
INSPECTION 2600
SIDE-AIRBAG MODULE(S) <VEHICLES WITH SIDE- AIRBAG AND CURTAIN AIR BAG> 2602
REMOVAL AND INSTALLATION 2602
REMOVAL SERVICE POINT 2603
INSTALLATION SERVICE POINTS 2603
INSPECTION 2604
CURTAIN AIR BAG MODULE(S) <VEHICLES WITH SIDE- AIRBAG AND CURTAIN AIR BAG> 2605
REMOVAL AND INSTALLATION 2605
REMOVAL SERVICE POINTS 2606
INSTALLATION SERVICE POINTS 2606
INSPECTION 2607
SIDE IMPACT SENSOR <VEHICLES WITH SIDE-AIRBAG AND CURTAIN AIR BAG> 2608
REMOVAL AND INSTALLATION 2608
REMOVAL SERVICE POINT 2609
INSTALLATION SERVICE POINTS 2609
INSPECTION 2609
SEAT BELTS WITH PRE-TENSIONER 2610
REMOVAL AND INSTALLATION 2610
REMOVAL SERVICE POINTS 2611
INSTALLATION SERVICE POINTS 2611
INSPECTION 2612
PASSENGER’S AIR BAG CUT OFF SWITCH 2613
REMOVAL AND INSTALLATION 2613
REMOVAL SERVICE POINT 2613
INSTALLATION SERVICE POINTS 2613
INSPECTION 2614
PASSENGER’S AIR BAG CUT OFF SWITCH CONTINUITY CHECK 2614
AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES 2615
UNDEPLOYED AIR BAG MODULE DISPOSAL 2616
DEPLOYED AIR BAG MODULE AND OPERATED SEAT BELT PRE-TENSIONER DISPOSAL 2629
CHASSIS ELECTRICAL 2630
CHASSIS ELECTRICAL 2631
BATTERY 2638
GENERAL INFORMATION 2638
SERVICE SPECIFICATIONS 2638
ON-VEHICLE SERVICE 2638
FLUID LEVEL AND SPECIFIC GRAVITY CHECK 2638
CHARGING 2639
BATTERY TEST 2639
TEST STEPS 2639
STEP 1 Battery no-load voltage check 2639
STEP 2 Battery charging 2639
STEP 3 Load test check 2639
REMOVAL AND INSTALLATION 2640
MAIN BATTERY 2641
SUB BATTERY 2642
INSPECTION 2642
BATTERY CURRENT SENSOR CHECK 2642
CURRENT SENSOR RESISTANCE VALUE 2642
TEMPERATURE SENSOR RESISTANCE VALUE 2642
IGNITION SWITCH 2644
SPECIAL TOOLS 2644
TROUBLESHOOTING 2646
DIAGNOSIS TROUBLESHOOTING FLOW 2646
CHECK CHART FOR TROUBLE SYMPTOMS 2646
SYMPTOM PROCEDURES 2647
Inspection Procedure 1: The ignition key cylinder illumination lamp does not illuminate normally <Except single cab> 2647
DIAGNOSIS PROCEDURE 2647
STEP 1 Check the operation of the front room lamp and rear room lamp 2647
STEP 2 M U T -III data list 2648
STEP 3 M U T -III data list 2648
STEP 4 Check the key reminder switch 2648
STEP 5 Connector check: C-301 key reminder switch connector 2648
STEP 6 Check the bulb of the ignition key cylinder illumination lamp 2648
STEP 7 Voltage measurement at C-301 key reminder switch connector 2649
STEP 8 Check the wiring harness from C-301 key reminder switch connector terminal No 2 to fusible link (20) 2650
STEP 9 Connector check: C-219 ETACS-ECU connector 2651
STEP 10 Check the wiring harness from C-219 ETACS-ECU connector terminal No 62 to C-301 key reminder switch connector terminal No 1 2651
STEP 11 Retest the system 2652
Inspection Procedure 2: Malfunction of the ignition switch power supply system 2652
DIAGNOSIS PROCEDURE 2653
STEP 1 Connector check: C-307 ignition switch connector 2653
STEP 2 Voltage measurement at ignition switch connector C-307 in order to check the battery circuit of power supply system to the ignition switch 2653
STEP 3 Check the wiring harness from ignition switch connector C-307 (terminal No 1) to fusible link (3) 2654
STEP 4 Check the ignition switch 2654
STEP 5 Retest the system 2654
REMOVAL AND INSTALLATION 2655
REMOVAL SERVICE POINTS 2656
INSPECTION 2656
IGNITION SWITCH CONTINUITY CHECK 2656
KEY REMINDER SWITCH CONTINUITY CHECK <VEHICLES WITH KEYLESS ENTRY SYSTEM> 2656
IMMOBILIZER SYSTEM 2657
GENERAL INFORMATION 2657
CONSTRUCTION DIAGRAM 2657
SPECIAL TOOLS 2658
TROUBLESHOOTING 2660
DIAGNOSIS TROUBLESHOOTING FLOW 2660
DIAGNOSTIC FUNCTION 2660
HOW TO READ DIAGNOSIS CODE 2660
HOW TO ERASE DIAGNOSIS CODE 2660
CHECK OF FREEZE FRAME DATA 2660
CHART CLASSIFIED BY DIAGNOSIS CODES 2660
DIAGNOSIS CODE PROCEDURES 2661
Code No B1702: Reception error of key ID 2661
DIAGNOSIS PROCEDURE 2661
STEP 1 Check the diagnosis code No B1722 is set 2661
STEP 2 Check the ignition key inserted in the key cylinder for interference 2661
STEP 3 Check with the spare key that has already been registered 2661
STEP 4 Check whether the diagnosis code is reset 2661
Code No B1703: Key ID inconsistent 2662
DIAGNOSIS PROCEDURE 2662
Register all the ignition key IDs again, and recheck the diagnosis code 2662
Code No B1722: Transponder antenna failure 2662
DIAGNOSIS PROCEDURE 2663
STEP 1 Check the key reminder switch (ignition key ring antenna) 2663
STEP 2 Connector check: ETACS-ECU connector C-219 and key reminder switch (ignition key ring antenna) connector C-301 2664
STEP 3 Check the wiring harness between ETACS-ECU connector C-219 (terminal 57 and 58) and key reminder switch (ignition key ring antenna) connector C-301 (terminal 3 and 7) 2664
STEP 4 Check whether the diagnosis code is reset 2665
STEP 5 Check whether the diagnosis code is reset 2665
Code No B1731: Communication error with the engine-ECU 2665
DIAGNOSIS PROCEDURE 2665
STEP 1 M U T -III CAN bus diagnostics 2665
STEP 2 Check whether the diagnosis code is reset 2665
STEP 3 Check whether the diagnosis code is reset 2665
Code No B1761: Chassis No not recorded 2666
DIAGNOSIS PROCEDURE 2666
STEP 1 M U T -III CAN bus diagnostics 2666
STEP 2 Write the Chassis No 2666
Code No B1766: Transponder registered for other vehicle 2666
DIAGNOSIS PROCEDURE 2666
STEP 1 All ignition keys registration 2666
STEP 2 M U T -III CAN bus diagnostics 2666
STEP 3 Check with another key that has already been registered 2666
STEP 4 Check whether the diagnosis code is reset 2667
TROUBLE SYMPTOM CHART 2667
SYMPTOM PROCEDURES 2667
Inspection Procedure 1: The ignition key cannot be registered with the M U T -III 2667
DIAGNOSIS PROCEDURE 2667
STEP 1 M U T -III CAN bus diagnostics 2667
STEP 2 Check the ignition key inserted in the key cylinder for interference 2667
STEP 3 Retest the system 2668
STEP 4 Check which ignition key cannot be registered 2668
STEP 5 Retest the system 2668
STEP 6 Retest the system 2668
Inspection Procedure 2: The engine does not start (cranking occurs but initial combustion does not) 2668
DIAGNOSIS PROCEDURE 2668
STEP 1 Battery voltage check 2668
STEP 2 M U T -III CAN bus diagnostics 2668
STEP 3 M U T -III other system diagnosis code 2668
STEP 4 M U T -III diagnosis code 2668
STEP 5 Check that the engine starts 2668
DATA LIST REFERENCE TABLE 2669
CHECK ETACS-ECU (IMMOBILIZER-ECU) 2669
TERMINAL VOLTAGE CHECK TABLE 2669
ON-VEHICLE SERVICE 2669
HOW TO REGISTER ENCRYPTED CODE 2669
REMOVAL AND INSTALLATION 2671
COMBINATION METER 2671
SERVICE SPECIFICATIONS 2671
SEALANT 2672
SPECIAL TOOLS 2673
TROUBLESHOOTING 2676
DIAGNOSIS TROUBLESHOOTING FLOW 2676
TROUBLE SYMPTOM CHART 2676
SYMPTOM PROCEDURES 2677
Inspection Procedure 1: Power supply circuit system check Inspection Procedure 2: Odometer and trip meter is not displayed ins 2677
DIAGNOSIS PROCEDURE 2678
STEP 1 Connector check: Combination meter connector C-111, C-112 and C-113 2678
STEP 2 Voltage measurement at combination meter connector C-112 2678
STEP 3 Check the harness wire between the battery (fusible link No 20) and combination meter connector C-112 (terminal No 42) 2679
STEP 4 Voltage measurement at combination meter connector C-112 2680
STEP 5 Check the harness wire between the ignition switch (IG1) and combination meter connector C-112 (terminal No 36) 2681
STEP 6 Resistance measurement at combination meter connector C-111 and C-113 2682
STEP 7 Check the harness between combination meter connector C-111 (terminal No 57), C-113 (terminal No 13) and body earth 2682
STEP 8 Retest the system 2682
Inspection Procedure 5: Speedometer does not work (Other meters work) 2683
DIAGNOSIS PROCEDURE 2683
STEP 1 M U T -III other system diagnosis code 2683
STEP 2 M U T -III other system data list 2683
STEP 3 Connector check: Joint connector C-127 and combination meter connector C-112 2684
STEP 4 Check the wiring harness between joint connector C-127 (terminal 19) and combination meter connector C-112 (terminal 35) 2684
STEP 5 Retest the system 2685
Inspection Procedure 6: Tachometer does not work (Other meters work) 2685
DIAGNOSIS PROCEDURE 2685
STEP 1 M U T -III other system diagnosis code 2685
STEP 2 Connector check: Combination meter connector C-112 and engine-ECU connector C- 103 2686
STEP 3 Retest the system 2686
STEP 4 Check the wiring harness between combination meter connector C-112 (terminal 34) and engine-ECU connector C-103 (terminal 91) 2687
Inspection Procedure 7: Fuel gauge does not work (Other meters work) 2688
DIAGNOSIS PROCEDURE 2688
STEP 1 Check the fuel gauge circuit 2688
STEP 2 Connector check: Combination meter connector C-113 and fuel gauge unit connector F-09 2689
STEP 3 Check the wiring harness between combination meter connector C-113 (terminal 22) and fuel gauge unit connector F-09 (terminal 1) 2689
STEP 4 Retest the system 2690
STEP 5 Check the wiring harness between fuel gauge unit connector F-09 (terminal 2) and earth 2690
STEP 6 Retest the system 2690
STEP 7 Check the fuel gauge unit 2690
STEP 8 Retest the system 2690
Inspection Procedure 8: Engine coolant temperature gauge does not work (Other meters work) 2691
DIAGNOSIS PROCEDURE 2691
STEP 1 Check the engine coolant temperature gauge circuit 2691
STEP 2 Connector check: Combination meter connector C-113 and engine coolant temperature gauge unit connector A-108 2692
STEP 3 Retest the system 2692
STEP 4 Check the wiring harness between combination meter connector C-113 (terminal 21) and engine coolant temperature gauge unit connector A-108 (terminal 1) 2693
STEP 5 Check the engine coolant temperature gauge unit 2693
STEP 6 Retest the system 2693
Inspection Procedure 9: The high-beam indicator does not illuminate 2694
DIAGNOSIS PROCEDURE 2694
STEP 1 Check of headlamps (high-beam) 2694
STEP 2 Connector check: C-113 combination meter connector 2695
STEP 3 Resistance measurement at the C-113 combination meter connector 2695
STEP 4 Check the wiring harness from C-113 combination meter connector terminal No 13 to body earth 2695
STEP 5 Connector check: A-23X headlamp relay (HI) connector 2696
STEP 6 Check the wiring harness from C-113 combination meter connector terminal No 24 to A-23X headlamp relay (HI) connector terminal No 3 2696
STEP 7 Retest the system 2696
Inspection Procedure 10: The front fog lamp indicator does not illuminate 2697
DIAGNOSIS PROCEDURE 2697
STEP 1 Check of front fog lamp 2697
STEP 2 Connector check: C-111 and C-113 combination meter connector 2698
STEP 3 Resistance measurement at the C-111 and C-113 combination meter connector 2698
STEP 4 Check the wiring harness from C-111 combination meter connector terminal No 57 or C-113 combination meter connector terminal No 13 to body earth 2699
STEP 5 Connector check: Connector check: A- 13X front fog lamp relay connector 2699
STEP 6 Check the wiring harness from C-113 combination meter connector No 11 to A-13X front fog lamp relay connector terminal No 3 2699
STEP 7 Retest the system 2700
Inspection Procedure 11: The rear fog lamp indicator does not illuminate 2700
DIAGNOSIS PROCEDURE 2701
STEP 1 Check of rear fog lamp 2701
STEP 2 Connector check: C-111 and C-113 combination meter connector 2702
STEP 3 Resistance measurement at the C-111 and C-113 combination meter connector 2702
STEP 4 Check the wiring harness from C-111 combination meter connector terminal No 57 or C-113 combination meter connector terminal No 13 to body earth 2703
STEP 5 Connector check: C-215 rear fog lamp relay connector and C-113 combination meter 2703
STEP 6 Check the wiring harness from C-113 combination meter connector terminal No 10 to C-215 rear fog lamp relay connector terminal No 2 2704
STEP 7 Retest the system 2704
Inspection Procedure 12: The turn-signal lamp indicator does not illuminate 2705
DIAGNOSIS PROCEDURE 2705
STEP 1 Check the turn-signal lamps 2705
STEP 2 Connector check: C-111 and C-113 combination meter connector 2706
STEP 3 Resistance measurement at the C-111 and C-113 combination meter connector 2706
STEP 4 Check the wiring harness fromC-111 combination meter conector terminal No 57 or C- 113 combination meter connector terminal No 13 to body earth 2707
STEP 5 Connector check: C-113 combination meter connector and C-218 ETACS-ECU connector 2707
STEP 6 Check the wiring harness from C-111 combination meter (turn: LH) connector terminal No 56 or C-113 combination meter (turn: RH) connector terminal No 23 to C-218 ETACS-ECU connector terminal No 3 or No 4 2708
STEP 7 Retest the system 2709
Inspection procedure 13: The door-ajar warning lamp does not illuminate 2709
DIAGNOSIS PROCEDURE 2710
STEP 1 M U T -III CAN bus diagnostics 2710
STEP 2 Check the diagnosis code of the engine- ECU 2710
STEP 3 M U T -III data list 2710
STEP 4 Check the combination meter 2710
STEP 5 Connector check: C-113 combination meter connector and C-219 ETACS-ECU connector 2711
STEP 6 Check the wiring harness from C-113 combination meter connector terminal No 2 to C- 219 ETACS-ECU connector terminal No 55 2711
STEP 7 Retest the system 2712
Inspection procedure 14: The seat belt warning lamp does not illuminate or flash 2712
DIAGNOSIS PROCEDURE 2712
STEP 1 M U T -III CAN bus diagnostics 2712
STEP 2 Check the diagnosis code of the engine- ECU 2713
STEP 3 M U T -III data list 2713
STEP 4 Check the combination meter 2713
STEP 5 Connector check: C-113 combination meter connector and C-219 ETACS-ECU connector 2713
STEP 6 Check the wiring harness from C-113 combination meter connector terminal No 9 to C- 219 ETACS-ECU connector terminal No 73 2714
STEP 7 Retest the system 2714
CHECK AT ECU TERMINALS 2715
ON-VEHICLE SERVICE 2717
CHECK THE SPEEDOMETER 2717
TACHOMETER CHECK 2718
FUEL GAUGE UNIT CHECK 2718
ENGINE COOLANT TEMPERATURE GAUGE UNIT CHECK 2719
REMOVAL AND INSTALLATION 2720
INSTALLATION SERVICE POINT 2720
INSPECTION 2721
INSPECTION 2721
CHECK OF COMBINATION METER INTERNAL RESISTANCE 2721
HEADLAMP 2722
SERVICE SPECIFICATIONS 2722
PRECAUTIONS ON HOW TO USE THE HEADLAMP ASSEMBLY 2722
SPECIAL TOOLS 2723
TROUBLESHOOTING 2725
DIAGNOSIS TROUBLESHOOTING FLOW 2725
DIAGNOSTIC FUNCTION 2725
HOW TO READ DIAGNOSIS CODE 2725
HOW TO ERASE DIAGNOSIS CODE 2725
DIAGNOSIS CODE CHART 2725
DIAGNOSIS CODE PROCEDURES 2726
Code No B1707: Detection of turn-signal lamp (open circuit) 2726
DIAGNOSIS PROCEDURE 2727
STEP 1 Confirm which turn-signal lamp is defective 2727
STEP 2 Connector check: A-118 front turn-signal lamp (LH) connector or A-127 front turn-signal lamp (RH) connector 2727
STEP 3 Check the bulb(s) of the front turn-signal lamps 2727
STEP 4 Resistance measurement at the A-118 front turn-signal lamp (LH) connector or A-127 front turn-signal lamp (RH) connector 2727
STEP 5 Check the wiring harness from A-118 front turn-signal lamp (LH) connector terminal No 1 or A-127 front turn-signal lamp (RH) connector terminal No 1 to body earth 2728
STEP 6 Connector check: C-218 ETACS-ECU connector 2728
STEP 7 Check the wiring harness from the A-118 front turn-signal lamp (LH) connector terminal No 2 or A-127 front turn-signal lamp (RH) connector terminal No 2 to C-218 ETACS-ECU connector terminal No 3 or No 4 2729
STEP 8 Retest the system 2730
STEP 9 Connector check: A-114 side turn-signal lamp (LH) connector or A-101 side turn-signal lamp (RH) connector 2730
STEP 10 Check the bulb(s) of side turn-signal lamps 2730
STEP 11 Resistance measurement at the A-114 side turn-signal lamp (LH) connector or A-101 side turn-signal lamp (RH) connector 2731
STEP 12 Check the wiring harness from A-114 side turn-signal lamp (LH) connector terminal No 1 or A-101 side turn-signal lamp (RH) connector terminal No 1 and body earth 2731
STEP 13 Connector check: C-218 ETACS-ECU connector 2732
STEP 14 Check the wiring harness from the A- 114 side turn-signal lamp (LH) connector terminal No 2 or A-101 side turn-signal lamp (RH) connector terminal No 2 to C-218 ETACS-ECU connector terminal No 3 or No 4 2733
STEP 15 Retest the system 2734
STEP 16 Connector check: F-04 <vehicles with rear body> or F-23 <vehicles without rear body> rear combination lamp (turn: LH) or F-02 <vehicles with rear body> or F-19 <vehicles without rear body> rear combination lamp (turn: RH) 2734
STEP 17 Check the bulb(s) of rear turn-signal lamps 2734
STEP 18 Resistance measurement at the F-04 <vehicles with rear body> or F-23 <vehicles without rear body> rear combination lamp (turn: LH) or F-02 <vehicles with rear body> or F-19 <vehicles without rear body> rear combination lamp (turn: RH) connector 2734
STEP 19 Check the wiring harness from F-04 <vehicles with rear body> or F-23 <vehicles without rear body> rear combination lamp 2735
STEP 20 Connector check: C-218 ETACS-ECU connector 2736
STEP 21 Check the wiring harness from the F-04 <vehicles with rear body> or F-23 <vehicles without rear body> rear combination 2737
STEP 22 Retest the system 2737
STEP 23 Check whether the diagnosis code is reset 2737
Code No L0432 RLS RS adaptation error 2738
DIAGNOSIS PROCEDURE 2738
STEP 1 Check whether the diagnosis code is reset 2738
STEP 2 Lighting control sensor installation surface check 2738
STEP 3 Check whether the diagnosis code is reset 2738
Code No L0434 RLS rain sensor error Code No L0436 RLS light sensor error 2738
DIAGNOSIS PROCEDURE 2738
Check whether the diagnosis code is reset 2738
TROUBLE SYMPTOM CHART 2739
SYMPTOM PROCEDURES 2740
Inspection Procedure 1: None of the low-beam headlamps illuminate 2740
DIAGNOSIS PROCEDURE 2740
STEP 1 M U T -III diagnosis code 2740
STEP 2 M U T -III data list 2741
STEP 3 Connector check: A-22X headlamp relay (LO) connector 2741
STEP 4 Check the headlamp relay (LO) 2741
STEP 5 Voltage measurement at A-22X headlamp relay (LO) connector 2741
STEP 6 Check the wiring harness between A-22X headlamp relay (LO) connector terminal Nos 2, 4 and the fusible link (23) 2742
STEP 7 Connector check: C-218 ETACS-ECU connector 2742
STEP 8 Check the wiring harness from A-22X headlamp relay (LO) connector terminal No 1 to C-218 ETACS-ECU connector terminal No 17 2743
STEP 9 Retest the system 2743
Inspection Procedure 2: None of the high-beam headlamps illuminate 2744
DIAGNOSIS PROCEDURE 2744
STEP 1 M U T -III diagnosis code 2744
STEP 2 M U T -III data list 2744
STEP 3 Connector check: A-23X headlamp relay (HI) connector 2745
STEP 4 Check the headlamp relay (HI) 2745
STEP 5 Voltage measurement at A-23X headlamp relay (HI) connector 2745
STEP 6 Check the wiring harness between A-23X headlamp relay (HI) connector terminal Nos 1, 4 and the fusible link (23) 2746
STEP 7 Connector check: C-218 ETACS-ECU connector 2746
STEP 8 Check the wiring harness from A-23X headlamp relay (HI) connector terminal No 2 to C- 218 ETACS-ECU connector terminal No 19 2747
STEP 9 Retest the system 2747
Inspection Procedure 3: The high-beam and low-beam headlamps do not illuminate when the passing switch is operated 2748
DIAGNOSIS PROCEDURE 2748
STEP 1 M U T -III diagnosis code 2748
STEP 2 Check that the headlamps operate 2748
STEP 3 Retest the system 2748
Inspection Procedure 4: One of position lamps or licence plate lamps does not illuminate 2749
DIAGNOSIS PROCEDURE 2750
STEP 1 Connector check: A-117 position lamp (LH) connector or A-37 position lamp (RH) connector, F-05 <vehicles with rear body> 2750
STEP 2 Check the bulbs of the position lamps or the licence plate lamps 2750
STEP 3 Resistance measurement at the A-117 position lamp (LH) connector or A-37 position lamp (RH) connector, the F-05 <vehicle 2750
STEP 4 Check the wiring harness from A-117 position lamp (LH) connector terminal No 2 or A- 37 position lamp (RH) connector ter 2751
STEP 5 Connector check: C-218 ETACS-ECU connector 2752
STEP 6 Check the wiring harness from A-117 position lamp (LH) connector terminal No 1 or A- 37 position lamp (RH) connector ter 2753
STEP 7 Retest the system 2754
Inspection Procedure 5: One of the headlamps does not illuminate <2-bulb type> 2755
DIAGNOSIS PROCEDURE 2756
STEP 1 Connector check: A-116 headlamp (LH) connector or A-126 headlamp (RH) connector 2756
STEP 2 Resistance measurement at the A-116 headlamp (LH) connector or the A-126 headlamp (RH) connector 2756
STEP 3 Check the wiring harness from A-116 headlamp (LH) connector terminal No 2 or A-126 headlamp (RH) connector terminal No 2 to body earth 2757
STEP 4 Retest the system 2757
STEP 5 Check the bulb(s) of the headlamps 2757
STEP 6 Connector check: A-22X headlamp relay (LO) connector 2757
STEP 7 Check the wiring harness from A-116 headlamp (LH) connector terminal No 1 or A-126 headlamp (RH) connector terminal No 1 to A-22X headlamp relay (LO) connector terminal No 3 2758
STEP 8 Retest the system 2758
STEP 9 Check the bulb(s) of the headlamps 2758
STEP 10 Connector check: A-23X headlamp relay (HI) connector 2758
STEP 11 Check the wiring harness from A-116 headlamp (LH) connector terminal No 3 or A-126 headlamp (RH) connector terminal No 3 to A-23X headlamp relay (HI) connector terminal No 3 2759
STEP 12 Retest the system 2759
Inspection Procedure 5: One of the headlamps does not illuminate <4-bulb type> 2760
DIAGNOSIS PROCEDURE 2761
STEP 1 Connector check: A-58 <headlamp (LO: LH)>, A-147 <headlamp (LO: RH)>, A-59 (HI: LH), A-146 (HI: RH) headlamp connector 2761
STEP 2 Bulb check 2761
STEP 3 Resistance measurement at the A-58 <headlamp (LO: LH)>, A-147 <headlamp (LO: RH)>, A-59 (HI: LH), A-146 (HI: RH) headlamp connector 2761
STEP 4 Check the wiring harness from A-58 <headlamp (LO: LH)>, A-147 <headlamp (LO: RH)>, A-59 (HI: LH), A-146 (HI: RH) headlamp connector (terminal No 1) to body earth 2762
STEP 5 Check the wiring harness from A-58 <headlamp (LO: LH)>, A-147 <headlamp (LO: RH)>, A-59 (HI: LH), A-146 (HI: RH) headlamp connector (terminal No 2) to A-22X headlamp relay (LO) or A-23X headlamp relay (HI) connector (terminal No 3) 2763
STEP 6 Retest the system 2763
Inspection Procedure 6: The headlamp automatic-shutdown function does not work normally 2764
DIAGNOSIS PROCEDURE 2764
STEP 1 Check of adjustment details for the headlamp automatic-shutdown 2764
STEP 2 M U T -III diagnosis code 2764
STEP 3 M U T -III data list 2764
STEP 4 Retest the system 2765
Inspection Procedure 7: Daytime running lamp function does not work normally 2765
DIAGNOSIS PROCEDURE 2765
STEP 1 Check that the headlamps operate 2765
STEP 2 M U T -III diagnosis code 2765
STEP 3 M U T -III data list 2765
STEP 4 Retest the system 2765
Inspection Procedure 10: The auto lamp function does not work normally 2766
DIAGNOSIS PROCEDURE 2766
STEP 1 M U T -III CAN bus diagnostics 2766
STEP 2 M U T -III diagnosis code 2766
STEP 3 M U T -III other system diagnosis code 2766
STEP 4 Check that the headlamps operate 2766
STEP 5 Lighting control sensor check 2766
STEP 6 Retest the system 2766
Inspection Procedure 8: None of the turn-signal lamps illuminate 2767
DIAGNOSIS PROCEDURE 2767
STEP 1 M U T -III diagnosis code 2767
STEP 2 M U T -III data list 2768
STEP 3 Retest the system 2768
Inspection Procedure 9: The comfort flasher does not work normally 2768
DIAGNOSIS PROCEDURE 2768
STEP 1 Check of adjustment details for the comfort flasher 2768
STEP 2 M U T -III diagnosis code 2768
STEP 3 Check that the turn-signal lamps operate 2769
STEP 4 Replace the ECU 2769
DATA LIST REFERENCE TABLE 2769
ON-VEHICLE SERVICE 2770
HEADLAMP AIMING 2770
<USING A BEAM SETTING EQUIPMENT> 2770
<USING A SCREEN> 2770
LUMINOUS INTENSITY MEASUREMENT 2772
REPLACEMENT OF REPLACEABLE BULB 2772
HEADLAMP BULB REPLACEMENT <SINGLE CAB AND VEHICLES FOR RUSSIA> 2772
HEADLAMP BULB (LOW-BEAM) REPLACEMENT <VEHICLES FOR EUROPE (EXCEPT FOR SINGLE CAB)> 2772
HEADLAMP BULB (HIGH-BEAM) REPLACEMENT <VEHICLES FOR EUROPE (EXCEPT FOR SINGLE CAB)> 2773
POSITION LAMP BULB REPLACEMENT 2773
FRONT TURN-SIGNAL LAMP BULB REPLACEMENT 2773
HEADLAMP AUTOMATIC-SHUTDOWN FUNCTION CHECK 2773
HEADLAMP AUTO LAMP FUNCTION CHECK 2773
CUSTOMISATION FUNCTION 2774
HEADLAMP REMOVAL AND INSTALLATION 2775
LIGHTING CONTROL SENSOR REMOVAL AND INSTALLATION 2777
REMOVAL SERVICE POINT 2777
INSTALLATION SERVICE POINT 2777
INSPECTION 2778
HEADLAMP RELAY CHECK 2778
HEADLAMP RELAY (LO) CHECK 2778
HEADLAMP RELAY (HI) CHECK 2778
HEADLAMP LEVELLING SWITCH CHECK 2779
LIGHTING CONTROL SENSOR (LAMP SENSOR) CHECK 2779
FRONT FOG LAMP 2779
SERVICE SPECIFICATION 2779
SPECIAL TOOLS 2780
TROUBLESHOOTING 2782
DIAGNOSIS TROUBLESHOOTING FLOW 2782
TROUBLE SYMPTOM CHART 2782
SYMPTOM PROCEDURES 2783
Inspection Procedure 1: The front fog lamps do not illuminate normally 2783
DIAGNOSIS PROCEDURE 2784
STEP 1 Check that the tail/stop lamps and headlamps operate 2784
STEP 2 M U T -III diagnosis code 2784
STEP 3 M U T -III data list 2784
STEP 4 Connector check: A-13X front fog lamp relay connector 2784
STEP 5 Check the front fog lamp relay 2784
STEP 6 Voltage measurement at the A-13X front fog lamp relay connector 2784
STEP 7 Check the wiring harness between A-13X front fog lamp relay connector terminals Nos 1, 4 and the fusible link (23) 2785
STEP 8 Connector check: C-219 ETACS-ECU connector 2785
STEP 9 Check the wiring harness between A-13X front fog lamp relay connector terminal No 2 and C-219 ETACS-ECU connector terminal No 67 2786
STEP 10 Retest the system 2786
Inspection Procedure 2: One of the front fog lamps does not illuminate normally 2787
DIAGNOSIS PROCEDURE 2788
STEP 1 Connector check: A-52 front fog lamp (LH) connector or A-53 front fog lamp (RH) connector 2788
STEP 2 Check the bulbs of the front fog lamps lamp 2788
STEP 3 Resistance measurement at the A-52 front fog lamp (LH) connector or A-53 front fog lamp (RH) connector 2788
STEP 4 Check the wiring harness from A-52 front fog lamp (LH) connector terminal or A-53 front fog lamp (RH) connector terminal No 1 to body earth 2789
STEP 5 Connector check: Connector check: A- 13X front fog lamp relay connector 2789
STEP 6 Check the wiring harness from A-52 front fog lamp (LH) connector or A-53 front fog lamp (RH) connector terminal No 2 to A-13X front fog lamp relay connector terminal No 3 2789
STEP 7 Retest the system 2789
ON-VEHICLE SERVICE 2790
FRONT FOG LAMP AIMING 2790
REPLACEMENT OF REPLACEABLE BULB 2791
REMOVAL AND INSTALLATION 2791
INSPECTION 2793
FRONT FOG LAMP RELAY CONTINUITY CHECK 2793
REAR FOG LAMP 2794
SPECIAL TOOLS 2794
TROUBLESHOOTING 2796
DIAGNOSIS TROUBLESHOOTING FLOW 2796
TROUBLE SYMPTOM CHART 2796
SYMPTOM PROCEDURES 2797
Inspection Procedure 1: The rear fog lamp do not illuminate normally 2797
DIAGNOSIS PROCEDURE 2798
STEP 1 Check that the rear fog lamp indicator operate 2798
STEP 2 Check that the tail/stop lamps and headlamps operate 2798
STEP 3 M U T -III diagnosis code 2798
STEP 4 M U T -III data list 2798
STEP 5 Connector check: C-215 rear fog lamp relay connector 2798
STEP 6 Check the rear fog lamp relay 2798
STEP 7 Voltage measurement at the C-215 rear fog lamp relay connector 2799
STEP 8 Check the wiring harness between C-215 rear fog lamp relay connector terminals Nos 1, 4 and the fusible link (20) 2799
STEP 9 Connector check: C-220 ETACS-ECU connector 2800
STEP 10 Check the wiring harness between C- 215 rear fog lamp relay connector terminal No 3 and C-220 ETACS-ECU connector terminal No 32 2800
STEP 11 Retest the system 2801
STEP 12 Connector check: F-24 <LHD> or F-20 <RHD> rear fog lamp connector 2801
STEP 13 Check the bulbs of the rear fog lamps lamp 2801
STEP 14 Resistance measurement at the F-24 <LHD> or F-20 <RHD> rear fog lamp connector 2801
STEP 15 Check the wiring harness from F-24 <LHD> or F-20 <RHD> rear fog lamp connector terminal No 2 to body earth 2801
STEP 16 Connector check: Connector check: C- 215 rear fog lamp relay connector 2802
STEP 17 Check the wiring harness from F-24 <LHD> or F-20 <RHD> rear fog lamp connector terminal No 1 to C-215 rear fog lamp relay connector terminal No 2 2802
STEP 18 Retest the system 2803
REMOVAL AND INSTALLATION 2804
<VEHICLES WITHOUT REAR STEP BUMPER> 2804
<VEHICLES WITH REAR STEP BUMPER> 2804
<VEHICLES WITHOUT REAR BODY> 2805
INSPECTION 2806
REAR FOG LAMP RELAY CONTINUITY CHECK 2806
SIDE TURN-SIGNAL LAMP 2807
SPECIAL TOOL 2807
REMOVAL AND INSTALLATION 2807
REMOVAL SERVICE POINT 2807
INSTALLATION SERVICE POINT 2807
INTERIOR LAMP 2808
SPECIAL TOOLS 2808
TROUBLESHOOTING 2810
DIAGNOSIS TROUBLESHOOTING FLOW 2810
CHECK CHART FOR TROUBLE SYMPTOMS 2810
SYMPTOM PROCEDURES 2811
Inspection Procedure 1: The interior lamps (front room lamp, rear room lamp and ignition key cylinder illumination lamp) does not illuminate or extinguish normally 2811
DIAGNOSIS PROCEDURE 2812
STEP 1 M U T -III diagnosis code 2812
STEP 2 M U T -III data list 2812
STEP 3 Check the door lock actuator (RH) 2812
STEP 4 Retest the system 2812
Inspection Procedure 2: The front room lamp does not illuminate normally 2813
DIAGNOSIS PROCEDURE 2813
STEP 1 Check that the rear room lamp and ignition key cylinder illumination lamp illuminates 2813
STEP 2 Retest the system 2814
STEP 3 Connector check: D-03 front room lamp connector 2814
STEP 4 Check the bulb 2814
STEP 5 Check the front room lamp 2814
STEP 6 Check the wiring harness from D-03 front room lamp connector terminal No 1 to fusible link (20) 2814
STEP 7 Connector check: C-218 ETACS-ECU connector and D-03 front room lamp connector 2815
STEP 8 Check the wiring harness from C-218 ETACS-ECU connector terminal No 18 to D-03 front room lamp connector terminal No 2 2816
Inspection Procedure 3: The rear room lamp does not illuminate normally <vehicles without sunroof> 2817
DIAGNOSIS PROCEDURE 2817
STEP 1 Check if the front room lamp and ignition key cylinder illumination lamp illuminates 2817
STEP 2 Retest the system 2817
STEP 3 Connector check: D-06 rear room lamp connector 2818
STEP 4 Check the bulb 2818
STEP 5 Check the rear room lamp 2818
STEP 6 Check the wiring harness from D-06 rear room lamp connector terminal No 1 to fusible link (20) 2818
STEP 7 Connector check: C-218 ETACS-ECU connector and D-06 rear room lamp connector 2819
STEP 8 Check the wiring harness from C-218 ETACS-ECU connector terminal No 18 to D-06 rear room lamp connector terminal No 2 2820
ON-VEHICLE SERVICE 2821
CUSTOMISATION FUNCTION 2821
REMOVAL AND INSTALLATION 2821
REAR COMBINATION LAMP 2822
SPECIAL TOOLS 2822
TROUBLESHOOTING 2825
DIAGNOSIS TROUBLESHOOTING FLOW 2825
TROUBLE SYMPTOM CHART 2825
SYMPTOM PROCEDURES 2825
Inspection Procedure 1: None of the tail lamps, position lamps and licence plate lamps illuminate 2825
DIAGNOSIS PROCEDURE 2826
STEP 1 M U T -III diagnosis code 2826
STEP 2 M U T -III data list 2826
STEP 3 Connector check: C-218 ETACS-ECU connector 2826
STEP 4 Voltage measurement at C-218 ETACS- ECU connector 2826
STEP 5 Check the wiring harness between C-218 ETACS-ECU connector terminal No 16 and the fusible link (3) 2828
STEP 6 Retest the system 2829
Inspection Procedure 2: One of tail lamps does not illuminate 2830
DIAGNOSIS PROCEDURE 2831
STEP 1 Connector check: F-04 <vehicles with rear body> or F-23 <vehicles without rear body> rear combination lamp (tail: LH) connector or F- 02 <vehicles with rear body> or F-19 <vehicles without rear body> rear combination lamp (tail: RH) connector 2831
STEP 2 Check the bulbs of the tail lamps 2831
STEP 3 Resistance measurement at the F-04 <vehicles with rear body> or F-23 <vehicles without rear body> rear combination lamp 2831
STEP 4 Check the wiring harness from F-04 <vehicles with rear body> or F-23 <vehicles without rear body> rear combination lamp 2832
STEP 5 Connector check: C-218 ETACS-ECU connector 2832
STEP 6 Check the wiring harness from F-04 <vehicles with rear body> or F-23 <vehicles without rear body> rear combination lamp 2833
STEP 7 Retest the system 2833
REMOVAL AND INSTALLATION 2834
<VEHICLES WITH REAR BODY> 2834
<VEHICLES WITHOUT REAR BODY> 2835
REFLECTOR 2836
SPECIAL TOOL 2836
REMOVAL AND INSTALLATION 2836
HIGH-MOUNTED STOP LAMP 2837
REMOVAL AND INSTALLATION 2837
LICENCE PLATE LAMP 2837
SPECIAL TOOL 2837
REMOVAL AND INSTALLATION 2838
<VEHICLES WITH REAR BODY> 2838
<VEHICLES WITHOUT REAR BODY> 2838
<VEHICLES FOR MOROCCO (OPTIONAL)> 2839
REMOVAL SERVICE POINT 2840
HAZARD WARNING LAMP SWITCH 2841
SPECIAL TOOLS 2841
TROUBLESHOOTING 2844
DIAGNOSIS TROUBLESHOOTING FLOW 2844
TROUBLE SYMPTOM CHART 2844
SYMPTOM PROCEDURES 2845
Inspection Procedure 1: The hazard warning lamps do not illuminate 2845
DIAGNOSIS PROCEDURE 2845
STEP 1 Check that the turn-signal lamps operate 2845
STEP 2 M U T -III diagnosis code 2845
STEP 3 Check the power supply circuit 2846
STEP 4 M U T -III data list 2846
STEP 5 Retest the system 2846
REMOVAL AND INSTALLATION 2846
INSPECTION 2847
HAZARD WARNING LAMP SWITCH CHECK 2847
HORN 2847
REMOVAL AND INSTALLATION 2847
INSTALLATION SERVICE POINT 2848
INSPECTION 2848
HORN RELAY CONTINUITY CHECK 2848
ACCESSORY SOCKET 2848
REMOVAL AND INSTALLATION 2848
INSPECTION 2849
ACCESSORY SOCKET RELAY CHECK 2849
CIGARETTE LIGHTER 2850
INSPECTION 2850
CIGARETTE LIGHTER CHECK 2850
COLUMN SWITCH 2851
SPECIAL TOOLS 2851
TROUBLESHOOTING 2854
DIAGNOSIS TROUBLESHOOTING FLOW 2854
DIAGNOSTIC FUNCTION 2854
HOW TO READ DIAGNOSIS CODE 2854
HOW TO ERASE DIAGNOSIS CODE 2854
DIAGNOSIS CODE CHART 2854
DIAGNOSIS CODE PROCEDURES 2854
Code No B1763: Column switch abnormality (Lighting switch) Code No B1764: Column switch abnormality (Wiper/washer switch) 2854
DIAGNOSIS PROCEDURE 2854
STEP 1 Check whether the diagnosis code is reset 2854
STEP 2 Check whether the diagnosis code is reset 2854
STEP 3 Check whether the diagnosis code is reset 2855
STEP 4 Check whether the diagnosis code is reset 2855
REMOVAL AND INSTALLATION 2855
LIGHTING SWITCH AND WIPER/WASHER SWITCH 2855
INSPECTION 2856
WINDSHIELD WIPER AND WASHER SWITCH CONTINUITY CHECK 2856
COLUMN SWITCH (SWITCH BODY) CONTINUITY CHECK 2857
CLOCK 2858
REMOVAL AND INSTALLATION 2858
RADIO AND CD PLAYER 2858
GENERAL 2858
CONSTRUCTION DIAGRAM 2859
EXTERNAL CONNECTION JACK (AUDIO ADAPTER) 2859
SPECIAL TOOLS 2859
TROUBLESHOOTING 2860
INTRODUCTION TO AUDIO SYSTEM DIAGNOSIS 2860
AUDIO ERROR CODES 2860
TROUBLESHOOTING 2862
STANDARD FLOW OF DIAGNOSIS TROUBLESHOOTING 2862
TROUBLE SYMPTOM CHART 2862
SYMPTOM PROCEDURES 2864
Inspection Procedure 1: Power of radio and CD player does not turn ON when the ignition switch is in the “ACC” position or “ON” position 2864
DIAGNOSIS PROCEDURE 2864
STEP 1 Check to see that the power turns ON when the power switch is turned ON 2864
STEP 2 Connector check: radio and CD player connector C-125 2865
STEP 3 Voltage measurement at radio and CD player connector C-125 in order to check the battery circuit of power supply system to the radio and CD player (ignition switch ACC) 2865
STEP 4 Check the wiring harness between radio and CD player connector C-125 (terminal 10) and ignition switch (ACC) 2866
STEP 5 Connector check: C-107 radio and CD player connector 2867
STEP 6 Resistance measurement at C-107 radio and CD player connector 2867
STEP 7 Check the harness wire between C-107 radio and CD player terminal No 41 and the body earth 2867
STEP 8 Replace the radio and CD player temporarily, and check the trouble symptom 2868
Inspection Procedure 2: No sound is heard <Vehicles without audio amplifier> 2869
DIAGNOSIS PROCEDURE 2871
STEP 1 Check the following connectors 2871
STEP 2 Check the speaker or tweeter 2871
STEP 3 Connector check: C-125 radio and CD player connector 2871
STEP 4 Check the wiring harness between the speaker or tweeter connector terminal and the radio and CD player connector terminal 2872
STEP 5 Retest the system 2873
Inspection Procedure 2: No sound is heard <Vehicles with audio amplifier> 2875
DIAGNOSIS PROCEDURE 2877
STEP 1 Connector check: D-30, D-31 audio amplifier connector 2877
STEP 2 Resistance measurement at D-30, D-31 audio amplifier connector 2878
STEP 3 Check the wiring harness between the D- 30 audio amplifier connector terminal No 33, 34 or D-31 audio amplifier connector terminal No 3, 4 and the body earth 2879
STEP 4 Voltage measurement at D-31 audio amplifier connector 2879
STEP 5 Check the wiring harness between D-31 audio amplifier connector terminal No 5, 6 and fusible link No 23 2880
STEP 6 Connector check: C-125 radio and CD player connector 2880
STEP 7 Check the wiring harness between C-125 radio and CD player connector terminal No 3 and D-30 audio amplifier connector No 25 2881
STEP 8 Check the following connectors 2881
STEP 9 Check the speaker or tweeter 2882
STEP 10 Check the wiring harness between the speaker or tweeter connector terminal and the audio amplifier connector terminal 2883
STEP 11 Check the wiring harness between C- 125 radio and CD player connector terminal No 1, 2, 5, 6, 7, 8, 13, 14 and D-30 audio amplifier connector No 22, 21, 29, 28, 31, 30, 38, 37 2885
STEP 12 Retest the system 2885
STEP 13 Replace the audio amplifier temporarily, and check the trouble symptom 2885
Inspection Procedure 3: No sound is heard from one of the speaker <Vehicles without audio amplifier> 2886
DIAGNOSIS PROCEDURE 2888
STEP 1 Checking with audio speaker test 2888
STEP 2 Connector check: E-19 <front-LH>, E-11 <front-RH>, E-22 <rear-LH> or E-09 <rear-RH> door speaker connector, E-24 <LH>, E-25 <RH> tweeter connector 2888
STEP 3 Check the speaker or tweeter 2888
STEP 4 Connector check: C-125 radio and CD player connector 2889
STEP 5 Check the wire harness between the speaker or tweeter connector terminal and the radio and CD player connector terminal 2890
STEP 6 Retest the system 2894
STEP 7 Replace the radio and CD player temporarily, and check the trouble symptom 2894
Inspection Procedure 3: No sound is heard from one of the speakers <Vehicles with audio amplifier> 2895
DIAGNOSIS PROCEDURE 2896
STEP 1 Checking with speaker test 2896
STEP 2 Connector check: E-19 <front-LH>, E-11 <front-RH> door speaker connector, E-22 <LH> or E-09 <RH> rear door speaker connector, E-24 <LH>, E-25 <RH> tweeter connector 2897
STEP 3 Check the speaker or tweeter 2897
STEP 4 Connector check: D-30 <tweeter> or D- 31 <front door speaker or rear door speaker> audio amplifier connector 2897
STEP 5 Check the wire harness between the speaker or tweeter connector terminal and the audio amplifier connector terminal 2898
STEP 6 Connector check: C-125 radio and CD player connector 2902
STEP 7 Check the wire harness between the audio amplifier connector terminal and the radio and CD player connector terminal 2904
STEP 8 Retest the system 2905
STEP 9 Replace the audio amplifier temporarily, and check the trouble symptom 2905
Inspection Procedure 4: The sound of external input are not played 2906
DIAGNOSIS 2907
STEP 1 Check the radio and CD player operation 2907
Step 2 Check the external sounds input mode 2907
STEP 3 Check the audio adapter 2907
STEP 4 Connector check: D-40 audio adapter connector and C-126 radio and CD player connector 2907
STEP 5 Check the wiring harness between D-40 audio adapter connector terminal No 4, 5, 6 and C-126 radio and CD player connector terminal No 22, 32, 21 2908
STEP 6 Check of the troubles 2908
Inspection Procedure 5: Noise appears at certain places when travelling 2909
DIAGNOSIS PROCEDURE 2909
STEP 1 Check the noise occur when entering or near a particular structure (building, tunnel, mountain, etc) 2909
STEP 2 After taking the following measures to prevent the noise, check that no noise appears 2909
STEP 3 Ask the owner about the state of the noise 2909
STEP 4 Check that there is no noise 2909
Inspection Procedure 6: Mixed with noise, only at night 2909
DIAGNOSIS PROCEDURE 2909
STEP 1 Check that the noise still obvious even when the lamps are off 2909
Step 2 Check hat the following actions 2909
Step 3 Check that the noise fades away when the vehicle harness is moved away from the radio (if the harness is not in the proper position) 2910
Inspection Procedure 7: Broadcasts can be heard but both AM and FM have a lot of noise 2910
DIAGNOSIS PROCEDURE 2910
STEP 1 Check the state of the antenna 2910
STEP 2 Check that the noise occur when the engine is stopped or the engine is running 2910
STEP 3 Check that the following actions disappear the noise 2910
STEP 4 Check that the radio is correctly earthed 2910
STEP 5 Check the connection of the antenna plug and radio and CD player 2910
STEP 6 Check that the noise is eliminated when the antenna plug is properly attached 2910
STEP 7 Check that the antenna is in good condition and is it properly mounted 2910
Inspection Procedure 7: Broadcasts can be heard but both LW/MW/FM have a lot of noise 2910
STEP 1 Check the state of the antenna 2910
STEP 2 Check that the noise occur when the engine is stopped or the engine is running 2910
STEP 3 Check that the following actions disappear the noise 2911
STEP 4 Check that the radio is correctly earthed 2911
STEP 5 Check the connection of the antenna plug and radio and CD player 2911
STEP 6 Check that the noise is eliminated when the antenna plug is properly attached 2911
STEP 7 Check that the antenna is in good condition and is it properly mounted 2911
Inspection Procedure 8: There is noise when starting the engine 2912
DIAGNOSIS PROCEDURE 2912
Inspection Procedure 9: Some noise appears when there is vibration or shocks during travelling 2914
DIAGNOSIS PROCEDURE 2914
STEP 1 Connector check: Radio and CD player connector C-125, C-126 and audio amplifier connector D-30, D-31 <vehicle with audio amplifier> 2914
STEP 2 Check that noise appear when the radio switch is turned on while the vehicle is stopped and the radio is tapped while tuned away from a station 2914
STEP 3 Check that the radio correctly earthed 2914
STEP 4 Check by replacing the radio and CD player 2914
Inspection Procedure 10: Ever-present noise 2915
DIAGNOSIS PROCEDURE 2915
Inspection Procedure 11: There is noise but no reception for both AM and FM or no sound from AM, or no sound from FM 2915
DIAGNOSIS PROCEDURE 2915
STEP 1 Check the state of the antenna 2915
STEP 2 Check to see if inspections are taking place is an area exposed to special electric fields 2915
STEP 3 Relocate and check 2915
STEP 4 Tune then check 2915
STEP 5 Check the connection of the antenna plug and the radio and CD player 2915
STEP 6 Check by replacing the radio and CD player 2915
Inspection Procedure 11: There is noise but no reception for LW/MW/FM or no sound from LW/MW/ FM 2915
DIAGNOSIS PROCEDURE 2915
STEP 1 Check the state of the antenna 2915
STEP 2 Check to see if inspections are taking place is an area exposed to special electric fields 2915
STEP 3 Relocate and check 2916
STEP 4 Tune then check 2916
STEP 5 Check the connection of the antenna plug and the radio and CD player 2916
STEP 6 Check by replacing the radio and CD player 2916
Inspection Procedure 12: Poor reception 2916
DIAGNOSIS PROCEDURE 2916
STEP 1 Check the state of the antenna 2916
STEP 2 Check to see if inspections are taking place is an area exposed to special electric fields 2916
STEP 3 Relocate and check 2916
STEP 4 Tune then check 2916
STEP 5 Check with several broadcasting stations 2916
STEP 6 Check the connection of the antenna plug and the radio and CD player 2916
STEP 7 Check by replacing the radio and CD player 2917
Inspection Procedure 13: Distortion on LW/MW/FM 2917
DIAGNOSIS PROCEDURE 2917
STEP 1 Check the degree in which distortion is generated 2917
Step 2 Check by the transmission antenna 2917
STEP 3 Check how the speakers are setup 2917
STEP 4 Check the speakers 2917
STEP 5 Check how the speakers are setup 2917
Inspection Procedure 14: Using the auto select function, too few automatic stations are selected 2917
DIAGNOSIS PROCEDURE 2917
STEP 1 Check the state of the antenna 2917
STEP 2 Check the number of radio stations 2917
STEP 3 Check the distance from the transmission antenna 2917
STEP 4 The check if there are not that many radio stations and when there is no transmission antenna in the vicinity 2918
STEP 5 Check to see if inspections are taking place is an area exposed to special electric fields 2918
STEP 6 Relocate and check 2918
STEP 7 Check the connection of the antenna plug and the radio and CD player 2918
Inspection Procedure 15: Preset station are erased 2919
DIAGNOSIS PROCEDURE 2920
STEP 1 Voltage measurement at radio and CD player connector C-125 2920
STEP 2 Connector check: Radio and CD player connector C-125 2920
STEP 3 Check the wiring harness between radio and CD player connector C-125 (terminal 11) and fusible link 20 (battery) 2921
Inspection Procedure 16: CD can not be inserted 2922
DIAGNOSIS PROCEDURE 2922
STEP 1 Check that a CD has been already loaded 2922
STEP 2 Check how a CD is inserted 2922
STEP 3 Check after the CD is loaded 2922
STEP 4 Check the CD 2922
STEP 5 Check again using a normal CD, which is not dirty or scratched 2922
Inspection Procedure 17: No sound (CD only) 2922
DIAGNOSIS PROCEDURE 2922
STEP 1 Check again using a normal CD, which is not dirty or scratched 2922
STEP 2 Check power supply to the CD player when the ignition switch is at “ACC” or “ACC” 2922
Inspection Procedure 18: CD sound skips 2923
DIAGNOSIS PROCEDURE 2923
STEP 1 Check the state in which the sound on the CD jumps 2923
STEP 2 Check the surface of the CD 2923
STEP 3 Check when replacing with a CD that can be played normally without any scratches or soiling 2923
STEP 4 Check by tapping the radio and CD player 2923
Inspection Procedure 19: Sound quality is poor 2923
DIAGNOSIS PROCEDURE 2923
Check to see that the CD can be played normally and that it is free of any scratches or soiling 2923
Inspection Procedure 20: CD can not be ejected 2923
DIAGNOSIS PROCEDURE 2923
Check the power of ignition switch “ACC” 2923
ON-VEHICLE SERVICE 2924
SPEAKER TEST 2924
RADIO AND CD PLAYER SPEAKER TEST 2924
REMOVAL AND INSTALLATION 2924
<NOT USING SPECIAL TOOL> 2924
<USING SPECIAL TOOL> 2925
REMOVAL SERVICE POINT 2925
INSTALLATION SERVICE POINT 2926
REMOVAL AND INSTALLATION 2926
INSPECTION 2926
AUDIO ADAPTER INSPECTION 2926
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS) 2927
GENERAL INFORMATION 2927
SYSTEM BLOCK DIAGRAM 2928
CONSTRUCTION DIAGRAM 2929
SPECIAL TOOLS 2930
TROUBLESHOOTING 2930
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 2930
PRECAUTIONS ON SERVICING MMCS 2930
PRIOR TO DISCONNECTING THE VEHICLE BATTERY 2930
DIAGNOSIS TIPS CONCERNING THE ENTIRE SYSTEM 2930
DIAGNOSIS TIPS CONCERNING THE NAVIGATION FUNCTION 2930
ERROR MESSAGE 2931
SERVICE MODE 2935
TROUBLE SYMPTOM CHART 2944
SYMPTOM PROCEDURES 2945
Inspection Procedure 1: No navigation screen is displayed 2945
DIAGNOSIS PROCEDURE 2947
STEP 1 Connector check: C-167, C-169, C-170 multivision display connector 2947
STEP 2 Resistance measurement at C-170 multivision display connector 2947
STEP 3 Check the wiring harness between C-170 multivision display connector terminal No 9 and earth 2948
STEP 4 Resistance measurement at C-169 multivision display connector 2948
STEP 5 Check the wiring harness between C-169 multivision display connector terminal No 25 and earth 2949
STEP 6 Resistance measurement at C-167 multivision display connector 2949
STEP 7 Check the wiring harness between C-167 multivision display connector terminal No 55 and earth 2950
STEP 8 Voltage measurement at C-170 multivision display connector 2950
STEP 9 Check the wiring harness between C-170 multivision display connector terminal No 14 and ignition switch (ACC) 2951
STEP 10 Voltage measurement at C-170 multivision display connector 2952
STEP 11 Check the wiring harness between C- 170 multivision display connector terminal No 17 and fusible link (20) 2953
STEP 12 Voltage measurement at C-169 multivision display connector 2954
STEP 13 Check the wiring harness between C- 169 multivision display connector terminal No 21 and fusible link (20) 2955
STEP 14 Retest the system 2955
Inspection Procedure 2: No sound is heard <Vehicles without audio amplifier> 2957
DIAGNOSIS PROCEDURE 2959
STEP 1 Check the multivision display operation 2959
STEP 2 Check the service data log for the MMCS service mode 2959
STEP 3 Perform “Network/Connect Line Check” in the MMCS service mode 2959
STEP 4 Check the following connectors 2959
STEP 5 Check the speaker or tweeter 2959
STEP 6 Connector check: C-170 multivision display connector 2959
STEP 7 Check the wiring harness between the speaker or tweeter connector terminal and the multivision display connector terminal 2960
STEP 8 Retest the system 2960
Inspection Procedure 2: No sound is heard <Vehicles with audio amplifier> 2961
DIAGNOSIS PROCEDURE 2963
STEP 1 Check the multivision display operation 2963
STEP 2 Check the service data log for the MMCS service mode 2963
STEP 3 Perform “Network/Connect Line Check” in the MMCS service mode 2964
STEP 4 Connector check: D-30, D-31 audio amplifier connector 2964
STEP 5 Resistance measurement at D-30, D-31 audio amplifier connector 2964
STEP 6 Check the wiring harness between the D- 30 audio amplifier connector terminal No 33, 34 or D-31 audio amplifier connector terminal No 3, 4 and the body earth 2964
STEP 7 Voltage measurement at D-31 audio amplifier connector 2964
STEP 8 Check the wiring harness between D-31 audio amplifier connector terminal No 5, 6 and fusible link No 23 2964
STEP 9 Connector check: C-168 multivision display connector 2964
STEP 10 Check the wiring harness between C- 1684 multivision display connector terminal No 72 and D-30 audio amplifier connector terminal No 35 2965
STEP 11 Check the following connectors 2965
STEP 12 Check the speaker or tweeter 2965
STEP 13 Check the wiring harness between the speaker or tweeter connector terminal and the audio amplifier connector terminal 2965
STEP 14 Check the wiring harness between C- 170 multivision display connector terminal No 2, 3, 7, 8, 11, 12 15, 16 and D-30 audio amplifier connector No 30, 38, 37, 31, 21, 29, 28, 22 2966
STEP 15 Retest the system 2966
STEP 16 Replace the audio amplifier temporarily, and check the trouble symptom 2966
Inspection Procedure 3: No sound is heard from one of the speakers <Vehicles without audio amplifier> 2967
DIAGNOSIS PROCEDURE 2969
STEP 1 Checking with speaker test 2969
STEP 2 Connector check: E-19 <front-LH>, E-11 <front-RH>, E-22 <rear-LH>, E-09 <rear-RH>, door speaker connector, E-24 <LH>, E-25 <RH> front tweeter connector 2969
STEP 3 Check the speaker or tweeter 2969
STEP 4 Connector check: C-170 multivision display connector 2970
STEP 5 Check the wire harness between the speaker or tweeter connector terminal and the multivision display connector terminal 2971
STEP 6 Retest the system 2980
STEP 7 Retest the system 2980
Inspection Procedure 3: No sound is heard from one of the speakers <Vehicles with audio amplifier> 2981
DIAGNOSIS PROCEDURE 2982
STEP 1 Checking with speaker test 2982
STEP 2 Connector check: E-19 <LH>, E-11 <RH> front door speaker connector, E-22 <LH> or E-09 <RH> rear door speaker connector, E-24 <LH>, E- 25 <RH> tweeter connector 2983
STEP 3 Check the speaker or tweeter 2983
STEP 4 Connector check: D-30 <tweeter> or D- 31 <front door speaker or rear door speaker> audio amplifier connector 2983
STEP 5 Check the wiring harness between the speaker or tweeter connector terminal and the audio amplifier connector terminal 2984
STEP 6 Connector check: C-170 multivision display connector 2988
STEP 7 Check the wiring harness between the audio amplifier connector terminal and the multivision display connector terminal 2990
STEP 8 Retest the system 2990
STEP 9 Retest the system 2990
Inspection Procedure 4: The navigation system can be operated while the vehicle is driven 2991
DIAGNOSIS PROCEDURE 2991
STEP 1 Perform “Vehicle Signal Check” in the MMCS service mode 2991
STEP 2 Check the speedometer 2991
STEP 3 Connector check: C-127 joint connector, C-170 multivision display connector 2992
STEP 4 Check the wiring harness between C-127 joint connector terminal No 17 and C-170 multivision display connector terminal No 13 2992
STEP 5 Substitute a known good multivision display, and check the trouble symptom 2992
Inspection Procedure 5: The screen is not normal in the navigation mode (The own vehicle mark is dislocated ) <Except vehicle for RUSSIA> 2993
DIAGNOSIS PROCEDURE 2993
STEP 1 Confirmation in MMCS service mode 2993
STEP 2 GPS reception check 2994
STEP 3 Check the speedometer 2994
STEP 4 Connector check: C-127 joint connector, C-170 multivision display connector 2994
STEP 5 Check the harness wire between D-127 joint connector terminal No 17 and C-170 multivision display connector terminal No 13 2995
STEP 6 Check of the troubles 2995
Inspection Procedure 5: The screen is not normal in the navigation mode (The own vehicle mark is dislocated ) <Vehicles for RUSSIA> 2996
DIAGNOSIS PROCEDURE 2996
STEP 1 Confirmation in MMCS service mode 2996
STEP 2 GPS reception check 2997
STEP 3 Check the speedometer 2997
STEP 4 Connector check: C-127 joint connector, C-170 multivision display connector 2997
STEP 5 Check the wiring harness between C-127 joint connector terminal No 17 and C-170 multivision display connector terminal No 13 2997
STEP 6 Check of the troubles 2997
Inspection Procedure 6: The radio broadcasting can not be received 2998
DIAGNOSIS PROCEDURE 2998
STEP 1 Check the state of the antenna rod and antenna base 2998
STEP 2 Check to see if inspections are taking place is an area exposed to special electric fields 2999
STEP 3 Move the vehicle and check the radio 2999
STEP 4 Check if there is any damage to the antenna rod, antenna base and antenna fender 2999
STEP 5 Check the connection of the antenna fender’s plug and multivision display 2999
STEP 6 Connector check: C-168 multivision display connector, C-60-1 antenna amp (antenna base) connector 2999
STEP 7 Check the antenna feeder between C-168 multivision display connector terminal No 71 and C-60-1 antenna amp (antenna base) connector terminal No 1 2999
STEP 8 Substitute a known good multivision display, and check the trouble symptom 2999
Inspection Procedure 7: GPS signal cannot be received <Except vehicles for RUSSIA> 3000
DIAGNOSIS PROCEDURE 3000
STEP 1 Confirmation in MMCS service mode 3000
STEP 2 Check for the vehicle’s current position 3000
STEP 3 Confirming GPS signal reception 3000
STEP 4 Substitute a known good multivision display, and check the trouble symptom 3000
Inspection Procedure 7: GPS signal can not be received <Vehicles for RUSSIA> 3000
DIAGNOSIS PROCEDURE 3000
STEP 1 Confirmation in MMCS service mode 3000
STEP 2 Check for the vehicle’s current position 3000
STEP 3 Confirming GPS signal reception 3001
STEP 4 Substitute a known good multivision display, and check the trouble symptom 3001
Inspection Procedure 8: CD/DVD cannot be played 3001
DIAGNOSIS PROCEDURE 3002
STEP 1 Check if the error message is displayed on the monitor 3002
STEP 2 Check the CD/DVD insertion surface 3002
STEP 3 Check the CD/DVD 3002
STEP 4 Check the CD/DVD 3002
STEP 5 Temporarily replace the CD /DVD with another CD or DVD, and check the trouble symptom 3002
STEP 6 Check the service data log for the MMCS service mode 3002
STEP 7 Perform “Network/Connect Line Check” in the MMCS service mode 3002
STEP 8 Check of the troubles 3002
STEP 9 Temporarily replace the multivision display, and check the trouble symptom 3002
Inspection Procedure 9: Image of a DVD is played, but no sound is played 3003
DIAGNOSIS PROCEDURE 3003
STEP 1 Check if the error message is displayed on the monitor 3003
STEP 2 Check whether other sounds are emitted 3003
STEP 3 Check a DVD to be inserted 3003
STEP 4 Check the DVD 3003
STEP 5 Temporarily replace the DVD with another DVD, and check the trouble symptom 3003
STEP 6 Check the service data log for the MMCS service mode 3003
STEP 7 Perform “Network/Connect Line Check” in the MMCS service mode 3003
STEP 8 Check of playing method 3003
STEP 9 Temporarily replace the multivision display, and check the trouble symptom 3004
Inspection Procedure 10: Sound of a DVD can be played, but no image is played 3004
DIAGNOSIS PROCEDURE 3004
STEP 1 Check if the error message is displayed on the monitor 3004
STEP 2 Check the DVD 3004
STEP 3 Temporarily replace the DVD with another DVD, and check the trouble symptom 3004
STEP 4 Check the service data log for the MMCS service mode 3004
STEP 5 Perform “Network/Connect Line Check” in the MMCS service mode 3004
STEP 6 Temporarily replace the multivision display, and check the trouble symptom 3005
Inspection Procedure 11: The picture and sound of external input are not played 3005
DIAGNOSIS 3006
STEP 1 Check of DVD picture 3006
STEP 2 Check the audio and video adapter 3006
STEP 3 Connector check: C-167 multivision display connector, D-40 audio and video adaptor connector 3006
STEP 4 Check the wiring harness between C-167 multivision display connector terminal No 37, 38, 39, 53, 54 and D-40 audio and video adaptor connector terminal No 1, 6, 5, 2, 4 3007
STEP 5 Temporarily replace the multivision display, and check the trouble symptom 3007
MAIN UNIT TERMINAL VOLTAGE 3007
MULTIVISION DISPLAY 3007
REMOVAL AND INSTALLATION 3009
MULTIVISION DISPLAY 3009
GPS ANTENNA 3010
INSTALLATION SERVICE POINT 3010
REMOVAL AND INSTALLATION 3011
INSPECTION 3011
AUDIO AND VIDEO ADAPTER INSPECTION 3011
STEERING WHEEL AUDIO REMOTE CONTROL SWITCH 3012
GENERAL INFORMATION 3012
SPECIAL TOOLS 3013
TROUBLESHOOTING 3013
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 3013
TROUBLE SYMPTOM CHART 3013
SYMPTOM PROCEDURES 3014
Inspection Procedure 1: Steering wheel audio remote control switch does not function <Vehicle with radio and CD player> 3014
DIAGNOSIS PROCEDURE 3015
STEP 1 Connector check: C-311 steering wheel audio remote control switch connector 3015
STEP 2 Check the steering wheel audio remote control switch 3015
STEP 3 Connector check: C-310 and C-306 clock spring connector 3015
STEP 4 Check the clock spring 3015
STEP 5 Connector check: C-126 radio and CD player connector 3016
STEP 6 Check the wiring harness between C-126 radio and CD player connector terminal No 31, 42 and C-306 clock spring connector terminal No 2, 3 3016
STEP 7 Check the wiring harness between C-311 steering wheel audio remote control switch connector terminal No 2, 4 and C-310 clock spring connector terminal No 5, 4 3017
STEP 8 Retest the system 3017
Inspection Procedure 1: Steering wheel audio remote control switch does not function <Vehicle with MMCS> 3018
DIAGNOSIS PROCEDURE 3019
STEP 1 Connector check: C-311 steering wheel audio remote control switch connector 3019
STEP 2 Check the steering wheel audio remote control switch 3019
STEP 3 Connector check: C-310 and C-306 clock spring connector 3019
STEP 4 Check the clock spring 3019
STEP 5 Connector check: C-167 multivision display connector 3020
STEP 6 Check the wiring harness between C-167 multivision display connector terminal No 59, 43 and C-306 clock spring connector terminal No 3, 2 3020
STEP 7 Check the wiring harness between C-311 steering wheel audio remote control switch connector terminal No 2, 4 and C-310 clock spring connector terminal No 5, 4 3021
STEP 8 Retest the system 3021
Inspection Procedure 2: Steering wheel audio remote control switch illumination does not come on 3022
DIAGNOSIS PROCEDURE 3022
STEP 1 Check if the tail lamp illuminates normally 3022
STEP 2 Connector check: C-311 steering wheel audio remote control switch connector 3023
STEP 3 Measure the resistance at C-311 steering wheel audio remote control switch connector 3023
STEP 4 Check the wiring harness between C-311 steering wheel audio remote control switch connector terminal No 5 and body earth 3023
STEP 5 Check the steering wheel audio remote control switch 3024
STEP 6 Connector check: C-310 and C-306 clock spring connectors 3024
STEP 7 Check the clock spring 3024
STEP 8 Check the wiring harness between C-311 steering wheel audio remote control switch connector terminal No 1 and C-310 clock spring connector terminal No 1 3024
STEP 9 Connector check: C-218 ETACS-ECU connector 3025
STEP 10 Check the wiring harness between C- 218 ETACS-ECU connector terminal No 15 and C- 306 clock spring connector terminal No 6 3026
STEP 11 Retest the system 3026
REMOVAL AND INSTALLATION 3027
STEERING WHEEL AUDIO REMOTE CONTROL SWITCH INSPECTION 3027
STEERING WHEEL AUDIO REMOTE CONTROL SWITCH CHECK 3027
ILLUMINATION CHECK 3028
HANDS FREE-ECU 3028
GENERAL INFORMATION 3028
CONSTRUCTION DIAGRAM 3029
SYSTEM BLOCK DIAGRAM 3030
SPECIAL TOOLS 3031
TROUBLESHOOTING 3031
INTRODUCTION TO DIAGNOSIS 3031
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 3033
DIAGNOSIS MODE <USING RADIO AND CD PLAYER> 3033
DIAGNOSIS MODE OPERATION 3035
DIAGNOSIS MODE <USING MULTIVISION DISPLAY> 3036
HANDS FREE MODULE 3036
TROUBLE SYMPTOM CHART 3039
SYMPTOM PROCEDURES 3041
Inspection Procedure 1: Check the hands free ECU power supply circuit 3041
DIAGNOSIS PROCEDURE 3042
STEP 1 Connector check: C-173 hands free ECU connector 3042
STEP 2 Resistance measurement at C-173 hands free ECU connector 3042
STEP 3 Check the wiring harness between C-173 hands free ECU connector terminal No 17 and body earth 3042
STEP 4 Voltage measurement at C-173 hands free ECU connector 3042
STEP 5 Check the wiring harness between C-173 hands free ECU connector terminal No 1 and fusible link (20) 3043
STEP 6 Voltage measurement at C-173 hands free ECU connector 3043
STEP 7 Connector check: C-126 radio and CD player connector <vehicles with radio and CD player> or C-168 multivision display connector <vehicles with MMCS> 3043
STEP 8 Check the harness wire between C-126 radio and CD player connector terminal No 28 <vehicles with radio and CD player> or C-168 multivision display connector terminal No 72 <vehicles with MMCS> and C-173 hands free ECU connector terminal No 15 3043
Inspection Procedure 2: The USB memory device data cannot be replayed <Vehicles with radio and CD player> 3044
DIAGNOSIS PROCEDURE 3044
STEP 1 Check the radio and CD player operation 3044
STEP 2 Check the diagnosis mode 3044
STEP 3 Check the USB cable 3044
STEP 4 Connector check: C-173 hands free ECU connector, C-126 radio and CD player connector 3045
STEP 5 Check the wiring harness between C-173 hands free ECU connector terminal No 8, 22, 23 and C-126 radio and CD player connector terminal No 24, 23, 34 3045
STEP 6 Replace the hands free ECU temporarily, and check the trouble symptom 3045
Inspection Procedure 2: The USB memory device data cannot be replayed <Vehicles with MMCS> 3045
DIAGNOSIS PROCEDURE 3046
STEP 1 Check the multivision display operation 3046
STEP 2 Check the diagnosis mode 3046
STEP 3 Check the USB cable 3046
STEP 4 Connector check: C-173 hands free ECU connector, C-167 multivision display connector 3046
STEP 5 Check the wiring harness between C-173 hands free ECU connector terminal No 8, 22, 23 and C-167 multivision display connector terminal No 51, 35, 36 3046
STEP 6 Replace the hands free ECU temporarily, and check the trouble symptom 3046
Inspection Procedure 3: When the speech switch is pressed, the voice information is output, but the voice recognition is not performed 3047
DIAGNOSIS PROCEDURE 3048
STEP 1 Check the diagnosis mode 3048
STEP 2 Connector check: D-41 microphone unit connector, C-173 hands free ECU 3048
STEP 3 Check the wiring harness between C-173 hands free ECU connector terminal No 14, 28, 27 and D-41 microphone unit connector terminal No 2, 1, 3 <RHD> 3048
STEP 4 Replace the microphone unit temporarily, and check the trouble symptom 3048
STEP 5 Replace the hands free ECU temporarily, and check the trouble symptom 3048
Inspection Procedure 4: When the speech switch is pressed, the voice information is not output 3049
DIAGNOSIS PROCEDURE 3050
STEP 1 Check the diagnosis mode 3050
STEP 2 Operation check of the steering wheel audio remote control switch 3050
STEP 3 Check the steering wheel voice control switch 3050
STEP 4 Check the steering wheel audio remote control switch 3050
STEP 5 Check the harness wire between C-311 steering wheel audio remote control switch connector terminal No 3 and C-312 steering wheel voice control switch connector terminal No 3 3050
STEP 6 Connector check: C-310 clock spring connector 3050
STEP 7 Check the harness wire between C-310 clock spring connector terminal No 4 and C-312 steering wheel voice control switch connector terminal No 2 3050
STEP 8 Temporarily replace the steering wheel voice control switch, and check the trouble symptom 3050
Inspection Procedure 5: DIAGNOSIS MODE cannot be made an entry 3051
DIAGNOSIS PROCEDURE 3051
STEP 1 Check the radio and CD player <vehicles with radio and CD player> or multivision display <vehicles with MMCS> operation 3051
STEP 2 Connector check: C-173 hands free ECU connector, C-126 radio and CD player connector <vehicles with radio and CD player>, C-168 multivision display connector <vehicles with MMCS> 3051
STEP 3 Check the wiring harness between C-173 hands free ECU connector terminal No 2, 16 and C-126 radio and CD player connecto 3051
STEP 4 Check if the power supply circuit of hands free ECU have a problem 3052
STEP 5 Replace the hands free ECU temporarily, and check the trouble symptom 3052
Inspection Procedure 6: Steering wheel voice control switch illumination does not come on 3052
DIAGNOSIS PROCEDURE 3053
STEP 1 Check if the steering wheel audio remote control switch illuminates normally 3053
STEP 2 Check the steering wheel voice control switch 3053
STEP 3 Connector check: C-312 steering wheel voice control switch connector 3053
STEP 4 Check the wiring harness between C-312 steering wheel voice control switch connector terminal No 1 and body earth 3053
STEP 5 Connector check: C-310 clock spring connector 3053
STEP 6 Check the clock spring 3053
STEP 7 Check the wiring harness between C-312 steering wheel voice control switch connector terminal No 4 and C-310 clock spring connector terminal No 1 3053
STEP 8 Retest the system 3053
Inspection Procedure 7: Voice guide “Unable to obtain vehicle speed Please try again or contact your dealer for service” is sent from the speaker 3053
DIAGNOSIS PROCEDURE 3054
STEP 1 Check the radio and CD player <vehicles with radio and CD player> or multivision display <vehicles with MMCS> operation 3054
STEP 2 Check the diagnosis mode 3054
STEP 3 Replace the hands free ECU temporarily, and check the trouble symptom 3054
ON-VEHICLE SERVICE 3054
PAIRING A DEVICE OR DELETING A DEVICE <USING STEERING WHEEL VOICE CONTROL SWITCH> 3054
PAIRING A DEVICE 3054
DELETING A DEVICE 3055
PAIRING A DEVICE OR DELETING A DEVICE <USING MULTIVISION DISPLAY> 3055
DISPLAY THE PAIRING LIST SCREEN 3055
PAIRING OPERATION OF BLUETOOTH‚ DEVICE 3056
DELETE OPERATION OF BLUETOOTH‚ DEVICE 3057
ERASE THE PASSWORD 3058
ENGLISH SELECTION USING AUDIO SYSTEM <VEHICLES WITH RADIO AND CD PLAYER (TYPE 2)> 3058
HANDS FREE ECU REMOVAL AND INSTALLATION 3059
MICROPHONE UNIT REMOVAL AND INSTALLATION 3060
INSTALLATION SERVICE POINT 3061
REMOVAL AND INSTALLATION 3062
USB BOX 3062
SPECIAL TOOLS 3062
TROUBLESHOOTING 3063
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 3063
DIAGNOSIS MODE <USING RADIO AND CD PLAYER> 3063
DIAGNOSIS MODE <USING MULTIVISION DISPLAY> 3064
TROUBLE SYMPTOM CHART 3065
SYMPTOM PROCEDURES 3065
The USB memory device data cannot be replayed <Vehicles with radio and CD player> 3065
DIAGNOSIS 3066
STEP 1 Check the radio and CD player operation 3066
STEP 2 Check the external sounds input mode 3066
STEP 3 Check the RV meter 3066
STEP 4 Check the USB cable 3066
STEP 5 Connector check: C-174 USB box connector 3066
STEP 6 Voltage measurement at C-174 USB box connector 3066
STEP 7 Check the wiring harness between C-174 USB box connector terminal No 1 and fusible link 20 3067
STEP 8 Resistance measurement at C-174 USB box connector 3067
STEP 9 Check the wiring harness between C-174 USB box connector terminal No 17 and body earth 3067
STEP 10 Connector check: C-126 radio and CD player connector 3067
STEP 11 Check the wiring harness between C- 126 radio and CD player connector terminal No 23, 24, 28, 29, 34, 40 and C-174 USB box connector terminal No 22, 8, 15, 2, 23, 16 3067
STEP 12 Replace the USB box temporarily, and check the trouble symptom 3067
The USB memory device data cannot be replayed <Vehicles with MMCS> 3068
DIAGNOSIS PROCEDURE 3069
STEP 1 Check the multivision display operation 3069
STEP 2 Check the multivision display operation 3069
STEP 3 Check the USB cable 3069
STEP 4 Connector check: C-174 USB box connector 3069
STEP 5 Voltage measurement at C-174 USB box connector 3069
STEP 6 Check the wiring harness between C-174 USB box connector terminal No 1 and fusible link 20 3070
STEP 7 Resistance measurement at C-174 USB box connector 3070
STEP 8 Check the wiring harness between C-174 USB box connector terminal No 17 and body earth 3070
STEP 9 Connector check: C-167, C-168 multivision display connector 3070
STEP 10 Check the wiring harness between C- 167 multivision display connector terminal No 35, 36, 51 and C-174 USB box connector terminal No 22, 23, 8 3070
STEP 11 Check the wiring harness between C- 168 multivision display connector terminal No 72, 73, 74 and C-174 USB box connector terminal No 15, 2, 16 3070
STEP 12 Replace the USB box temporarily, and check the trouble symptom 3070
REMOVAL AND INSTALLATION 3071
SPEAKER 3072
GENERAL INFORMATION 3072
TWEETER 3073
SPEAKER 3074
REMOVAL AND INSTALLATION 3075
REMOVAL SERVICE POINT 3075
ANTENNA 3076
GENERAL INFORMATION 3076
CONSTRUCTION DIAGRAM 3076
REMOVAL AND INSTALLATION 3077
ROOF ANTENNA 3077
PILLAR ANTENNA 3078
REMOVAL SERVICE POINT 3078
AMPLIFIER 3079
GENERAL INFORMATION 3079
REMOVAL AND INSTALLATION 3079
RV METER 3080
GENERAL INFORMATION 3080
SYSTEM BLOCK DIAGRAM 3084
SPECIAL TOOLS 3085
TROUBLESHOOTING 3087
SERVICE MODE 3087
HOW TO START AND TERMINATE THE SERVICE MODE 3087
HOW TO SET THE RV METER 3088
DIAGNOSIS TROUBLESHOOTING FLOW 3092
DIAGNOSTIC FUNCTION 3092
HOW TO READ DIAGNOSIS CODE 3092
HOW TO ERASING DIAGNOSIS CODE 3092
DIAGNOSIS CODE CHART 3092
DIAGNOSIS CODE PROCEDURES 3092
Code No 19: ETACS CAN Timeout 3092
DIAGNOSIS PROCEDURE 3093
STEP 1 M U T -III CAN bus diagnostics 3093
STEP 2 M U T-III other system diagnosis code 3093
STEP 3 M U T-III other system diagnosis code 3093
STEP 4 Check whether the diagnosis code is reset 3093
STEP 5 Check whether the diagnosis code is reset 3093
Code No 26: Engine CAN Timeout 3093
DIAGNOSIS PROCEDURE 3094
STEP 1 M U T -III CAN bus diagnostics 3094
STEP 2 M U T-III other system diagnosis code 3094
STEP 3 M U T-III other system diagnosis code 3094
STEP 4 Check whether the diagnosis code is reset 3094
STEP 5 Check whether the diagnosis code is reset 3094
Code No 29: No receive fault detect signal 3094
DIAGNOSIS PROCEDURE 3095
STEP 1 M U T -III CAN bus diagnostics 3095
STEP 2 M U T-III other system diagnosis code 3095
STEP 3 Check whether the diagnosis code is reset 3095
SYMPTOM CHART 3095
SYMPTOM PROCEDURES 3096
Inspection Procedure 1: The RV meter does not show any information 3096
DIAGNOSIS PROCEDURE 3097
STEP 1 M U T -III CAN bus diagnostics 3097
STEP 2 Check whether the diagnosis code is set 3097
STEP 3 M U T-III other system diagnosis code 3097
STEP 4 Check the following connector: C-171 RV meter connector 3097
STEP 5 Measure the resistance at C-171 RV meter connector 3097
STEP 6 Check the harness wire between C-171 RV meter connector terminal No 14 and body earth 3098
STEP 7 Measure the voltage at C-171 RV meter connector 3098
STEP 8 Check the harness wire between battery (fusible link No 20) and C-171 RV meter connector terminal No 12 3099
STEP 9 Measure the voltage at C-171 RV meter connector 3100
STEP 10 Check the harness wire between ignition switch (ACC) and C-171 RV meter connector terminal No 11 3101
STEP 11 Measure the voltage at C-171 RV meter connector 3102
STEP 12 Check the harness wire between ignition switch (IG1) and C-171 RV meter connector terminal No 26 3103
STEP 13 Replace the RV meter temporarily and retest the system 3104
STEP 14 Retest the system 3104
Inspection Procedure 2: The drive information is not displayed normally 3104
DIAGNOSIS PROCEDURE 3105
STEP 1 Check the function type in the service mode 3105
STEP 2 M U T -III CAN bus diagnostics 3105
STEP 3 M U T-III other system diagnosis code 3105
STEP 4 M U T -III diagnosis code 3105
STEP 5 Check the speedometer 3105
STEP 6 Connector check: RV meter connector C- 171, joint connector C-127 3105
STEP 7 Check the harness wire between C-171 RV meter connector terminal No 13 and C-127 joint connector terminal No 18 3106
STEP 8 Connector check: fuel gauge unit connector F-09 3106
STEP 9 Check the fuel gauge unit 3106
STEP 10 Measure the resistance at F-09 fuel gauge unit connector 3106
STEP 11 Check the harness wire between F-09 fuel gauge unit connector terminal No 2 and body earth 3107
STEP 12 Check the wiring harness between C- 171 RV meter connector terminal No 9 and F-09 fuel gauge unit connector terminal No 1 3107
STEP 13 Recheck for malfunction 3108
Inspection Procedure 3: The ambient air temperature is not displayed normally <Vehicles without auto A/C> 3108
DIAGNOSIS PROCEDURE 3109
STEP 1 Check the function type in the service mode 3109
STEP 2 Check the RV meter 3109
STEP 3 Check the following connector: A-36 ambient air temperature sensor 3109
STEP 4 Check the ambient air temperature sensor 3109
STEP 5 Check the following connector: C-171 RV meter connector 3109
STEP 6 Check the harness wire between C-171 RV meter connector terminals No 10, 23 and A-36 ambient air temperature sensor connector terminals No 2, 1 3110
STEP 7 Recheck for malfunction 3110
STEP 8 Replace the ambient air temperature sensor temporarily, and check the trouble symptom 3110
Inspection Procedure 3: The ambient air temperature is not displayed normally <Vehicles with auto A/C> 3111
DIAGNOSIS PROCEDURE 3111
STEP 1 Check the function type in the service mode 3111
STEP 2 Check the RV meter 3111
STEP 3 M U T -III CAN bus diagnostics 3111
STEP 4 M U T-III other system diagnosis code 3111
STEP 5 Recheck for malfunction 3111
Inspection Procedure 4: The freeze mark does not illuminate or flash normally The freeze warning buzzer does not sound 3111
DIAGNOSIS PROCEDURE 3112
STEP 1 Check the DESTINATION in the service mode 3112
STEP 2 Check the RV meter 3112
STEP 3 M U T -III CAN bus diagnostics 3112
STEP 4 M U T-III other system diagnosis code 3112
STEP 5 M U T -III diagnosis code 3112
STEP 6 Recheck for malfunction 3112
Inspection Procedure 5: The compass does not indicate normally 3113
DIAGNOSIS PROCEDURE 3113
STEP 1 Check the RV meter 3113
STEP 2 Check of own vehicle position 3113
STEP 3 Move the vehicle to the geomagnetically stable location to re-check the geomagnetism 3113
STEP 4 Check of compass sensor for magnetisation 3113
STEP 5 Check the declination calibrated value 3113
STEP 6 Carry out the compass calibration and recheck the trouble symptom 3113
STEP 7 Delete the compass azimuth circle, and recheck the trouble symptom 3113
Inspection Procedure 6: The radio and CD player information is not displayed normally 3114
DIAGNOSIS PROCEDURE 3114
STEP 1 Connector check: Radio and CD player connector C-126 and RV meter connector C-171 3114
STEP 2 Check the wiring harness between radio and CD player connector C-126 terminal No 30 and RV meter connector C-171 terminal No 6 3115
STEP 3 Retest the system 3115
CHECK AT ECU TERMINAL 3115
RV METER 3115
ON-VEHICLE SERVICE 3116
HOW TO SET THE COMPASS 3116
HOW TO SET THE DECLINATION CALIBRATION VALUE 3116
HOW TO SET THE COMPASS CALIBRATION 3117
VEHICLE MAGNETIC COMPENSATION 3118
DEMAGNETIZATION AND CORRECTION METHOD 3118
RV METER 3119
REMOVAL AND INSTALLATION 3119
AMBIENT AIR TEMPERATURE SENSOR 3119
REMOVAL AND INSTALLATION 3119
INSPECTION 3119
AMBIENT AIR TEMPERATURE SENSOR INSPECTION 3119
DEFOGGER 3120
TROUBLESHOOTING 3120
INSPECTION 3120
PRINTED HEATER LINES CHECK 3120
REAR WINDOW DEFOGGER RELAY CHECK 3121
DEFOGGER SWITCH 3121
REMOVAL AND INSTALLATION 3121
ETACS 3122
SPECIAL TOOLS 3122
TROUBLESHOOTING 3124
DIAGNOSIS TROUBLESHOOTING FLOW 3124
DIAGNOSIS FUNCTION 3124
HOW TO READ DIAGNOSIS CODE 3124
HOW TO ERASING DIAGNOSIS CODE 3124
CHECK OF FREEZE FRAME DATA 3124
DIAGNOSIS CODE CHART 3124
DIAGNOSIS CODE PROCEDURES 3126
Code No B1709: ETACS-ECU internal error (EEPROM abnormality) 3126
DIAGNOSIS PROCEDURE 3126
Check whether the diagnosis code is reset 3126
Code No B1760: Variant coding unmatched 3126
DIAGNOSIS PROCEDURE 3126
Check whether the diagnosis code is reset 3126
Code No B1762: Ignition OFF current draw (IOD) fuse disconnected Code No B1765: ECU power supply fuse disconnected 3127
DIAGNOSIS PROCEDURE 3127
STEP 1 Check of the fuse 3127
STEP 2 Connector check: C-218 ETACS-ECU connector, C-219 ETACS-ECU connector 3128
STEP 3 Check the wiring harness between C-218 ETACS-ECU connector terminal No 20 and the fusible link (20) 3129
STEP 4 Check the wiring harness between C-219 ETACS-ECU connector terminal No 74 and the ignition switch (ACC) 3130
STEP 5 Check whether the diagnosis code is reset 3130
Code No U1073: Bus off 3131
DIAGNOSIS PROCEDURE 3131
STEP 1 M U T -III CAN bus diagnostics 3131
STEP 2 Check whether the diagnosis code is reset 3131
STEP 3 Check whether the diagnosis code is reset 3131
Code No U1100: Engine-ECU time-out (Related to Engine) Code No U1101: A/T-ECU time-out (Related to A/T) 3131
DIAGNOSIS PROCEDURE 3132
STEP 1 M U T -III CAN bus diagnostics 3132
STEP 2 Check the diagnosis code of the engine- ECU or the A/T-ECU <A/T> 3132
STEP 3 M U T -III other system diagnosis code 3132
STEP 4 Check whether the diagnosis code is reset 3132
STEP 5 Check whether the diagnosis code is reset 3132
STEP 6 Check whether the diagnosis code is reset 3133
Code No U1102: ABS-ECU or ASTC-ECU timeout 3133
DIAGNOSIS PROCEDURE 3133
STEP 1 M U T -III CAN bus diagnostics 3133
STEP 2 Check the diagnosis code of the ABS- ECU or ASTC-ECU 3133
STEP 3 M U T -III other system diagnosis code 3134
STEP 4 Check whether the diagnosis code is reset 3134
STEP 5 Check whether the diagnosis code is reset 3134
STEP 6 Check whether the diagnosis code is reset 3134
Code No U1110: A/C-ECU timeout 3134
DIAGNOSIS PROCEDURE 3135
STEP 1 M U T -III CAN bus diagnostics 3135
STEP 2 Check the diagnosis code of the A/C 3135
STEP 3 Check whether the diagnosis code is reset 3135
STEP 4 Check whether the diagnosis code is reset 3135
STEP 5 Check whether the diagnosis code is reset 3135
Code No U1111: RV Meter time-out 3136
DIAGNOSIS PROCEDURE 3136
STEP 1 M U T -III CAN bus diagnostics 3136
STEP 2 Check the diagnosis code of the RV meter 3136
STEP 3 Check whether the diagnosis code is reset 3136
STEP 4 Check whether the diagnosis code is reset 3136
STEP 5 Check whether the diagnosis code is reset 3137
Code No U1150: Vehicle speed failure information 3137
DIAGNOSIS PROCEDURE 3137
STEP 1 M U T -III CAN bus diagnostics 3137
STEP 2 Check the diagnosis code of the engine- ECU 3137
STEP 3 Check whether the diagnosis code is reset 3137
DATA LIST REFERENCE TABLE 3137
CHECK CHART FOR TROUBLE SYMPTOMS 3140
SYMPTOM PROCEDURES 3141
Inspection Procedure A-1: When the ignition switch is at the “LOCK” (OFF) position, the functions do not work normally Check the battery power supply circuit to the ETACS-ECU 3141
DIAGNOSIS PROCEDURE 3142
STEP 1 M U T -III data list 3142
STEP 2 Connector check: C-218 ETACS-ECU connector 3142
STEP 3 Check the wiring harness between C-218 ETACS-ECU connector terminal No 20 and fusible link (20) 3143
STEP 4 Resistance measurement at the C-218 ETACS-ECU connector 3144
STEP 5 Check the wiring harness between C-218 ETACS-ECU connector terminal No 2 and body earth 3145
STEP 6 Retest the system 3145
Inspection procedure B-1: Lamp reminder buzzer function does not work normally 3146
DIAGNOSIS PROCEDURE 3146
STEP 1 M U T -III diagnosis code 3146
STEP 2 M U T -III data list 3146
STEP 3 Retest the system 3147
Inspection procedure B-2: Turn-signal lamp operation sound function does not work normally 3147
DIAGNOSIS PROCEDURE 3147
STEP 1 M U T -III diagnosis code 3147
STEP 2 Hazard warning lamps illumination check 3147
STEP 3 Retest the system 3147
Inspection procedure B-3: Door ajar warning buzzer function does not work normally 3148
DIAGNOSIS PROCEDURE 3148
STEP 1 Check of adjustment details for the door ajar warning buzzer function 3148
STEP 2 M U T -III CAN bus diagnostics 3148
STEP 3 Check the diagnosis code of the engine- ECU 3149
STEP 4 M U T -III data list 3149
STEP 5 Retest the system 3149
Inspection Procedure B-4: Seat belt warning buzzer function does not work normally 3150
DIAGNOSIS PROCEDURE 3150
STEP 1 M U T -III CAN bus diagnostics 3150
STEP 2 Check the diagnosis code of the engine- ECU 3150
STEP 3 M U T -III data list 3150
STEP 4 Retest the system 3151
CHECK TROUBLE BY USING THE INPUT SIGNAL CHECK 3151
INPUT SIGNAL PROCEDURES 3152
Inspection Procedure C-1: The column switch (lighting and wiper switch) signal is not received 3152
DIAGNOSIS PROCEDURE 3153
STEP 1 M U T -III diagnosis code 3153
STEP 2 Connector check: C-302 column switch connector 3153
STEP 3 Resistance measurement at the C-302 column switch connector 3153
STEP 4 Check the wiring harness from C-302 column switch connector terminal No 4 to body earth 3154
STEP 5 Voltage measurement at C-302 column switch connector 3154
STEP 6 Check the wiring harness between C-302 column switch connector terminal No 1 and fusible link (20) 3155
STEP 7 Voltage measurement at C-302 column switch connector 3156
STEP 8 Check the wiring harness between C-302 column switch connector terminal No 9 and ignition switch (IG1) 3157
STEP 9 Connector check: C-219 ETACS-ECU connector 3158
STEP 10 Check the wiring harness between C- 302 column switch connector terminal No 3 and C-219 ETACS-ECU connector terminal No 54 3158
STEP 11 Retest the system 3158
Inspection Procedure C-2: The ignition switch (ACC) signal is not received 3159
DIAGNOSIS PROCEDURE 3160
STEP 1 Connector check: C-219 ETACS-ECU connector 3160
STEP 2 Voltage measurement at the C-219 ETACS-ECU connector 3160
STEP 3 Check the wiring harness between C-219 ETACS-ECU connector terminal No 74 and the ignition switch (ACC) 3161
STEP 4 M U T -III data list 3161
Inspection Procedure C-3: The ignition switch (IG1) signal is not received 3162
DIAGNOSIS PROCEDURE 3163
STEP 1 Connector check: C-219 ETACS-ECU connector 3163
STEP 2 Voltage measurement at the C-219 ETACS-ECU connector 3163
STEP 3 Check the wiring harness between C-219 ETACS-ECU connector terminal No 68 and the ignition switch (IG1) 3164
STEP 4 M U T -III data list 3164
Inspection Procedure C-4: The hazard warning lamp switch signal is not received 3165
DIAGNOSIS PROCEDURE 3166
STEP 1 Connector check: C-07 hazard warning lamp switch connector 3166
STEP 2 Check the hazard warning lamp switch 3166
STEP 3 Resistance measurement at the C-07 hazard warning lamp switch connector 3166
STEP 4 Check the wiring harness between C-07 hazard warning lamp switch connector terminal No 2 and the body earth 3167
STEP 5 Connector check: C-219 ETACS-ECU connector 3167
STEP 6 Check the wiring harness between C-219 ETACS-ECU connector terminal No 71 and C-07 hazard warning lamp switch connector terminal No 1 3168
STEP 7 M U T -III data list 3168
Inspection procedure C-5: One of the door switch signals is not received 3169
DIAGNOSIS PROCEDURE 3169
STEP 1 Check the installation condition 3169
STEP 2 Connector check: D-01 <LHD> or D-13 <RHD> door switch (front: RH) connector, D-13 <LHD> or D-01 <RHD> door switch (front: LH) connector, D-05 door switch (rear: RH) connector, D-12 door switch (rear: LH) connector 3170
STEP 3 Check of the door switches that do not receive signals 3170
STEP 4 Connector check: C-219 ETACS-ECU connector 3170
STEP 5 Check the following wiring harness 3170
STEP 6 M U T -III data list 3172
Inspection Procedure C-6: The seat belt switch signal is not received 3172
DIAGNOSIS PROCEDURE 3174
STEP 1 Connector check: D-25 seat belt switch (LH) connector or D-26 seat belt switch (RH) connector 3174
STEP 2 Check the seat belt switch 3175
STEP 3 Resistance measurement at the D-25 seat belt switch (LH) connector or D-26 seat belt switch (RH) connector 3176
STEP 4 Check the wiring harness between D-25 seat belt switch (LH) connector or D-26 seat belt switch (RH) connector terminal No 2 and the body earth 3178
STEP 5 Connector check: C-219 ETACS-ECU connector 3179
STEP 6 Check the wiring harness between C-219 ETACS-ECU connector terminal No 60 <seat belt switch (RH-LHD) or (LH-RHD)> or No 3180
STEP 7 M U T -III data list 3182
CHECK AT ECU TERMINAL 3182
ETACS-ECU 3182
ON-VEHICLE SERVICE 3184
CUSTOMISATION FUNCTION 3184
REMOVAL AND INSTALLATION 3186
LOCAL INTERCONNECT NETWORK (LIN) 3187
GENERAL INFORMATION 3188
STRUCTURE 3188
SPECIAL TOOLS 3189
DIAGNOSIS CODE CHART 3191
DIAGNOSIS CODE PROCEDURES 3192
Code No U1500: Column-ECU time-out 3192
DIAGNOSIS PROCEDURE 3193
STEP 1 Connector check: C-219 ETACS-ECU connector, C-302 column switch connector 3193
STEP 2 Resistance measurement at the C-302 column switch connector 3193
STEP 3 Check the wiring harness between C-302 column switch connector terminal No 4 to body earth 3194
STEP 4 Voltage measurement at the C-302 column switch connector 3194
STEP 5 Check the wiring harness between C-302 column switch connector terminal No 1 and the C-209 junction block connector terminal No 2 3195
STEP 6 Check the wiring harness between C-219 ETACS-ECU connector terminal No 54 and C-302 column switch connector terminal No 3 3196
STEP 7 Check whether the diagnosis code is reset 3196
Code No U1504: Lighting control sensor LIN timeout <Vehicles with auto lamp> 3196
DIAGNOSIS PROCEDURE 3198
STEP 1 Connector check: C-206 junction block connector, C-219 ETACS-ECU connector, D-38 lighting control sensor connector 3198
STEP 2 Resistance measurement at the D-38 lighting control sensor connector 3198
STEP 3 Check the wiring harness between D-38 lighting control sensor connector terminal No 2 to body earth 3199
STEP 4 Voltage measurement at the D-38 lighting control sensor connector 3199
STEP 5 Check the wiring harness between C-206 junction block connector terminal No 3 and D-38 lighting control sensor connector terminal No 1 3200
STEP 6 Check the wiring harness between C-219 ETACS-ECU connector terminal No 54 and D-38 lighting control sensor connector terminal No 3 3201
STEP 7 Check whether the diagnosis code is reset 3201
Code No U1507: ETACS-ECU LIN Communication Error 3201
DIAGNOSIS PROCEDURE 3202
Check whether the diagnosis code is reset 3202
Code No U1508: Power window main switch time-out 3202
DIAGNOSIS PROCEDURE 3203
STEP 1 Connector check: C-219 ETACS-ECU connector, E-03 power window main switch connector 3203
STEP 2 Resistance measurement at the E-03 power window main switch connector 3203
STEP 3 Wiring harness check from E-03 power window main switch connector terminal No 2 to body earth 3204
STEP 4 Voltage measurement at the E-03 power window main switch connector 3204
STEP 5 Wiring harness check between the E-03 power window main switch connector terminal No 6 and the power window relay 3205
STEP 6 Check the wiring harness between C-219 ETACS-ECU connector terminal No 54 and E-03 power window main switch connector terminal No 4 3206
STEP 7 Check whether the diagnosis code is reset 3207
Code No U1509: Power window sub switch (AS) time-out 3207
DIAGNOSIS PROCEDURE 3208
STEP 1 Connector check: C-219 ETACS-ECU connector, E-26 front power window sub switch connector 3208
STEP 2 Resistance measurement at the E-26 front power window sub switch connector 3208
STEP 3 Wiring harness check from E-26 front power window sub switch connector terminal No 1 to body earth 3209
STEP 4 Voltage measurement at the E-26 front power window sub switch connector 3209
STEP 5 Wiring harness check between the E-26 front power window sub switch connector terminal No 4 and the power window relay 3210
STEP 6 Check the wiring harness between C-219 ETACS-ECU connector terminal No 54 and E-26 front power window sub switch connector terminal No 6 3211
STEP 7 Check whether the diagnosis code is reset 3211
Code No U1510: Power window sub switch (RL) time-out 3212
DIAGNOSIS PROCEDURE 3213
STEP 1 Connector check: C-219 ETACS-ECU connector, E-13 rear power window sub switch (LH) connector 3213
STEP 2 Resistance measurement at the E-13 rear power window sub switch (LH) connector 3213
STEP 3 Check the wiring harness between E-13 rear power window sub switch (LH) connector terminal No 1 to body earth 3214
STEP 4 Voltage measurement at the E-13 rear power window sub switch (LH) connector 3214
STEP 5 Check the wiring harness between E-13 rear power window sub switch (LH) connector terminal No 4 and the power window relay 3215
STEP 6 Check the wiring harness between C-219 ETACS-ECU connector terminal No 54 and E-13 rear power window sub switch (LH) connector terminal No 6 3217
STEP 7 Check whether the diagnosis code is reset 3217
Code No U1511: Power window sub switch (RR) time-out 3218
DIAGNOSIS PROCEDURE 3219
STEP 1 Connector check: C-219 ETACS-ECU connector, E-06 rear power window sub switch (RH) connector 3219
STEP 2 Resistance measurement at the E-06 rear power window sub switch (RH) connector 3219
STEP 3 Check the wiring harness between E-06 rear power window sub switch (RH) connector terminal No 1 to body earth 3220
STEP 4 Voltage measurement at the E-06 rear power window sub switch (RH) connector 3220
STEP 5 Check the wiring harness between E-06 rear power window sub switch (RH) connector terminal No 4 and the power window relay 3221
STEP 6 Check the wiring harness between C-219 ETACS-ECU connector terminal No 54 and E-06 rear power window sub switch (RH) connector terminal No 6 3223
STEP 7 Check whether the diagnosis code is reset 3223
Code No U1512: Rear panel power window-ECU time-out 3224
DIAGNOSIS PROCEDURE 3225
STEP 1 Connector check: C-219 ETACS-ECU connector, D-11 rear panel power window-ECU connector 3225
STEP 2 Resistance measurement at the D-11 rear panel power window-ECU connector 3225
STEP 3 Check the wiring harness between D-11 rear panel power window-ECU connector terminal No 10 to body earth 3225
STEP 4 Voltage measurement at the D-11 rear panel power window-ECU connector 3226
STEP 5 Check the wiring harness between D-11 rear panel power window-ECU connector terminal No 18 and the A-12 relay box connector terminal No 1 3227
STEP 6 Check the wiring harness between C-219 ETACS-ECU connector terminal No 54 and D-11 rear panel power window-ECU connector terminal No 14 3228
STEP 7 Check whether the diagnosis code is reset 3228
Code No U1530: Column-ECU checksum error 3229
DIAGNOSIS PROCEDURE 3229
Check whether the diagnosis code is reset 3229
Code No U1532: LIN comm lighting control sensor <Vehicles with auto lamp> 3229
DIAGNOSIS PROCEDURE 3229
Check whether the diagnosis code is reset 3229
Code No U1534: Power window main switch checksum error 3229
DIAGNOSIS PROCEDURE 3229
Check whether the diagnosis code is reset 3229
Code No U1535: Power window sub switch (AS) checksum error 3230
DIAGNOSIS PROCEDURE 3230
Check whether the diagnosis code is reset 3230
Code No U1536: Power window sub switch (RL) checksum error 3230
DIAGNOSIS PROCEDURE 3230
Check whether the diagnosis code is reset 3230
Code No U1537: Power window sub switch (RR) checksum error 3230
DIAGNOSIS PROCEDURE 3231
Check whether the diagnosis code is reset 3231
Code No U1538: Rear panel power window-ECU checksum error 3231
DIAGNOSIS PROCEDURE 3231
Check whether the diagnosis code is reset 3231
Code No U1570 No bus activity error for LIN 3232
DIAGNOSIS PROCEDURE 3233
STEP 1 Check the following connectors 3233
STEP 2 Measure the voltage at the LIN bus lines 3235
STEP 3 Measure the resistance at the LIN bus lines 3235
STEP 4 Check the column switch 3235
STEP 5 Check the lighting control sensor 3236
STEP 6 Check the power window main switch 3236
STEP 7 Check the front power window sub switch 3236
STEP 8 Check the rear power window sub switch (LH) 3237
STEP 9 Check the rear power window sub switch (RH) 3237
STEP 10 Check the rear panel power window- ECU 3237
STEP 11 Recheck for diagnosis code 3238
CONTROLLER AREA NETWORK (CAN) 3239
GENERAL INFORMATION 3240
STRUCTURE 3240
SPECIAL TOOL 3242
TEST EQUIPMENT 3244
SERVICE PRECAUTIONS 3245
PRECAUTIONS ON HOW TO REPAIR THE CAN BUS LINES 3246
EXPLANATION ABOUT THE M U T -III CAN BUS DIAGNOSTICS 3246
CAN BUS LINE DIAGNOSTIC FLOW 3247
TROUBLESHOOTING 3252
CAN BUS DIAGNOSTICS TABLE 3252
CAN-RELATED CONNECTOR POSITION 3255
CAN BUS DIAGNOSIS 3258
Diagnosis Item 1: Diagnose shorts in the power supply to CAN bus line 3258
DIAGNOSIS PROCEDURE 3261
STEP 1 Check the CAN bus lines Voltage measurement at C-22 diagnosis connector 3261
STEP 2 Check the CAN line Voltage measurement at C-53 <LHD> or C-35 <RHD> intermediate connector 3263
STEP 3 Check the CAN line between joint connector (CAN2) and the engine-ECU Voltage measurement at C-01 joint connector (CAN2) 3264
STEP 4 Check the CAN line between joint connector (CAN2) and the A/T-ECU Voltage measurement at C-01 joint connector (CAN2) 3265
STEP 5 M U T -III CAN bus diagnostics [A/T-ECU connector disconnected] 3266
STEP 6 M U T -III CAN bus diagnostics (retest the system) 3266
STEP 7 Check the CAN line between joint connector (CAN1) and the ETACS-ECU Voltage measurement at C-119 joint connector (CAN1) 3267
STEP 8 Check the CAN line between joint connector (CAN1) and the RV meter Voltage measurement at C-119 joint connector (CAN1) 3268
STEP 9 M U T -III CAN bus diagnostics [RV meter connector disconnected] 3269
STEP 10 Check the CAN line between joint connector (CAN1) and the ABS-ECU Voltage measurement at C-119 joint connector (CAN1) 3269
STEP 11 M U T -III CAN bus diagnostics [ABS- ECU connector disconnected] 3270
STEP 12 M U T -III CAN bus diagnostics (retest the system) 3270
STEP 13 Check the CAN line between joint connector (CAN1) and the ASTC-ECU Voltage measurement at C-119 joint connector (CAN1) 3271
STEP 14 M U T -III CAN bus diagnostics [ASTC- ECU connector disconnected] 3271
STEP 15 M U T -III CAN bus diagnostics (retest the system) 3272
STEP 16 Check the CAN line between joint connector (CAN1) and the steering wheel sensor Voltage measurement at C-119 joint connector (CAN1) 3272
STEP 17 M U T -III CAN bus diagnostics [steering wheel sensor connector disconnected] 3273
STEP 18 Check the CAN line between joint connector (CAN1) and the G and yaw rate sensor Voltage measurement at C-119 joint connector (CAN1) 3274
STEP 19 M U T -III CAN bus diagnostics [G and yaw rate sensor connector disconnected] 3274
STEP 20 Check the CAN line between joint connector (CAN1) and the A/C-ECU Voltage measurement at C-119 joint connector (CAN1) 3275
STEP 21 M U T -III CAN bus diagnostics [A/C- ECU connector disconnected] 3276
STEP 22 Check the CAN line between joint connector (CAN1) and the diagnosis connector Voltage measurement at C-119 joint connector (CAN1) 3277
STEP 23 M U T -III CAN bus diagnostics [engine- ECU connector disconnected] 3278
STEP 24 M U T -III CAN bus diagnostics (retest the system) 3278
STEP 25 M U T -III CAN bus diagnostics [ETACS- ECU connector disconnected] 3278
STEP 26 M U T -III CAN bus diagnostics (retest the system) 3279
Diagnosis Item 2: Diagnose shorts in the earth to CAN bus line 3280
DIAGNOSIS PROCEDURE 3283
STEP 1 Check the CAN bus lines Resistance measurement at C-22 diagnosis connector 3283
STEP 2 Check the CAN line Resistance measurement at C-53 <LHD> or C-35 <RHD> intermediate connector 3285
STEP 3 Check the CAN line between joint connector (CAN2) and the engine-ECU Resistance measurement at C-01 joint connector (CAN2) 3286
STEP 4 Check the CAN line between joint connector (CAN2) and the A/T-ECU Resistance measurement at C-01 joint connector (CAN2) 3287
STEP 5 M U T -III CAN bus diagnostics [A/T-ECU connector disconnected] 3288
STEP 6 M U T -III CAN bus diagnostics (retest the system) 3288
STEP 7 Check CAN line between joint connector (CAN1) and the ETACS-ECU Resistance measurement at C-119 joint connector (CAN1) 3289
STEP 8 Check the CAN line between joint connector (CAN1) and the RV meter Resistance measurement at C-119 joint connector (CAN1) 3290
STEP 9 M U T -III CAN bus diagnostics [RV meter connector disconnected] 3291
STEP 10 Check the CAN line between joint connector (CAN1) and the ABS-ECU Resistance measurement at C-119 joint connector (CAN1) 3291
STEP 11 M U T -III CAN bus diagnostics [ABS- ECU connector disconnected] 3292
STEP 12 M U T -III CAN bus diagnostics (retest the system) 3292
STEP 13 Check the CAN line between joint connector (CAN1) and the ASTC-ECU Resistance measurement at C-119 joint connector (CAN1) 3293
STEP 14 M U T -III CAN bus diagnostics [ASTC- ECU connector disconnected] 3293
STEP 15 M U T -III CAN bus diagnostics (retest the system) 3294
STEP 16 Check the CAN line between joint connector (CAN1) and the steering wheel sensor Resistance measurement at C-119 joint connector (CAN1) 3294
STEP 17 M U T -III CAN bus diagnostics [steering wheel sensor connector disconnected] 3295
STEP 18 Check the CAN line between joint connector (CAN1) and the G and yaw rate sensor Resistance measurement at C-119 joint connector (CAN1) 3296
STEP 19 M U T -III CAN bus diagnostics [G and yaw rate sensor connector disconnected] 3296
STEP 20 Check the CAN line between joint connector (CAN1) and the A/C-ECU Resistance measurement at C-119 joint connector (CAN1) 3297
STEP 21 M U T -III CAN bus diagnostics [A/C- ECU connector disconnected] 3298
STEP 22 Check the CAN line between joint connector (CAN1) and the diagnosis connector Resistance measurement at C-119 joint connector (CAN1) 3299
STEP 23 M U T -III CAN bus diagnostics [engine- ECU connector disconnected] 3300
STEP 24 M U T -III CAN bus diagnostics (retest the system) 3300
STEP 25 M U T -III CAN bus diagnostics [ETACS- ECU connector disconnected] 3300
STEP 26 M U T -III CAN bus diagnostics (retest the system) 3301
Diagnosis Item 3: Diagnose shorts between CAN_H and L lines 3302
DIAGNOSIS PROCEDURE 3304
STEP 1 Connector check: C-53 <LHD> or C-35 <RHD> intermediate connector 3304
STEP 2 Resistance measurement at C-53 <LHD> or C-35 <RHD> intermediate connector 3304
STEP 3 Connector check: C-01 joint connector (CAN2) 3305
STEP 4 Resistance measurement at C-01 joint connector (CAN2) 3305
STEP 5 Resistance measurement at C-103 engine-ECU connector 3306
STEP 6 Resistance measurement at C-01 joint connector (CAN2) 3307
STEP 7 Resistance measurement at C-20 A/T- ECU connector 3308
STEP 8 Connector check: C-119 joint connector (CAN1) 3308
STEP 9 Resistance measurement at C-119 joint connector (CAN1) 3309
STEP 10 Resistance measurement at C-219 ETACS-ECU connector 3309
STEP 11 Resistance measurement at C-119 joint connector (CAN1) 3310
STEP 12 Resistance measurement at C-171 RV meter connector 3311
STEP 13 Resistance measurement at C-119 joint connector (CAN1) 3311
STEP 14 Resistance measurement at A-01 ABS- ECU connector 3312
STEP 15 Resistance measurement at C-119 joint connector (CAN1) 3312
STEP 16 Resistance measurement at A-48 ASTC-ECU connector 3313
STEP 17 Resistance measurement at C-119 joint connector (CAN1) 3313
STEP 18 Resistance measurement at C-308 steering wheel sensor connector 3314
STEP 19 Resistance measurement at C-119 joint connector (CAN1) 3315
STEP 20 Resistance measurement at C-144 G and yaw rate sensor connector 3315
STEP 21 Resistance measurement at C-119 joint connector (CAN1) 3316
STEP 22 Resistance measurement at C-43 A/C- ECU connector 3316
STEP 23 Resistance measurement at C-119 joint connector (CAN1) 3317
Diagnosis Item 4: Diagnose the terminator resistors 3319
DIAGNOSIS PROCEDURE 3321
STEP 1 Resistance measurement at C-219 ETACS-ECU connector 3321
STEP 2 Resistance measurement at C-103 engine-ECU connector 3321
Diagnosis Item 5: Diagnose when the M U T -III cannot receive the data sent by ETACS-ECU 3323
DIAGNOSIS PROCEDURE 3326
STEP 1 Connector check: C-119 joint connector (CAN1) and C-219 ETACS-ECU connector 3326
STEP 2 Resistance measurement at C-119 joint connector (CAN1) and C-219 ETACS-ECU connector 3327
STEP 3 Resistance measurement at C-219 ETACS-ECU connector 3328
Diagnosis Item 6: Diagnose when the M U T -III cannot receive the data sent by RV meter <vehicles with RV meter> 3329
DIAGNOSIS PROCEDURE 3332
STEP 1 Connector check: C-119 joint connector (CAN1) and C-171 RV meter connector <vehicles with RV meter> 3332
STEP 2 Resistance measurement at C-119 joint connector (CAN1) and C-171 RV meter connector 3333
Diagnosis Item 7: Diagnose when the M U T -III cannot receive the data sent by ABS-ECU <vehicles with ABS> or ASTC-ECU <vehicles with ASTC> 3335
DIAGNOSIS PROCEDURE 3338
STEP 1 Connector check: C-13 intermediate connector, C-119 joint connector (CAN1) and A- 01 ABS-ECU <vehicles with ABS> or A-48 ASTC- ECU <vehicles with ASTC> connector 3338
STEP 2 Resistance measurement at C-119 joint connector (CAN1) and C-13 intermediate connector 3338
STEP 3 Resistance measurement at C-13 intermediate connector and A-01 ABS-ECU <vehicles with ABS> or A-48 ASTC-ECU <vehicles with ASTC> connector 3341
Diagnosis Item 8: Diagnose when the M U T -III cannot receive the data sent by steering wheel sensor <vehicles with ASTC> 3345
DIAGNOSIS PROCEDURE 3348
STEP 1 Connector check: C-119 joint connector (CAN1) and C-308 steering wheel sensor connector 3348
STEP 2 Resistance measurement at C-119 joint connector (CAN1) and C-308 steering wheel sensor connector 3349
Diagnosis Item 9: Diagnose when the M U T -III cannot receive the data sent by G and yaw rate sensor <vehicles with ASTC> 3351
DIAGNOSIS PROCEDURE 3354
STEP 1 Connector check: C-119 joint connector (CAN1) and C-144 G and yaw rate sensor connector 3354
STEP 2 Resistance measurement at C-119 joint connector (CAN1) and C-144 G and yaw rate sensor connector 3354
Diagnosis Item 10: Diagnose when the M U T -III cannot receive the data sent by A/C-ECU <vehicles with automatic-A/C> 3356
DIAGNOSIS PROCEDURE 3359
STEP 1 Connector check: C-119 joint connector (CAN1) and C-43 A/C-ECU connector 3359
STEP 2 Resistance measurement at C-119 joint connector (CAN1) and C-43 A/C-ECU connector 3360
Diagnosis Item 11: Diagnose the lines between the joint connectors (CAN1 and CAN2) 3362
DIAGNOSIS PROCEDURE 3365
STEP 1 Connector check: C-53 <LHD> or C-35 <RHD> intermediate connector, C-119 joint connector (CAN1) and C-01 joint connector (CAN2) 3365
STEP 2 Resistance measurement at C-119 joint connector (CAN1) and C-53 <LHD> or C-35 <RHD> intermediate connector 3365
STEP 3 Resistance measurement at C-01 joint connector (CAN2) and C-53 <LHD> or C-35 <RHD> intermediate connector 3367
Diagnosis Item 12: Diagnose when the M U T -III cannot receive the data sent by A/T-ECU <A/T> 3369
DIAGNOSIS PROCEDURE 3372
STEP 1 Connector check: C-01 joint connector (CAN2) and C-20 A/T-ECU connector 3372
STEP 2 Resistance measurement at C-01 joint connector (CAN2) and C-20 A/T-ECU connector 3373
Diagnosis Item 13: Diagnose when the M U T -III cannot receive the data sent by engine-ECU 3375
DIAGNOSIS PROCEDURE 3377
STEP 1 Connector check: C-01 joint connector (CAN2) and C-103 engine-ECU connector 3377
STEP 2 Resistance measurement at C-01 joint connector (CAN2) and C-103 engine-ECU connector 3377
STEP 3 Resistance measurement at C-103 engine-ECU connector 3379
CAN COMMUNICATION-RELATED DIAGNOSIS CODE (U CODE) TABLE 3380
HEATER, AIR CONDITIONER AND VENTILATION 3381
HEATER, AIR CONDITIONER AND VENTILATION 3382
SERVICE SPECIFICATIONS 3384
LUBRICANTS 3384
SPECIAL TOOL 3385
TROUBLESHOOTING 3385
DIAGNOSIS TROUBLESHOOTING FLOW 3385
TROUBLE SYMPTOM CHART 3385
SYMPTOM PROCEDURES 3387
Inspection Procedure 1: Cool air does not come 3387
DIAGNOSIS PROCEDURE 3389
STEP 1 Connector check: A-33 A/C compressor and clutch assembly connector and C-105 engine-ECU 3389
STEP 2 Voltage measurement at A-33 A/C compressor and clutch assembly connector 3389
STEP 3 Check that the blower motor operates when the blower switch is moved to the “4 (HI)” position 3390
STEP 4 Resistance measurement at the C-05 A/C switch module connector 3390
STEP 5 Check the wiring harness between C-05 A/C switch module connector terminal No 5 and body earth 3391
STEP 6 Voltage measurement at C-05 A/C switch module connector 3391
STEP 7 Check the wiring harness between C-05 A/C switch module connector terminal No 10 and the ignition switch (IG2) 3392
STEP 8 Connector check: C-06 blower switch connector 3392
STEP 9 Check the wiring harness between C-06 blower switch connector terminal No 2 and C-05 A/C switch module connector terminal No 4 3393
STEP 10 Connector check: C-103 engine-ECU connector 3393
STEP 11 Check the wiring harness between C- 103 engine-ECU connector terminal No 125 and C-05 A/C switch module connector terminal No 4 3394
STEP 12 Connector check: C-21 A/C evaporator air outlet thermistor connector 3394
STEP 13 Resistance measurement at the C-21 A/ C evaporator air outlet thermistor connector 3395
STEP 14 Check the wiring harness between C-05 A/C switch module connector terminal No 5 and body earth 3395
STEP 15 Check the wiring harness between C-05 A/C switch module connector terminal No 3 and C-21 A/C evaporator air outlet thermistor connector terminal No 2 3396
STEP 16 Connector check: A-38 dual pressure switch connector 3396
STEP 17 Check the dual pressure switch 3396
STEP 18 Check the wiring harness between C-21 A/C evaporator air outlet thermistor connector terminal No 4 and A-38 dual pressure switch connector terminal No 2 3396
STEP 19 Check the wiring harness between A-38 dual pressure switch connector terminal No 1 and C-105 engine-ECU connector terminal No 15 3397
STEP 20 Check the A/C compressor clutch operation 3397
STEP 21 Refrigerant level check 3397
STEP 22 Replace the A/C switch module, and then recheck the trouble symptom 3397
STEP 23 Replace the A/C evaporator air outlet thermistor, and then recheck the trouble symptom 3397
Inspection Procedure 2: The blower does not work 3398
DIAGNOSIS PROCEDURE 3399
STEP 1 Check that the blower motor operates when the blower switch is moved to the “4 (HI) ” position 3399
STEP 2 Connector check: C-28 blower motor connector 3399
STEP 3 Resistance measurement at the C-28 blower motor connector 3399
STEP 4 Check the wiring harness between C-28 blower motor connector terminal No 2 and body earth 3400
STEP 5 Voltage measurement at C-28 blower motor connector 3400
STEP 6 Connector check: C-201 blower relay connector 3401
STEP 7 Check the blower relay continuity 3401
STEP 8 Voltage measurement at C-201 blower relay connector 3401
STEP 9 Check the wiring harness between C-201 blower relay connector terminal No 1 and the ignition switch (IG2) 3402
STEP 10 Measure the resistance at C-201 blower relay connector 3402
STEP 11 Check the wiring harness between C- 201 blower relay connector terminal No 2 and earth 3403
STEP 12 Measure the voltage at C-201 blower relay connector 3403
STEP 13 Check the wiring harness between C- 201 blower relay connector terminal No 4 and fusible link (20) 3404
STEP 14 Connector check: C-06 blower switch connector 3404
STEP 15 Check the blower switch continuity 3404
STEP 16 Check the wiring harness between C-06 blower switch connector terminal No 3 and C-201 blower relay connector terminal No 3 3405
STEP 17 Check the wiring harness between C-28 blower motor connector terminal No 1 and C-06 blower switch connector terminal No 5 3405
STEP 18 Check the blower motor operation 3406
Inspection Procedure 3: The blower air volume cannot be changed 3407
DIAGNOSIS PROCEDURE 3408
STEP 1 Check that the blower motor operates when the blower switch is moved to the “4 (HI)” position 3408
STEP 2 Connector check: C-06 blower switch connector 3408
STEP 3 Check the blower switch continuity 3408
STEP 4 Connector check: C-23 A/C temperature control resistor connector 3408
STEP 5 Check the A/C temperature control resistor resistance value 3408
STEP 6 Check the wiring harness between C-06 blower switch connector (terminals 2, 1 and 4) and C-23 A/C temperature control resistor connector (terminals 4, 3 and 2) 3409
STEP 7 Connector check: C-28 blower motor connector 3409
STEP 8 Check the wiring harness between C-28 blower motor connector terminal No 1 and C-23 A/C temperature control resistor connector terminal No 1 3410
Inspection Procedure 4: The A/C compressor and clutch assembly does not work 3411
DIAGNOSIS PROCEDURE 3412
STEP 1 Connector check: A-33 A/C compressor and clutch assembly connector C-105 engine- ECU 3412
STEP 2 Voltage measurement at A-33 A/C compressor and clutch assembly connector 3412
STEP 3 Connector check: A-21X A/C compressor relay connector 3413
STEP 4 Check the A/C compressor relay continuity 3413
STEP 5 Voltage measurement at A-21X A/C compressor relay connector 3413
STEP 6 Check the wiring harness between A-21X A/C compressor relay connector terminal No 1 and the ignition switch (IG2) 3414
STEP 7 Voltage measurement at A-21X A/C compressor relay connector 3414
STEP 8 Check the wiring harness between A-21X A/C compressor relay connector terminal No 4 and the fusible link (20) 3415
STEP 9 Check the wiring harness between A-21X A/C compressor relay connector terminal No 3 and A-33 A/C compressor and clutch assembly connector terminal No 1 3415
STEP 10 Check the wiring harness between A- 21X A/C compressor relay connector terminal No 2 and C-105 engine-ECU connector terminal No 40 3416
STEP 11 Check the A/C compressor clutch operation 3416
Inspection Procedure 5: Condenser Fan does not Operate <Vehicles with Condenser Fan> 3417
DIAGNOSIS PROCEDURE 3418
STEP 1 Connector check: C-105 engine-ECU connector 3418
STEP 2 Check of the condenser fan motor circuit 3418
STEP 3 Connector check: A-14X A/C condenser fan relay connector 3419
STEP 4 Check the A/C condenser fan relay continuity 3419
STEP 5 Voltage measurement at A-14X A/C condenser fan relay connector 3419
STEP 6 Check the wiring harness between A-14X A/C condenser fan relay connector terminal No 1 and the ignition switch (IG2) 3420
STEP 7 Voltage measurement at A-14X A/C condenser fan relay connector 3420
STEP 8 Check the wiring harness between A-14X A/C condenser fan relay connector terminal No 4 and the fusible link (20) 3420
STEP 9 Connector check: A-120 A/C condenser fan motor connector 3421
STEP 10 Resistance measurement at the A-120 A/C condenser fan motor connector 3421
STEP 11 Check the wiring harness between A- 120 A/C condenser fan motor connector terminal No 1 and body earth 3421
STEP 12 Check the wiring harness between A- 14X A/C condenser fan relay connector terminal No 3 and A-120 A/C condenser fan motor connector terminal No 2 3421
STEP 13 Check the wiring harness between A- 14X A/C condenser fan relay connector terminal No 2 and C-105 engine-ECU connector terminal No 39 3422
Inspection Procedure 6: The Rear Window Defogger does not work 3423
DIAGNOSIS PROCEDURE 3424
STEP 1 Check the A/C operation 3424
STEP 2 Connector check: C-05 A/C switch module connector and D-07 rear window defogger connector 3425
STEP 3 Voltage measurement at D-07 rear window defogger connector 3426
STEP 4 Connector check: C-217 rear window defogger relay connector 3427
STEP 5 Check the rear window defogger relay continuity 3427
STEP 6 Voltage measurement at C-217 rear window defogger relay connector 3427
STEP 7 Check the wiring harness between C-217 rear window defogger relay connector terminal No 4 and the fusible link (20) 3428
STEP 8 Voltage measurement at C-217 rear window defogger relay connector 3428
STEP 9 Check the wiring harness between C-217 rear window defogger relay connector No 1 and ignition switch (IG2) 3429
STEP 10 Check the wiring harness between C- 217 rear window defogger relay connector No 2 and C-05 A/C switch module connector No 8 3430
STEP 11 Check the wiring harness between C- 217 rear window defogger relay connector No 3 and D-07 rear window defogger connector No 1 3431
STEP 12 Connector check: D-10 rear window defogger connector 3432
STEP 13 Resistance measurement at D-10 rear window defogger connector 3432
STEP 14 Check the wiring harness between D-10 rear window defogger connector terminal No 1 and earth 3433
STEP 15 Check the rear window defogger 3433
Inspection Procedure 7: The PTC heater does not work <Russia> 3434
DIAGNOSIS PROCEDURE 3435
STEP 1 Connector check: C-105 engine-ECU connector 3435
STEP 2 Connector check: C-149 PTC heater 1 connector 3435
STEP 3 Resistance measurement at the C-149 PTC heater 1 connector 3435
STEP 4 Check the wiring harness between C-149 PTC heater 1 connector terminal No 1 and body earth 3435
STEP 5 Resistance measurement at the C-150 PTC heater 2 connector 3436
STEP 6 Check the wiring harness between C-150 PTC heater 2 connector terminal No 1 and body earth 3436
STEP 7 Voltage measurement at C-149 PTC heater 1 connector 3436
STEP 8 Connector check: A-140X PTC heater relay 1 controller connector 3437
STEP 9 Check the heater switch relay 1 continuity 3437
STEP 10 Voltage measurement at A-140X PTC heater relay 1 connector 3437
STEP 11 Check the wiring harness between A- 140X PTC heater relay 1 connector terminal No 3 and the ignition switch (IG2) 3438
STEP 12 Voltage measurement at C-140X PTC heater relay 1 connector 3438
STEP 13 Check the wiring harness between A- 140X PTC heater relay 1 connector terminal No 2 and the fusible link (25) 3439
STEP 14 Check the wiring harness between A- 140X PTC heater relay 1 connector terminal No 1 and C-105 engine-ECU connector terminal No 36 3439
STEP 15 Check the wiring harness between A- 140X PTC heater relay 1 connector terminal No 4 and C-149 PTC heater connector terminal No 2 3439
STEP 16 Voltage measurement at C-150 PTC heater 2 connector 3439
STEP 17 Connector check: A-141X PTC heater relay 2 controller connector 3440
STEP 18 Check the PTC heater relay 2 continuity 3440
STEP 19 Voltage measurement at A-141X PTC heater relay 2 connector 3440
STEP 20 Check the wiring harness between A- 141X PTC heater relay 2 connector terminal No 3 and the ignition switch (IG2) 3441
STEP 21 Voltage measurement at A-141X PTC heater relay 2 connector 3442
STEP 22 Check the wiring harness between A- 141X PTC heater relay 2 connector terminal No 2 and the fusible link (25) 3442
STEP 23 Check the wiring harness between A- 141X PTC heater relay 2 connector terminal No 1 and C-105 engine-ECU connector terminal No 41 3442
STEP 24 Check the wiring harness between A- 141X PTC heater relay 2 connector terminal No 4 and C-150 PTC heater connector terminal No 2 3443
STEP 25 Connector check: C-05 A/C switch module controller connector 3443
STEP 26 Check the wiring harness between C-05 A/C switch module connector terminal No 1 and C-105 engine-ECU connector terminal No 35 3443
STEP 27 Check the trouble symptom 3443
CHECK AT A/C EVAPORATOR AIR OUTLET THERMISTOR TERMINALS 3444
ON-VEHICLE SERVICE 3444
A/C COMPRESSOR DRIVE BELT TENSION CHECK AND ADJUSTMENT 3444
A/C COMPRESSOR CLUTCH TEST 3444
CHARGING AND DISCHARGING 3444
CHECK THE REFRIGERANT LEVEL 3444
REFILLING OF OIL IN THE A/C SYSTEM 3444
PERFORMANCE TEST 3445
PERFORMANCE TEMPERATURE CHART 3445
DUAL PRESSURE SWITCH CHECK 3446
COMPRESSOR NOISE CHECK 3446
ADJUSTMENT 3446
RELAY CONTINUITY CHECK 3447
A/C COMPRESSOR RELAY CONTINUITY CHECK 3447
CONDENSER FAN RELAY CONTINUITY CHECK <VEHICLES WITH CONDENSER FAN> 3447
PTC HEATER RELAY CONTINUITY CHECK <VEHICLES WITH PTC HEATER> 3448
BLOWER RELAY CONTINUITY CHECK 3448
IDLE-UP OPERATION CHECK 3449
REPLACE THE CLEAN AIR FILTER <Vehicles with Clean air filter> 3449
HEATER CONTROL ASSEMBLY AND A/C SWITCH 3450
REMOVAL AND INSTALLATION 3450
REMOVAL SERVICE POINTS 3450
INSTALLATION SERVICE POINTS 3451
INSPECTION 3452
BLOWER SWITCH CONTINUITY CHECK 3452
DISASSEMBLY AND REASSEMBLY 3452
DISASSEMBLY SERVICE POINT 3453
HEATER UNIT AND COOLING UNIT 3454
REMOVAL AND INSTALLATION 3454
REMOVAL SERVICE POINT 3455
DISASSEMBLY AND REASSEMBLY <LHD> 3455
DISASSEMBLY AND REASSEMBLY <RHD> 3457
EVAPORATOR ASSEMBLY 3458
REMOVAL AND INSTALLATION 3458
REMOVAL SERVICE POINT 3459
BLOWER ASSEMBLY AND RESISTOR 3459
REMOVAL AND INSTALLATION 3459
INSPECTION 3460
A/C TEMPERATURE CONTROL RESISTOR CHECK 3460
BLOWER FAN AND MOTOR CHECK 3460
COMPRESSOR ASSEMBLY 3461
REMOVAL AND INSTALLATION 3461
REMOVAL SERVICE POINTS 3461
INSTALLATION SERVICE POINT 3462
INSPECTION 3462
COMPRESSOR MAGNETIC CLUTCH OPERATION CHECK 3462
DISASSEMBLY AND REASSEMBLY 3462
DISASSEMBLY SERVICE POINT 3463
REASSEMBLY SERVICE POINTS 3463
CONDENSER ASSEMBLY <Vehicles with condenser fan> 3464
REMOVAL AND INSTALLATION 3464
<VEHICLES WITHOUT CONDENSER FAN> 3464
<VEHICLES WITH CONDENSER FAN> 3465
REMOVAL SERVICE POINT 3465
INSPECTION 3465
REFRIGERANT LINE 3466
REMOVAL AND INSTALLATION 3466
REMOVAL SERVICE POINT 3466
DUCTS 3467
REMOVAL AND INSTALLATION 3467
VENTILATORS 3468
REMOVAL AND INSTALLATION 3468
AUTOMATIC AIR CONDITIONER 3469
SERVICE SPECIFICATIONS 3471
SPECIAL TOOL 3471
TROUBLESHOOTING 3472
DIAGNOSIS TROUBLESHOOTING FLOW 3472
DIAGNOSIS FUNCTION 3472
HOW TO READ DIAGNOSIS CODE 3472
HOW TO ERASE DIAGNOSIS CODE 3472
CHECK OF FREEZE FRAME DATA 3472
DIAGNOSIS CODE CHART 3472
DIAGNOSIS CODE PROCEDURES 3473
Code No B1001,B1002: Interior temperature sensor system 3473
DIAGNOSIS PROCEDURE 3474
STEP 1 Connector check: C-44 A/C-ECU connector and C-48 interior temperature sensor connector 3474
STEP 2 Check the wiring harness between C-44 A/C-ECU connector (terminals 40 and 38) and C- 48 interior temperature sensor connector (terminals 2 and 1) 3475
STEP 3 Check the interior temperature sensor 3475
STEP 4 Check whether the diagnosis code is reset 3475
Code No B1011,B1012: Ambient temperature sensor system 3476
DIAGNOSIS PROCEDURE 3477
STEP 1 Connector check: A-139 ambient temperature sensor connector and C-44 A/C-ECU connector 3477
STEP 2 Check the wiring harness between A-139 ambient temperature sensor connector (terminals 1 and 2) and C-44 A/C-ECU connector (terminals 38 and 31) 3478
STEP 3 Check the ambient temperature sensor 3478
STEP 4 M U T -III diagnosis code 3478
Code No B1021,B1022: Air Thermo Sensor system 3479
DIAGNOSIS PROCEDURE 3479
STEP 1 Connector check: C-44 A/C-ECU connector and C-45 air thermo sensor connector 3479
STEP 2 Check the wiring harness between C-44 A/C-ECU connector (terminals 39 and 38) and C- 45 air thermo sensor connector (terminals 2 and 1) 3480
STEP 3 Replace the A/C evaporator air outlet thermistor, and then recheck the trouble symptom 3480
STEP 4 M U T -III diagnosis code 3480
Code No B1041,B1042: Potentiometer system for the air mixing damper 3481
DIAGNOSIS PROCEDURE 3481
STEP 1 Connector check: C-44 A/C-ECU connector and C-49 air mixing damper control motor and potentiometer connector 3481
STEP 2 Check the wiring harness between C-44 A/C-ECU connector (terminals 34, 32 and 38) and C-49 air mixing damper control motor and potentiometer connector (terminals 6, 2 and 5) 3483
STEP 3 Check the air mixing damper control motor and potentiometer 3483
STEP 4 Check whether the diagnosis code is reset 3483
Code No B1045: Motor drive system for the air mixing damper <LHD> 3484
DIAGNOSIS PROCEDURE 3484
STEP 1 Connector check: C-43,C-44 A/C-ECU connector and C-49 air mixing damper control motor and potentiometer connector 3484
STEP 2 Check the wiring harness between A/C- ECU connector C-43 terminal No 2, C-44 terminal No 41 and C-49 air mixing damper control motor and potentiometer connector (terminals 1 and 3) 3484
STEP 3 Check the air mixing damper control motor and potentiometer 3484
STEP 4 Check whether the diagnosis code is reset 3485
Code No B1045: Motor drive system for the air mixing damper <RHD> 3485
DIAGNOSIS PROCEDURE 3485
STEP 1 Connector check: C-09 A/C-ECU connector and C-49 air mixing damper control motor and potentiometer connector 3485
STEP 2 Check the wiring harness between C-09 A/C-ECU connector (terminals 12 and 1) and C-49 air mixing damper control motor and potentiometer connector (terminals 1 and 3) 3486
STEP 3 Check the air mixing damper control motor and potentiometer 3486
STEP 4 Check whether the diagnosis code is reset 3486
Code No B1061,B1062: Potentiometer system for Mode Selection Damper 3486
DIAGNOSIS PROCEDURE 3487
STEP 1 Connector check: C-44 A/C-ECU connector and C-38 mode selection damper control motor and potentiometer connector 3487
STEP 2 Check the wiring harness between C-44 A/C-ECU connector (terminals 34, 32 and 38) and C-38 mode selection damper control motor and potentiometer connector (terminals 6, 2 and 5) 3487
STEP 3 Check the mode selection damper control motor and potentiometer 3488
STEP 4 M U T -III diagnosis code 3488
Code No B1065: Motor drive system for mode selection damper 3488
DIAGNOSIS PROCEDURE 3489
STEP 1 Connector check: C-43 A/C-ECU connector and C-38 mode selection damper control motor and potentiometer connector 3489
STEP 2 Check the wiring harness between C-43 A/C-ECU connector (terminals 12 and 1) and C-38 mode selection damper control motor and potentiometer connector (terminals 1 and 3) 3489
STEP 3 Check the mode selection damper control motor and potentiometer 3490
STEP 4 M U T -III diagnosis code 3490
TROUBLE SYMPTOM CHART 3490
SYMPTOM PROCEDURES 3491
Inspection Procedure 1: Cool air does not come 3491
DIAGNOSIS PROCEDURE 3493
STEP 1 Check the operation of the heater control panel 3493
STEP 2 Connector check: A-33 A/C compressor assembly connector and C-105 engine-ECU connector 3493
STEP 3 Voltage measurement at A-33 A/C compressor assembly connector 3493
STEP 4 Check the blower motor operation 3494
STEP 5 Connector check: A-38 dual pressure switch connector 3494
STEP 6 Check the dual pressure switch 3494
STEP 7 Connector check: C-46 power transistor connector and C-44 A/C-ECU connector 3494
STEP 8 Check the wiring harness between C-46 power transistor connector (terminals 1 and 3) and C-44 A/C-ECU connector (terminals 36 and 35) 3495
STEP 9 Connector check: C-43 A/C-ECU connector 3495
STEP 10 Check the wiring harness between C-43 A/C-ECU connector terminal No 5 and A-38 dual pressure switch connector terminal No 2 3496
STEP 11 Check the wiring harness between C- 105 engine-ECU connector terminal No 8 and A- 38 dual pressure switch connector terminal No 1 3497
STEP 12 Check the wiring harness between C- 105 engine-ECU connector terminal No 13 and C- 43 A/C-ECU connector terminal No 16 3498
STEP 13 Check the refrigerant level 3499
STEP 14 Replace the A/C-ECU, and then recheck the trouble symptom 3499
Inspection Procedure 2: The blower does not work 3500
DIAGNOSIS PROCEDURE 3500
STEP 1 Check that the blower motor operates when the blower speed selection dial is moved to the “MAX ” position 3500
STEP 2 Connector check: C-28 blower motor connector 3501
STEP 3 Voltage measurement at C-28 blower motor connector 3501
STEP 4 Connector check: C-201 blower relay connector 3502
STEP 5 Check the blower relay continuity 3502
STEP 6 Voltage measurement at C-201 blower relay connector 3502
STEP 7 Check the wiring harness between C-201 blower relay connector terminal No 1 and the ignition switch (IG2) 3503
STEP 8 Measure the voltage at C-201 blower relay connector 3503
STEP 9 Check the wiring harness between C-201 blower relay connector terminal No 4 and fusible link (20) 3504
STEP 10 Resistance measurement at the C-201 blower relay connector 3504
STEP 11 Check the wiring harness between C- 201 blower relay connector terminal No 2 and earth 3505
STEP 12 Check the wiring harness between C- 201 blower relay connector terminal No 3 and C- 28 blower motor connector terminal No 1 3505
STEP 13 Connector check: C-46 power transistor connector 3506
STEP 14 Check the wiring harness between C-28 blower motor connector terminal No 2 and C-46 power transistor connector terminal No 1 3506
STEP 15 Connector check: C-44 A/C-ECU connector 3507
STEP 16 Check the wiring harness between C-46 power transistor connector (terminals 1 and 3) and C-44 A/C-ECU connector (terminals 36 and 35) 3507
STEP 17 Resistance measurement at the C-46 power transistor connector 3508
STEP 18 Check the wiring harness between C-46 power transistor connector terminal No 2 and body earth 3508
STEP 19 Replace the power transistor, and then recheck the trouble symptom 3508
Inspection Procedure 3: The blower air volume cannot be changed 3509
DIAGNOSIS PROCEDURE 3510
STEP 1 Connector check: C-46 power transistor connector 3510
STEP 2 Check the wiring harness between C-28 blower motor connector terminal No 2 and C-46 power transistor connector terminal No 1 3510
STEP 3 Connector check: C-44 A/C-ECU connector 3511
STEP 4 Check the wiring harness between C-46 power transistor connector (terminals 1 and 3) and C-44 A/C-ECU connector (terminals 36 and 35) 3511
STEP 5 Resistance measurement at the C-46 power transistor connector 3512
STEP 6 Check the wiring harness between C-46 power transistor connector terminal No 2 and body earth 3512
STEP 7 Replace the power transistor, and then recheck the trouble symptom 3512
Inspection Procedure 4: The inside/outside air changeover is impossible 3513
DIAGNOSIS PROCEDURE 3514
STEP 1 Connector check: C-40 outside/inside air selection damper control motor connector 3514
STEP 2 Voltage measurement at C-40 outside/ inside air selection damper control motor connector 3514
STEP 3 Check the wiring harness between C-40 outside/inside air selection damper control motor connector terminal No 1 and the ignition switch (IG2) 3515
STEP 4 Check the outside/inside air selection damper control motor 3515
STEP 5 Connector check: C-43 A/C-ECU connector 3515
STEP 6 Check the wiring harness between C-43 A/C-ECU connector (terminals 3 and 4) and C-40 outside/inside air selection damper control motor connector (terminals 3 and 4) 3516
Inspection Procedure 5: The A/C compressor does not work 3517
DIAGNOSIS PROCEDURE 3518
STEP 1 Connector check: A-33 A/C compressor connector and C-105 engine-ECU 3518
STEP 2 Voltage measurement at A-33 A/C compressor connector 3518
STEP 3 Connector check: A-21X A/C compressor relay connector 3519
STEP 4 Check the A/C compressor relay continuity 3519
STEP 5 Voltage measurement at A-21X A/C compressor relay connector 3519
STEP 6 Check the wiring harness between A-21X A/C compressor relay connector terminal No 1 and the ignition switch (IG2) 3520
STEP 7 Voltage measurement at A-21X A/C compressor relay connector 3520
STEP 8 Check the wiring harness between A-21X A/C compressor relay connector terminal No 4 and the fusible link (20) 3521
STEP 9 Check the wiring harness between A-21X A/C compressor relay connector terminal No 3 and A-33 A/C compressor connector terminal No 1 3521
STEP 10 Check the wiring harness between A- 21X A/C compressor relay connector terminal No 2 and C-105 engine-ECU connector terminal No 40 3522
STEP 11 Check the magnetic clutch operation 3522
STEP 12 Check the refrigerant level 3522
STEP 13 Replace the A/C-ECU, and then recheck the trouble symptom 3522
Inspection Procedure 6: The rear window defogger does not work <Vehicles without rear panel power window> 3523
DIAGNOSIS PROCEDURE 3524
STEP 1 Check the A/C operation 3524
STEP 2 Connector check: C-05 A/C-switch module connector and D-07 rear window defogger connector 3525
STEP 3 Voltage measurement at D-07 rear window defogger connector 3526
STEP 4 Check the rear window defogger relay continuity 3526
STEP 5 Voltage measurement at C-217 rear window defogger relay connector 3527
STEP 6 Check the wiring harness between C-217 rear window defogger relay connector terminal No 4 and the fusible link (20) 3527
STEP 7 Voltage measurement at C-217 rear window defogger relay connector 3528
STEP 8 Check the wiring harness between C-217 rear window defogger relay connector No 1 and ignition switch (IG2) 3528
STEP 9 Check the wiring harness between C-217 rear window defogger relay connector No 2 and C-05 A/C-switch module connector No 8 3529
STEP 10 Check the wiring harness between C- 217 rear window defogger relay connector No 3 and D-07 rear window defogger connector No 1 3530
STEP 11 Connector check: D-10 rear window defogger connector 3531
STEP 12 Resistance measurement at D-10 rear window defogger connector 3531
STEP 13 Check the wiring harness between D-10 rear window defogger connector terminal No 1 and earth 3532
STEP 14 Check the rear window defogger 3532
Inspection Procedure 7: The rear window defogger does not work <Vehicles with rear panel power window > 3533
DIAGNOSIS PROCEDURE 3534
STEP 1 Check the A/C operation 3534
STEP 2 Connector check: D-11 rear panel power window-ECU connector and D-08 rear window defogger connector 3534
STEP 3 Voltage measurement at D-08 rear window defogger connector 3534
STEP 4 Check the rear window defogger relay continuity 3535
STEP 5 Voltage measurement at C-217 rear window defogger relay connector 3535
STEP 6 Check the wiring harness between C-217 rear window defogger relay connector terminal No 4 and the fusible link (20) 3535
STEP 7 Voltage measurement at C-217 rear window defogger relay connector 3536
STEP 8 Check the wiring harness between C-217 rear window defogger relay connector No 1 and ignition switch (IG2) 3536
STEP 9 Check the wiring harness between C-217 rear window defogger relay connector No 2 and D-11 rear panel power window-ECU connector No 15 3537
STEP 10 Check the wiring harness between C- 217 rear window defogger relay connector No 3 and D-08 rear window defogger connector No 1 3538
STEP 11 Resistance measurement at D-08 rear window defogger connector 3538
STEP 12 Check the wiring harness between D-08 rear window defogger connector terminal No 2 and earth 3538
STEP 13 Connector check: C-43 A/C-ECU connector 3539
STEP 14 Check the wiring harness between C-43 A/C-ECU connector terminal No 14 and D-11 rear panel power window-ECU connector terminal No 3 3539
STEP 15 Check the rear window defogger 3539
Inspection Procedure 8: The PTC heater does not work <Russia> 3540
DIAGNOSIS PROCEDURE 3541
STEP 1 Connector check: C-149 PTC heater 1 connector 3541
STEP 2 Resistance measurement at the C-149 PTC heater 1 connector 3541
STEP 3 Check the wiring harness between C-149 PTC heater 1 connector terminal No 1 and body earth 3541
STEP 4 Resistance measurement at the C-150 PTC heater 2 connector 3541
STEP 5 Check the wiring harness between C-150 PTC heater 2 connector terminal No 1 and body earth 3542
STEP 6 Connector check: C-105 engine-ECU connector 3542
STEP 7 Voltage measurement at C-149 PTC heater 1 connector 3542
STEP 8 Connector check: A-140X PTC heater relay 1 controller connector 3543
STEP 9 Check the PTC heater relay 1 continuity 3543
STEP 10 Voltage measurement at A-140X PTC heater relay 1 connector 3543
STEP 11 Check the wiring harness between A- 140X PTC heater relay 1 connector terminal No 3 and the ignition switch (IG2) 3544
STEP 12 Voltage measurement at C-140X PTC heater relay 1 connector 3544
STEP 13 Check the wiring harness between A- 140X PTC heater relay 1 connector terminal No 2 and the fusible link (25) 3545
STEP 14 Check the wiring harness between A- 140X PTC heater relay 1 connector terminal No 1 and C-105 engine-ECU connector terminal No 38 3545
STEP 15 Check the wiring harness between A- 140X PTC heater relay 1 connector terminal No 4 and C-149 PTC heater connector terminal No 2 3545
STEP 16 Voltage measurement at C-150 PTC heater 2 connector 3545
STEP 17 Connector check: A-141X PTC heater relay 2 controller connector 3546
STEP 18 Check the PTC heater relay 2 continuity 3546
STEP 19 Voltage measurement at A-141X PTC heater relay 2 connector 3546
STEP 20 Check the wiring harness between A- 141X PTC heater relay 2 connector terminal No 3 and the ignition switch (IG2) 3547
STEP 21 Voltage measurement at A-141X PTC heater relay 2 connector 3547
STEP 22 Check the wiring harness between A- 141X PTC heater relay 2 connector terminal No 2 and the fusible link (25) 3548
STEP 23 Check the wiring harness between A- 141X PTC heater relay 2 connector terminal No 1 and C-105 engine-ECU connector terminal No 41 3548
STEP 24 Check the wiring harness between A- 141X PTC heater relay 2 connector terminal No 4 and C-150 PTC heater connector terminal No 2 3548
STEP 25 Connector check: C-43 A/C-ECU connector 3548
STEP 26 Check the wiring harness between C-43 A/C-ECU connector terminal No 15 and C-105 engine-ECU connector terminal No 35 3549
STEP 27 Replace the A/C-ECU, and then recheck the trouble symptom 3549
Inspection Procedure 9: A/C-ECU power supply system 3550
DIAGNOSIS PROCEDURE 3551
STEP 1 Connector check: C-43 A/C-ECU connector 3551
STEP 2 Voltage measurement at C-43 A/C-ECU connector 3551
STEP 3 Check the wiring harness between C-43 A/C-ECU connector terminal No 10 and the ignition switch (IG2) 3552
STEP 4 Voltage measurement at C-43 A/C-ECU connector 3552
STEP 5 Check the wiring harness between C-43 A/C-ECU connector terminal No 8 and the fusible link (20) 3553
STEP 6 Resistance measurement at the C-43 A/ C-ECU connector 3554
STEP 7 Check the wiring harness between C-43 A/C-ECU connector terminal No 22 and body earth 3554
Inspection Procedure 9: The outlet air temperature can not be changed even if the amount of solar radiation changes 3555
DIAGNOSIS PROCEDURE 3555
STEP 1 M U T -III diagnosis code 3555
STEP 2 M U T -III data list 3555
STEP 3 Recheck the trouble symptom 3555
STEP 4 Connector check: C-41 photo sensor connector and C-44 A/C-ECU connector 3556
STEP 5 Check the wiring harness between C-41 photo sensor connector (terminal 1 and 2) and C- 44 A/C-ECU connector (terminal 41 and 38) 3556
STEP 6 Replace the photo sensor and recheck the trouble symptom 3557
SERVICE DATA REFERENCE TABLE 3557
ACTUATOR TEST TABLE 3557
CHECK AT THE A/C-ECU TERMINALS 3558
HEATER CONTROL UNIT 3560
REMOVAL AND INSTALLATION 3560
HEATER UNIT 3561
REMOVAL AND INSTALLATION 3561
REMOVAL SERVICE POINT 3562
DISASSEMBLY AND REASSEMBLY 3563
MODE SELECTION DAMPER CONTROL MOTOR, AIR MIXING DAMPER CONTROL MOTOR AND POWER TRANSISTOR 3564
REMOVAL AND INSTALLATION 3564
INSPECTION 3565
CHECK THE MODE SELECTION DAMPER CONTROL MOTOR AND POTENTIOMETER 3565
CHECK THE AIR MIXING DAMPER CONTROL MOTOR AND POTENTIOMETER 3565
CHECK THE OUTSIDE/INSIDE AIR SELECTION DAMPER CONTROL MOTOR 3566
SENSORS 3566
REMOVAL AND INSTALLATION 3566
REMOVAL AND INSTALLATION 3566
INSPECTION 3567
AMBIENT TEMPERATURE SENSOR 3567
INTERIOR TEMPERATURE SENSOR 3567
OTHER PARTS 3567
OTHER PARTS 3567
COMPONENT LOCATIONS 3568
ECU 3569
SENSOR 3572
RELAY 3578
INSPECTION TERMINAL LOCATION 3580
SOLENOID VALVE 3580
FUSIBLE LINK AND FUSE 3582
EARTH CABLE 3583
EARTH 3584
CONFIGURATION DIAGRAMS 3588
OVERALL CONFIGURATION DIAGRAM 3589
OVERALL CONFIGURATION DIAGRAM <LHD> 3589
OVERALL CONFIGURATION DIAGRAM <RHD> 3590
ENGINE COMPARTMENT 3591
ENGINE COMPARTMENT <LHD> 3591
ENGINE COMPARTMENT <RHD> 3593
TRANSMISSION 3595
TRANSMISSION <2WD> 3595
TRANSMISSION <4WD> 3596
INSTRUMENT PANEL 3597
INSTRUMENT PANEL <LHD> 3597
INSTRUMENT PANEL <RHD> 3602
FLOOR AND ROOF 3607
FLOOR AND ROOF <SINGLE CAB> 3607
FLOOR AND ROOF <CLUB CAB> 3607
FLOOR AND ROOF <DOUBLE CAB> 3608
DOOR 3609
DOOR <LHD> 3609
DOOR <RHD> 3609
FRAME 3610
FRAME <2WD EXCEPT HIGH RIDER> 3610
FRAME <HIGHT RIDER, 4WD> 3611
CIRCUIT DIAGRAMS 3613
J/B 3617
JOINT CONNECTOR (J/C) 3619
J/C <LHD> 3619
J/C <RHD> 3621
CENTRALIZED JUNCTION 3623
FUSIBLE LINK AND FUSE 3623
POWER DISTRIBUTION SYSTEM 3630
POWER DISTRIBUTION SYSTEM <LHD> 3630
POWER DISTRIBUTION SYSTEM <RHD> 3632
STARTING SYSTEM 3634
CHARGING SYSTEM 3635
CHARGING SYSTEM <EXCEPT EURO5> 3635
CHARGING SYSTEM <EURO5> 3636
GLOW SYSTEM 3637
GLOW SYSTEM <EXCEPT EURO5> 3637
GLOW SYSTEM <EURO5> 3638
ENGINE CONTROL SYSTEM 3639
ENGINE CONTROL SYSTEM <LHD> 3639
ENGINE CONTROL SYSTEM <RHD> 3642
ELC-4A/T 3645
ELC-4A/T <LHD> 3645
ELC-4A/T <RHD> 3647
ELC-5A/T 3650
ELC-5A/T <LHD> 3650
ELC-5A/T <RHD> 3652
HEADLAMP 3655
HEADLAMP <LHD (VEHICLES WITHOUT DAYTIME RUNNING LIGHT)> 3655
HEADLAMP <LHD (VEHICLES WITH DAYTIME RUNNING LIGHT)> 3657
HEADLAMP <RHD> 3659
HEADLAMP MANUAL LEVELLING SYSTEM 3661
HEADLAMP MANUAL LEVELLING SYSTEM <LHD (VEHICLES WITHOUT DAYTIME RUNNING LIGHT)> 3661
HEADLAMP MANUAL LEVELLING SYSTEM <LHD (VEHICLES WITH DAYTIME RUNNING LIGHT)> 3662
HEADLAMP MANUAL LEVELLING SYSTEM <RHD> 3663
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER 3664
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER <VEHICLES WITHOUT REAR BODY (LHD)> 3664
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER <VEHICLES WITHOUT REAR BODY (RHD)> 3666
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER <VEHICLES WITH REAR BODY (LHD)> 3668
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER <VEHICLES WITH REAR BODY (RHD)> 3671
ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP 3674
ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP <LHD> 3674
ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP <RHD> 3676
DOOR COURTESY LAMP 3678
DOOR COURTESY LAMP <LHD> 3678
DOOR COURTESY LAMP <RHD> 3679
GLOVE BOX LAMP 3680
FRONT FOG LAMP 3681
REAR FOG LAMP 3683
REAR FOG LAMP <VEHICLES WITHOUT REAR BODY (LHD)> 3683
REAR FOG LAMP <VEHICLES WITHOUT REAR BODY (RHD)> 3685
REAR FOG LAMP <VEHICLES WITH REAR BODY (LHD)> 3687
REAR FOG LAMP <VEHICLES WITH REAR BODY (RHD)> 3689
HORN 3691
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP 3692
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP <LHD> 3692
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP <RHD> 3694
STOP LAMP 3696
STOP LAMP <LHD> 3696
STOP LAMP <RHD> 3697
BACK-UP LAMP 3698
BACK-UP LAMP <LHD> 3698
BACK-UP LAMP <RHD> 3699
METER AND GAUGE 3700
METER AND GAUGE <LHD> 3700
METER AND GAUGE <RHD> 3701
WARNING LAMP 3703
OIL PRESSURE WARNING LAMP, FUEL FILTER WARNING LAMP, FUEL WARNING LAMP AND BRAKE WARNING LAMP <LHD (VEHICLES FOR EUROPE)> 3703
OIL PRESSURE WARNING LAMP, FUEL FILTER WARNING LAMP, FUEL WARNING LAMP AND BRAKE WARNING LAMP <VEHICLES FOR RUSSIA> 3704
OIL PRESSURE WARNING LAMP, FUEL FILTER WARNING LAMP, FUEL WARNING LAMP AND BRAKE WARNING LAMP <RHD> 3705
POWER WINDOWS 3706
POWER WINDOWS <LHD> 3706
POWER WINDOWS <RHD> 3709
CENTRAL DOOR LOCKING SYSTEM 3712
CENTRAL DOOR LOCKING SYSTEM <VEHICLES WITHOUT KEYLESS ENTRY SYSTEM (LHD)> 3712
CENTRAL DOOR LOCKING SYSTEM <VEHICLES WITHOUT KEYLESS ENTRY SYSTEM (RHD)> 3714
CENTRAL DOOR LOCKING SYSTEM <VEHICLES WITH KEYLESS ENTRY SYSTEM (LHD)> 3716
CENTRAL DOOR LOCKING SYSTEM <VEHICLES WITH KEYLESS ENTRY SYSTEM (RHD)> 3720
HEATER 3724
PTC HEATER 3725
MANUAL AIR CONDITIONER 3727
MANUAL AIR CONDITIONER <LHD> 3727
MANUAL AIR CONDITIONER <RHD> 3728
AUTOMATIC AIR CONDITIONER 3730
AUTOMATIC AIR CONDITIONER <LHD> 3730
AUTOMATIC AIR CONDITIONER <RHD> 3732
WINDSHIELD WIPER AND WASHER 3734
WINDSHIELD WIPER AND WASHER <LHD> 3734
WINDSHIELD WIPER AND WASHER <RHD> 3736
HEADLAMP WASHER 3738
REMOTE CONTROLLED MIRROR 3740
ELECTRIC RETRACTABLE REMOTE CONTROLLED MIRROR 3741
REAR WINDOW DEFOGGER AND HEATED DOOR MIRROR 3742
REAR WINDOW DEFOGGER AND HEATED DOOR MIRROR <VEHICLES WITHOUT REAR PANEL POWER WINDOW (LHD)> 3742
REAR WINDOW DEFOGGER AND HEATED DOOR MIRROR <VEHICLES WITHOUT REAR PANEL POWER WINDOW (RHD)> 3744
REAR WINDOW DEFOGGER AND HEATED DOOR MIRROR <VEHICLES WITH REAR PANEL POWER WINDOW (LHD)> 3746
REAR WINDOW DEFOGGER AND HEATED DOOR MIRROR <VEHICLES WITH REAR PANEL POWER WINDOW (RHD)> 3748
SPARE CONNECTOR (FOR AUDIO) 3750
RADIO AND CD PLAYER 3752
RADIO AND CD PLAYER <VEHICLES WITHOUT AUDIO AMPLIFIER> 3752
RADIO AND CD PLAYER <VEHICLES WITH AUDIO AMPLIFIER> 3754
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS) 3756
RV METER 3759
CIGARETTE LIGHTER AND DOWN LAMP 3761
CLOCK 3762
ACCESSORY SOCKET 3763
SRS 3764
SRS <VEHICLES WITHOUT SIDE-AIRBAG (LHD)> 3764
SRS <VEHICLES WITHOUT SIDE-AIRBAG (RHD)> 3766
SRS <VEHICLES WITH SIDE-AIRBAG (LHD)> 3768
SRS <VEHICLES WITH SIDE-AIRBAG (RHD)> 3770
SEAT BELT WARNING BUZZER 3772
SEAT BELT WARNING BUZZER <LHD> 3772
SEAT BELT WARNING BUZZER <RHD> 3773
ANTI-SKID BRAKING SYSTEM (ABS) 3775
ABS <VEHICLES WITHOUT ASTC (LHD)> 3775
ABS <VEHICLES WITHOUT ASTC (RHD)> 3777
ANTI-SKID BRAKING SYSTEM (ABS) AND ACTIVE STABILITY AND TRACTION CONTROL SYSTEM (ASTC) 3779
ABS AND ASTC <LHD> 3779
ABS AND ASTC <RHD> 3782
IMMOBILIZER SYSTEM 3785
IMMOBILIZER SYSTEM <LHD> 3785
IMMOBILIZER SYSTEM <RHD> 3786
CRUISE CONTROL SYSTEM 3787
CRUISE CONTROL SYSTEM <LHD> 3787
CRUISE CONTROL SYSTEM <RHD> 3789
USB BOX 3791
HANDS-FREE INTERFACE SYSTEM 3794
POWER SEAT 3797
HEATED SEAT 3798
HEATED SEAT <LHD> 3798
HEATED SEAT <RHD> 3800
SUNROOF 3802
EASY SELECT 4WD SYSTEM 3803
EASY SELECT 4WD SYSTEM <VEHICLES FOR EUROPE> 3803
EASY SELECT 4WD SYSTEM <VEHICLES FOR RUSSIA> 3804
SUPER SELECT 4WD SYSTEM 3805
SUPER SELECT 4WD SYSTEM <VEHICLES FOR EUROPE> 3805
SUPER SELECT 4WD SYSTEM <VEHICLES FOR RUSSIA> 3807
REAR DIFFERENTIAL LOCK SYSTEM 3808
BLOW-BY HEATER 3810
CAN 3811
SPARE CONNECTOR (FOR FRONT FOG LAMP) 3812
SPARE CONNECTOR (FOR ACC SOCKET) 3814
SPARE CONNECTOR (FOR TRAILER) 3815
DOOR AJAR WARNING BUZZER 3816
DOOR AJAR WARNING BUZZER <LHD> 3816
DOOR AJAR WARNING BUZZER <RHD> 3817
Questions? Email us: [email protected]
S.V 08/24
