Mitsubishi Outlander 2007 Service Manual (Vol 1 & 2 & 3) – PDF DOWNLOAD
$38.95
Mitsubishi Outlander 2007 Service Manual (Vol 1 & 2 & 3) – PDF DOWNLOAD
Description
Mitsubishi Outlander 2007 Service Manual (Vol 1 & 2 & 3) – PDF DOWNLOAD
FILE DETAILS:
Mitsubishi Outlander 2007 Service Manual (Vol 1 & 2 & 3) – PDF DOWNLOAD
Language : English
Pages : 4740
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Mitsubishi Outlander 2007 Service Manual (Vol 1 & 2 & 3) – PDF DOWNLOAD
GENERAL <BODY AND CHASSIS> 5
HOW TO USE THIS MANUAL 7
TROUBLESHOOTING GUIDELINES 10
HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS 10
TROUBLESHOOTING CONTENTS 10
HOW TO USE THE INSPECTION PROCEDURES 13
CONNECTOR MEASUREMENT SERVICE POINTS 16
CONNECTOR INSPECTION SERVICE POINTS 18
HOW TO COPE WITH INTERMITTENT MALFUNCTIONS 19
HOW TO TREAT PAST TROUBLE 21
INSPECTION SERVICE POINTS FOR A BLOWN FUSE 22
VEHICLE IDENTIFICATION 22
VEHICLE IDENTIFICATION CODE PLATE 24
PRECAUTIONS BEFORE SERVICE 30
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 30
HOW TO PERFORM VEHICLE IDENTIFICATION NUMBER (VIN) WRITING 30
INITIALIZATION PROCEDURE FOR LEARNING VALUE IN MFI ENGINE 34
ENGINE IDLING LEARNING PROCEDURE 35
SERVICING ELECTRICAL SYSTEM 36
VEHICLE WASHING 37
APPLICATION OF ANTI-CORROSION AGENTS AND UNDERCOATS 37
SCAN TOOL (MULTI USE TESTER { M U T -III } SUB ASSEMBLY) 37
CODING LIST 38
TOWING AND HOISTING 46
GENERAL DATA AND SPECIFICATIONS 50
TIGHTENING TORQUE 52
LUBRICATION AND MAINTENANCE 53
RECOMMENDED LUBRICANTS AND LUBRICANT CAPACITIES TABLE 55
SCHEDULED MAINTENANCE TABLE 57
MAINTENANCE SERVICE 60
1 FUEL SYSTEM (TANK, PIPE LINE AND CONNECTION, AND FUEL TANK FILLER TUBE CAP) (CHECK FOR LEAKS) 60
2 FUEL HOSES (CHECK CONDITION) 60
3 AIR CLEANER ELEMENT (REPLACE) 60
4 EVAPORATIVE EMISSION SYSTEM (EXCEPT EVAPORATIVE EMISSION CANISTER) (CHECK FOR CLOGGING) 61
5 SPARK PLUGS (REPLACE) 61
6 INTAKE AND EXHAUST VALVE CLEARANCE <INTAKE SIDE ONLY> (INSPECT AND ADJUST) 61
7 TIMING BELT (REPLACE) 62
8 DRIVE BELT (FOR GENERATOR, WATER PUMP, POWER STEERING OIL PUMP) (CHECK CONDITION) 62
9 EXHAUST SYSTEM (CONNECTIONS PORTION OF MUFFLER, MUFFLER PIPES AND CONVERTER HEAT SHIELDS) (CHECK AND SERVICE AS REQUIRED) 65
10 ENGINE OIL (CHANGE) 66
11 ENGINE OIL FILTER (REPLACE) 67
12 TRANSMISSION FLUID 68
13 TRANSFER OIL 71
14 ENGINE COOLANT (CHANGE) 71
15 COOLANT HOSES (RADIATOR HOSE, HEATER HOSE) (INSPECT) 73
16 DISC BRAKE PADS (INSPECT FOR WEAR) 73
17 BRAKE HOSES (CHECK FOR DETERIORATION OR LEAKS) 73
18 BALL JOINT AND STEERING LINKAGE SEALS (INSPECT FOR GREASE LEAKS AND DAMAGE) 73
19 DRIVE SHAFT BOOTS (INSPECT FOR GREASE LEAKS AND DAMAGE) 74
20 SUSPENSION SYSTEM (INSPECT FOR LOOSENESS AND DAMAGE) 74
21 REAR AXLE OIL (CHECK OIL LEVEL) 74
22 TIRES (ROTATE) 75
23 AIR FILTER (REPLACE) 75
MAIN SEALANT AND ADHESIVE TABLE 75
GENERAL 4413
GENERAL <ELECTRICAL> 80
HARNESS CONNECTOR INSPECTION 81
HOW TO DIAGNOSE 85
POINT FOR DIAGNOSIS 85
TROUBLESHOOTING STEPS 85
INFORMATION FOR DIAGNOSIS 86
INSPECTION 87
INSPECTION INSTRUMENTS 87
CHECKING FUSES 88
CHECKING SWITCHES 89
CHECKING RELAYS 91
CABLES AND WIRES CHECK 92
BATTERY HANDLING 92
GENERAL ELECTRICAL SYSTEM CHECK 92
ENGINE 4413
ENGINE MECHANICAL 97
GENERAL INFORMATION 98
ENGINE DIAGNOSIS 98
SERVICE SPECIFICATIONS 99
SEALANTS 100
SPECIAL TOOLS 100
ON-VEHICLE SERVICE 104
GENETATOR DRIVE BELT TENSION CHECK 104
AUTO-TENSIONER CHECK 104
DRIVE BELT TENSION CHECK AND ADJUSTMENT 105
VALVE CLEARANCE CHECK AND ADJUSTMENT 108
ROCKER ARM PISTON OPERATION CHECK 109
IGNITION TIMING CHECK 110
CURB IDLE SPEED CHECK 112
IDLE MIXTURE CHECK 112
COMPRESSION PRESSURE CHECK 113
MANIFOLD VACUUM CHECK 115
LASH ADJUSTER CHECK 115
CRANKSHAFT PULLEY 117
REMOVAL AND INSTALLATION 117
CAMSHAFT OIL SEAL 120
REMOVAL AND INSTALLATION 120
CAMSHAFT AND VALVE STEM SEAL 123
REMOVAL AND INSTALLATION 123
OIL PAN AND OIL STRAINER 133
REMOVAL AND INSTALLATION 133
INSPECTION 137
CRANKSHAFT FRONT OIL SEAL 138
REMOVAL AND INSTALLATION 138
CRANKSHAFT REAR OIL SEAL 139
REMOVAL AND INSTALLATION 139
CYLINDER HEAD GASKET 141
REMOVAL AND INSTALLATION 141
TIMING BELT 145
REMOVAL AND INSTALLATION 145
INSPECTION 150
ENGINE ASSEMBLY 150
REMOVAL AND INSTALLATION 150
ENGINE OVERHAUL 159
GENERAL SPECIFICATIONS 161
SERVICE SPECIFICATIONS 161
FASTENER TIGHTENING SPECIFICATIONS 163
SEALANTS AND ADHESIVES 166
SPECIAL TOOLS 166
GENERATOR 168
REMOVAL AND INSTALLATION 168
INTAKE MANIFOLD PLENUM AND THROTTLE BODY ASSEMBLY 171
REMOVAL AND INSTALLATION 171
TIMING BELT 174
REMOVAL AND INSTALLATION 174
TIMING BELT INSPECTION 180
AIR BLEEDING METHOD 181
VALVE CLEARANCE ADJUSTMENT 181
INTAKE MANIFOLD 183
REMOVAL AND INSTALLATION 183
WATER HOSE AND PIPE 187
REMOVAL AND INSTALLATION 187
EXHAUST MANIFOLD 191
REMOVAL AND INSTALLATION 191
ROCKER COVER AND CAMSHAFT 194
REMOVAL AND INSTALLATION 194
CAMSHAFT INSPECTION 200
LASH ADJUSTER INSPECTION 201
CYLINDER HEAD AND VALVES 203
REMOVAL AND INSTALLATION 203
CYLINDER HEAD 207
VALVE INSPECTION 208
VALVE SPRING 208
VALVE GUIDE INSPECTION 208
VALVE SEAT INSPECTION 209
OIL PAN AND OIL PUMP 211
REMOVAL AND INSTALLATION 211
PISTON AND CONNECTING ROD 219
REMOVAL AND INSTALLATION 219
PISTON RING INSPECTION 226
CRANKSHAFT PIN OIL CLEARANCE <PLASTIGAGE METHOD> 227
CRANKSHAFT AND CYLINDER BLOCK 227
REMOVAL AND INSTALLATION 227
CYLINDER BLOCK INSPECTION 234
CRANKSHAFT OIL CLEARANCE (PLASTIGAGE METHOD) 234
ENGINE LUBRICATION 237
GENERAL INFORMATION 238
SERVICE SPECIFICATIONS 238
LUBRICANTS 238
SEALANT 239
SPECIAL TOOLS 239
ON-VEHICLE SERVICE 240
ENGINE OIL CHECK 240
ENGINE OIL REPLACEMENT 240
ENGINE OIL FILTER REPLACEMENT 241
ENGINE OIL PRESSURE CHECK 241
FUEL 4413
MULTIPORT FUEL INJECTION (MFI) 244
GENERAL INFORMATION 245
SPECIFICATION(S) 250
GENERAL SPECIFICATION(S) 250
SERVICE SPECIFICATION(S) 250
SEALANT AND ADHESIVE 251
SPECIAL TOOLS 252
ON-VEHICLE SERVICE 254
COMPONENT LOCATION 254
THROTTLE BODY (THROTTLE VALVE AREA) CLEANING 259
FUEL PRESSURE TEST 260
FUEL PUMP CONNECTOR DISCONNECTION (HOW TO REDUCE PRESSURIZED FUEL LINES) 263
FUEL TANK PUMP OPERATION CHECK 263
MULTIPORT FUEL INJECTION (MFI) RELAY CONTINUITY CHECK 265
FUEL PUMP RELAY CONTINUITY CHECK 265
INJECTOR RELAY AND THROTTLE ACTUATOR CONTROL MOTOR RELAY CONTINUITY CHECK 266
INTAKE AIR TEMPERATURE SENSOR CHECK 267
ENGINE COOLANT TEMPERATURE SENSOR CHECK 267
HEATED OXYGEN SENSOR CHECK 268
INJECTOR CHECK 273
THROTTLE ACTUATOR CONTROL MOTOR CHECK 274
ENGINE OIL CONTROL VALVE CHECK 274
EVAPORATIVE EMISSION PURGE SOLENOID CHECK 275
EVAPORATIVE EMISSION VENTILATION SOLENOID CHECK 275
EGR VALVE CHECK 275
INTAKE MANIFOLD TUNING SOLENOID CHECK 275
INJECTOR 275
REMOVAL AND INSTALLATION 275
THROTTLE BODY ASSEMBLY 279
REMOVAL AND INSTALLATION 279
ENGINE CONTROL MODULE (ECM) 280
REMOVAL AND INSTALLATION 280
MULTIPORT INJECTION SYSTEM (MFI) <DIAGNOSIS> 284
TROUBLESHOOTING STRATEGY 291
DIAGNOSTIC FUNCTION 291
FAIL-SAFE FUNCTION REFERENCE TABLE 325
DIAGNOSTIC TROUBLE CODE CHART 327
SYMPTOM CHART 332
DIAGNOSTIC TROUBLE CODE PROCEDURES 335
DTC P0031: Heated Oxygen Sensor Heater Control Circuit Low (bank 1, sensor 1) 335
DTC P0032: Heated Oxygen Sensor Heater Control Circuit High (bank 1, sensor 1) 342
DTC P0037: Heated Oxygen Sensor Heater Control Circuit Low (bank 1, sensor 2) 346
DTC P0038: Heated Oxygen Sensor Heater Control Circuit High (bank 1, sensor 2) 352
DTC P0043: Heated Oxygen Sensor Heater Control Circuit Low (bank 1, sensor 3) <California> 356
DTC P0044: Heated Oxygen Sensor Heater Control Circuit High (bank 1, sensor 3) <California> 363
DTC P0051: Heated Oxygen Sensor Heater Control Circuit Low (bank 2, sensor 1) 367
DTC P0052: Heated Oxygen Sensor Heater Control Circuit High (bank 2, sensor 1) 373
DTC P0057: Heated Oxygen Sensor Heater Control Circuit Low (bank 2, sensor 2) 377
DTC P0058: Heated Oxygen Sensor Heater Control Circuit High (bank 2, sensor 2) 383
DTC P0069: Abnormal Correlation Between Manifold Absolute Pressure Sensor And Barometric Pressure Sensor 387
DTC P0101: Mass Airflow Circuit Range/Performance Problem 391
DTC P0102: Mass Airflow Circuit Low Input 398
DTC P0103: Mass Airflow Circuit High Input 404
DTC P0106: Manifold Absolute Pressure Circuit Range/Performance Problem 409
DTC P0107: Manifold Absolute Pressure Circuit Low Input 415
DTC P0108: Manifold Absolute Pressure Circuit High Input 421
DTC P0111: Intake Air Temperature Circuit Range/Performance Problem 426
DTC P0112: Intake Air Temperature Circuit Low Input 431
DTC P0113: Intake Air Temperature Circuit High Input 435
DTC P0116: Engine Coolant Temperature Circuit Range/Performance Problem 441
DTC P0117: Engine Coolant Temperature Circuit Low Input 446
DTC P0118: Engine Coolant Temperature Circuit High Input 451
DTC P0122: Throttle Position Sensor (Main) Circuit Low Input 457
DTC P0123: Throttle Position Sensor (main) Circuit High Input 464
DTC P0125: Insufficient Coolant Temperature for Closed Loop Fuel Control 470
DTC P0128: Coolant Thermostat (Coolant Temperature Below Thermostat Regulating Temperature) 476
DTC P0131: Heated Oxygen Sensor Circuit Low Voltage (bank 1, sensor 1) 479
DTC P0132: Heated Oxygen Sensor Circuit High Voltage (bank 1, sensor 1) 485
DTC P0133: Heated Oxygen Sensor Circuit Slow Response (bank 1, sensor 1) 489
DTC P0134: Heated Oxygen Sensor Circuit No Activity Detected (bank 1, sensor 1) 493
DTC P0137: Heated Oxygen Sensor Circuit Low Voltage (bank 1, sensor 2) 500
DTC P0138: Heated Oxygen Sensor Circuit High Voltage (bank 1, sensor 2) 505
DTC P0139: Heated Oxygen Sensor Circuit Slow Response (bank 1, sensor 2) 509
DTC P0140: Heated Oxygen Sensor Circuit No Activity Detected (bank 1, sensor 2) 513
DTC P0143: Heated Oxygen Sensor Circuit Low Voltage (bank 1, sensor 3) <California> 518
DTC P0144: Heated Oxygen Sensor Circuit High Voltage (bank 1, sensor 3) 523
DTC P0145: Heated Oxygen Sensor Circuit Slow Response (bank 1, sensor 3) 527
DTC P0146: Heated Oxygen Sensor Circuit Slow Response (bank 1, sensor 3) 531
DTC P0151: Heated Oxygen Sensor Circuit Low Voltage (bank 2, sensor 1) 536
DTC P0152: Heated Oxygen Sensor Circuit High Voltage (bank 2, sensor 1) 542
DTC P0153: Heated Oxygen Sensor Circuit Slow Response (bank 2, sensor 1) 546
DTC P0154: Heated Oxygen Sensor Circuit No Activity Detected (bank 2, sensor 1) 551
DTC P0157: Heated Oxygen Sensor Circuit Low Voltage (bank 2, sensor 2) 558
DTC P0158: Heated Oxygen Sensor Circuit High Voltage (bank 2, sensor 2) 563
DTC P0159: Heated Oxygen Sensor Circuit Slow Response (bank 2, sensor 2) 567
DTC P0160: Heated Oxygen Sensor Circuit No Activity Detected (bank 2, sensor 2) 571
DTC P0171: System too Lean (bank 1) 576
DTC P0172: System too Rich (bank 1) 583
DTC P0174: System too Lean (bank 2) 587
DTC P0175: System too Rich (bank 2) 594
DTC P0181: Fuel Tank Temperature Sensor Circuit Range/Performance 599
DTC P0182: Fuel Tank Temperature Sensor Circuit Low Input 604
DTC P0183: Fuel Tank Temperature Sensor Circuit High Input 609
DTC P0201: Injector Circuit Malfunction – Cylinder 1 615
DTC P0202: Injector Circuit Malfunction – Cylinder 2 623
DTC P0203: Injector Circuit Malfunction – Cylinder 3 630
DTC P0204: Injector Circuit Malfunction – Cylinder 4 638
DTC P0205: Injector Circuit Malfunction – Cylinder 5 645
DTC P0206: Injector Circuit Malfunction – Cylinder 6 653
DTC P0222: Throttle Position Sensor (Sub) Circuit Low Input 660
DTC P0223: Throttle Position Sensor (Sub) Circuit High Input 667
DTC P0300: Random/Multiple Cylinder Misfire Detected 672
DTC P0301: Cylinder 1 Misfire Detected 677
DTC P0302: Cylinder 2 Misfire Detected 680
DTC P0303: Cylinder 3 Misfire Detected 683
DTC P0304: Cylinder 4 Misfire Detected 686
DTC P0305: Cylinder 5 Misfire Detected 689
DTC P0306: Cylinder 6 Misfire Detected 692
DTC P0326: Knock Sensor Circuit Performance (Bank 1) 696
DTC P0327: Knock Sensor Circuit Low (Bank 1) 700
DTC P0328: Knock Sensor Circuit High (Bank 1) 703
DTC DTC P0331: Knock Sensor Circuit Performance (Bank 2) 706
DTC P0332: Knock Sensor Circuit Low (Bank 2) 709
DTC DTC P0333: Knock Sensor Circuit High (Bank 2) 712
DTC P0335: Crankshaft Position Sensor Circuit 716
DTC P0340: Camshaft Position Sensor Circuit 724
DTC P0401: Exhaust Gas Recirculation Flow Insufficient Detected 731
DTC P0421: Warm Up Catalyst Efficiency Below Threshold (bank 1) 734
DTC P0431: Warm Up Catalyst Efficiency Below Threshold (bank 2) 736
DTC P0441: Evaporative Emission Control System Incorrect Purge Flow 739
DTC P0442: Evaporative Emission Control System Leak Detected (Small Leak) 743
DTC P0443: Evaporative Emission Control System Purge Control Valve Circuit 756
DTC P0446: Evaporative Emission Control System Vent Control Circuit 764
DTC P0450: Evaporative Emission Control System Pressure Sensor Malfunction 771
DTC P0451: Evaporative Emission Control System Pressure Sensor Range/Performance 778
DTC P0452: Evaporative Emission Control System Pressure Sensor Low Input 787
DTC P0453: Evaporative Emission Control System Pressure Sensor High Input 795
DTC P0455: Evaporative Emission Control System Leak Detected (Gross Leak) 801
DTC P0456: Evaporative Emission Control System Leak Detected (Very Small Leak) 813
DTC P0461: Fuel Level Sensor <FWD> or Fuel Level Sensor (main) <AWD> Circuit Range/Performance 824
DTC P0462: Fuel Level Sensor Circuit Low Input 827
DTC P0463: Fuel Level Sensor Circuit High Input 829
DTC P0489: EGR Valve (Stepper Motor) Circuit Malfunction (Ground Short) 832
DTC P0490: EGR Value (Stepper Motor) Circuit Malfunction (Battery Short) 838
DTC P0506: Idle Control Sytem RPM Lower Than Expected 842
DTC P0507: Idle Control Sytem RPM Higher Than Expected 846
DTC P0513: Immobilizer Malfunction 849
DTC P0551: Power Steering Pressure Sensor Circuit Range/Performance 851
DTC P0552: Power Steering Pressure Circuit Low Input 857
DTC P0553: Power Steering Pressure Circuit High Input 863
DTC P0603: EEP ROM Malfunction 868
DTC P0606: Engine Control Module Main Processor Malfunction 870
DTC P0622: Generator FR Terminal Circuit Malfunction 872
DTC P0630: Vehicle Identification Number (VIN) Malfunction 876
DTC P0638: Throttle Actuator Control Motor Circuit Range/Performance Problem 879
DTC P0642: Throttle Position Sensor Power Supply 882
DTC P0657: Throttle Actuator Control Motor Relay Circuit Malfunction 884
DTC P0660: Intake Manifold Tuning Solenoid Circuit 890
DTC P1020: Mitsubishi Innovative Valve Timing Electronic Control System (MIVEC) Performance Problem 895
DTC P1021: Engine Oil Control Valve Circuit 903
DTC P1231: Active Stability Control Plausibility 908
DTC P1232: Fail Safe System 909
DTC P1233: Throttle Position Sensor (main) Plausibility 911
DTC P1234: Throttle Position Sensor (Sub) Plausibility 913
DTC P1235: Mass Airflow Sensor Plausibility 916
DTC P1236: A/D Converter 919
DTC P1237: Accelerator Pedal Position Sensor Plausibility 920
DTC P1238: Mass Airflow Sensor Plausibility (Torque Monitor) 923
DTC P1239: Engine RPM Plausibility 926
DTC P1240: Ignition Angle 929
DTC P1241: Torque Monitoring 930
DTC P1242: Fail Safe Control Monitor 933
DTC P1243: Inquiry/Response Error 934
DTC P1244: RAM Test For All Area 935
DTC P1245: Cycle RAM Test (Engine) 936
DTC P1246: Communication Error 937
DTC P1247: A/T Plausibility 938
DTC P1248: AWD Plausibility <AWD> 939
DTC P1540: LIN Communication Check by ECM (Sending Message to Radiator Sensor) <California>/DTC P1541: LIN Communication Check by ECM (Receiving Message from Radiator Sensor) <California> 941
DTC P1543: DOR Tampering Monitor (Temperature Check After Thermostat Open) <California> 946
DTC P1544: DOR Tampering Monitor (Temperature Check Before Thermostat Open) <California> 949
DTC P1545: DOR Tampering Monitor (Temperature Change After Thermostat Open) <California> 952
DTC P1546: DOR Tampering Monitor (Temperature Check at Cold Start) <California> 954
DTC P1547: DOR Tampering Monitor (Rationality Check) <California> 957
DTC P1580: DOR Radiator Tampering Monitor (Encrypted Message) <California> 959
DTC P1590: TCM to ECM Communication Error in Torque Reduction Request 961
DTC P1603: Battery Backup Line Malfunction 963
DTC P1676: Variant Coding 967
DTC P2066: Fuel Level Sensor (sub) Circuit Range/Performance 969
DTC P2100: Throttle Actuator Control Motor Circuit (Open) 973
DTC P2101: Throttle Actuator Control Motor Magneto Malfunction 977
DTC P2122: Accelerator Pedal Position Sensor (main) Circuit Low Input 980
DTC P2123: Accelerator Pedal Position Sensor (main) Circuit High Input 985
DTC P2127: Accelerator Pedal Position Sensor (sub) Circuit Low Input 989
DTC P2128: Accelerator Pedal Position Sensor (Sub) Circuit High Input 993
DTC P2135: Throttle Position Sensor (Main and Sub) Range/Performance Problem 996
DTC P2138: Accelerator Pedal Position Sensor (main and sub) Circuit Range/Performance Problem 1000
DTC P2195: Heated Oxygen Sensor Inactive (bank 1, sensor 1) 1004
DTC P2197: Heated Oxygen Sensor Inactive (bank 2, sensor 1) 1007
DTC P2228: Barometric Pressure Circuit Low Input 1010
DTC P2229: Barometric Pressure Circuit High Input 1012
DTC P2252: Heated Oxygen Sensor Offset Circuit Low Voltage 1014
DTC P2253: Heated Oxygen Sensor Offset Circuit High Voltage 1016
DTC P2423: HC adsorber (HC trap catalyst) efficiency below threshold 1018
DTC P2567: LIN Communication Check by Radiator Sensor (Thermistor Error) <California> 1020
DTC U0001: Bus Off 1022
DTC U0101: Transmission Control Module Time-Out 1023
DTC U0114: AWD-ECU Time-Out 1025
DTC U0121: ABS-ECU/ASC-ECU Time-Out 1027
DTC U0141: ETACS-ECU Time-Out 1029
DTC U0167: KOS-ECU/WCM Communication Error 1032
DTC U1180: Combination Meter Time-Out 1033
SYMPTOM PROCEDURES 1036
INSPECTION PROCEDURE 1: Scan Tool Communication with ECM Is Not Possible 1036
INSPECTION PROCEDURE 2: The Malfunction Indicator Lamp (SERVICE ENGINE SOON or Check Engine Lamp) Does Not Illuminate Right after the Ignition Switch Is Turned to the “ON” Position 1039
INSPECTION PROCEDURE 3: The Malfunction Indicator Lamp (SERVICE ENGINE SOON or Check Engine Lamp) Remains Illuminated and Never Goes Out 1040
INSPECTION PROCEDURE 4: Cranks, Won’t Start 1041
INSPECTION PROCEDURE 5: Starts Up and Dies 1048
INSPECTION PROCEDURE 6: Hard Starting 1053
INSPECTION PROCEDURE 7: Unstable Idle (rough idle, hunting) 1058
INSPECTION PROCEDURE 8: Idle speed is high (improper idle speed) 1062
INSPECTION PROCEDURE 9: Idle Speed Is Low (improper idle speed) 1063
INSPECTION PROCEDURE 10: When the engine is cold, it stalls at idle (die out) 1064
INSPECTION PROCEDURE 11: When the Engine Is Hot, It Stalls at Idle (die out) 1067
INSPECTION PROCEDURE 12: The Engine Stalls when Accelerating (pass out) 1070
INSPECTION PROCEDURE 13: The engine stalls when decelerating 1072
INSPECTION PROCEDURE 14: Hesitation, sag, stumble, Poor acceleration or Surge 1074
INSPECTION PROCEDURE 15: Acceleration shock 1077
INSPECTION PROCEDURE 16: Knocking 1078
INSPECTION PROCEDURE 17: Too high CO and HC concentration when idling 1080
INSPECTION PROCEDURE 18: Transient, Mass Emission Tailpipe Test Failure 1082
INSPECTION PROCEDURE 19: Purge Flow Test of the Evaporative Emission Canister Failure 1087
INSPECTION PROCEDURE 20: Pressure Test of the Evaporative System Failure 1088
INSPECTION PROCEDURE 21: Power supply system and ignition switch – IG system 1090
INSPECTION PROCEDURE 22: Fuel pump system 1096
INSPECTION PROCEDURE 23: Ignition Switch-ST System and Transmission Range Switch System 1102
INSPECTION PROCEDURE 24: Ignition Circuit System 1109
INSPECTION PROCEDURE 25: A/C system 1114
INSPECTION PROCEDURE 26: Engine oil pressure switch System 1117
DATA LIST REFERENCE TABLE 1120
GENERAL SCAN TOOL (GST) MODE 01 REFERENCE TABLE 1135
ACTUATOR TEST REFERENCE TABLE 1140
CHECK AT THE ENGINE CONTROL MODULE (ECM) 1142
INSPECTION PROCEDURE USING AN OSCILLOSCOPE 1151
FUEL SUPPLY 1162
GENERAL INFORMATION 1163
SERVICE SPECIFICATION 1164
FUEL SUPPLY DIAGNOSIS 1164
INTRODUCTION 1164
TROUBLESHOOTING STRATEGY 1164
SYMPTOM PROCEDURES 1165
SPECIAL TOOLS 1167
ON-VEHICLE SERVICE 1168
FUEL PUMP OPERATION CHECK 1168
FUEL LEVEL SENSOR CHECK 1168
FUEL PUMP MODULE REPLACEMENT <FWD> 1168
FUEL PUMP MODULE REPLACEMENT <AWD> 1170
FUEL LEVEL SENSOR (SUB) REPLACEMENT <AWD> 1173
FUEL TANK 1174
REMOVAL AND INSTALLATION <FWD> 1174
REMOVAL AND INSTALLATION <AWD> 1179
INSPECTION 1186
ENGINE COOLING 1192
GENERAL INFORMATION 1193
SERVICE SPECIFICATIONS 1193
COOLANT 1193
SEALANT 1194
ENGINE COOLING DIAGNOSIS 1194
INTRODUCTION 1194
TROUBLESHOOTING STRATEGY 1194
SYMPTOM CHART 1194
SYMPTOM PROCEDURES 1194
Inspection Procedure 1: Coolant Leak 1194
Inspection Procedure 2: Engine Overheating 1195
Inspection Procedure 3: Radiator Fan and Condenser Fan do not Operate 1197
SPECIAL TOOLS 1204
ON-VEHICLE SERVICE 1206
ENGINE COOLANT LEAK CHECK 1206
RADIATOR CAP PRESSURE CHECK 1206
ENGINE COOLANT REPLACEMENT 1206
ENGINE COOLANT CONCENTRATION TEST 1207
COOLING FAN RELAY CONTINUITY CHECK 1208
COOLING FAN MOTOR CHECK 1210
THERMOSTAT 1210
REMOVAL AND INSTALLATION 1210
INSPECTION 1212
WATER PUMP 1213
REMOVAL AND INSTALLATION 1213
WATER HOSE AND WATER PIPE 1214
REMOVAL AND INSTALLATION 1214
INSPECTION 1217
RADIATOR 1218
REMOVAL AND INSTALLATION 1218
INTAKE AND EXHAUST 1222
GENERAL INFOMATION 1223
SERVICE SPECIFICATION 1223
ON-VEHICLE SERVICE 1223
INTAKE MANIFOLD TUNING SYSTEM CHECK 1223
INTAKE MANIFOLD TUNING SOLENOID CHECK 1223
VACUUM TANK CHECK <6G7> 1224
INTAKE AND EXHAUST DIAGNOSIS 1224
INTRODUCTION 1224
TROUBLESHOOTING STRATEGY 1225
SYMPTOM CHART 1225
SYMPTOM PROCEDURES 1225
Inspection Procedure 1: Exhaust Leakage 1225
Inspection Procedure 2: Abnormal Noise 1225
SPECIAL TOOLS 1226
AIR CLEANER 1227
REMOVAL AND INSTALLATION 1227
INTAKE MANIFOLD PLENUM 1228
REMOVAL AND INSTALLATION 1228
INTAKE MANIFOLD 1229
REMOVAL AND INSTALLATION 1229
INSPECTION 1232
EXHAUST MANIFOLD 1232
REMOVAL AND INSTALLATION 1232
INSPECTION 1236
EXHAUST PIPE AND MAIN MUFFLER 1237
REMOVAL AND INSTALLATION 1237
ENGINE ELECTRICAL 4413
CHARGING SYSTEM 1243
GENERAL INFORMATION 1244
GENERAL SPECIFICATIONS 1244
SERVICE SPECIFICATIONS 1245
CHARGING SYSTEM DIAGNOSIS 1245
SPECIAL TOOL 1247
ON-VEHICLE SERVICE 1248
GENERATOR OUTPUT LINE VOLTAGE DROP TEST 1248
OUTPUT CURRENT TEST 1250
REGULATED VOLTAGE TEST 1252
WAVE PATTERN CHECK USING AN OSCILLOSCOPE 1253
GENERATOR ASSEMBLY 1255
REMOVAL AND INSTALLATION 1255
STARTING SYSTEM 1259
GENERAL INFORMATION 1260
GENERAL SPECIFICATIONS 1260
SERVICE SPECIFICATIONS 1261
STARTING SYSTEM DIAGNOSIS 1261
ON-VEHICLE SERVICE 1263
STARTER RELAY CHECK 1263
STARTER MOTOR ASSEMBLY 1263
REMOVAL AND INSTALLATION 1263
INSPECTION 1264
DISASSEMBLY AND ASSEMBLY 1266
INSPECTION 1269
IGNITION SYSTEM 1273
GENERAL INFORMATION 1274
GENERAL SPECIFICATIONS 1274
SERVICE SPECIFICATIONS 1274
ON-VEHICLE SERVICE 1275
KNOCK CONTROL SYSTEM CHECK 1275
IGNITION COIL CHECK 1275
SPARK PLUG TEST 1276
SPARK PLUG CHECK AND CLEANING 1276
CAMSHAFT POSITION SENSOR CHECK 1277
CRANKSHAFT POSITION SENSOR CHECK 1277
IGNITION COIL 1278
REMOVAL AND INSTALLATION 1278
CAMSHAFT POSITION SENSOR 1279
REMOVAL AND INSTALLATION 1279
CRANKSHAFT POSITION SENSOR 1280
REMOVAL AND INSTALLATION 1280
KNOCK SENSOR 1280
REMOVAL AND INSTALLATION 1280
ENGINE AND EMISSION CONTROL 4413
ENGINE CONTROL 1284
GENERAL INFORMATION 1285
ENGINE CONTROL SYSTEM DIAGNOSIS 1285
INTRODUCTION 1285
TROUBLESHOOTING STRATEGY 1285
SYMPTOM CHART 1285
SYMPTOM PROCEDURES 1286
Inspection Procedure 1: Throttle Valve will not Fully Open or Close 1286
Inspection Procedure 2: Accelerator Pedal Operation not Smooth (Over Acceleration) 1287
SPECIAL TOOL 1289
ACCELERATOR PEDAL 1290
REMOVAL AND INSTALLATION 1290
AUTO-CRUISE CONTROL SYSTEM 1292
GENERAL INFORMATION 1294
AUTO-CRUISE CONTROL SYSTEM DIAGNOSIS 1295
INTRODUCTION TO AUTO-CRUISE CONTROL SYSTEM DIAGNOSIS 1295
DIAGNOSTIC TROUBLESHOOTING STRATEGY 1295
DIAGNOSTIC FUNCTION 1296
DIAGNOSTIC TROUBLE CODE CHART 1298
DIAGNOSTIC TROUBLE CODE PROCEDURES 1299
DTC 15: Auto-cruise Control Switch System 1299
DTC 22: Stoplight Switch System 1308
DTC 23: ECM and Its Related Component 1314
SYMPTOM CHART 1316
SYMPTOM PROCEDURES 1317
Inspection Procedure 1: When the Brake Pedal is Depressed, Auto-cruise Control System is not Cancelled 1317
Inspection Procedure 2: When the Selector Lever is Moved to “N” Position, Auto-cruise Control System is not Cancelled 1324
Inspection Procedure 3: When the Auto-cruise Control “CANCEL” Switch is Set to ON, Auto-cruise Control System is not Cancelled 1327
Inspection Procedure 4: Auto-cruise Control System cannot be Set 1328
Inspection Procedure 5: Hunting (Repeated Acceleration and Deceleration) Occurs at the Set Vehicle Speed 1332
Inspection Procedure 6: When “ON/OFF” Switch is Turned “ON”, “CRUISE” Indicator Light Inside Combination Meter does not Illuminate (However, Auto-cruise Control System is Normal) 1335
DATA LIST REFERENCE TABLE 1338
ECM TERMINAL VOLTAGE REFERENCE CHART FOR AUTO-CRUISE CONTROL SYSTEM OPERATION 1340
SPECIAL TOOLS 1342
ON-VEHICLE SERVICE 1343
AUTO-CRUISE CONTROL SYSTEM OPERATION CHECK 1343
AUTO-CRUISE CONTROL SWITCH CHECK 1346
STOPLIGHT SWITCH CHECK 1346
TRANSMISSION RANGE SWITCH CHECK 1347
THROTTLE ACTUATOR CONTROL MOTOR CHECK 1347
AUTO-CRUISE CONTROL 1347
REMOVAL AND INSTALLATION 1347
EMISSION CONTROL <MFI> 1350
GENERAL INFORMATION 1352
SERVICE SPECIFICATIONS 1352
DIAGNOSIS 1352
SPECIAL TOOLS 1353
VACUUM HOSES 1354
VACUUM HOSE ROUTING 1354
VACUUM CIRCUIT DIAGRAM 1355
VACUUM HOSE INSTALLATION 1356
VACUUM HOSE CHECK 1356
POSITIVE CRANKCASE VENTILATION SYSTEM 1356
GENERAL INFORMATION (POSITIVE CRANKCASE VENTILATION SYSTEM) 1356
COMPONENT LOCATION 1357
POSITIVE CRANKCASE VENTILATION SYSTEM CHECK 1357
POSITIVE CRANKCASE VENTILATION VALVE CHECK 1358
EVAPORATIVE EMISSION CONTROL SYSTEM 1358
GENERAL INFORMATION (EVAPORATIVE EMISSION SYSTEM) 1358
COMPONENT LOCATION 1359
PURGE CONTROL SYSTEM CHECK (PURGE FLOW CHECK) 1360
EVAPORATIVE EMISSION PURGE SOLENOID CHECK 1361
MASS AIRFLOW SENSOR CHECK 1361
BAROMETRIC PRESSURE SENSOR CHECK 1362
ENGINE COOLANT TEMPERATURE SENSOR CHECK 1362
INTAKE AIR TEMPERATURE SENSOR CHECK 1362
FUEL TANK DIFFERENTIAL PRESSURE SENSOR CHECK 1362
EVAPORATIVE EMISSION VENTILATION SOLENOID CHECK 1362
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 1362
GENERAL INFORMATION (EXHAUST GAS RECIRCULATION SYSTEM) 1362
COMPONENT LOCATION 1363
EGR VALVE (STEPPER MOTOR) CHECK 1363
EGR VALVE (STEPPER MOTOR) CLEANING 1365
MASS AIRFLOW SENSOR CHECK 1365
ENGINE COOLANT TEMPERATURE SENSOR CHECK 1365
CRANKSHAFT POSITION SENSOR CHECK 1365
REMOVAL AND INSTALLATION 1365
EVAPORATIVE EMISSION CANISTER AND FUEL TANK PRESSURE RELIEF VALVE 1367
REMOVAL AND INSTALLATION 1367
INSPECTION 1368
CATALYTIC CONVERTER 1368
GENERAL DESCRIPTION (CATALYTIC CONVERTER) 1368
AUTOMATIC TRANSAXLE 4413
AUTOMATIC TRANSAXLE MECHANICAL 1371
GENERAL INFORMATION 1374
SPECIFICATIONS 1382
SERVICE SPECIFICATIONS 1382
LUBRICANT 1382
AUTOMATIC TRANSAXLE DIAGNOSIS 1383
DIAGNOSTIC TROUBLESHOOTING FLOW 1383
INTRODUCTION TO A/T DIAGNOSIS 1384
A/T DIAGNOSTIC TROUBLESHOOTING STRATEGY 1384
PRIMARY CHECK 1384
DIAGNOSTIC FUNCTION 1385
HOW TO INITIALIZE A/T LEARNED VALUE 1388
FAIL-SAFE/BACKUP FUNCTION 1388
ROAD TEST 1390
TORQUE CONVERTER STALL TEST 1391
HYDRAULIC PRESSURE TESTS 1391
DIAGNOSTIC TROUBLE CODE CHART 1392
SYMPTOM CHART 1393
DIAGNOSTIC TROUBLE CODE PROCEDURES 1395
DTC P0705: Transmission Range Switch System 1395
DTC P0712: Transmission Fluid Temperature Sensor System (Short Circuit) 1400
P0713: Transmission Fluid Temperature Sensor System (Open Circuit) 1404
DTC P0715: Input Shaft Speed Sensor System 1407
DTC P0720: Output Shaft Speed Sensor System 1412
DTC P0729, P0732,P0733, P0734, P0735: 6th, 2nd, 3rd, 4th, 5th Gear Ratio 1417
DTC P0731: 1st Gear Incorrect Ratio 1422
DTC P0736: Reverse Gear Incorrect Ratio 1425
DTC P0741: Torque Converter Clutch System (Stuck Off), P0742 Torque Converter Clutch System (Stuck ON) 1428
DTC P0743: Lock-up and Low-reverse Brake Linear Solenoid Valve System 1434
DTC P0748: Line Pressure Linear Solenoid Valve System 1438
DTC P0753: Low Clutch Linear Solenoid Valve System 1441
DTC P0758 2-6: Brake Linear Solenoid Valve System 1444
DTC P0763: 3-5 Reverse Clutch Linear Solenoid Valve System 1447
DTC P0768: High Clutch Linear Solenoid Valve System 1450
DTC P0815: Paddle Shift Switch (Up) System 1453
DTC P0816: Paddle Shift Switch (Down) System 1455
DTC P0826: Shift Switch Assembly System 1457
DTC P0841: Low Clutch Pressure Switch System 1461
DTC P0846: 2-6 Brake Pressure Switch System 1464
DTC P0871: 3-5 Reverse Clutch Pressure Switch System 1466
DTC P0876: High Clutch Pressure Switch System 1468
DTC P0893: Interlock Detection 1470
DTC P0988: Low-Reverse Brake Pressure Switch System 1473
DTC P1705: Throttle Position Sensor Information (Engine) 1475
DTC 1706: Accelerator Pedal Position Information 1477
DTC P1731: 1st Engine Brake Detection 1479
DTC P1753: Low Clutch Shift Solenoid Valve System 1480
DTC P1758: Low-Reverse Brake Shift Solenoid Valve System 1484
DTC P1773: ABS Information (ABS/ASC) 1487
DTC P1794: Ground Return 1489
DTC U0001: Can Bus Off 1492
DTC U0100: ECM Time-out 1493
DTC U0121: ABS/ASC-ECU Time Out 1494
DTC U0141: ETACS-ECU Time Out 1495
SYMPTOM PROCEDURES 1496
INSPECTION PROCEDURE 1: The vehicle does not run at any range 1496
INSPECTION PROCEDURE 2: The vehicle does not run at the “D” or the “R” range 1497
INSPECTION PROCEDURE 3: The acceleration is poor 1497
INSPECTION PROCEDURE 4: The vehicle moves at the “N” range 1499
INSPECTION PROCEDURE 5: Gears cannot be shifted at all, or a certain gear shift (1st to 2nd, 2nd to 3rd, etc ) is not made 1499
INSPECTION PROCEDURE 6: The torque converter is not locked up 1501
INSPECTION PROCEDURE 7: The clutch slips when the vehicle starts or during gear shift 1501
INSPECTION PROCEDURE 8: The engine brake is not applied 1502
INSPECTION PROCEDURE 9: The shift shock is large at a certain gear shift (1st to 2nd, 2nd to 3rd, etc ) 1504
INSPECTION PROCEDURE 10: The select shock is large when the transmission range is shifted from “N” to “D”, and “N” to “R ” 1505
INSPECTION PROCEDURE 11: Abnormal sound occurs during idling 1506
INSPECTION PROCEDURE 12: Abnormal sound occurs during driving 1507
INSPECTION PROCEDURE 13: Abnormal sound occurs during gear shift 1508
INSPECTION PROCEDURE 14: Engine stall 1509
INSPECTION PROCEDURE 15: Oil leaks from the air breather 1510
INSPECTION PROCEDURE 16: The starter does not rotate at the “P” or “N” range (The engine does not start ) 1511
DATA LIST REFERENCE TABLE 1511
TCM TERMINAL VOLTAGE REFERENCE CHART FOR TRANSAXLE OPERATION 1515
SPECIAL TOOLS 1517
ON-VEHICLE SERVICE 1519
A/T CONTROL COMPONENT LAYOUT 1519
ESSENTIAL SERVICE 1522
TRANSMISSION FLUID CHECK 1522
TRANSMISSION FLUID CHANGE 1523
FLUSHING COOLERS AND TUBES 1525
OIL COOLER FLOW CHECK 1526
TRANSMISSION RANGE SWITCH CHECK 1527
TRANSMISSION RANGE SWITCH AND CONTROL CABLE ADJUSTMENT 1527
TRANSFER OIL CHECK 1528
TRANSFER OIL REPLACEMENT 1529
AUTOMATIC TRANSAXLE CONTROL COMPONENT CHECK 1529
TRANSMISSION RANGE SWITCH CHECK 1529
STOPLIGHT SWITCH CHECK 1529
A/T CONTROL RELAY CHECK 1529
SOLENOID VALVE CHECK 1530
TRANSMISSION FLUID TEMPERATURE SENSOR CHECK 1531
PADDLE SHIFT SWITCH CHECK 1531
SELECTOR LEVER OPERATION CHECK 1532
KEY INTERLOCK MECHANISM CHECK/ADJUSTMENT 1532
SHIFT LOCK MECHANISM CHECK 1533
TRANSAXLE CONTROL 1536
REMOVAL AND INSTALLATION 1536
SHIFT SWITCH ASSEMBLY CONTINUITY CHECK 1538
A/T KEY INTERLOCK AND SHIFT LOCK MECHANISMS 1538
REMOVAL AND INSTALLATION 1538
TRANSAXLE ASSEMBLY 1540
REMOVAL AND INSTALLATION 1540
TRANSFER ASSEMBLY 1546
REMOVAL AND INSTALLATION 1546
TRANSAXLE CONTROL MODULE (TCM) 1547
REMOVAL AND INSTALLATION 1547
A/T FLUID COOLER LINE 1548
REMOVAL AND INSTALLATION 1548
THERMO VALVE CHECK 1550
AUTOMATIC TRANSAXLE OVERHAUL 1551
AUTOMATIC TRANSAXLE MODELS 1552
GENERAL SPECIFICATIONS 1552
SERVICE SPECIFICATIONS 1552
TORQUE SPECIFICATIONS 1552
ADJUSTING PLATE, SNAP RING AND SPACERS 1553
SPECCIAL TOOLS 1556
TRANSAXLE 1559
DISASSEMBLY AND ASSEMBLY 1559
SIDE COVER 1623
DISASSEMBLY AND ASSEMBLY 1623
DIFFERENTIAL 1626
DISASSEMBLY AND REASSEMBLY 1626
TRANSFER 1629
DISASSEMBLY AND REASSEMBLY 1629
PROPELLER SHAFT 1631
GENERAL INFORMATION 1632
GENERAL SPECIFICATIONS 1632
SERVICE SPECIFICATIONS 1633
LUBRICANT 1633
PROPELLER SHAFT DIAGNOSIS 1633
INTRODUCTION TO PROPELLER SHAFT DIAGNOSIS 1633
PROPELLER SHAFT DIAGNOSTIC TROUBLESHOOTING STRATEGY 1633
SYMPTOM CHART 1633
SYMPTOM PROCEDURES 1633
INSPECTION PROCEDURE 1: Noise at Start 1633
INSPECTION PROCEDURE 2: Noise and Vibration at High Speed 1634
SPECIAL TOOL 1634
PROPELLER SHAFT 1635
REMOVAL AND INSTALLATION 1635
INSPECTION 1637
FRONT AXLE 1639
GENERAL INFORMATION 1640
GENERAL SPECIFICATIONS 1641
SERVICE SPECIFICATIONS 1641
LUBRICANTS 1641
FRONT AXLE DIAGNOSIS 1641
TROUBLESHOOTING STRATEGY 1641
SYMPTOM CHART 1641
SYMPTOM PROCEDURES 1642
INSPECTION PROCEDURE 1: Noise during Wheel Rotation 1642
INSPECTION PROCEDURE 2: Noise Due to Excessive Play of Wheel in Turning Direction 1643
SPECIAL TOOLS 1643
ON-VEHICLE SERVICE 1646
WHEEL BEARING END PLAY CHECK 1646
HUB BOLT REPLACEMENT 1646
FRONT AXLE HUB ASSEMBLY 1647
REMOVAL AND INSTALLATION 1647
INSPECTION 1651
DISASSEMBLY AND ASSEMBLY 1651
INSPECTION 1655
DRIVESHAFT ASSEMBLY 1655
REMOVAL AND INSTALLATION 1655
DISASSEMBLY AND ASSEMBLY <FWD> 1660
DISASSEMBLY AND ASSEMBLY <AWD> 1667
INSPECTION 1671
EBJ BOOT REPLACEMENT 1671
REAR AXLE 4413
REAR AXLE<FWD> 1676
GENERAL INFORMATION 1677
SERVICE SPECIFICATIONS 1677
REAR AXLE DIAGNOSIS 1677
INTRODUCTION TO REAR AXLE DIAGNOSIS 1677
REAR AXLE DIAGNOSTIC TROUBLESHOOTING STRATEGY 1677
SYMPTOM CHART 1678
SYMPTOM PROCEDURES 1678
INSPECTION PROCEDURE 1: Abnormal Noise 1678
SPECIAL TOOLS 1679
ON-VEHICLE SERVICE 1679
WHEEL BEARING END PLAY CHECK 1679
REAR HUB ROTARY-SLIDING RESISTANCE CHECK 1679
HUB BOLT REPLACEMENT 1680
REAR AXLE HUB ASSEMBLY 1680
REMOVAL AND INSTALLATION 1680
INSPECTION 1682
REAR AXLE<AWD> 1684
GENERAL INFORMATION 1685
GENERAL SPECIFICATIONS 1687
SERVICE SPECIFICATIONS 1687
LUBRICANTS 1688
SEALANT AND ADHESIVE 1688
COMPONENT IDENTIFICATION 1688
REAR AXLE DIAGNOSIS 1688
INTRODUCTION 1688
TROUBLESHOOTING STRATEGY 1688
SYMPTOM CHART 1688
SYMPTOM PROCEDURES 1689
INSPECTION PROCEDURE 1: Noise during Wheel Rotation <DRIVESHAFT> 1689
INSPECTION PROCEDURE 2: Constant Noise <DIFFERENTIAL> 1690
INSPECTION PROCEDURE 3: Gear Noise while Driving <DIFFERENTIAL> 1691
INSPECTION PROCEDURE 4: Gear Noise while Coasting <DIFFERENTIAL> 1692
INSPECTION PROCEDURE 5: Bearing Noise while Driving or Coasting <DIFFERENTIAL> 1692
INSPECTION PROCEDURE 6: Noise while Turning <DIFFERENTIAL> 1692
INSPECTION PROCEDURE 7: Heat <DIFFERENTIAL> 1693
INSPECTION PROCEDURE 8: Oil Leakage <DIFFERENTIAL> 1693
SPECIAL TOOL 1694
ON-VEHICLE SERVICE 1697
REAR AXLE TOTAL BACKLASH CHECK 1697
GEAR OIL LEVEL CHECK 1698
GEAR OIL REPLACEMENT 1698
WHEEL BEARING END PLAY CHECK 1698
DIFFERENTIAL CARRIER OIL SEAL REPLACEMENT 1699
REAR AXLE HUB ASSEMBLY 1699
REMOVAL AND INSTALLATION 1699
INSPECTION 1701
DRIVE SHAFT ASSEMBLY 1702
REMOVAL AND INSTALLATION 1702
DISASSEMBLY AND ASSEMBLY 1705
DIFFERENTIAL CARRIER ASSEMBLY 1707
REMOVAL AND INSTALLATION 1707
DISASSEMBLY 1709
ASSEMBLY 1716
ELECTRONIC CONTROL AWD 1728
GENERAL INFORMATION 1730
SERVICE PRECAUTIONS 1732
SERVICE SPECIFICATIONS 1733
SEALANT 1733
SPECIAL TOOL 1734
DIAGNOSIS 1735
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 1735
PRECAUTIONS FOR DIAGNOSIS 1735
CHECK OF DRIVE MODE INDICATORS (AWD/LOCK) 1736
DIAGNOSTIC FUNCTION 1736
DIAGNOSIS CODE CHART 1736
DIAGNOSTIC TROUBLE CODE PROCEDURES 1737
DTC C1078: Tire with incorrect diameter equipped 1737
DTC C1456: Wiring harness or coupling coil overcurrent failure 1740
DTC C145A: Wiring harness and coupling coil short circuit failure 1744
DTC C145D: Wiring harness and coupling coil open circuit failure 1748
DTC C145F: Coupling Overload 1752
DTC C1460: Drive mode selector circuit failure 1754
DTC C2100: Abnormal battery voltage (Too low) 1758
DTC C2101: Abnormal battery voltage (Too high) 1762
DTC C211C: Abnormal IG1 power supply low voltage 1766
DTC C211D: Abnormal IG1 power supply high voltage 1769
DTC C211E: Abnormal power supply voltage (Too low) 1772
DTC C211F: Abnormal power supply voltage (Too high) 1775
DTC C2208: AWD-ECU internal error 1779
DTC U0001: Malfunction of bus-off 1783
DTC U0100: Engine CAN time-out 1785
DTC U0121: ABS CAN time-out 1789
DTC U0141: ETACS CAN time-out 1791
DTC U0401: Engine CAN data error 1793
DTC U0415: ABS CAN data error 1796
DTC U113C: Wheel speed sensor data error 1799
TROUBLE SYMPTOM CHART 1801
SYMPTOM PROCEDURES 1802
Inspection Procedure 1: Scan tool MB991958 cannot Communicate with the Electronic Control AWD System 1802
Inspection Procedure 2: The Switch Position of the Drive Mode Selector does not Match with the Indicator Display in the Combination Meter 1806
Inspection Procedure 3: The Tight Corner Braking Phenomenon*Appears with the Drive Mode Selector in the FWD or AWD Position 1811
Inspection Procedure 4: No DTC is set even when the AWD/LOCK Indicator Lamps Flash 1813
DATA LIST REFERENCE TABLE 1814
ACTUATOR TEST TABLE 1816
FREEZE FRAME DATA REFERENCE TABLE 1816
CHECK AT ECU TERMINALS 1817
ON-VEHICLE SERVICE 1818
CHECK OF ELECTRONIC CONTROL COUPLING 1818
AWD-ECU 1819
REMOVAL AND INSTALLATION 1819
DRIVE MODE SELECTOR 1820
REMOVAL AND INSTALLATION 1820
DRIVE MODE SELECTOR CHECK 1821
ELECTRONIC CONTROL COUPLING 1821
REMOVAL AND INSTALLATION 1821
WHEEL AND TIRE 1824
SPECIFICATIONS 1825
SERVICE SPECIFICATIONS 1825
WHEEL AND TIRE DIAGNOSIS 1825
DIAGNOSIS 1825
WHEEL BALANCE ACCURACY 1826
ON-VEHICLE SERVICE 1830
TIRE INFLATION PRESSURE CHECK 1830
TIRE WEAR CHECK 1830
WHEEL RUNOUT CHECK 1830
WHEEL AND TIRE 1830
INSTALLATION SERVICE POINT 1830
POWER PLANT MOUNT 1832
GENERAL INFORMATION 1833
SPECIAL TOOL 1833
ENGINE MOUNTING 1834
REMOVAL AND INSTALLATION 1834
TRANSAXLE (TRANSMISSION) MOUNTING 1835
REMOVAL AND INSTALLATION 1835
ENGINE ROLL STOPPER AND CENTERMEMBER 1837
REMOVAL AND INSTALLATION 1837
CROSSMEMBER 1838
REMOVAL AND INSTALLATION 1838
FRONT SUSPENSION 1842
GENERAL INFORMATION 1843
FASTENER TIGHTENING SPECIFICATIONS 1843
GENERAL SPECIFICATIONS 1844
SERVICE SPECIFICATIONS 1844
LUBRICANT 1844
FRONT SUSPENSION DIAGNOSIS 1844
INTRODUCTION TO FRONT SUSPENSION DIAGNOSIS 1844
FRONT SUSPENSION DIAGNOSIS TROUBLESHOOTING STRATEGY 1844
SYMPTOM CHART 1845
SYMPTOM PROCEDURES 1845
INSPECTION PROCEDURE 1: Steering Wheel Is Heavy, Vibrates or Pulls to One Side 1845
INSPECTION PROCEDURE 2: Excessive Body Rolling 1845
INSPECTION PROCEDURE 3: Poor Ride 1846
INSPECTION PROCEDURE 4: Unequal Ride Height 1846
INSPECTION PROCEDURE 5: Noise 1846
SPECIAL TOOLS 1847
ON-VEHICLE SERVICE 1848
FRONT WHEEL ALIGNMENT CHECK AND ADJUSTMENT 1848
LOWER ARM BALL JOINT END PLAY CHECK 1849
BALL JOINT DUST COVER CHECK 1849
STRUT ASSEMBLY 1850
REMOVAL AND INSTALLATION 1850
INSPECTION 1851
DISASSEMBLY AND ASSEMBLY 1851
LOWER ARM 1854
REMOVAL AND INSTALLATION 1854
LOWER ARM CHECK 1855
LOWER ARM BALL JOINT DUST COVER REPLACEMENT 1856
LOWER ARM BUSHING REPLACEMENT 1856
STABILIZER BAR 1857
REMOVAL AND INSTALLATION 1857
INSPECTION 1858
REAR SUSPENSION 1860
FASTENER TIGHTENING SPECIFICATIONS 1862
GENERAL INFORMATION 1862
GENERAL SPECIFICATIONS 1864
SERVICE SPECIFICATIONS 1864
LUBRICANT 1864
REAR SUSPENSION DIAGNOSIS 1865
INTRODUCTION TO REAR SUSPENSION DIAGNOSIS 1865
REAR SUSPENSION DIAGNOSTIC TROUBLESHOOTING STRATEGY 1865
SYMPTOM CHART 1865
SYMPTOM PROCEDURES 1865
INSPECTION PROCEDURE 1: Squeaks or other Abnormal Noise 1865
INSPECTION PROCEDURE 2: Poor Ride 1866
INSPECTION PROCEDURE 3: Body Tilting 1866
SPECIAL TOOL 1867
ON-VEHICLE SERVICE 1868
REAR WHEEL ALIGNMENT CHECK AND ADJUSTMENT 1868
STABILIZER LINK BALL JOINT DUST COVER INSPECTION 1869
CONTROL LINK, UPPER ARM AND LOWER ARM 1869
REMOVAL AND INSTALLATION 1869
LOWER ARM BUSHING REPLACEMENT 1871
TRAILING ARM ASSEMBLY 1872
REMOVAL AND INSTALLATION 1872
INSPECTION 1876
TRAILING ARM BUSHING REPLACEMENT 1876
SHOCK ABSORBER ASSEMBLY 1877
REMOVAL AND INSTALLATION 1877
INSPECTION 1879
DISASSEMBLY AND ASSEMBLY 1879
STABILIZER BAR 1881
REMOVAL AND INSTALLATION 1881
INSPECTION 1882
STABILIZER LINK BALL JOINT ROTATION TORQUE CHECK 1882
STABILIZER LINK BALL JOINT COVER CHECK 1882
BALL JOINT DUST COVER REPLACEMENT 1882
REAR SUSPENSION CROSSMEMBER 1883
REMOVAL AND INSTALLATION 1883
SERVICE BRAKES 4413
BASIC BRAKE SYSTEM 1887
GENERAL INFORMATION 1889
GENERAL SPECIFICATIONS 1889
SERVICE SPECIFICATIONS 1890
LUBRICANTS 1891
BASIC BRAKE SYSTEM DIAGNOSIS 1891
INTRODUCTION TO BASIC BRAKE SYSTEM DIAGNOSIS 1891
BASIC BRAKE SYSTEM DIAGNOSTIC TROUBLESHOOTING STRATEGY 1891
SYMPTOM CHART 1891
SYMPTOM PROCEDURES 1892
INSPECTION PROCEDURE 1: Vehicle Pulls to One Side when Brakes are Applied 1892
INSPECTION PROCEDURE 2: Insufficient Braking Power 1893
INSPECTION PROCEDURE 3: Increased Pedal Stroke (Reduced Pedal-to-Floor Board Clearance) 1893
INSPECTION PROCEDURE 4: Brake Drag 1894
INSPECTION PROCEDURE 5: Scraping or Grinding Noise when Brakes are Applied 1895
INSPECTION PROCEDURE 6: Squealing, Groaning or Chattering Noise when Brakes are Applied 1896
INSPECTION PROCEDURE 7: Squealing Noise when Brakes are not Applied 1897
INSPECTION PROCEDURE 8: Groaning, Clicking or Rattling Noise when Brakes are not Applied 1898
SPECIAL TOOL 1900
ON-VEHICLE SERVICE 1900
BRAKE PEDAL CHECK 1900
BRAKE BOOSTER OPERATION CHECK 1902
CHECK VALVE OPERATION CHECK 1904
BLEEDING 1904
BRAKE FLUID LEVEL SWITCH CHECK 1905
DISC BRAKE PAD CHECK AND REPLACEMENT 1906
BRAKE DISC THICKNESS CHECK 1907
BRAKE DISC RUNOUT INSPECTION AND CORRECTION 1907
MASTER CYLINDER FUNCTION CHECK 1908
BRAKE PEDAL 1908
REMOVAL AND INSTALLATION 1908
BRAKE PEDAL INSPECTION 1910
CHECK THE STOPLIGHT SWITCH CONTINUITY 1910
BRAKE PEDAL DISTORTION CHECK 1911
MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER 1911
REMOVAL AND INSTALLATION 1911
FRONT DISC BRAKE ASSEMBLY 1914
REMOVAL AND INSTALLATION 1914
DISASSEMBLY AND ASSEMBLY 1916
FRONT DISC BRAKE ASSEMBLY INSPECTION 1918
REAR DISC BRAKE ASSEMBLY 1919
REMOVAL AND INSTALLATION 1919
DISASSEMBLY AND ASSEMBLY 1921
REAR DISC BRAKE ASSEMBLY INSPECTION 1923
ANTI-LOCK BRAKING SYSTEM (ABS) 1925
GENERAL INFORMATION 1927
SPECIFICATIONS 1929
GENERAL SPECIFICATIONS 1929
SERVICE SPECIFICATIONS 1929
ANTI-LOCK BRAKING SYSTEM (ABS) DIAGNOSIS 1929
INTRODUCTION TO ABS DIAGNOSIS 1929
ABS DIAGNOSTIC TROUBLESHOOTING STRATEGY 1930
DIAGNOSIS FUNCTION 1930
DIAGNOSTIC TROUBLE CODE CHART 1933
DIAGNOSTIC TROUBLE CODE PROCEDURES 1935
DTC C100A: Abnormality in FL wheel speed sensor circuit 1935
DTC C1015: Abnormality in FR wheel speed sensor circuit 1939
DTC C1020: Abnormality in RL wheel speed sensor circuit 1944
DTC C102B: Abnormality in RR wheel speed sensor circuit 1949
DTC C1011: Abnormality in FL wheel speed sensor signal 1954
DTC C101C Abnormality in FR wheel speed sensor signal 1959
DTC C1027: Abnormality in RL wheel speed sensor signal 1964
DTC C1032: Abnormality in RR wheel speed sensor signal 1970
DTC C1014: Mutual monitoring of FL wheel speed sensor 1976
DTC C101F Mutual monitoring of FR wheel speed sensor 1978
DTC No C102A: Mutual monitoring of RL wheel speed sensor 1981
DTC C1035: Mutual monitoring of RR wheel speed sensor 1984
DTC No C1041: Abnormality in periodical signal for FL wheel speed sensor 1987
DTC C1042: Abnormality in periodical signal for FR wheel speed sensor 1988
DTC C1043: Abnormality in periodical signal for RL wheel speed sensor 1990
DTC C1044: Abnormality in periodical signal for RR wheel speed sensor 1992
DTC C1046: FL wheel speed sensor control phase time exceeded 1995
DTC C1047: FR wheel speed sensor control phase time exceeded 1999
DTC C1048: RL wheel speed sensor control phase time exceeded 2001
DTC C1049: RR wheel speed sensor control phase time exceeded 2003
DTC C104B,C104F,C1053,C1057/C105F,C1063,C1067,C105B: Abnormality in inlet/outlet valve (FL,RL,RR,RL) 2005
DTC C2104: Faulty valve power supply circuit 2007
DTC C1073: Faulty motor drive circuit 2011
DTC C2116: Abnormality in power supply voltage in pump motor 2015
DTC C1000: Abnormality in stop light switch circuit 2019
DTC C2200: Abnormality in ABS-ECU 2022
DTC C2100: Abnormality in battery voltage (low voltage) 2024
DTC C2101: Abnormality in battery voltage (high voltage) 2027
DTC C1395: Brake fluid filling not completed 2030
DTC C2203: VIN not recorded 2031
DTC C1210: Abnormality in G sensor 2032
DTC C1242: Abnormality in G sensor 2033
DTC C2111: Sensor Power Supply Circuit (Low input)DTC C2112: Sensor Power Supply Circuit (High input) 2035
DTC C1608: Implausible diagnosis data 2037
DTC U0001: Bus-off 2041
DTC U0100: Engine time-out errorDTC U0114: AWD time-out errorDTC U0141: ETACS time-out error 2042
DTC U1415: Variant coding not implemented 2043
DTC U1417: Variant coding value invalid (includes faulty installation) 2045
SYMPTOM CHART 2046
SYMPTOM PROCEDURES 2047
Inspection Procedure 1: scan tool cannot communication only with ABS-ECU 2047
Inspection Procedure 2: Brake Warning Light Stays ON with the Parking Brake Lever Released 2048
Inspection Procedure 3: ABS Warning Light does not Illuminate when Ignition Switch is Turned to the ON Position (Engine Stopped) 2052
Inspection Procedure 4: Brake Warning Light does not Illuminate when the Ignition Switch is Turned to ON Position (Engine Stopped) 2055
Inspection Procedure 5: ABS Warning Light Stays ON after the Engine is Started 2058
Inspection Procedure 6: Abnormality in Brake Operation 2061
Inspection Procedure 7: ABS System Inoperative 2061
Inspection Procedure 8: ABS-ECU Power Supply Circuit System 2063
DATA LIST REFERENCE TABLE 2067
ACTUATOR TEST REFERENCE TABLE 2068
CHECK AT ECU TERMINALS 2068
SPECIAL TOOL 2071
ON-VEHICLE SERVICE 2072
HYDRAULIC UNIT CHECK 2072
IN THE EVENT OF A DISCHARGED BATTERY 2074
HYDRAULIC UNIT 2074
REMOVAL AND INSTALLATION 2074
WHEEL SPEED SENSOR 2076
REMOVAL AND INSTALLATION 2076
INSPECTION 2079
ACTIVE SKID CONTROL SYSTEM (ASC) 2081
GENERAL INFORMATION 2084
SERVICE SPECIFICATIONS 2086
DIAGNOSIS 2087
INTRODUCTION TO ASC DIAGNOSIS 2087
ASC DIAGNOSTIC TROUBLESHOOTING STRATEGY 2087
DIAGNOSTIC FUNCTION 2088
DIAGNOSTIC TROUBLE CODE CHART 2091
DIAGNOSTIC TROUBLE CODE PROCEDURES 2094
DTC C100A: Abnormality in FL wheel speed sensor circuit 2094
DTC C1015: Abnormality in FR wheel speed sensor circuit 2098
DTC C1020: Abnormality in RL wheel speed sensor circuit 2103
DTC C102B: Abnormality in RR wheel speed sensor circuit 2108
DTC C1011: Abnormality in FL wheel speed sensor signal 2113
DTC C101C Abnormality in FR wheel speed sensor signal 2118
DTC C1027: Abnormality in RL wheel speed sensor signal 2123
DTC C1032: Abnormality in RR wheel speed sensor signal 2129
DTC C1014: Mutual monitoring of FL wheel speed sensor 2135
DTC C101F Mutual monitoring of FR wheel speed sensor 2138
DTC No C102A: Mutual monitoring of RL wheel speed sensor 2141
DTC C1035: Mutual monitoring of RR wheel speed sensor 2145
DTC C1041: Abnormality in periodical signal for FL wheel speed sensor 2149
DTC C1042: Abnormality in periodical signal for FR wheel speed sensor 2151
DTC C1043: Abnormality in periodical signal for RL wheel speed sensor 2154
DTC C1044: Abnormality in periodical signal for RR wheel speed sensor 2157
DTC C1046: FL wheel speed sensor control phase time exceeded 2160
DTC C1047: FR wheel speed sensor control phase time exceeded 2164
DTC C1048: RL wheel speed sensor control phase time exceeded 2167
DTC C1049: RR wheel speed sensor control phase time exceeded 2169
DTC C104B,C104F,C1053,C1057/C105F,C1063,C1067,C105B: Abnormality in inlet/outlet valve (FL,RL,RR,RL)DTC C1200,C1204/C1208,C120C: Abnormality in cut/suction valve(FL/RR,FR/RL) 2171
DTC C2104: Faulty valve power supply circuit 2174
DTC C1073: Faulty motor drive circuit 2178
DTC C2116: Abnormality in power supply voltage in pump motor 2182
DTC C121D: Abnormality in brake fluid pressure sensor circuit 2186
DTC C121E: Abnormality in brake fluid pressure sensor output signal 2187
DTC C1000: Abnormality in stop light switch circuit 2190
DTC C1009: Low brake fluid level 2193
DTC C123B: Prolonged operation of ASC 2195
DTC C2200: Abnormality in ASC-ECU 2197
DTC C2100: Abnormality in battery voltage (low voltage) 2198
DTC C2101: Abnormality in battery voltage (high voltage) 2202
DTC C1395: Brake fluid filling not completed 2205
DTC C121C: Torque request signal rejection 2206
DTC C1290: CAN time-out error 2208
DTC C2203: VIN not recorded 2209
DTC C2206: Re-execution of variant coding 2211
DTC C1210: Abnormality in G and yaw rate sensor (longitudinal G sensor) 2212
DTC C1242: Abnormality in G and yaw rate sensor (longitudinal G sensor) 2214
DTC C123C: Abnormality in G and yaw rate sensor (lateral G and yaw rate sensor) 2215
DTC C2204: Internal abnormality in G and yaw rate sensor (lateral G and yaw rate sensor) 2217
DTC C2111: Sensor Power Supply CircuitDTC C2112: Sensor Power Supply Circuit (Brake Fluid Pressure Sensor) 2219
DTC C2114: Abnormality in G and yaw rate sensor operation voltageDTC C2115: Abnormality in G and yaw rate sensor operation voltage 2220
DTC C123A: Abnormality in sensor calibration 2223
DTC C1219: Abnormality in steering wheel sensor signal 2224
DTC C121A: Abnormality in steering wheel sensor initialization 2226
DTC C2205: Internal malfunction of steering wheel sensor 2227
DIAGNOSIS 2229
DTC U0001: Bus-off 2229
DTC U0100: Engine time-out errorDTC U0101: A/T time-out errorDTC U0114: AWD time-out errorDTC U0126: Steering wheel sensor time-out errorDTC U0141: ETACS time-out error 2230
DTC U0125: G and yaw rate sensor message time-out error/message error 2232
DTC U0401: Engine malfunction detected 2233
DTC U0428: Communication error in steering wheel sensor 2234
DTC U1003: G and yaw rate sensor bus-off 2235
DTC U1415: Variant coding not completed 2237
DTC U1417: Variant coding value invalid (includes faulty installation) 2238
SYMPTOM CHART 2240
SYMPTOM PROCEDURES 2241
Inspection Procedure 1: Scan tool cannot communication only with ASC-ECU 2241
Inspection Procedure 2: ASC OFF Indicator Light Flashes at a Rate of 2Hz 2242
Inspection Procedure 3: Brake Warning Light Stays ON with the Parking Brake Lever Released 2242
Inspection Procedure 4: ABS Warning Light does not Illuminate when Ignition Switch is Turned to the ON Position (Engine Stopped) 2246
Inspection Procedure 5: Brake Warning Light does not Illuminate when the Ignition Switch is Turned to ON Position (Engine Stopped) 2247
Inspection Procedure 6: ABS Warning Light Stays ON 2248
Inspection Procedure 7: ASC Indicator Light Stays ON 2249
Inspection Procedure 8: ASC-OFF Indicator Light Stays ON 2250
Inspection Procedure 9: After ASC Switch is Turned OFF, TCL/ASC System cannot be Disabled 2252
Inspection Procedure 10: Abnormality in Brake Operation 2254
Inspection Procedure 11: Traction Control Function or Skid Control Function Inoperative 2254
Inspection Procedure 12: ASC-ECU Power Supply Circuit System 2256
DATA LIST REFERENCE TABLE 2260
ACTUATOR TEST REFERENCE TABLE 2263
CHECK AT ECU TERMINALS 2264
SPECIAL TOOL 2267
ON-VEHICLE SERVICE 2268
HYDRAULIC UNIT CHECK 2268
IN THE EVENT OF A DISCHARGED BATTERY 2271
G AND YAW RATE SENSOR CALIBRATION 2271
STEERING WHEEL SENSOR CALIBRATION 2272
BRAKE FLUID PRESSURE SENSOR CALIBRATION 2274
ASC OFF SWITCH 2275
REMOVAL AND INSTALLATION 2275
INSPECTION 2275
HYDRAULIC UNIT 2276
REMOVAL AND INSTALLATION 2276
WHEEL SPEED SENSOR 2277
REMOVAL AND INSTALLATION 2277
WHEEL AND TIRE INSPECTION 2277
G AND YAW RATE SENSOR 2278
REMOVAL AND INSTALLATION 2278
STEERING WHEEL SENSOR 2278
REMOVAL AND INSTALLATION 2278
PARKING BRAKES 2285
SERVICE SPECIFICATIONS 2286
GREASE 2286
PARKING BRAKES DIAGNOSIS 2286
INTRODUCTION 2286
TROUBLESHOOTING STRATEGY 2286
SYMPTOM CHART 2286
SYMPTOM PROCEDURES 2287
INSPECTION PROCEDURE 1: Insufficient Parking Brake Function 2287
INSPECTION PROCEDURE 2: When the Parking Brake Lever is Pulled, the Brake Warning Light does not Illuminate 2288
INSPECTION PROCEDURE 3: When the Parking Brake Lever is Released, the Brake Warning Light does not Turn Off 2291
SPECIAL TOOL 2294
ON-VEHICLE SERVICE 2295
PARKING BRAKE LEVER STROKE CHECK AND ADJUSTMENT 2295
PARKING BRAKE SWITCH CHECK 2296
PARKING BRAKE LINING SEATING PROCEDURE 2296
PARKING BRAKE LEVER 2296
REMOVAL AND INSTALLATION 2296
PARKING BRAKE CABLE 2297
REMOVAL AND INSTALLATION 2297
PARKING BRAKE LINING AND DRUM 2298
REMOVAL AND INSTALLATION 2298
BRAKE LINING THICKNESS CHECK 2301
BRAKE DRUM INSIDE DIAMETER CHECK 2301
POWER STEERING 2303
GENERAL SPECIFICATIONS 2305
SERVICE SPECIFICATIONS 2305
LUBRICANTS 2305
SEALANT 2306
GENERAL INFORMATION 2306
POWER STEERING DIAGNOSIS 2306
INTRODUCTION TO POWER STEERING DIAGNOSIS 2306
POWER STEERING DIAGNOSIS TROUBLESHOOTING STRATEGY 2307
SYMPTOM CHART 2307
SYMPTOM PROCEDURES 2307
INSPECTION PROCEDURE 1: Excessive Play of Steering Wheel 2307
INSPECTION PROCEDURE 2: Difficult Steering Wheel Operation (Insufficient Power Assist) 2308
INSPECTION PROCEDURE 3: Rattling Noise 2310
INSPECTION PROCEDURE 4: Shrill Noise 2310
INSPECTION PROCEDURE 5: Squealing Noise 2310
INSPECTION PROCEDURE 6: Hissing Noise 2311
INSPECTION PROCEDURE 7: Droning Noise 2311
INSPECTION PROCEDURE 8: Squeaking Noise 2312
INSPECTION PROCEDURE 9: Vibration 2312
INSPECTION PROCEDURE 10: Oil Leakage from Hose Connection 2313
INSPECTION PROCEDURE 11: Oil Leakage from Hose Assembly 2313
INSPECTION PROCEDURE 12: Oil Leakage from Oil Reservoir 2313
INSPECTION PROCEDURE 13: Oil Leakage from Oil Pump 2314
INSPECTION PROCEDURE 14: Oil Leakage from Steering Gear 2314
SPECIAL TOOLS 2314
ON-VEHICLE SERVICE 2316
STEERING WHEEL FREE PLAY CHECK 2316
STEERING ANGLE CHECK 2316
BALL JOINT DUST COVER CHECK 2317
TIE ROD END BALL JOINT BREAKAWAY TORQUE CHECK 2317
STATIONARY STEERING EFFORT CHECK 2318
STEERING WHEEL RETURN TO CENTER CHECK 2318
DRIVE BELT TENSION CHECK 2319
FLUID LEVEL CHECK 2319
FLUID REPLACEMENT 2319
POWER STEERING SYSTEM AIR BLEEDING 2320
OIL PUMP PRESSURE TEST 2320
INSPECTION OF STEERING COLUMN SHAFT ASSEMBLY IMPACT ABSORBING MECHANISM 2321
STEERING WHEEL 2322
REMOVAL AND INSTALLATION 2322
STEERING SHAFT 2325
REMOVAL AND INSTALLATION 2325
DISASSEMBLY AND ASSEMBLY 2329
POWER STEERING GEAR BOX AND LINKAGE 2330
REMOVAL AND INSTALLATION 2330
PINION TOTAL ROTATION TORQUE CHECK 2333
TIE-ROD OSCILLATING TORQUE CHECK 2334
TIE-ROD END BALL JOINT DUST COVER CHECK 2334
DISASSEMBLY AND ASSEMBLY 2334
POWER STEERING OIL PUMP ASSEMBLY 2336
REMOVAL AND INSTALLATION 2336
INSPECTION 2338
DISASSEMBLY AND ASSEMBLY 2338
INSPECTION 2341
POWER STEERING HOSES 2341
REMOVAL AND INSTALLATION 2341
INSPECTION 2343
BODY 4413
BODY 2346
SPECIFICATION(S) 2347
ADHESIVES 2347
HOOD 2347
HOOD DIAGNOSIS 2347
INTRODUCTION TO HOOD DIAGNOSIS 2347
HOOD DIAGNOSTIC TROUBLESHOOTING STRATEGY 2347
SYMPTOM CHART 2347
SYMPTOM PROCEDURES 2348
INSPECTION PROCEDURE 1: Difficult Locking and Unlocking 2348
INSPECTION PROCEDURE 2: Uneven Body Clearance 2348
INSPECTION PROCEDURE 3: Uneven Height 2348
ON-VEHICLE SERVICE 2349
ADJUSTMENT OF CLEARANCE AROUND HOOD 2349
ADJUSTMENT OF HOOD LEVEL AND HOOD STRIKER ENGAGEMENT 2349
ADJUSTMENT OF HOOD HEIGHT 2350
REMOVAL AND INSTALLATION 2350
INSPECTION 2352
FENDER 2352
REMOVAL AND INSTALLATION 2352
SPLASH SHIELD 2354
REMOVAL AND INSTALLATION 2354
FUEL FILLER DOOR 2355
REMOVAL AND INSTALLATION 2355
STRUT TOWER BAR 2356
REMOVAL AND INSTALLATION 2356
WINDOW GLASS 2356
GENERAL 2356
WINDOW GLASS DIAGNOSIS 2359
INTRODUCTION TO WINDOW GLASS DIAGNOSIS 2359
WINDOW GLASS DIAGNOSTIC TROUBLESHOOTING STRATEGY 2359
WINDOW GLASS DIAGNOSTIC TROUBLE SYMPTOM CHART 2359
WINDOW GLASS SYMPTOM PROCEDURES 2359
INSPECTION PROCEDURE 1: Water Leak Through Windshield/Water Leak Through Quarter Window Glass/Water Leak Though Liftgate Window Glass 2359
SPECIAL TOOL 2360
WINDSHIELD 2360
REMOVAL AND INSTALLATION 2360
QUARTER WINDOW GLASS 2366
REMOVAL AND INSTALLATION 2366
LIFTGATE WINDOW GLASS 2370
REMOVAL AND INSTALLATION 2370
DOOR 2374
SPECIFICATION(S) 2377
SERVICE SPECIFICATION 2377
SEALANT 2377
COMPONENT IDENTIFICATIONS 2377
GENERAL INFORMATION 2377
CENTRAL DOOR LOCKING SYSTEM DIAGNOSIS 2384
TROUBLESHOOTING STRATEGY 2384
TROUBLE SYMPTOM CHART <CENTRAL DOOR LOCKING SYSTEM> 2384
INPUT SIGNAL CHART <CENTRAL DOOR LOCKING SYSTEM> 2384
SYMPTOM PROCEDURES 2384
INSPECTION PROCEDURE A-1: Central Door Locking System does not Work at All 2384
INSPECTION PROCEDURE A-2: A Door or A Liftgate cannot be Locked or Unlocked by The Central Door Locking System 2387
INSPECTION PROCEDURE A-3: The Liftgate does not Open 2398
INSPECTION PROCEDURE A-4: Selector “P” Position-linked Door Unlock Function does not Operate 2404
INPUT SIGNAL PROCEDURES 2406
INSPECTION PROCEDURE B-1: The Liftgate Lock Release Handle Signal is not Received 2406
POWER WINDOW DIAGNOSIS 2411
TROUBLESHOOTING STRATEGY 2411
DIAGNOSTIC TROUBLE CODE CHART POWER WINDOW 2411
TROUBLE SYMPTOM CHART <POWER WINDOW> 2412
DIAGNOSTIC TROUBLE CODE PROCEDURES 2412
CODE NO L0730 P/W (DR) SW pulse 1 disconnection 2412
CODE NO L0732 P/W (DR) SW pulse 2 disconnection 2414
CODE NO L0734 P/W (DR) Above window position 2416
CODE NO L0736 P/W (DR) Sensor fail (ground) 2417
CODE NO L0740 P/W (DR) 3 times jam – protection 2419
CODE NO L0746 P/W (DR) Parameter read failCODE NO L0750 P/W (DR) Position read fail 2420
SYMPTOM PROCEDURES 2421
INSPECTION PROCEDURE C-1: Power Windows do not Work at All 2421
INSPECTION PROCEDURE C-2: Driver’s Power Window does not Work by means of The Power Window Main Switch 2428
INSPECTION PROCEDURE C-3: Relevant Power Window(s) does not Work by means of The Front and Rear Passenger’s Power Window Sub Switches 2431
INSPECTION PROCEDURE C-4: Front and/or Rear Passenger’s Power Window(s) do not Work by means of The Power Window Main Switch 2445
INSPECTION PROCEDURE C-5: The Power Window Timer Function does not Work Normally 2446
INSPECTION PROCEDURE C-6: Power Window Anti-trap Function does not Work Normally <Driver’s Side Only> 2448
INSPECTION PROCEDURE C-7: The Window Glass Lowers Automatically while it is Rising <Driver’s Side Only> 2450
CHECK AT ECU TERMINAL 2451
DOOR DIAGNOSIS 2452
INTRODUCTION TO GLASS AND DOOR DIAGNOSIS 2452
GLASS AND DOOR DIAGNOSTIC TROUBLESHOOTING STRATEGY 2452
SYMPTOM CHART 2452
SYMPTOM PROCEDURES 2452
INSPECTION PROCEDURE 1: Water Leak Through Door Window Glass 2452
INSPECTION PROCEDURE 2: Door Window Glass Malfunction 2453
INSPECTION PROCEDURE 3: Water Leak Through Door Edge 2453
INSPECTION PROCEDURE 4: Water Leak from Door Center 2454
INSPECTION PROCEDURE 5: Door Hard to Open 2454
INSPECTION PROCEDURE 6: Door does not Open or Close Completely 2454
INSPECTION PROCEDURE 7: Uneven Gap Between Body 2455
INSPECTION PROCEDURE 8: Wind Noise Around Door 2455
HOW TO LOCATE WIND NOISE 2455
SPECIAL TOOLS 2456
ON-VEHICLE SERVICE 2459
FRONT DOOR FIT ADJUSTMENT 2459
DOOR WINDOW GLASS ADJUSTMENT 2461
POWER WINDOW CHECK 2461
ADJUSTMENT OF FAULTY POWER WINDOW 2461
POWER WINDOW SAFETY MECHANISM CHECK <Driver’s side only> 2462
POWER WINDOW TIMER FUNCTION CHECK 2462
POWER WINDOW OPERATION CURRENT CHECK 2462
LEARNING PROCEDURES OF THE POWER WINDOW FULLY CLOSED POSITION 2463
CENTRAL DOOR LOCKING SYSTEM CHECK 2464
KEY-IN PREVENTION FUNCTION CHECK 2464
SELECTOR “P” POSITION-LINKED DOOR UNLOCKING FUNCTION CHECK 2464
DOOR OUTSIDE HANDLE ASSEMBLY PLAY CHECK 2465
DOOR INSIDE HANDLE CHECK 2466
CUSTOMIZE FUNCTION 2467
DOOR ASSEMBLY 2468
REMOVAL AND INSTALLATION 2468
INSPECTION 2470
DOOR GLASS AND REGULATOR 2470
REMOVAL AND INSTALLATION 2470
INSPECTION 2474
DOOR HANDLE AND LATCH 2475
REMOVAL AND INSTALLATION 2475
INSPECTION 2479
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP 2483
REMOVAL AND INSTALLATION 2483
LIFTGATE 2490
SPECIFICATION(S) 2491
SEALANT 2491
LIFTGATE DIAGNOSIS 2491
INTRODUCTION TO LIFTGATE DIAGNOSIS 2491
LIFTGATE DIAGNOSTIC TROUBLESHOOTING STRATEGY 2491
SYMPTOM CHART 2491
SYMPTOM PROCEDURES 2491
INSPECTION PROCEDURE 1: Difficult Locking and Unlocking 2491
INSPECTION PROCEDURE 2: Uneven Body Clearance 2492
INSPECTION PROCEDURE 3: Uneven Height 2492
SPECIAL TOOLS 2492
ON-VEHICLE SERVICE 2493
LIFTGATE ALIGNMENT 2493
ADJUSTMENT OF LIFTGATE HEIGHT 2495
LIFTGATE 2495
REMOVAL AND INSTALLATION <LIFTGATE UPPER> 2495
REMOVAL AND INSTALLATION <LIFTGATE LOWER> 2498
LIFTGATE HANDLE AND LATCH 2499
REMOVAL AND INSTALLATION <LIFTGATE UPPER> 2499
REMOVAL AND INSTALLATION <LIFTGATE LOWER> 2501
INSPECTION 2502
SUNROOF 2506
SPECIFICATION(S) 2507
SERVICE SPECIFICATION 2507
SEALANT 2507
GENERAL INFORMATION 2507
SUNROOF DIAGNOSIS 2509
TROUBLESHOOTING STRATEGY 2509
DIAGNOSTIC TROUBLE CODE CHART 2509
TROUBLE SYMPTOM CHART 2509
DIAGNOSTIC TROUBLE CODE PROCEDURES 2510
Code No L0630 S/R Power Supply 2510
Code No L0632 S/R Switch fall 2513
Code No L0634 S/R Sensor signal 2516
Code No L0637 S/R Position 2517
Code No L0640 S/R Over load 2518
SYMPTOM PROCEDURES 2519
INSPECTION PROCEDURE 1: Sunroof does not Work at All 2519
INSPECTION PROCEDURE 2: The Sunroof Lid Glass does not Tilt-up (Open, Tilt-down and Close Normally) 2526
INSPECTION PROCEDURE 3: The Sunroof Lid Glass does not Open (Tilt-up, Tilt-down and Close Normally) 2529
INSPECTION PROCEDURE 4: The Sunroof Lid Glass does not Tilt-down or Close (Tilt-up and Open Normally) 2532
INSPECTION PROCEDURE 5: Sunroof Safety Function does not Work Normally 2535
INSPECTION PROCEDURE 6: The Sunroof Timer Function does not Work Normally 2536
SUNROOF MOTOR ASSEMBLY TERMINAL CHECK 2539
SPECIAL TOOLS 2540
ON-VEHICLE SERVICE 2541
WATER TEST 2541
SUNROOF FIT ADJUSTMENT 2541
SUNROOF SAFETY FUNCTION CHECK 2542
SUNROOF CHECK 2542
SUNROOF TIMER FUNCTION CHECK 2542
SUNROOF LID GLASS OPERATION CURRENT CHECK 2543
LEARNING PROCEDURES OF THE SUNROOF FULLY CLOSED POSITION 2543
SUNROOF OPERATION CHECK 2544
SUNROOF ASSEMBLY 2546
REMOVAL AND INSTALLATION 2546
INSPECTION 2548
KEYLESS OPERATION SYSTEM (KOS) 2550
GENERAL INFORMATION 2553
SERVICE SPECIFICATIONS 2559
DIAGNOSIS 2559
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 2559
DIAGNOSTIC FUNCTION 2559
ID CODES REGISTRATION JUDGMENT TABLE 2561
WARNING AND WARNING INDICATOR LIST 2564
DIAGNOSTIC TROUBLE CODE CHART 2567
DIAGNOSTIC TROUBLE CODE PROCEDURES 2570
DTC B1731: Engine Control Module communication timeout 2570
DTC B1761: VIN not programmed 2572
DTC B1A08 Keyless/KOS key1 performanceDTC B1A09 Keyless/KOS key2 performanceDTC B1A0A Keyless/KOS key3 performanceDTC B1A0B Keyless/KOS key4 performance 2573
DTC B1A10 Keyless/KOS key 1 low batteryDTC B1A11 Keyless/KOS key 2 low batteryDTC B1A12 Keyless/KOS key 3 low batteryDTC B1A13 Keyless/KOS key 4 low battery 2574
DTC B1A24: Key ID not registered 2575
DTC B1A25: Key ID unmatched 2576
DTC B1A28: Engine control module authenticate error 2578
DTC B1A35: Transponder read error 2579
DTC B2101: IG SW start POS circuit lowDTC B2102: IG SW start POS circuit high 2581
DTC B2204: Coding data mismatch 2585
DTC B2206: VIN mismatch 2587
DTC B2352: Antenna fail 2588
DTC B2400: KOS key registration fail 2591
DTC B2401: Keyless/KOS key ID not registered 2592
DTC B2402: STL unit comm (system ID), B2403: STL unit comm (CRC), B2404: STL unit comm (function code), B2405: STL unit comm (rolling code), B2406: STL unit comm (PTC operate), B2407: STL unit comm (EEPROM), B2408: STL unit comm (solenoid) 2594
DTC B2409: STL unit comm (No response) 2596
DTC B240A FR antenna(outdoor) open 2599
DTC B240B FL antenna(outdoor) open 2601
DTC B240C Liftgate antenna(outdoor) open 2604
DTC B240D Front antenna(indoor) open 2606
DTC B240E RR antenna(indoor) open 2608
DTC B240F RL antenna(indoor) open 2611
DTC B2412 LF antenna power voltage 2613
DTC B2413: STL unit power voltage 2617
DTC B2414 Unlock sensor fail 2621
DTC B2415: RA module power voltage 2624
DTC B2416: ECU internal error 2626
DTC C1608: EEPROM Error 2627
DTC C1900: No Registration 2628
DTC C1901: Vehicle Speed Information Abnormality 2630
DTC C1910: Transmitter Low Battery Voltage Abnormality 1DTC C1920: Transmitter Low Battery Voltage Abnormality 2DTC C1930: Transmitter Low Battery Voltage Abnormality 3DTC C1940: Transmitter Low Battery Voltage Abnormality 4 2631
DTC C1911: Reception Abnormality 1DTC C1921: Reception Abnormality 2DTC C1931: Reception Abnormality 3DTC C1941: Reception Abnormality 4 2633
DTC C1912: Tire Inflation pressure Warning 1DTC C1922: Tire Inflation pressure Warning 2DTC C1932: Tire Inflation pressure Warning 3DTC C1942: Tire Inflation pressure Warning 4 2634
DTC C1913: Acceleration Sensor Abnormality 1DTC C1923: Acceleration Sensor Abnormality 2DTC C1933: Acceleration Sensor Abnormality 3DTC C1943: Acceleration Sensor Abnormality 4 2636
DTC C1914: Pressure Sensor Abnormality 1DTC C1924: Pressure Sensor Abnormality 2DTC C1934: Pressure Sensor Abnormality 3DTC C1944: Pressure Sensor Abnormality 4 2637
DTC U0019: Bus off(CAN-B) 2639
DTC U0141: ETACS-ECU CAN timeout 2640
DTC U0151: SRS-ECU CAN timeout 2642
DTC U0154: Occupant classification-ECU CAN timeout 2643
DTC U0155: Combination meter CAN timeout 2645
DTC U0164: A/C-ECU CAN timeout 2646
DTC U0184: Audio CAN timeout 2648
DTC U0197: Hands free module CAN timeout 2649
DTC U0245: Audio visual navigation unit CAN timeout 2651
DTC U1412: Implausible Vehicle Speed Signal Received 2652
DTC U1415: Coding not completed/Data fail 2653
Code No U1417 Implausible coding data 2655
TROUBLE SYMPTOM CHART 2657
SYMPTOM PROCEDURES 2658
Inspection Procedure 1: Cannot communicate with KOS-ECU using the scan tool 2658
Inspection Procedure 2: Abnormality in KOS-ECU power supply and ground circuits 2659
Inspection Procedure 3: Keyless operation warning display does not disappear 2661
Inspection Procedure 4: IG knob will not turn (keyless operation is not recognized) 2663
Inspection Procedure 5: The engine will not start with KOS (IG knob operates normally) 2669
INSPECTION PROCEDURE 6: No Door will be Locked or Unlocked by Operating A Lock Switch On Any Door, or by touching The Unlock Sensor 2670
INSPECTION PROCEDURE 7: Driver’s Door Lock Switch does not Work 2674
INSPECTION PROCEDURE 8: Driver’s Door Unlock Sensor does not Work 2677
INSPECTION PROCEDURE 9: Front Passenger’s Door Lock Switch does not Work 2679
INSPECTION PROCEDURE 10: Front Passenger’s Door Unlock Sensor does not Work 2682
INSPECTION PROCEDURE 11: Lock Switch (Liftgate) does not Work 2685
INSPECTION PROCEDURE 12: Liftgate Lock Release Handle does not Work 2689
INSPECTION PROCEDURE 13: KEYLESS ENTRY SYSTEM DOES NOT WORK 2693
INSPECTION PROCEDURE 14: KOS Timer Lock Function does not Work 2699
INSPECTION PROCEDURE 15: The Dome Light, The Turn-signal Lights and The Horn do not Operate through The Answerback Function 2700
INSPECTION PROCEDURE 16: Outer Tone alarm does not Sound 2702
DATA LIST REFERENCE TABLE 2706
ACTUATOR TEST TABLE 2707
TERMINAL VOLTAGE REFERENCE CHART 2708
SPECIAL TOOLS 2711
ON-VEHICLE SERVICE 2712
ID CODES REGISTRATION PROCEDURE 2712
ANTENNA COMMUNICATION TEST 2718
KEYLESS ENTRY SYSTEM CHECK 2718
INSPECTION OF KEYLESS ENTRY TIMER LOCK FUNCTION 2719
CONFIGURATION FUNCTION 2719
TIRE PRESSURE SENSOR ID REGISTRATION 2721
TIRE PRESSURE SENSOR CHECK 2722
TIRE PRESSURE SENSOR ID CHECK 2723
KOS-ECU 2724
REMOVAL AND INSTALLATION 2724
EXTERIOR TRANSMITTER ANTENNA ASSEMBLY, INTERIOR TRANSMITTER ANTENNA ASSEMBLY, RECEIVER ANTENNA MODULE 2725
REMOVAL AND INSTALLATION 2725
INSPECTION 2727
KEYLESS OPERATION KEY 2727
DISASSEMBLY AND ASSEMBLY 2727
INSPECTION 2729
TPMS TRANSMITTER 2729
REMOVAL AND INSTALLATION 2729
WIRELESS CONTROL MODULE (WCM) 2734
GENERAL INFORMATION 2737
SERVICE SPECIFICATION 2739
DIAGNOSIS 2739
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 2739
DIAGNOSTIC FUNCTION 2740
ID CODES REGISTRATION JUDGMENT TABLE 2741
DIAGNOSTIC TROUBLE CODE CHART 2744
DIAGNOSTIC TROUBLE CODE PROCEDURES 2746
DTC B1731: Engine control module communication timeout 2746
DTC B1761: VIN code not programmed 2748
Code No B1A08 Keyless/KOS key1 performance 2749
Code No B1A10 Keyless/KOS key 1 low battery 2750
DTC B1A24: Transponder ID not registered 2751
DTC B1A25: Transponder ID unmatched 2753
DTC B1A28: Engine control module authenticate error 2755
DTC B1A35: Transponder read error 2756
DTC B2101: IG SW start POS circuit lowDTC B2102: IG SW start POS circuit high 2758
DTC B2204: Coding data mismatch 2761
DTC B2206: VIN mismatch 2763
DTC B2352: Antenna fail 2764
DTC B2401: Keyless/KOS key ID not register 2765
DTC B2416: ECU internal error 2766
DTC C1608: EEPROM Error 2767
DTC C1900: No Registration 2768
DTC C1901: Vehicle Speed Information Abnormality 2770
DTC C1910: Transmitter Low Battery Voltage Abnormality 1DTC C1920: Transmitter Low Battery Voltage Abnormality 2DTC C1930: Transmitter Low Battery Voltage Abnormality 3DTC C1940: Transmitter Low Battery Voltage Abnormality 4 2772
DTC C1911: Reception Abnormality 1DTC C1921: Reception Abnormality 2DTC C1931: Reception Abnormality 3DTC C1941: Reception Abnormality 4 2773
DTC C1912: Tire Inflation pressure Warning 1DTC C1922: Tire Inflation pressure Warning 2DTC C1932: Tire Inflation pressure Warning 3DTC C1942: Tire Inflation pressure Warning 4 2774
DTC C1913: Acceleration Sensor Abnormality 1DTC C1923: Acceleration Sensor Abnormality 2DTC C1933: Acceleration Sensor Abnormality 3DTC C1943: Acceleration Sensor Abnormality 4 2776
DTC C1914: Pressure Sensor Abnormality 1DTC C1924: Pressure Sensor Abnormality 2DTC C1934: Pressure Sensor Abnormality 3DTC C1944: Pressure Sensor Abnormality 4 2778
DTC U0019: Bus off(CAN-B) 2779
DTC U0141: ETACS-ECU CAN timeout 2780
DTC U0151: SRS-ECU CAN timeout 2782
DTC U0154: Occupant classification-ECU CAN timeout 2783
DTC U0155: Combination meter CAN timeout 2785
DTC U0164: A/C-ECU CAN timeout 2786
DTC U0184: Audio CAN timeout 2788
DTC U0195: Satellite radio tuner CAN timeout 2789
DTC U0197: Hands free module CAN timeout 2791
DTC U0245: Audio visual navigation unit CAN timeout 2793
DTC U1412: Implausible Vehicle Speed Signal Received 2794
DTC U1415: Coding not completed/Data fail 2795
Code No U1417 Implausible coding data 2797
TROUBLE SYMPTOM CHART 2799
SYMPTOM PROCEDURES 2799
Inspection Procedure 1: Scan tool cannot communicate with WCM 2799
Inspection Procedure 2: The ignition key cannot be registered using scan tool 2801
Inspection Procedure 3: Engine does not start 2802
Inspection Procedure 4: Check the WCM power supply and ground circuits 2804
INSPECTION PROCEDURE 5: Keyless Entry System does not Work 2806
INSPECTION PROCEDURE 6: The Dome Light, The Turn-signal Lights The Horn do not Operate through The Answerback Function 2811
INSPECTION PROCEDURE 7: The Timer Lock Function does not Work after The Doors have been Unlocked by The Keyless Entry System 2812
INPUT SIGNAL CHART 2813
INPUT SIGNAL PROCEDURES 2813
Signals from transmitter switches are not received 2813
DATA LIST REFERENCE TABLE 2815
CHECK AT ECU TERMINALS 2816
SPECIAL TOOLS 2817
ON-VEHICLE SERVICE 2818
ID CODES REGISTRATION PROCEDURE 2818
KEYLESS ENTRY SYSTEM CHECK 2824
INSPECTION OF KEYLESS ENTRY TIMER LOCK FUNCTION 2824
CONFIGURATION FUNCTION 2824
TIRE PRESSURE SENSOR ID REGISTRATION 2825
TIRE PRESSURE SENSOR CHECK 2827
TIRE PRESSURE SENSOR ID CHECK 2827
WCM 2828
REMOVAL AND INSTALLATION 2828
TRANSMITTER 2829
DISASSEMBLY AND ASSEMBLY 2829
INSPECTION 2832
TPMS TRANSMITTER 2832
REMOVAL AND INSTALLATION 2832
EXTERIOR 4413
EXTERIOR 2839
SPECIFICATION(S) 2840
ADHESIVES 2840
SPECIAL TOOLS 2840
FRONT BUMPER ASSEMBLY 2841
REMOVAL AND INSTALLATION 2841
DISASSEMBLY AND ASSEMBLY 2842
REAR BUMPER ASSEMBLY 2843
REMOVAL AND INSTALLATION 2843
DISASSEMBLY AND ASSEMBLY 2844
RADIATOR GRILLE 2845
REMOVAL AND INSTALLATION 2845
MOLDINGS 2846
REMOVAL AND INSTALLATION 2846
GARNISHES 2848
REMOVAL AND INSTALLATION 2848
DOOR SASH TAPE 2849
REMOVAL AND INSTALLATION 2849
SIDE AIR DAM 2853
REMOVAL AND INSTALLATION 2853
UNDER COVER 2856
REMOVAL AND INSTALLATION 2856
ROOF RAIL 2857
REMOVAL AND INSTALLATION 2857
LIFTGATE SPOILER 2858
REMOVAL AND INSTALLATION 2858
MARK 2859
REMOVAL AND INSTALLATION 2859
WIPER AND WASHER 2861
GENERAL INFORMATION 2863
SPECIFICATION(S) 2867
SERVICE SPECIFICATION 2867
LUBRICANT 2867
SPECIAL TOOL 2868
DIAGNOSIS 2869
TROUBLESHOOTING STRATEGY 2869
TROUBLE SYMPTOM CHART 2869
SYMPTOM PROCEDURES 2870
GENERAL DESCRIPTION CONCERNING THE WIPER AND WASHER 2870
INSPECTION PROCEDURE 1: The windshield wipers do not work at all 2873
INSPECTION PROCEDURE 2: The windshield wipers do not work when the wiper switch is at the “INT”, “Washer” or “Mist” position However, the wipers work at low speed when the switch is at the “Lo” and “Hi” position 2878
INSPECTION PROCEDURE 3: Windshield wipers do not stop at the specified park position 2880
INSPECTION PROCEDURE 4: Windshield Wipers do not work normally 2883
INSPECTION PROCEDURE 5: The windshield intermittent wiper interval cannot be adjusted by operating the windshield intermittent wiper volume control switch 2886
INSPECTION PROCEDURE 6: The windshield intermittent wiper interval is not changed according to the vehicle speed 2888
INSPECTION PROCEDURE 7: The windshield washer does not work 2890
INSPECTION PROCEDURE 8: Rear wiper does not work at all 2894
INSPECTION PROCEDURE 9: Rear wiper does not stop at the specified park position 2899
INSPECTION PROCEDURE 10: When the selector lever is moved to “R” position during the rear wiper operation, the rear wiper does not operate at the continuous mode 2902
INSPECTION PROCEDURE 11: Rear washer does not operate 2904
ON-VEHICLE SERVICE 2907
WINDSHIELD INTERMITTENT WIPER INSPECTION 2907
OPERATION CHECK OF REVERSE GEAR-LINKED OPERATION OF REAR WIPER 2908
CONFIGURATION FUNCTION 2908
WINDSHIELD WIPER 2909
REMOVAL AND INSTALLATION 2909
INSPECTION 2913
WINDSHIELD WASHER 2915
REMOVAL AND INSTALLATION 2915
INSPECTION 2916
REAR WIPER AND WASHER 2917
REMOVAL AND INSTALLATION 2917
INSPECTION 2919
OUTSIDE MIRROR 2921
GENERAL INFORMATION 2922
SPECIFICATION(S) 2922
SERVICE SPECIFICATION 2922
DIAGNOSIS 2922
TROUBLESHOOTING STRATEGY 2922
TROUBLE SYMPTOM CHART 2922
SYMPTOM PROCEDURES 2923
INSPECTION PROCEDURE 1: All heated door mirror does not operate 2923
INSPECTION PROCEDURE 2: Left or right heated door mirror does not operate 2926
OUTSIDE MIRROR 2932
REMOVAL AND INSTALLATION 2932
INSPECTION 2935
INTERIOR AND SUPPLEMENTAL RESTRAINT SYSTEM(SRS) 4413
INTERIOR 2938
ADHESIVE 2939
SPECIAL TOOL 2939
INSTRUMENT PANEL ASSEMBLY 2939
REMOVAL AND INSTALLATION 2939
DISASSEMBLY AND ASSEMBLY 2944
FLOOR CONSOLE ASSEMBLY 2945
FRONT FLOOR CONSOLE ASSEMBLY 2945
REMOVAL AND INSTALLATION 2945
REAR FLOOR CONSOLE ASSEMBLY 2946
REMOVAL AND INSTALLATION 2946
TRIMS 2947
INTERIOR TRIM 2947
REMOVAL AND INSTALLATION 2947
DOOR TRIM 2948
REMOVAL AND INSTALLATION 2948
LIFTGATE TRIM 2951
REMOVAL AND INSTALLATION 2951
HEADLINING 2952
REMOVAL AND INSTALLATION 2952
INTERIOR MIRROR 2954
SEAT ASSEMBLY 2955
FRONT SEAT ASSEMBLY 2955
REMOVAL AND INSTALLATION 2955
INSPECTION 2957
SECOND SEAT ASSEMBLY 2958
REMOVAL AND INSTALLATION 2958
THIRD SEAT ASSEMBLY 2959
REMOVAL AND INSTALLATION 2959
SEAT BELT 2959
FRONT SEAT BELT 2959
REMOVAL AND INSTALLATION 2959
INSPECTION 2961
REAR SEAT BELT 2961
REMOVAL AND INSTALLATION 2961
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 2964
FASTENER TIGHTENING SPECIFICATIONS 2968
GENERAL INFORMATION 2968
SERVICE PRECAUTIONS 2991
SRS AIR BAG DIAGNOSIS 2994
INTRODUCTION TO DIAGNOSIS 2994
TROUBLESHOOTING STRATEGY 2994
DIAGNOSTIC FUNCTION 2994
SRS WARNING LIGHT CHECK 2996
PASSENGER’S SEAT BELT WARNING LIGHT CHECK 2996
PASSENGER’S AIR BAG OFF INDICATOR LIGHT CHECK 2996
DIAGNOSTIC TROUBLE CODE CHART 2996
DIAGNOSTIC TROUBLE CODE PROCEDURES 3001
DTC B1206: Passenger’s Air Bag OFF Indicator Light (Open Circuit) 3001
DTC B1207: Passenger’s Air Bag OFF Indicator Light (Short Circuit between Circuit Terminal) 3005
DTC B1B00: Driver’s Air Bag Module (1st Squib) System (Shorted to Squib Circuit Ground)DTC B1B04: Driver’s Air Bag Module (2nd Squib) System (Shorted to Squib Circuit Ground) 3010
DTC B1B01: Driver’s Air bag Module (1st squib) System (Shorted to Squib Circuit Power Supply)DTC B1B05: Driver’s Air bag Module (2nd squib) System (Shorted to Squib Circuit Power Supply 3016
DTC B1B02: Driver’s Air Bag Module (1st squib) System (Squib Circuit Open)DTC B1B06: Driver’s Air Bag Module (2nd squib) System (Squib Circuit Open) 3021
DTC B1B03: Driver’s Air Bag Module (1st squib) System (Short Circuit Between Squib Circuit Terminals)DTC B1B07: Driver’s Air Bag Module (2nd squib) System (Short Circuit Between Squib Circuit Terminals) 3027
DTC B1B08: Passenger’s (Front) Air Bag Module (1st squib) System (Shorted to Squib Circuit Ground)DTC B1B0C: Passenger’s (Front) Air Bag Module (2nd squib) System (Shorted to Squib Circuit Ground) 3034
DTC B1B09: Passenger’s (Front) Air Bag Module (<1st squib>) System (Shorted to Squib Circuit Power Supply)DTC B1B0D: Passenger’s (Front) Air Bag Module (<2nd squib>) System (Shorted to Squib Circuit Power Supply 3039
DTC B1B0A: Passenger’s (Front) Air Bag Module (1st squib) System (Squib Circuit Open)DTC B1B0E: Passenger’s (Front) Air Bag Module (2nd squib) System (Squib Circuit Open) 3045
DTC B1B0B: Passenger’s (Front) Air Bag Module (1st squib) System (Short Circuit Between Squib Circuit Terminals)DTC B1B0F: Passenger’s (Front) Air Bag Module (2nd squib) System (Short Circuit Between Squib Circuit Terminals) 3049
DTC B1B18: Curtain Air Bag Module (LH) (Squib) System (Shorted to Squib Circuit Ground) 3057
DTC B1B19: Curtain Air bag Module (LH) (Squib) System (Shorted to Squib Circuit Power Supply) 3062
DTC B1B1A: Curtain Air Bag Module (LH) (Squib) System (Squib Circuit Open) 3067
DTC B1B1B: Curtain Air Bag Module (LH) (Squib) System (Short Circuit between Squib Circuit Terminals) 3072
DTC B1B20: Curtain Air Bag Module (RH) (Squib) System (Shorted to Squib Circuit Ground) 3078
DTC B1B21: Curtain Air Bag Module (RH) (Squib) System (Shorted to Squib Circuit Power Supply) 3083
DTC B1B22: Curtain Air Bag Module (RH) (Squib) System (Squib Circuit Open) 3088
DTC B1B23: Curtain Air Bag Module (RH) (Squib) System (Short Circuit between Squib Circuit Terminals) 3093
DTC B1B50: Seat Belt Switch (LH) Circuit (Ground Side) ShortedDTC B1B51: Seat Belt Switch (LH) Circuit (Power Supply Side) ShortedDTC B1B52: Seat Belt Switch (LH) Circuit Open 3098
DTC B1B54: Seat Belt Switch (RH) Circuit (Ground Side) ShortedDTC B1B55: Seat Belt Switch (RH) Circuit (Power Supply Side) ShortedDTC B1B56: Seat Belt Switch (RH) Circuit Open 3104
DTC B1B70: Malfunction of G-sensor inside Front Impact Sensor (LH)DTC B1B71: Malfunction of G-sensor inside Front Impact Sensor (RH) 3110
DTC B1B72: Malfunction of G-sensor Inside Side Impact Sensor (Front) (LH)DTC B1B75: Malfunction of G-sensor Inside Side Impact Sensor (Front) (RH) 3112
DTC B1B73: Malfunction of G-sensor Inside Side Impact Sensor (Rear) (LH)DTC B1B76: Malfunction of G-sensor Inside Side Impact Sensor (Rear) (RH) 3114
DTC B1BA3: Driver’s Seat Slide Sensor Malfunction (Occupant Classification-ECU)DTC B1BA4: Passenger’s Seat Slide Sensor Malfunction (Occupant Classification-ECU) 3115
DTC B1BA5: SRS-ECU squib count mismatch 3117
DTC B1BAA: Occupant Classification-ECU Configuration Mismatch 3119
DTC B1BC7: SRS-ECU (Record Data Full) System 3120
DTC below 3121
DTC B1C27 Side-airbag Module (LH) (Squib) System (Shorted to Squib Circuit Ground) 3123
DTC B1C28 Side-airbag Module (LH) (Squib) System (Shorted to Squib Circuit Power Supply) 3128
DTC B1C29 Side-airbag Module (LH) (Squib) System (Squib Circuit Open) 3132
DTC B1C2A Side-airbag Module (LH) (Squib) System (Short Circuit between Squib Circuit Terminals) 3136
DTC B1C2B Side-airbag Module (RH) (Squib) System (Shorted to Squib Circuit Ground) 3141
DTC B1C2C Side-airbag Module (RH) (Squib) System (Shorted to Squib Circuit Power Supply) 3145
DTC B1C2D Side-airbag Module (RH) (Squib) System (Squib Circuit Open) 3149
DTC B1C2E Side-airbag Module (RH) (Squib) System (Short Circuit between Squib Circuit Terminals) 3153
DTC B1C33: Driver’s Lap Pre-tensioner (Squib) System (Shorted to Squib Circuit Ground) 3158
DTC B1C34: Driver’s Lap Pre-tensioner (Squib) System (Shorted to Squib Circuit Power Supply) 3163
DTC B1C35: Driver’s Lap Pre-tensioner (Squib) System (Squib Circuit Open) 3167
DTC B1C36: Driver’s Lap Pre-tensioner (Squib) System (Short Circuit between Squib Circuit Terminals) 3172
DTC B1C38 Driver’s pre-tensioner (squib) system (shorted to squib circuit Ground) 3177
DTC B1C39: Driver’s Pre-tensioner (Squib) System (Shorted to Squib Circuit Power Supply) 3182
DTC B1C3A: Driver’s Pre-tensioner (Squib) System (Squib Circuit Open) 3186
DTC B1C3B: Driver’s Pre-tensioner (Squib) System (Short Circuit between Squib Circuit Terminals) 3191
DTC B1C47: Front Passenger’s Pre-tensioner (Squib) System (Shorted to Squib Sircuit Ground) 3196
DTC B1C48: Front Passenger’s Pre-tensioner (Squib) System (Shorted to Squib Circuit Power Supply) 3201
DTC B1C49: Front Passenger’s Pre-tensioner (Squib) System (Squib Circuit Open) 3206
DTC B1C4A: Front Passenger’s Pre-tensioner (Squib) System (Short Circuit Between Squib Circuit Terminals) 3211
DTC B210D: Battery Abnormal Low Voltage 3216
DTC B212C: Open Circuit to IG1 Power Supply (Fuse No 12 Circuit)DTC B212D: Open Circuit to IG1 Power Supply (Fuse No 18 Circuit) 3222
DTC B223D: OCM DTC Present 3227
DTC U0019: Bus Off (CAN-B) 3228
DTC U0141: ETACS CAN Timeout 3229
DTC U0154: Occupant Classification-ECU CAN Timeout 3231
DTC U0155: Combination Meter CAN Timeout 3233
DTC U0164: A/C-ECU CAN Timeout 3234
DTC U0168: KOS-ECU or WCM CAN Timeout 3235
DTC U0170: Front Impact Sensor (LH) Communication Error 3237
DTC U0171: Front Impact Sensor (RH) Communication Error 3241
DTC U0172: Side Impact Sensor (Front) (LH) Communication Error 3245
DTC U0173: Side Impact Sensor (Rear) (LH) Communication Error 3249
DTC U0175: Side Impact Sensor (Front) (RH) Communication Error 3253
DTC U0176: Side Impact Sensor (Rear) (RH) Communication Error 3257
DTC U0184: Audio CAN Timeout 3260
DTC U0195: Satellite Radio Tuner CAN Timeout 3262
DTC U0197: Hands Free Module CAN Timeout 3263
DTC U0212: Steering Wheel Sensor CAN Timeout 3264
DTC U1414: Defective Coding Data 3266
DTC U1415: Coding not Completed/Data Fail 3267
TROUBLE SYMPTOM CHART 3269
SYMPTOM PROCEDURES 3270
INSPECTION PROCEDURE 1: Communication between the Scan Tool and the SRS-ECU is not possible 3270
INSPECTION PROCEDURE 2: Power supply circuit system 3272
INSPECTION PROCEDURE 3:The SRS Warning Light does not Illuminate 3274
INSPECTION PROCEDURE 4: The SR SWarning Light does not Go Out 3274
DATA LIST REFERENCE TABLE 3275
ACTUATOR TEST REFERENCE TABLE 3276
FAIL-SAFE FUNCTION 3276
ACCURACY TESTING OF OCCUPANT CLASSIFICATION SENSOR 3276
SPECIAL TOOLS 3276
TEST EQUIPMENT 3278
POST-COLLISION DIAGNOSIS 3278
INDIVIDUAL COMPONENT SERVICE 3284
ON-VEHICLE SERVICE 3285
ACCURACY CHECK OF OCCUPANT CLASSIFICATION SENSOR 3285
FRONT IMPACT SENSORS 3287
REMOVAL AND INSTALLATION 3287
INSPECTION 3289
SRS CONTROL UNIT (SRS-ECU) 3289
REMOVAL AND INSTALLATION 3289
INSPECTION 3292
AIR BAG MODULE(S) AND CLOCK SPRING 3292
REMOVAL AND INSTALLATION 3292
INSPECTION 3299
SIDE IMPACT SENSOR 3301
REMOVAL AND INSTALLATION 3301
INSPECTION 3304
CURTAIN AIR BAG MODULE 3304
REMOVAL AND INSTALLATION 3304
INSPECTION 3308
SEAT BELTS WITH PRE-TENSIONER 3308
REMOVAL AND INSTALLATION 3308
INSPECTION 3312
SEAT SLIDE SENSOR 3312
REMOVAL AND INSTALLATION 3312
INSPECTION 3315
AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES 3315
CHASSIS ELECTRICAL 4413
COMBINATION METER 3337
SERVICE SPECIFICATIONS 3339
SPECIAL TOOL 3340
DIAGNOSIS 3341
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 3341
DIAGNOSTIC FUNCTION 3341
DIAGNOSTIC TROUBLE CODE CHART 3343
DIAGNOSTIC TROUBLE CODE PROCEDURES 3345
DTC B1200: Malfunction of odometer 3345
DTC B1201: Abnormal fuel informationDTC B1202: Abnormal fuel2 information 3346
DTC B1208: Malfunction of LCD heater 3351
DTC B1209: Test mode 3352
DTC B2203: Chassis No not programmed 3352
DTC B2463: Sticking of rheostat switch 3354
DTC B2464: The sticking of meter information switch 3355
DTC B2465: Ignition switch signal error 3357
DTC B2467: Malfunction of stepper motor 3359
DTC U0019: Bus off(CAN-B) 3360
DTC U0100: Engine control module CAN timeout 3361
DTC U0141: ETACS CAN timeout 3363
DTC U0151: SRS-ECU CAN timeout 3364
DTC U0154: Occupant classification-ECU CAN timeout 3365
DTC U0164: A/C-ECU CAN timeout 3367
DTC U0168: KOS-ECU or WCM CAN timeout 3369
DTC U0184: Audio CAN timeout 3370
DTC U0197: Hands free module CAN timeout 3371
DTC U0245: Audio visual navigation unit CAN timeout 3373
DTC U1415: Coding not completed/Data fail 3374
TROUBLE SYMPTOM CHART 3376
TROUBLE SYMPTOM PROCEDURES 3377
Inspection Procedure 1: Power supply circuit check 3377
Inspection Procedure 2: The speedometer does not work (the other meters work) 3382
Inspection Procedure 3: The tachometer does not work (the other meters work) 3383
Inspection Procedure 4: Tone alarm does not sound normally 3385
Inspection Procedure 5: The combination meter light does not illuminate normally or the multi information display is not displayed normally 3387
Inspection Procedure 6: The multi information display screen cannot be changed with the operation of the meter information switch 3390
SERVICE DATA 3392
ACTUATOR TEST TABLE 3397
CHECK PROCEDURE FOR EACH MULTI INFORMATION DISPLAY SCREEN 3397
ON-VEHICLE SERVICE 3401
SPEEDOMETER CHECK 3401
TACHOMETER CHECK 3403
FUEL LEVEL SENSOR CHECK 3403
METER INFORMATION SWITCH CHECK 3405
SERVICE REMINDER FUNCTION SET 3406
COMBINATION METER ASSEMBLY 3413
REMOVAL AND INSTALLATION 3413
DISASSEMBLY AND ASSEMBLY 3415
CHECK AT ECU TERMINALS 3415
BATTERY 3417
ON-VEHICLE SERVICE 3418
BATTERY CHECK 3418
BATTERY CHARGING 3419
BATTERY TEST 3419
REMOVAL AND INSTALLATION 3421
LIGHTING 3423
GENERAL INFORMATION 3427
SERVICE SPECIFICATIONS 3429
SPECIAL TOOLS 3430
DIAGNOSIS 3433
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 3433
DIAGNOSTIC FUNCTION 3433
SERVICE PRECAUTIONS DISCHARGE HEADLIGHT 3434
DIAGNOSTIC TROUBLE CODE CHART 3436
DIAGNOSTIC TROUBLE CODE PROCEDURES 3437
DTC B16A2: Blown turn-signal light (LH) bulb 3437
DTC B16A3: Turn-signal light (LH) short circuit 3439
DTC B16A4: Blown turn-signal light (RH) bulb 3442
DTC B16A5: Turn-signal light (RH) short circuit 3444
TROUBLE SYMPTOM CHART 3447
SYMPTOM PROCEDURES 3448
Inspection Procedure 1: Headlights (low-beam) do not illuminate 3448
Inspection Procedure 2: Headlights (high-beam) do not illuminate 3452
Inspection Procedure 3: The headlights do not illuminate when the lighting switch is at the “PASSING” position, but the low-beam illuminates (high-beam and low-beam cannot be changed) with the switch at the “HEAD” position 3456
Inspection Procedure 4: Headlights do not illuminate when the passing switch is operate 3457
Inspection Procedure 5: The headlight(s) do not illuminate 3459
Inspection Procedure 6: High-beam indicator light does not illuminate normally 3463
Inspection Procedure 7: The headlight automatic shutdown function does not work normally 3465
Inspection Procedure 8: Daytime running light function does not work normally 3467
Inspection Procedure 9: Any of position light, side marker lights or the license plate light does not illuminate 3470
Inspection Procedure 10: The turn-signal lights do not illuminate 3475
Inspection Procedure 11: The comfort flashing function does not work normally 3477
Inspection Procedure 12: The turn-signal indicator light do not illuminate 3478
DIAGNOSIS 3479
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 3479
DIAGNOSTIC FUNCTION 3480
DIAGNOSTIC TROUBLE CODE CHART 3481
DIAGNOSTIC TROUBLE CODE PROCEDURES 3481
DTC 21: Height sensor abnormality (Rear) 3481
DTC 22: Height sensor abnormality (Front) 3485
DTC 23: Height sensor power supply short to ground 3488
DTC 24: Pitch angle abnormality 3492
Code No 31 Leveling unit abnormality 3496
TROUBLE SYMPTOM CHART 3500
SYMPTOM PROCEDURES 3501
Inspection Procedure 1: The diagnostic trouble code is not set 3501
Inspection Procedure 2: Neither right nor left automatic leveling operates 3506
Inspection Procedure 3: Either automatic leveling does not operate 3510
Inspection Procedure 4: The headlight automatic leveling warning is not displayed 3514
Inspection Procedure 5: The headlight automatic leveling warning light does not go off 3518
HEADLIGHT AUTOMATIC LEVELING ECU TERMINAL VOLTAGE 3519
DIAGNOSIS 3520
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 3520
DIAGNOSTIC FUNCTION 3521
DIAGNOSTIC TROUBLE CODE CHART 3522
DIAGNOSTIC TROUBLE CODE PROCEDURES 3522
DTC B16A0: Taillight (RH) circuit openDTC B16A7: Taillight (RH) circuit short 3522
DTC B16A1: Taillight (LH) circuit openDTC B16A8: Taillight (LH) circuit short 3526
TROUBLE SYMPTOM CHART 3530
SYMPTOM PROCEDURES 3530
Inspection Procedure 1: The taillights do not illuminate 3530
Inspection Procedure 2: Any of the taillights do not illuminate 3532
DIAGNOSIS 3535
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 3535
DIAGNOSTIC FUNCTION 3535
TROUBLE SYMPTOM CHART 3536
SYMPTOM PROCEDURES 3536
Inspection Procedure 1: Fog lights do not illuminate normally 3536
Inspection Procedure 2: The right or left fog light does not illuminate 3542
Inspection Procedure 3: Fog light indicator does not illuminate/go out normally 3546
DIAGNOSIS 3548
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 3548
DIAGNOSTIC FUNCTION 3548
TROUBLE SYMPTOM CHART 3549
SYMPTOM PROCEDURES 3549
Inspection Procedure 1: Daytime running lights do not illuminate normally 3549
Inspection Procedure 2: The right or left daytime running light does not illuminate 3556
DIAGNOSIS 3560
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 3560
DIAGNOSTIC FUNCTION 3561
TROUBLE SYMPTOM CHART 3562
SYMPTOM PROCEDURES 3563
Inspection Procedure 1: The front dome light does not illuminate normally 3563
Inspection Procedure 2: The rear dome light does not illuminate normally 3568
Inspection Procedure 3: The luggage compartment light does not illuminate normally 3572
Inspection Procedure 4: The foot light does not illuminate normally 3577
Inspection Procedure 5: The interior light auto-cut function does not operate correctly 3580
DIAGNOSIS 3583
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 3583
DIAGNOSTIC FUNCTION 3583
DIAGNOSTIC TROUBLE CODE CHART 3584
DIAGNOSTIC TROUBLE CODE PROCEDURES 3584
DTC B16A6: Turn-signal fuse blown 3584
TROUBLE SYMPTOM CHART 3585
SYMPTOM PROCEDURES 3585
Inspection Procedure 1: The hazard warning lights do not illuminate 3585
HEADLIGHT 3587
ON-VEHICLE SERVICE 3587
HEADLIGHT AIMING 3587
LUMINOUS INTENSITY MEASUREMENT 3589
REPLACE THE BULB 3590
HEADLIGHT AUTOMATIC SHUTDOWN FUNCTION CHECK 3592
CONFIGURATION FUNCTION 3592
REMOVAL AND INSTALLATION 3593
INSPECTION 3595
HEADLIGHT RELAY CHECK 3595
BRACKET REPAIR OF HEADLIGHT ASSEMBLY 3596
HEADLIGHT AUTOMATIC LEVELING SYSTEM 3599
ON-VEHICLE SERVICE 3599
HEADLIGHT AUTOMATIC LEVELING MOTOR DRIVE TEST 3599
HEADLIGHT AUTOMATIC LEVELING-ECU 3600
REMOVAL AND INSTALLATION 3600
HEIGHT SENSOR 3601
REMOVAL AND INSTALLATION 3601
INSPECTION 3602
HEIGHT SENSOR CHECK 3602
REAR COMBINATION LIGHT 3604
REMOVAL AND INSTALLATION 3604
REAR SIDE-MARKAER LIGHT 3605
REMOVAL AND INSTALLATION 3605
FOG LIGHT 3605
ON-VEHICLE SERVICE 3605
FOG LIGHT AIMING 3605
BULB REPLACEMENT 3607
REMOVAL AND INSTALLATION 3608
INSPECTION 3609
FOG LIGHT RELAY CHECK 3609
DAYTIME RUNNING LIGHT 3609
ON-VEHICLE SERVICE 3609
BULB REPLACEMENT 3609
REMOVAL AND INSTALLATION 3610
INSPECTION 3611
DAYTIME RUNNING LIGHT RELAY CHECK 3611
SIDE TURN-SIGNAL LIGHT 3611
REMOVAL AND INSTALLATION 3611
DOME LIGHT 3612
ON-VEHICLE SERVICE 3612
CONFIGURATION FUNCTION 3612
REMOVAL AND INSTALLATION 3612
HIGH-MOUNTED STOPLIGHT 3613
REMOVAL AND INSTALLATION 3613
LICENSE PLATE LIGHT 3613
REMOVAL AND INSTALLATION 3613
HAZARD WARNING LIGHT 3615
REMOVAL AND INSTALLATION 3615
INSPECTION 3615
CONTINUITY CHECK FOR HAZARD WARNING LIGHT SWITCH 3615
ETACS 3617
GENERAL INFORMATION 3619
SPECIAL TOOL 3620
DIAGNOSIS 3621
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 3621
DIAGNOSTIC FUNCTION 3621
DIAGNOSTIC TROUBLE CODE CHART 3624
DIAGNOSTIC TROUBLE CODE PROCEDURES 3625
DTC U0001: Bus off (CAN-C)DTC U0019: Bus off (CAN-B) 3625
DTC U0100: Engine control module CAN timeout 3627
DTC U0101: Transaxle control module CAN timeout 3629
DTC U0114: AWD-ECU CAN timeout 3631
DTC U0121: ABS-ECU or ASC-ECU CAN timeout 3633
DTC U0126: Steering wheel sensor CAN timeout 3635
DTC U0151: SRS-ECU CAN timeout 3637
DTC U0154: Occupant classification-ECU CAN timeout 3639
DTC U0155: Combination meter CAN timeout 3641
DTC U0164: A/C-ECU CAN timeout 3643
DTC U0168: WCM or KOS-ECU CAN timeout 3645
DTC U0184: Audio CAN timeout 3647
DTC U0195: Satellite radio tuner CAN timeout 3649
DTC U0197: Hands free module CAN timeout 3651
DTC U0245: Audio visual navigation unit CAN timeout 3653
DTC U1108: Excess CAN-B ECU Detection 3655
DTC U1120: Bus line (CAN-C) low inputDTC U1121: Bus line (CAN-C) high input 3656
DTC U0331: ECU internal error 3658
DTC B1761: Chassis number not recorded 3658
DTC B210A: +B power supply (low input)DTC B210B: +B power supply (high input) 3659
DTC B222C: Coding incomplete 3662
DTC B2206: Chassis number does not match 3663
DTC B2215: ECU internal error 3664
DTC B2353: Ignition power supply (low input)DTC B2354: Ignition power supply (high input) 3665
DATA LIST REFERENCE TABLE 3667
TROUBLE SYMPTOM CHART 3672
SYMPTOM PROCEDURES 3673
Malfunction of ETACS-ECU power supply circuit 3673
TROUBLE SYMPTOM CHART FOR INPUT SIGNAL 3676
INPUT SIGNAL PROCEDURES 3677
Inspection Procedure 1: ETACS-ECU does not receive any signal from the ignition switch (ACC) 3677
Inspection Procedure 2: ETACS-ECU does not receive any signal from the ignition switch (IG1) 3678
Inspection Procedure 3: ETACS-ECU does not receive any signal from the key reminder switch 3680
Inspection Procedure 4: ETACS-ECU does not receive any signal from the front door lock actuator 3683
Inspection Procedure 5: ETACS-ECU does not receive any signal from the front door switch (LH) 3689
Inspection Procedure 6: ETACS-ECU does not receive any signal from the front door switch (RH) 3691
Inspection Procedure 7: ETACS-ECU does not receive any signal from the rear door switch (LH) 3693
Inspection Procedure 8: ETACS-ECU does not receive any signal from the rear door switch (RH) 3696
Inspection Procedure 9: ETACS-ECU does not receive any signal from the liftgate switch 3698
Inspection Procedure 10: ETACS-ECU does not receive any signal from the hood switch 3701
Inspection Procedure 11: ETACS-ECU does not receive any signal from the hazard warning light switch 3703
Inspection Procedure 12: ETACS-ECU does not receive any signal from the column switch signal 3705
ON-VEHICLE SERVICE 3706
CONFIGURATION FUNCTION 3706
ETACS-ECU 3709
REMOVAL AND INSTALLATION 3709
CHECK WITH TERMINAL VOLTAGE 3710
ACCESSORY 3717
GENERAL INFORMATION 3718
ACCESSORY SOCKET 3720
REMOVAL AND INSTALLATION 3720
AC POWER SUPPLY 3722
SPECIAL TOOLS 3722
DIAGNOSIS 3722
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 3722
TROUBLE SYMPTOM CHART 3722
SYMPTOM PROCEDURES 3723
INSPECTION PROCEDURE 1: Even when the equipment (power consumption is 100 W or less) is connected, the equipment cannot be used 3723
CHECK AT ECU TERMINALS 3728
REMOVAL AND INSTALLATION 3729
HANDS-FREE CELLULAR PHONE SYSTEM 3730
DIAGNOSIS 3730
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 3730
TROUBLE SYMPTOM CHART 3730
SYMPTOM PROCEDURES 3731
Inspection Procedure 1: Hands-free cellular phone system does not work normally 3731
Inspection Procedure 2: During the conversation with the hands-free system, the speaker’s voice cannot be heard by the other party 3739
Inspection Procedure 3: During the conversation with the hands-free system, the voice of other party cannot be heard 3741
Inspection Procedure 4: Even when the steering voice-control switch is operated, the conversation is not possible 3743
Inspection Procedure 5: The cellular phone is not recognized or the connection cannot be established 3748
Inspection Procedure 6: Check the hands-free module power supply circuit 3749
REMOVAL AND INSTALLATION 3751
STEERING WHEEL VOICE-CONTROL SWITCH CONTINUITY CHECK 3753
ALARM SYSTEM 3755
GENERAL INFORMATION 3756
SPECIAL TOOLS 3756
DIAGNOSIS 3758
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 3758
DIAGNOSTIC FUNCTION 3758
TROUBLE SYMPTOM CHART 3760
SYMPTOM PROCEDURES 3761
Inspection Procedure 1: The theft-alarm is not armed (the theft-alarm indicator does not illuminate) 3761
Inspection Procedure 2: The interior alarm does not work normally while the theft-alarm is triggered 3767
Inspection Procedure 3: Theft-alarm horn does not sound while the theft-alarm system is triggered 3769
Inspection Procedure 4: Horns do not sound while the theft-alarm system is triggered 3773
Inspection Procedure 5: Panic alarm does not work normally 3779
ON-VEHICLE SERVICE 3781
CONFIGURATION FUNCTION 3781
HORN 3782
REMOVAL AND INSTALLATION 3782
INSPECTION 3783
HORN RELAY CHECK 3783
THEFT ALARM 3783
REMOVAL AND INSTALLATION 3783
INSPECTION 3784
THEFT-ALARM INDICATOR CHECK 3784
PANIC ALARM SYSTEM 3784
REMOVAL AND INSTALLATION 3784
IGNITION SWITCH 3785
SPECIAL TOOLS 3786
DIAGNOSIS 3787
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 3787
DIAGNOSTIC FUNCTION 3787
TROUBLE SYMPTOM CHART 3789
SYMPTOM PROCEDURES 3789
Ignition key cylinder illumination light does not illuminate/extinguish normally <vehicles with WCM> 3789
Ignition key cylinder illumination light does not illuminate/extinguish normally <vehicles with KOS> 3793
ON-VEHICLE SERVICE 3797
CHECK OF IGNITION KEY REMINDER WARNING FUNCTION (STEERING LOCK REMINDER TONE ALARM BY KOS) 3797
REMOVAL AND INSTALLATION 3797
INSPECTION 3799
INSPECTION 3799
COLUMN SWITCH 3801
GENERAL INFORMATION 3802
SPECIAL TOOLS 3803
DIAGNOSIS 3804
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 3804
DIAGNOSTIC FUNCTION 3804
DIAGNOSTIC TROUBLE CODE TABLE 3806
DIAGNOSTIC TROUBLE CODE PROCEDURES 3806
DTC B2350: Malfunction of lighting switch,DTC B2351: Malfunction of wiper/washer switch 3806
REMOVAL AND INSTALLATION 3808
INSPECTION 3809
WIPER/WASHER SWITCH CONTINUITY CHECK 3809
COLUMN SWITCH (SWITCH BODY) CONTINUITY CHECK 3809
DEFOGGER 3811
TROUBLESHOOTING 3812
ON-VEHICLE SERVICE 3812
PRINTED HEATER CHECK 3812
REAR WINDOW DEFOGGER RELAY CHECK 3813
REAR WINDOW DEFOGGER SWITCH 3813
REMOVAL AND INSTALLATION 3813
AUDIO AND NAVIGATION SYSTEM 3815
SPECIAL TOOL 3818
DIAGNOSIS 3819
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 3819
TROUBLESHOOTING FOR NOISE 3819
DIAGNOSIS FUNCTION 3820
DATA LIST REFERENCE TABLE 3821
DIAGNOSTIC TROUBLE CODE CHART 3821
DIAGNOSTIC TROUBLE CODE PROCEDURES 3821
DTC U0019: Bus off (CAN-B) 3821
DTC U1415: Coding not completed/Data fail 3823
DTC B2420: Power integrated circuit 3824
DTC B2421: Radio tuner 3826
DTC B2424: CD player error 3827
Code No B2450 Switch panel communication 3829
DTC B2451: Audio panel type error 3830
TROUBLE SYMPTOM CHART 3832
SYMPTOM PROCEDURES 3832
Inspection Procedure 1: Power is not turned ON when the power switch is turned ON 3832
Inspection Procedure 2: No sound is heard <Vehicles with audio amplifier> 3837
Inspection Procedure 3: No sound is heard from one of the speakers <Vehicles without audio amplifier> 3843
Inspection Procedure 3: No sound is heard from one of the speakers <Vehicles with audio amplifier> 3853
Inspection Procedure 4: Noise is present while moving (AM) 3865
Inspection Procedure 5: Noise is present while moving (FM) 3865
Inspection Procedure 6: Sound mixed with noise, only at night (AM) 3866
Inspection Procedure 7: Noise is overpowering both AM and FM 3867
Inspection Procedure 8: Excessive noise on AM and FM 3867
Inspection Procedure 9: Noise is detected with engine running 3868
INSPECTION PROCEDURE 10: Noise appears during vibration or shocks 3869
Inspection Procedure 11: Noise is present while moving (FM) 3870
Inspection Procedure 12: Constant noise 3871
Inspection Procedure 13: No reception (AM) 3872
Inspection Procedure 14: Poor reception 3872
Inspection Procedure 15: Distortion on AM and/or FM 3873
INSPECTION PROCEDURE 16: Distortion on FM only 3874
Inspection Procedure 17: Auto select function inoperative, too few automatic stations are selected 3874
Inspection Procedure 18: Preset stations are erased 3875
Inspection Procedure 19: CD cannot be Inserted 3875
Inspection Procedure 20: No sound (CD only) 3876
inspection procedure 21: CD sound skips 3876
Inspection Procedure 22: Sound quality is poor 3877
Inspection Procedure 23: CD cannot be ejected 3877
DIAGNOSIS 3877
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 3877
Precautions on servicing MMCS 3877
Service mode 3878
TROUBLE SYMPTOM CHART 3888
SYMPTOM PROCEDURES 3890
Inspection Procedure 1: No navigation screen is displayed 3890
Inspection Procedure 2: No sound is heard <Vehicles with audio amplifier> 3895
Inspection Procedure 3: No sound is heard from one of the speakers <Vehicles without audio amplifier> 3901
Inspection Procedure 3: No sound is heard from one of the speakers <Vehicles with audio amplifier> 3911
Inspection Procedure 4: The navigation system can be operated while the vehicle is driven 3923
Inspection Procedure 5: The screen is not normal in the navigation mode 3925
Inspection Procedure 6: AM and/or FM station(s) cannot be received 3927
Inspection Procedure 7: GPS signal cannot be received 3928
Inspection Procedure 8: No DVD (video disk) cannot be played 3929
Inspection Procedure 9: Image of a DVD (video disk) is played, but no sound is played 3930
Inspection Procedure 10: Sound of a DVD (video disk) can be played, but no image is played 3931
Inspection Procedure 11: Check the CAN box unit power supply circuit 3933
INSPECTION PROCEDURE 12: Communication with scan tool is not possible 3936
DIAGNOSIS 3938
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 3938
TROUBLE SYMPTOM CHART 3938
SYMPTOM PROCEDURES 3938
Inspection Procedure 1: steering remote control switch does not function <vehicles with radio and CD changer> 3938
Inspection Procedure 2: Steering remote control switch does not function <vehicles with MMCS> 3942
Inspection Procedure 3: The illumination of the steering remote control switch does not come on 3947
DIAGNOSIS 3950
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 3950
TROUBLE SYMPTOM CHART 3950
SYMPTOM PROCEDURES 3950
Inspection Procedure 1: A satellite radio cannot be received 3950
Inspection Procedure 2: Check the satellite radio tuner power supply circuit 3953
DIAGNOSIS 3954
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 3954
TROUBLE SYMPTOM CHART 3955
SYMPTOM PROCEDURES 3956
Inspection Procedure 1: The rear display unit does not display at all 3956
Inspection Procedure 2: The rear display DVD player does not play the inserted DVD video disc 3961
Inspection Procedure 3: The rear display displays the DVD video picture, but the sound is not played 3961
Inspection Procedure 4: The rear display plays the DVD video sound, but the picture is not displayed 3962
Inspection Procedure 5: The rear display not displays the navigation system picture 3963
Inspection Procedure 6: The picture and sound of external input are not played 3966
Inspection Procedure 7: The rear display unit sound is not output from the speaker 3969
Inspection Procedure 8: No sound is output from the wireless headphone 3971
Inspection Procedure 9: The rear display does not change to nighttime brightness when the headlights are illuminated 3972
MAIN UNIT TERMINAL VOLTAGE 3975
ON-VEHICLE SERVICE 3977
ADJUSTMENT OF VOLUME AND SOUND QUALITY AUTOMATIC CORRECTION FUNCTION 3977
SPEAKER TEST 3977
RADIO AND CD PLAYER 3979
REMOVAL AND INSTALLATION 3979
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS) 3980
REMOVAL AND INSTALLATION 3980
AUDIO AMPLIFIER 3981
REMOVAL AND INSTALLATION 3981
REMOTE CONTROLLED AUDIO SWITCH 3981
REMOVAL AND INSTALLATION 3981
REMOTE CONTROLLED RADIO SWITCH CONTINUITY CHECK 3982
SATELLITE RADIO 3983
REMOVAL AND INSTALLATION 3983
SPEAKER 3984
REMOVAL AND INSTALLATION 3984
ANTENNA 3987
REMOVAL AND INSTALLATION 3987
REAR DISPLAY 3988
REMOVAL AND INSTALLATION 3988
LOCAL INTERCONNECT NETWORK (LIN) 3991
GENERAL INFORMATION 3992
SPECIAL TOOL 3993
DIAGNOSIS 3994
DIAGNOSTIC FUNCTION 3994
DIAGNOSTIC TROUBLE CODE CHART 3996
DIAGNOSTIC TROUBLE CODE PROCEDURES 3996
DTC U0169: Sunroof-ECU timeout 3996
DTC U0215: Power window main switch timeout 3999
DTC U1109: Column switch timeout 4001
DTC U150B: Column switch checksum error 4003
DTC U150C: Power window main switch checksum error 4004
DTC U1511: Sunroof-ECU checksum error 4005
DTC U1514: Bit error (LIN) 4006
DTC U1515: Bus error (LIN) 4008
CONTROLLER AREA NETWORK (CAN) 4013
GENERAL INFORMATION 4015
SPECIAL TOOL 4018
TEST EQUIPMENT 4019
SERVICE PRECAUTIONS 4020
PRECAUTIONS ON HOW TO REPAIR THE CAN BUS LINES 4021
EXPLANATION ABOUT THE SCAN TOOL (M U T -III) CAN BUS DIAGNOSTICS 4022
DIAGNOSTIC TROUBLE CODE DIAGNOSIS 4027
DIAGNOSIS 4029
CAN BUS DIAGNOSTICS TABLE 4029
CAN BUS DIAGNOSTICS 4037
DIAGNOSTIC ITEM 1: Diagnose when the scan tool cannot receive the data sent by ETACS-ECU 4037
DIAGNOSTIC ITEM 2: Malfunction of the ETACS-ECU 4041
DIAGNOSTIC ITEM 3: Abnormal short between the CAN-C bus lines 4042
DIAGNOSTIC ITEM 4: Diagnose shorts in the ground to CAN-C bus line 4053
DIAGNOSTIC ITEM 5: Diagnose shorts in the power supply to CAN-C bus line 4065
DIAGNOSTIC ITEM 6: Diagnose when the scan tool cannot receive the data sent by AWD-ECU 4077
DIAGNOSTIC ITEM 7: Diagnose when the scan tool cannot receive the data sent by steering wheel sensor 4080
DIAGNOSTIC ITEM 8: Diagnose when the scan tool cannot receive the data sent by TCM 4083
DIAGNOSTIC ITEM 9: Diagnose when the scan tool cannot receive the data sent by ABS-ECU 4086
DIAGNOSTIC ITEM 10: Diagnose when the scan tool cannot receive the data sent by ASC-ECU 4089
DIAGNOSTIC ITEM 11: Diagnose when the scan tool cannot receive the data sent by ECM 4092
DIAGNOSTIC ITEM 12: Diagnose the lines between the ETACS-ECU and joint connector (CAN2) 4095
DIAGNOSTIC ITEM 13: Diagnose the lines between joint connector (CAN2) and joint connector (CAN3) 4098
DIAGNOSTIC ITEM 14: Diagnose when the scan tool cannot receive the data sent by combination meter 4101
DIAGNOSTIC ITEM 15: Diagnose when the scan tool cannot receive the data sent by KOS-ECU 4104
DIAGNOSTIC ITEM 16: Diagnose when the scan tool cannot receive the data sent by WCM 4107
DIAGNOSTIC ITEM 17: Diagnose when the scan tool cannot receive the data sent by SRS-ECU 4110
DIAGNOSTIC ITEM 18: Diagnose when the scan tool cannot receive the data sent by occupant classification-ECU 4113
DIAGNOSTIC ITEM 19: Diagnose when the scan tool cannot receive the data sent by A/C-ECU 4116
DIAGNOSTIC ITEM 20: Diagnose when the scan tool cannot receive the data sent by radio and CD player or CD changer 4119
DIAGNOSTIC ITEM 21: Diagnose when the scan tool cannot receive the data sent by CAN box unit 4122
DIAGNOSTIC ITEM 22: Diagnose when the scan tool cannot receive the data sent by satellite radio tuner 4125
DIAGNOSTIC ITEM 23: Diagnose when the scan tool cannot receive the data sent by hands free module 4128
DIAGNOSTIC ITEM 24: Short to power supply or ground in both CAN_H and CAN_L lines 4131
DIAGNOSTIC ITEM 25: Diagnose the ETACS-ECU, joint connector (CAN1) or lines between ETACS-ECU and joint connector (CAN1) 4161
DIAGNOSTIC ITEM 26: Short to power supply or ground, open circuit or line-to-line short in the CAN-B bus lines 4165
CAN COMMUNICATION-RELATED DTC (U-CODE) TABLE 4201
HEATER, AIR CONDITIONING AND VENTILATION 4413
AIR CONDITIONING 4206
GENERAL DESCRIPTION 4208
SERVICE PRECAUTION(S) 4210
CAUTION LABELS 4210
MANUAL A/C DIAGNOSIS 4210
INTRODUCTION TO HEATER, AIR CONDITIONING AND VENTILATION DIAGNOSIS 4210
HEATER, AIR CONDITIONING AND VENTILATION DIAGNOSTIC TROUBLESHOOTING STRATEGY 4210
DIAGNOSTIC FUNCTION 4211
DIAGNOSTIC TROUBLE CODE CHART 4213
DIAGNOSTIC TROUBLE CODE PROCEDURES 4215
DTC B1000: Control Panel Communication Error 4215
DTC B1003: Mode Dial SW Error 4219
DTC B1018: Temperature Control Dial SW Error 4222
DTC B1021: Fan Dial SW Error 4225
DTC B1031, B1032: Air Thermo Sensor System 4228
DTC B1034, B1035: Ambient air temperature Sensor System 4231
DTC B1079: Refrigerant Leaks 4234
DTC B2214: Control Panel Failure 4237
DTC B223B: Control Panel Improperly Assembled 4240
DTC B222C: Coding Not Completed 4243
DTC U0019: Bus Off (CAN1) 4245
DTC U0141: ETACS-ECU Time-out 4246
DTC U0151: SRS-ECU Time-out 4249
DTC U0154: Occupant classification-ECU Time-out 4251
DTC U0155: Combination meter Time-out 4254
DTC U0168: WCM Time-out 4256
DTC U0184: Audio Time-out 4258
DTC U0195: Satellite radio tuner Time-out 4261
DTC U0197: Hands Free Module Time-out 4263
SYMPTOM CHART 4265
SYMPTOM PROCEDURES 4266
INSPECTION PROCEDURE 1: When the A/C is Operation, Temperature Inside the Passenger Compartment does not Decrease (Cool Air is not Emitted) 4266
INSPECTION PROCEDURE 2: Malfunction of the A/C-ECU Power Supply System 4268
INSPECTION PROCEDURE 3: The Compressor does not Work 4272
INSPECTION PROCEDURE 4: Blower Fan and Motor do not Turn 4279
INSPECTION PROCEDURE 5: Blower Air Amount cannot be Changed 4283
INSPECTION PROCEDURE 6: Outside/Inside Air Changeover is not possible 4286
INSPECTION PROCEDURE 7: A/C Outlet Air Temperature does not Increase 4288
INSPECTION PROCEDURE 8: Air Outlet Vent cannot be Changed 4290
INSPECTION PROCEDURE 9: Rear window defogger does not operate 4292
INSPECTION PROCEDURE 10: Blower Motor power supply system 4299
DATA LIST REFERENCE TABLE 4302
ACTUATOR TEST REFERENCE 4302
CHECK AT A/C-ECU TERMINAL 4302
SPECIAL TOOLS 4304
ON-VEHICLE SERVICE 4306
A/C COMPRESSOR CLUTCH TEST 4306
SIMPLE INSPECTION OF THE A/C PRESSURE SENSOR 4307
COMPRESSOR DRIVE BELT ADJUSTMENT 4307
REFRIGERANT LEVEL CHECK, DRAING, AND CHARGING 4308
PERFORMANCE TEST 4309
REFRIGERANT LEAK REPAIR PROCEDURE 4310
COMPRESSOR NOISE CHECK 4310
POWER RELAY CHECK 4311
IDLE-UP OPERATION CHECK 4314
REPLACE THE CLEAN AIR FILTER 4315
A/C CONTROL PANEL ASSEMBLY 4315
REMOVAL AND INSTALLATION 4315
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT 4316
HEATER UNIT AND FRONT DECK CROSSMEMBER ASSEMBLY REMOVAL AND INSTALLATION 4316
DISASSEMBLY AND ASSEMBLY 4318
INSPECTION 4319
MOTORS AND TRANSISTOR 4320
REMOVAL AND INSTALLATION 4320
INSPECTION 4321
AMBIENT TEMPERATURE SENSOR 4321
REMOVAL AND INSTALLATION 4321
INSPECTION 4321
A/C-ECU 4322
REMOVAL AND INSTALLATION 4322
COMPRESSOR ASSEMBLY 4322
REMOVAL AND INSTALLATION 4322
INSPECTION 4324
DISASSEMBLY AND ASSEMBLY 4324
INSPECTION 4327
CONDENSER ASSEMBLY 4327
REMOVAL AND INSTALLATION 4327
REFRIGERANT LINE 4328
REMOVAL AND INSTALLATION 4328
DUCTS 4330
REMOVAL AND INSTALLATION 4330
VENTILATORS 4332
REMOVAL AND INSTALLATION 4332
SPECIFICATIONS 4332
FASTENER TIGHTENING SPECIFICATIONS 4332
GENERAL SPECIFICATIONS 4333
SERVICE SPECIFICATIONS 4333
LUBRICANTS 4333
AUTOMATIC AIR CONDITIONING 4334
GENERAL DESCRIPTION 4335
AUTO A/C DIAGNOSIS 4337
INTRODUCTION 4337
AUTOMATIC A/C TROUBLESHOOTING STRATEGY 4337
DIAGNOSTIC FUNCTION 4337
DIAGNOSTIC TROUBLE CODE CHART 4340
DIAGNOSTIC TROUBLE CODE PROCEDURES 4341
DTC B10C0, B10C1: Interior Temperature Sensor System 4341
SYMPTOM CHART 4343
SYMPTOM PROCEDURES 4344
INSPECTION PROCEDURE 11: When Sunlight Intensity Changes, Air Outlet Temperature does not Change 4344
DATA LIST REFERENCE TABLE 4346
ACTUATOR TEST REFERENCE 4351
CHECK AT A/C-ECU TERMINAL 4352
SPECIAL TOOLS 4353
SENSORS 4354
REMOVAL AND INSTALLATION 4354
INSPECTION 4355
OTHER PARTS 4356
OTHER PARTS MAINTENANCE SERVICE POINTS 4356
COMPONENT LOCATIONS 4358
RELAY 4359
CONTROL UNIT 4360
SENSOR 4364
SOLENOID AND SOLENOID VALVE 4371
INSPECTION TERMINAL 4374
FUSIBLE LINK, FUSE AND IOD OR STORAGE CONNECTOR 4374
GROUNDING CABLE 4376
GROUNDING 4377
OTHER DEVICES 4380
CONFIGURATION DIAGRAMS 4413
CONFIGURATION DIAGRAMS 4413
OVERALL CONFIGURATION DIAGRAM 4384
HOW TO READ CONFIGURATION DIAGRAMS 4385
ENGINE COMPARTMENT 4386
ENGINE AND TRANSAXLE 4388
ENGINE AND TRANSAXLE (CONTINUED) 4390
DASH PANEL 4392
DASH PANEL (CONTINUED) 4394
DASH PANEL (CONTINUED) 4396
DASH PANEL (CONTINUED) 4397
FLOOR AND ROOF 4398
FLOOR AND ROOF (CONTINUED) 4400
DOOR 4402
LIFTGATE 4403
SPLICE LOCATIONS 4405
HOW TO READ SPLICE LOCATIONS 4406
INDEX 4407
ENGINE COMPARTMENT 4409
ENGINE AND TRANSAXLE 4409
DASH PANEL 4410
FLOOR AND ROOF 4411
DOOR 4412
LIFTGATE 4412
CIRCUIT DIAGRAMS 4413
HOW TO READ CIRCUIT DIAGRAMS 4415
SYMBOLS (EXCEPT CONNECTOR AND GROUNDING) 4419
WIRE COLOR CODES 4419
ETACS-ECU 4420
CENTRALIZED JUNCTION 4424
FUSIBLE LINK AND FUSE 4424
POWER DISTRIBUTION SYSTEM 4432
STARTING SYSTEM 4440
IGNITION SYSTEM 4442
CHARGING SYSTEM 4446
MFI SYSTEM 4450
COOLING SYSTEM 4462
SHIFT LOCK MECHANISM 4466
INVECS-II 6A/T 4468
HEADLIGHT <HALOGEN TYPE> 4478
HEADLIGHT <DISCHARGE TYPE> 4482
TAILLIGHT, POSITION LIGHT, REAR SIDE MARKER LIGHT, LICENSE PLATE LIGHT AND LIGHTING MONITOR TONE ALARM 4486
HEADLIGHT AUTOMATIC LEVELING SYSTEM 4490
FOG LIGHT 4494
DAYTIME RUNNING LIGHT (DRL) 4496
DOME LIGHT, LUGGAGE COMPARTMENT LIGHT AND IGNITION KEY HOLE ILLUMINATION LIGHT 4498
GLOVE BOX LIGHT 4504
FOOT LIGHT 4506
TURN-SIGNAL LIGHT AND HAZARD WARNING LIGHT 4508
STOPLIGHT 4512
BACKUP LIGHT 4514
HORN 4516
METER AND GAUGE 4518
BRAKE WARNING LIGHT, FUEL WARNING LIGHT AND OIL PRESSURE WARNING LIGHT 4522
POWER WINDOWS 4526
POWER WINDOWS (CONTINUED) 4530
CENTRAL DOOR LOCKING SYSTEM 4534
KEYLESS OPERATING SYSTEM (KOS) 4544
AIR CONDITIONING SYSTEM 4552
WINDSHIELD WIPER AND WASHER 4564
REAR WIPER AND WASHER 4568
REAR WINDOW DEFOGGER 4572
HEATED DOOR MIRROR 4574
REMOTE CONTROLLED MIRROR 4576
AUDIO SYSTEM <VEHICLES WITHOUT AUDIO AMPLIFIER> 4578
AUDIO SYSTEM <VEHICLES WITH AUDIO AMPLIFIER> 4584
CLOCK 4594
ACCESSORY SOCKET 4596
AC POWER SUPPLY 4597
MITSUBISHI MULTI-COMMUNICATION SYSTEM (MMCS) 4598
REAR SEAT ENTERTAINMENT SYSTEM 4614
SPARE CONNECTOR (FOR REAR DISPLAY) 4628
ANTI-LOCK BRAKING SYSTEM (ABS) 4632
ANTI-LOCK BRAKING SYSTEM (ABS) AND ACTIVE SKID CONTROL SYSTEM (ASC) 4640
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 4648
IMMOBILIZER SYSTEM 4658
ELECTRIC CONTROLLED AWD 4662
AUTO-CRUISE CONTROL SYSTEM 4668
TIRE PRESSURE MONITORING SYSTEM (TPMS) 4674
SUNROOF 4678
POWER SEAT 4682
HEATED SEAT 4684
IGNITION KEY REMINDER TONE ALARM <VEHICLES WITHOUT KOS> 4688
IGNITION KEY REMINDER TONE ALARM <VEHICLES WITH KOS> 4690
DOOR AJAR WARNING TONE ALARM 4694
SEAT BELT WARNING TONE ALARM 4698
THEFT-ALARM SYSTEM 4702
HANDS FREE SYSTEM 4710
SPARE CONNECTOR (FOR TRAILER LIGHTS) 4718
CONTROLLER AREA NETWORK (CAN) 4720
Questions? Email us: [email protected]
S.V 08/24
