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Moto Guzzi Breva V1200 Full Service Repair Manual 2007 – 2014 – PDF DOWNLOAD
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Description
Moto Guzzi Breva V1200 Full Service Repair Manual 2007 – 2014
FILE DETAILS:
LANGUAGE:ENGLISH
PAGES:220
DOWNLOADABLE:YES
FILE TYPE:PDF
MOTO GUZZI BREVA V1200 FULL SERVICE REPAIR MANUAL 2007 – 2014 – PDF DOWNLOAD:
Moto Guzzi Breva V1200 Full Service Repair Manual 2007 – 2014
IMAGES PREVIEW OF THE MANUAL:
Moto Guzzi Breva V1200 Full Service Repair Manual 2007 – 2014
DESCRIPTION:
Moto Guzzi Breva V1200 Full Service Repair Manual 2007 – 2014
This manual provides the main information to carry out regular maintenance operations on your vehicle. This manual is intended to Moto Guzzi Dealers and their qualified mechanics; several concepts have been deliberately omitted as they are considered unnecessary. As it is not possible to include complete mechanical notions in this manual, users should have basic mechanical knowledge or minimum knowledge about the procedures involved when repairing scooters.
- Without this knowledge, repairing or checking the vehicle may be inefficient or even dangerous. As the vehicle repair and check procedures are not described in detail, be extremely cautious so as not to damage components or injure individuals.
- In order to optimise customer satisfaction when using our vehicles, Moto Guzzi s.p.a. commits itself to continually improve its products and the relative documentation. The main technical modifications and changes in repair procedures are communicated to all Moto Guzzi Sales Outlets and its International Subsidiaries.
- These changes will be introduced in the subsequent editions of the manual. In case of need or further queries on repair and check procedures, consult Moto Guzzi CUSTOMER DEPARTMENT, which will be prepared to provide any information on the subject and any further communications on updates and technical changes related to the vehicle.
TABLE OF CONTENTS:
Moto Guzzi Breva V1200 Full Service Repair Manual 2007 – 2014
Man: BREVA V1200......................................... 5 Cap:Characteristics.................................. 6 Sez:Rules........................................ 7 Sez:Safety rules................................. 7 Sez:Maintenance rules............................ 8 Sez:Running-in................................... 10 Sez:Vehicle identification....................... 10 Sez:Dimensions and mass.......................... 11 Sez:Engine....................................... 11 Sez:Transmission................................. 12 Sez:Capacities................................... 12 Sez:Electrical system............................ 12 Sez:Frame and suspensions........................ 13 Sez:Brakes....................................... 13 Sez:Wheels and tyres............................. 13 Sez:Tightening Torques........................... 14 Sez:Overhaul data................................ 18 Sez:Assembly clearances.......................... 18 Sez:Cylinder - piston assy....................... 18 Sez:Piston rings................................. 19 Sez:Crankcase - crankshaft - connecting rod...... 19 Sez:Recommended products chart................... 20 Cap:Special tools.................................... 21 Cap:Maintenance...................................... 27 Sez:Maintenance chart............................ 28 Sez:Transmission fluid........................... 29 Sez:Check........................................ 29 Sez:Replacement.................................. 29 Sez:Engine oil................................... 30 Sez:Check........................................ 30 Sez:Replacement.................................. 31 Sez:Engine oil filter............................ 32 Sez:Gearbox Oil.................................. 32 Sez:Inspection................................... 32 Sez:Replacement.................................. 33 Sez:Air filter................................... 33 Sez:Checking the valve clearance................. 34 Sez:Braking system............................... 35 Sez:Level check.................................. 35 Sez:Top-up....................................... 36 Cap:Electrical system................................ 0 Sez:Components arrangement....................... 39 Sez:Electrical system installation............... 40 Sez:General wiring diagram....................... 40 Sez:Checks and inspections....................... 43 Sez:Dashboard.................................... 44 Sez:Diagnosis.................................... 44 Sez:Battery recharge circuit..................... 46 Sez:Checking the stator.......................... 46 Sez:Start-up system check........................ 47 Sez:level indicators............................. 47 Sez:Lights list.................................. 47 Sez:Fuses........................................ 48 Sez:Control unit................................. 49 Sez:Battery...................................... 51 Sez:Speed sensor................................. 51 Sez:Engine rpm sensor............................ 51 Sez:Throttle position sensor..................... 52 Sez:Engine temperature sensor.................... 52 Sez:Air temperature sensor....................... 53 Sez:Lambda sensor................................ 53 Sez:Injector..................................... 53 Sez:Coil......................................... 54 Sez:Engine oil pressure sensor................... 54 Sez:Bank angle sensor............................ 54 Sez:Air temperature sensor - instrument panel.... 55 Sez:Dashboard.................................... 55 Cap:Engine from vehicle.............................. 0 Sez:Removing the engine from the vehicle......... 58 Sez:Installing the engine to the vehicle......... 66 Cap:Engine........................................... 75 Sez:Gearbox...................................... 76 Sez:Diagram...................................... 76 Sez:Gearbox...................................... 78 Sez:Removing the gearbox......................... 78 Sez:Gearbox shafts............................... 80 Sez:Disassembling the gearbox.................... 80 Sez:Removing the primary shaft................... 85 Sez:Removing the secondary shaft................. 87 Sez:Disassembling the clutch shaft............... 90 Sez:Checking the primary shaft................... 91 Sez:Checking the secondary shaft................. 91 Sez:Checking the desmodromic drum................ 92 Sez:Checking the forks........................... 92 Sez:Fitting the primary shaft.................... 93 Sez:Fitting the secondary shaft.................. 93 Sez:Assembling the clutch shaft.................. 93 Sez:Assembling the gearbox....................... 93 Sez:Flywheel..................................... 94 Sez:Removing the flywheel........................ 94 Sez:Checking..................................... 94 Sez:Installing the flywheel...................... 94 Sez:Generator.................................... 95 Sez:Removing the generator....................... 95 Sez:Tensioning the belt.......................... 98 Sez:Installing the generator..................... 99 Sez:Starter motor................................102 Sez:Removing the starter motor...................102 Sez:Clutch side..................................103 Sez:Disassembling the clutch.....................103 Sez:Checking the clutch plates...................105 Sez:Checking the clutch housing..................105 Sez:Checking the pusher plate....................105 Sez:Checking the springs.........................105 Sez:Assembling the clutch........................106 Sez:Head and timing..............................108 Sez:Removing the head cover......................108 Sez:Removing the cylinder head...................109 Sez:Cylinder head................................111 Sez:Removing the rocker arms.....................111 Sez:Removing the valves..........................112 Sez:Checking the valve guides....................113 Sez:Checking the cylinder head...................114 Sez:Installing the valves........................114 Sez:Installing the rocker arms...................115 Sez:Timing.......................................117 Sez:Chain removal................................117 Sez:Removing the rods............................119 Sez:Removing the tappets.........................120 Sez:Removing the phonic wheel....................120 Sez:Removing the camshaft........................121 Sez:Installing the camshaft......................122 Sez:Installing the rods..........................122 Sez:Installing the chain.........................122 Sez:Cam timing...................................123 Sez:Timing.......................................125 Sez:Measuring air gap............................128 Sez:Cylinder-piston assembly.....................129 Sez:Removing the cylinder........................129 Sez:Disassembling the piston.....................130 Sez:Fitting the piston...........................131 Sez:Installing the cylinder......................132 Sez:Installing the cylinder head.................133 Sez:Installing the head cover....................135 Sez:Crankcase - crankshaft.......................136 Sez:Removing the crankshaft......................136 Sez:Disassembling the connecting rod.............137 Sez:Inspecting the crankshaft components.........137 Sez:Checking the connecting rod..................138 Sez:Assembling the connecting rod................139 Sez:Installing the crankshaft....................140 Sez:Lubrication..................................141 Sez:Oil pump.....................................141 Sez:Removing.....................................141 Sez:Installing...................................142 Sez:Removing the oil sump........................142 Sez:Refitting the oil sump.......................145 Sez:Blow-by......................................147 Cap:Power supply..................................... 0 Sez:Circuit diagram..............................151 Sez:Injection....................................151 Sez:Diagram......................................151 Sez:Cylinders synchronisation....................153 Sez:Recovery function............................155 Sez:Using axone for injection system.............155 Sez:Injection....................................155 Sez:Iso screen page..............................155 Sez:Engine parameter reading screen page.........155 Sez:Device status screen page....................156 Sez:Devices activation screen page...............157 Sez:Errors display screen page...................158 Sez:Adjustable parameters screen page............159 Cap:Suspensions......................................160 Sez:Front........................................161 Sez:Front fork...................................161 Sez:Diagram......................................161 Sez:Removing the fork legs.......................162 Sez:Draining oil.................................165 Sez:Disassembling the fork.......................166 Sez:Checking the components......................168 Sez:Reassembling the fork........................170 Sez:Filling oil..................................172 Sez:Installing the fork legs.....................173 Sez:Steering bearing.............................176 Sez:Adjusting play...............................176 Cap:Chassis..........................................180 Sez:Swinging arm.................................181 Sez:Removing.....................................181 Sez:Checking.....................................182 Sez:Installing...................................183 Sez:Bevel gears..................................185 Sez:Removing.....................................185 Sez:Checking.....................................186 Sez:Installing...................................201 Cap:Braking system................................... 0 Sez:Front brake pads.............................204 Sez:Removal......................................204 Sez:Rear brake pads..............................204 Sez:Removal......................................205 Sez:Bleeding the braking system..................206 Sez:Front........................................206 Sez:Rear.........................................208 Cap:Bodywork.........................................210 Sez:Air box......................................211 Sez:Fuel tank....................................212 Cap:Pre-delivery..................................... 0 Sez:Aesthetic inspection.........................216 Sez:Tightening torques inspection................216 Sez:Electrical system............................216 Sez:Levels check.................................217 Sez:Road test....................................217 Sez:Static test..................................218 Sez:Functional inspection........................218
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
