Moto Guzzi V7 700CC Operation Manual – PDF DOWNLOAD

Description

Moto Guzzi V7 700CC Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Moto Guzzi V7 700CC Operation Manual – PDF DOWNLOAD

Language : English
Pages : 132
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Moto Guzzi V7 700CC Operation Manual – PDF DOWNLOAD

• The purpose of this handbook is to supply the necessary instructions for carrying out overhauls and repairs in a rational way.
• The data provided here are meant to give a general knowledge about the main checking operations to be carried out when overhauling the different groups.
• The handbook is provided with illustrations, drawings, and diagrams necessary to carry out stripping, checking, and assembling operations.
• This handbook will also be a guidance for those who wish to know the manufacturing characteristics of the parts in concern. The knowledge of such characteristics by repairing personnel will be an essential factor for performing a good job.

TABLE OF CONTENTS:

Moto Guzzi V7 700CC Operation Manual – PDF DOWNLOAD

Main Features – 9
Tools for Overhauling – 9
Description of Engine – 10
Removal of Engine-Gearbox Group from Frame – 11
Engine Overhaul – 12
Stripping of engine
Rocker Box Covers – Cylinder Heads – Valves – Guides – Springs – 14
Stripping
Removal of springs and valves – 16
Inspection and overhaul of cylinder heads – 16
Inspection and overhaul of valve guides – 16
Valve-valve guides coupling data – 16
Inspection and overhaul of valve seats in cylinder heads – 17
Inspection of valves – 18
Inspection of valve springs – 18
Valve sealing test – 18
Assembling of cylinder heads on cylinders – 19
Cylinders – Pistons – Piston Rings and Oil Scrapers – 20
Cylinders wear check – 20
Selection of cylinders’ diameter – 21
Pistons – 22
Selection of piston diameter – 22
Piston rings and oil scrapers – 22
Piston rings and scrapers-piston slots height clearance – 22
Piston rings and oil scrapers clearance – 22
Fitting of piston pins – 22
Con-rods – Crankshaft – Main Bearing – 23
Flywheel side – Main Bearing, Timing side
Con-rods – 23
Thickness of big end bearings – 23
Diameter of crankshaft – 23
Small end bushing – 23
Checking weights for engine balancing – 23
Checking parallelism of end axis – 23
Fitting up-bolts on crankshaft – 24
Crankshaft journals – 24
Diameter of main journal, flywheel side – 28
Diameter of main journal, timing side – 28
I/D of main bearing, flywheel side – 28
I/D of main bearing, timing side – 28
Flywheel side flange complete with main bearing – 28
Seal ring for flywheel side – 29
Seal ring for timing side – 29
Timing side flange with main bearing – 29
Timing cover – 29
Timing seal ring – 29
Checking of crankshaft balance – 30
Wear check of tappet guides in crankcase – 30
Summing Up of Data Pertaining to Crank Mechanism Parts – 31
Timing Data – 32
Diameter of crankshaft bearings and their housings on crankcase – 32
Checks – 32
Tappets – 33
Coupling data of tappets and tappet guides in crankcase – 33
Push rods – 33
Rockers – 33
Coupling data of rocker arms and spindles – 34
Tappet clearance adjustment – 34
Valve timing – 34
Summing Up of Data Pertaining to Timing Parts – 37
Engine Lubrication – 38
Description – 38
Oil change and checks – 38
Oil filter – 39
Oil pump – 39
Oil pressure solenoid – 40
Oil pressure gauge – 40
Engine Assembling – 41
Engine Feeding – 43
Fuel tank – 43
Air cleaners on carburetors – 43
Carburetors – 44
Standard carburetor settings – 44
Carburetor adjustment and main jet selection – 45
Service of carburetor – 46
Servicing of carburetor – 46
Engine Brake Test – 47
Clutch – 48
Removal of clutch assembly – 48
Checking of clutch assembly – 48
Clutch intermediate plate – 48
Clutch assembling operation – 48
Clutch control – 49
Clutch actuating – 49
Checking bell operating lever on gearbox case – 50
Master body – 50
Outer body – 50
Pressure rod cap – 50
Pressure body steel ring – 50
Clutch shaft – 51
Gearbox – 52
Gear box description – 52
Gear box control – 52
Gear box stripping – 52
Gear box assembling – 52
Gear box cover – 52
Assembling of overhaul of the gear box unit parts – 53
Gear box end cover – 53
Transmission – 54
Drive shaft and roller bearings – 54
Flanges – 54
Shaft clearance between gear bushings and bearings – 54
Lateral clearance – 54
Fitting task between bushings and gears – 54
Fitting shaft – 55
Clutch shaft – 55
Clutch (continued)
Clutch shaft seal ring – 57
Inner body – 57
Clutch drive shaft semi-collar – 57
Cush drive plate – 57
Cush drive spring – 57
Sliding sleeve – 57
Idle gear – 57
Gear selector drum – 57
Preselector shaft with sector gear – 57
Preselector shaft return spring – 57
Gearshift operating lever – 57
Gear selector forks and fork shafts – 57
Assembling of gear box – 58
Rear Wheel Drive – 59
Description – 59
Stripping of rear wheel drive – 59
Check and overhaul of rear wheel drive assembly – 59
Rear wheel drive box – 60
Drive box – 60
Distance shims – 60
Internal toothed sleeve for rear wheel coupling – 60
Bevel gear set – 60
Cage retaining ring – 60
Rear wheel – drive box distance piece – 60
Bearing housing – 60
Adjusting washers – 61
Shims – 61
Bevel gear distance piece – 61
Locking safety washer – 61
Lockring – 61
Seal rings – 61
Drive shaft-bevel pinion sleeve – 61
Drive shaft – 61
Double joint – 61
Bands – 61
Rubber gaiters – 61
Ball bearings and taper roller bearings – 61
Assembling of rear wheel drive – 61
Assembling rear wheel drive to RH arm of rear fork – 62
Contact check and adjustment of bevel gear teeth – 62
Rear Suspension – 63
Stripping of rear frame – 63
Check and overhaul – 65
Fitting bushings – 65
Fitting up main frame – 65
Front Suspension and Steering – 66
Stripping of telescopic front fork and steering – 66
Overhaul of telescopic front fork and steering – 66
Fork housings – 67
Tube rods – 67
Fork bottom covers – 67
Fork springs – 67
Check – 67
Fitting bushes – 67
Adjusting register rings – 68
Steering bearings – 68
Taper roller bearings – 68
Steering fork and bearings – 68
Steering fork and detents on frame lug – 68
Stripping of Rear Swinging Fork – 70
Overhaul of fork – 70
Support arm – 70
Nuts – 70
Ball bearings and taper roller bearings – 70
Fitting up fork – 71
Wheels and Brakes – 72
Front wheel – 72
Rear wheel – 72
Wheels and brakes check – 73
Hubs – 73
Rims – 73
Spokes – 73
Brake linings – 74
Brake springs – 74
Brake cams – 74
Brake pins – 74
Brake drums – 74
Rear wheel central body – 74
Hub seals – 74
Taper roller bearing housings – 74
Taper roller bearings – 74
Adjusting wheel bearings – 74
Drum brake lever – 74
Front brake adjustment – 75
Rear brake adjustment – 75
Assemble of wheels – 75
Assembling of front wheel hub – 76
Fitting front wheel on fork – 76
Assembling rear wheel hub – 76
Fitting rear wheel on fork and drive box – 76
Taper Roller Bearings and Ball Bearings – 77
Frame – 78
Check and overhaul – 78
Rear fender and tool boxes – 78
Center and side stand return springs – 78
Crashbar – 78
Rear brake control lever, spindle and rod – 78
Rider and pillion footsteps – 78
Assembling – 78
Electrical Equipment – 79
Battery – 79
Features – 79
Inspection and maintenance – 79
Cleaning – 79
Check and smearing of terminal blocks – 79
Electrolyte level – 79
Charge check – 79
Common battery faults – 81
Generator – 83
Description – 83
Operation – 83
Regulator unit – 83
Testing – 84
Adjustment of generator belt tension – 84
Generator faults – 86
Starter Motor – 94
Description – 94
Operation – 94
Testing data – 95
Starter motor faults – 97
Ignition System – 103
General information – 103
Coil – 104
Distributor – 104
Automatic spark advance device – 104
Contact breaker – 105
Condenser – 105
Distributor cap and rotor – 105
Spark plugs – 105
Ignition timing – 106
Ignition faults – 113
Electronic Horn – 114
Overhaul and repair instruction – 114
Testing data – 114
Electric horn faults – 115
Lighting – 117
Head lights – 117
Instrument panel – 117
Tail-lights and stop light – 117
Fuses – 117
Instruments and Controls – 118
Wiring diagram legend – 119
Lubrication and General Maintenance Chart – 121

S.S 20/03/2025