Mtu 4R6R 1000 EU Stage IV/US TIER 4 Operation Manual – PDF DOWNLOAD

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Mtu 4R6R 1000 EU Stage IV/US TIER 4 Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Mtu 4R6R 1000 EU Stage IV/US TIER 4 Operation Manual – PDF DOWNLOAD

Language : English
Pages : 84
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Mtu 4R6R 1000 EU Stage IV/US TIER 4 Operation Manual – PDF DOWNLOAD

Introduction...................................................................... 9
	Engine system................................................................. 9
	Protection of the environment................................................. 9
	Assembly equipment............................................................ 9
	Genuine Mercedes-Benz parts................................................... 9
	Modifying the engine output...................................................10
	Safety/emergency running program..............................................10
	Correct use...................................................................10
	Implied warranty..............................................................10
	Stored data...................................................................11
	Qualified specialist workshop.................................................12
	Further applicable documents..................................................12
At a glance.......................................................................14
	General information...........................................................14
	Engine overview...............................................................15
	Exhaust gas aftertreatment overview...........................................19
	Electronic engine management..................................................20
		Engine management control module (MCM)....................................21
		Drive control system unit (CPC)...........................................21
		Exhaust gas aftertreatment control unit (ACM).............................21
	Exhaust gas aftertreatment....................................................22
	Exhaust gas recirculation.....................................................22
	Warning and indicator lamps...................................................22
		Important safety notes....................................................22
		Overview..................................................................22
Safety............................................................................26
	Operating safety..............................................................26
	Safety precautions............................................................26
		Warning stickers..........................................................26
	Notes on electronic systems...................................................26
		Important safety notes....................................................26
		Electromagnetic compatibility.............................................27
		Diagnostics connection....................................................27
	Staff qualifications..........................................................27
	Organisational measures.......................................................27
Transport, installation...........................................................30
	Transport.....................................................................30
	Installation..................................................................30
Operation.........................................................................32
	Preparation for operation.....................................................32
		Engine with initial operation oil from the factory........................32
		Checking the engine oil level.............................................32
		Checking the coolant level................................................33
		Checking the fuel level...................................................33
		Checking the AdBlue®/DEF supply...........................................33
	Starting and stopping the engine..............................................33
		Starting the engine.......................................................33
		Stopping the engine.......................................................34
	Switching the continuous brake on and off.....................................35
		Engine brake..............................................................35
		Retarder..................................................................35
	Idling speed..................................................................35
	Operational monitoring........................................................36
		Charge current............................................................36
		Electronic engine management..............................................36
		Oil pressure..............................................................36
		Operating restrictions....................................................36
		Emergency switch for overriding the operating restrictions................36
	Displays......................................................................37
		Rev counter...............................................................37
		AdBlue®/DEF level.........................................................37
	Warning and indicator lamps...................................................38
		Warning and indicator lamps - causes/consequences and solutions...........38
		Only vehicles/equipment with the AdBlue®/DEF reserve warning light........38
		Only vehicles/equipment without the AdBlue®/DEF reserve warning light.....41
	Operating instructions........................................................43
		Running-in................................................................43
		Fuel consumption..........................................................44
		AdBlue®/DEF consumption...................................................44
		Engine oil consumption....................................................44
		Warning buzzer............................................................44
	Refuelling....................................................................45
		Fuels.....................................................................45
		AdBlue®/DEF...............................................................46
	Winter operation..............................................................47
		Jump-starting.............................................................47
		Batteries.................................................................47
		Diesel fuels..............................................................47
Maintenance.......................................................................50
	General notes.................................................................50
	Service products..............................................................51
		Important safety notes....................................................51
		Engine oils...............................................................51
		Coolant...................................................................53
		Diesel fuels..............................................................54
		AdBlue®/DEF...............................................................55
	Cleaning and care.............................................................57
		Notes on care.............................................................57
		High-pressure cleaning....................................................57
		Cleaning the engine.......................................................57
Decommissioning...................................................................60
	General notes.................................................................60
	Decommissioning for up to 6 months............................................60
	Decommissioning for longer than 6 months......................................60
Troubleshooting...................................................................62
	Important safety notes........................................................62
		External engine start/engine stop button..................................62
	Bleeding and draining the fuel system.........................................63
		Bleeding the fuel system without a fuel prefilter on the chassis frame....63
		Bleeding the fuel system with a fuel prefilter on the chassis frame.......63
	Electrical fuses..............................................................64
		Important safety notes....................................................64
		Checking and replacing a safety fuse......................................64
	Jump-starting.................................................................64
		Important safety notes....................................................64
		General notes.............................................................65
		Vehicles without a jump-starting connection point.........................65
	Troubleshooting...............................................................67
		Engine problems...........................................................67
Technical data....................................................................74
	Identification plates.........................................................74
		Engine data plate.........................................................74
		Exhaust gas aftertreatment identification plate...........................74
	Data card.....................................................................74
	Engine data...................................................................74
		Dimensions and weights....................................................74
		General data..............................................................76
		Operating data............................................................76
		Capacities and service products...........................................77
		Tightening torques........................................................78
		Tightening sequence for the cylinder head cover...........................79

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