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MTU Gas Engine 12 V 4000 L61, 16 V 4000 L61 Operating Instructions Manual M015635-00E PDF DOWNLOAD
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Description
MTU Gas Engine 12 V 4000 L61, 16 V 4000 L61 Operating Instructions Manual M015635-00E PDF DOWNLOAD
FILE DETAILS:
MTU Gas Engine 12 V 4000 L61, 16 V 4000 L61 Operating Instructions Manual M015635-00E PDF DOWNLOAD
Language : English
Pages : 92
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:

Questions? Email us: [email protected]
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DESCRIPTION:
MTU Gas Engine 12 V 4000 L61, 16 V 4000 L61 Operating Instructions Manual M015635-00E PDF DOWNLOAD
SAFETY:
1.1 General Conditions
General:
- In addition to the instructions in this publication, the applicable country-specific legislation and other compulsory regulations regarding accident prevention must be observed.
- This engine is a state-of-the-art product and conforms with all applicable specifications and regulations.
- Nevertheless, persons and property may be at risk in the event of:
- Incorrect use.
- Operation, maintenance, and repair by unqualified personnel.
- Modifications or conversions.
- Non-compliance with the Safety Instructions.
Correct Use:
- The engine is intended exclusively for the application specified in the contract or defined at the time of delivery. Any other use is considered improper use.
- The manufacturer will accept no liability for any resultant damage. The responsibility is borne by the user alone.
- Correct use also includes observation of and compliance with the maintenance specifications.
Modifications or Conversions:
- Modifications made by the customer to the engine may affect safety.
- MTU will accept no liability or warranty claims for any damage caused by unauthorized modifications or conversions.
Spare Parts:
- Only genuine MTU spare parts must be used to replace components or assemblies.
- In the event of any damage caused by the use of other spare parts.
TABLE OF CONTENTS:
MTU Gas Engine 12 V 4000 L61, 16 V 4000 L61 Operating Instructions Manual M015635-00E PDF DOWNLOAD
Title..................................................................... 1 Register sheet............................................................ 3 1 - Safety - Table of Contents............................................ 9 1.1 General conditions................................................11 General...........................................................11 Correct use.......................................................11 Modifications or Conversions......................................11 Spare parts.......................................................11 1.2 Personnel and organizational requirements ........................12 Personnel ........................................................12 Organization......................................................12 Working clothes and protective equipment..........................12 1.3 Transport.........................................................13 Transport.........................................................13 Setting the engine down after transport...........................13 1.4 Safety precautions when working on the engine.....................14 Engine operation..................................................14 Maintenance and repair............................................14 Welding work......................................................15 Hydraulic installation and removal................................15 Working on electrical/electronic assemblies.......................15 Working with laser equipment......................................16 Operation of electrical equipment.................................16 1.5 Auxiliary materials, fire prevention and environmental prote......17 Fire prevention...................................................17 Noise.............................................................17 Environmental protection..........................................17 Auxiliary materials...............................................17 Natural gas.......................................................17 Lead..............................................................17 Acids and alkaline solutions......................................17 Paints............................................................18 Liquid oxygen.....................................................18 Liquid nitrogen...................................................18 Compressed air....................................................18 Used oil..........................................................18 1.6 Standards for warning notices in the publication..................19 2 - Product Summary - Table of Contents...................................21 2.1 Engine Layout.....................................................23 2.1.1 Engine layout...............................................23 Engine model designation......................................24 2.2 Engine Side and Cylinder Designations.............................25 2.2.1 Engine side and cylinder designations.......................25 2.3 Main Engine Dimensions............................................26 2.3.1 Main engine dimensions......................................26 Main engine dimensions........................................26 2.4 Firing Order......................................................27 2.4.1 Firing order................................................27 Firing order .................................................27 3 - Operation - Table of Contents.........................................29 3.1 SIAM 4000 – Operating panel.......................................31 SIAM 4000 – Operating panel.......................................31 3.2 Putting the engine into operation after extended out-of-serv......33 3.3 Putting the engine into operation after scheduled out-of-ser......34 3.4 Starting the engine in manual mode................................35 3.5 Starting the engine in automatic mode.............................36 3.6 Operational checks................................................37 3.7 Stopping the engine in manual mode................................38 3.8 Stopping the engine in automatic mode.............................39 3.9 Emergency stop....................................................40 3.10 After stopping the engine – Engine remains ready for oper........41 3.11 After stopping the engine – Putting the engine out of ope........42 4 - Maintenance - Table of Contents.......................................43 4.1 Preface...........................................................45 General...........................................................45 MTU maintenance concept...........................................45 Note..............................................................45 Out-of-service periods............................................45 Application group.................................................45 Load profile......................................................46 4.2 Maintenance schedule matrix.......................................47 0 - 10,500 operating hours........................................47 11,000 - 21,500 operating hours...................................48 22,000 - 32,500 operating hours...................................49 33,000 - 43,500 operating hours...................................50 44,000 - 48,000 operating hours...................................51 4.3 Maintenance tasks.................................................52 5 - Task Description - Table of Contents..................................55 5.1 Engine............................................................57 5.1.1 Engine – Barring manually...................................57 5.1.2 Checking machine room for smell of gas......................58 5.2 Ignition System...................................................59 5.2.1 Ignition system – Checking ignition voltage in secondary....59 5.2.2 Spark plug – Replacement....................................62 5.2.3 Spark plug – Removal and installation.......................63 5.3 Valve Gear........................................................64 5.3.1 Valve gear – Lubrication....................................64 5.3.2 Valve clearance – Check and adjustment......................65 5.3.3 Cylinder head cover – Removal and installation..............68 5.4 Gas System........................................................69 5.4.1 Gas supply – Checking gas lines for leaks...................69 5.5 Air Filter........................................................70 5.5.1 Air filter – Replacement....................................70 5.5.2 Air filter removal and installation.........................71 5.6 Lube Oil System...................................................72 5.6.1 Engine oil – Change.........................................72 5.6.2 Engine oil – Level check....................................73 5.6.3 Engine-oil – Sample extraction and analysis.................74 5.7 Oil Filtration / Cooling..........................................75 5.7.1 Engine oil filter – Replacement.............................75 5.8 Cooling System, General, HT Circuit...............................76 5.8.1 Engine coolant – Filling....................................76 5.8.2 Engine coolant – Draining...................................77 5.8.3 Engine coolant – Change.....................................79 5.8.4 Engine coolant – Level check................................80 5.9 Cooling System, LT Circuit........................................81 5.9.1 Mixture coolant – Filling...................................81 5.9.2 Mixture coolant – Draining..................................82 5.9.3 Mixture coolant – Change....................................83 5.9.4 Mixture coolant – Level check...............................84 5.10 General Wiring, Engine / Gearbox / Plant.........................85 5.10.1 Engine wiring check........................................85 6 - Annex - Table of Contents.............................................87 6.1 Manufacturer's documentation......................................89 6.2 MTU contact person/service partner................................90 6.3 Index.............................................................91
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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