Mustang 5003ZT Compact Excavator Parts Manual 918079 – PDF DOWNLOAD

Description

Mustang 5003ZT Compact Excavator Parts Manual 918079 – PDF DOWNLOAD

FILE DETAILS:

Mustang 5003ZT Compact Excavator Parts Manual 918079 – PDF DOWNLOAD

Language : English
Pages : 260
Downloadable : Yes
File Type : PDF
Size: 14.3 MB

TABLE OF CONTENTS:

Mustang 5003ZT Compact Excavator Parts Manual 918079 – PDF DOWNLOAD

Introduction i
Table of Contents I
Filters, Paint, Special Service/Test Tools 1
Notes 2
Decals 3
Diesel Engine 12
Engine Mounts 14
Cylinder Head, Valve Cover 16
Cylinder Block 17
Seal, Crankshaft 18
Oil Pan 20
Camshaft 22
Crankshaft, Piston 24
Lubrication 26
Cooling System 28
Fuel Injection System 30
Intake Manifold 32
Engine Air Filter 34
Exhaust Components 37
Fuel Tank 38
Fuel Supply 40
Throttle Lever (Cab and Canopy) 42
Throttle Lever (Canopy) 44
Auto-Idle Kit (option) 45
Hydraulic Pump Drive 46
Radiator 47
Oil Cooler 50
Hydraulic Oil Tank 52
Hydraulic Pump External Components 54
Hydraulic Pump Internal Components 56
Turntable Drive Unit Installation 57
Turntable Drive Unit 59
Drive Motor Installation 60-61
Drive Motor 62-63
Control Valve Fittings 64
Control Valve Assembly 66
Swivel Joint 67
Joysticks 68
Travel Pilot Valve 70
Travel Pilot Valve 71
Auxiliary Hydraulics Pilot Valve 72-73
Dozer Blade Valve 74-75
Selection Valve 76
Proportional Valve (Option) 77
ISO/SAE Valve 78
Valve Block 79
Distribution Block 80
Hydraulic Pump Installation 81
Proportional Control (Option) 83
Boom Installation 84
Boom Cylinder 85
Dipper Arm Installation 87
Dipper Arm Cylinder 88
Bucket Installation 89
Bucket Cylinder 90
Boom Offset Cylinder Installation 91-93
Boom Offset Cylinder 94-95
Dozer Blade Installation 96-98
Dozer Blade Cylinder 99-100
Auxiliary Hydraulics Installation 101-102
ISO/SAE Valve Installation 104
Pilot Pressure Hoses 105-106
Hydraulic Tank Hoses 107-108
Dashboard (Cab) 110-111
Dashboard (Canopy) 113-114
Radio (Option) 115
Battery 116
Relay Box 118
Boom Work Light 120
Cab Work Light Kit (Option) 122
Wire Harness – Chassis, Engine 123
Wire Harness – Switch 126-127
Wire Harness – Armrest 129-130
Wire Harness – Work Light – Front
(Option) 131
Wire Harness – Roof (Cab) 133
Wire Harness – Auto-Idle (Option) 136
Wire Harness – Proportional Control
(Option) 137
Chassis 138
Rubber Track 139
Steel Track (Option) 140
Undercarriage, Rubber Track 141
Undercarriage, Steel Track (Option) 142
Track Tensioner, Rubber Track 143-144
Track Tensioner, Steel Track (Option)147-148
Dozer Blade 149
Lubrication 150
Counterweight 151
Counterweight (Option) 153
Hood 154
Tank Cover 157
Partition Wall 158
Chassis Cover 160
Isolation Mats 162
Boom 164
918079/HP0712 II Printed in U S A
TABLE OF CONTENTS
Dipper Arm – Short 167
Dipper Arm – Long (Option) 169
Undercarriage Cover 171
Cab Mounting 172
Cab Mounting 173
Cab Frame 174-183
Canopy Frame 184-185
Cab Door 186
Windshield 187-188
Cab Windows 192-193
Canopy Rear Window 194
Cab Mats 195
Cab Trim 196-196
Mirrors (Option) 198-199
Rotating Beacon (Option) 200-201
Operator’s Seat 202
Operator’s Seat 204
Joystick Consoles 206
Heater 208
Air Conditioning Installation (Option) 210
Air Conditioning (Option) 213
Air Conditioning Compressor (Option) 214
Horn 216
Tool Kit, Grease Gun 217
Numerical Index 274

DESCRIPTION:

Mustang 5003ZT Compact Excavator Parts Manual 918079 – PDF DOWNLOAD

INTRODUCTION :

When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. For your safety and continued proper operation, use only genuine MUSTANG service parts.

• The model and serial number for this unit are on a tag located on a panel on the front of the cabin.
• ”Right” and ”left” are determined from a position sitting on the seat and facing forward, towards the dozer blade.
• Manitou Americas, Inc. reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units.
• Refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover.
• A small bag, pictured in some illustrations, indicates a seal kit (seals, o-rings, etc.). In the exploded view parts list, additional information may follow the reference number.

Serial number breaks are indicated as follows:
• (SN 999 and before) – indicates serial numbers
up to and including 999.
• (SN 1000 – 2000) – indicates serial numbers
between 1000 and 2000.
• (SN 999 and up) – indicates serial numbers
including 999 and after.
Serial number exceptions and inclusions are
indicated as follows:
• (SN 999 and before except 997) – indicates
serial numbers up to and including 999,
EXCEPT 997.
• (SN 1000 – 2000 except 1996 including 997) –
indicates serial numbers between 1000 and
2000, INCLUDING 997 EXCEPT 1996.
• (SN 2001 and up including 1996) – indicates
serial numbers including 2001 and after,
INCLUDING 1996.

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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