Mustang 608 708 708T MLA-6 MLA-7 MLA-T 516 Articulated Loader Operator’s Manual 50940509 – PDF DOWNLOAD

Description

Mustang 608 708 708T MLA-6 MLA-7 MLA-T 516 Articulated Loader Operator’s Manual 50940509 – PDF DOWNLOAD

FILE DETAILS:

Mustang 608 708 708T MLA-6 MLA-7 MLA-T 516 Articulated Loader Operator’s Manual 50940509 – PDF DOWNLOAD

Language : English
Pages : 294
Downloadable : Yes
File Type : PDF
Size: 32.8 MB

DESCRIPTION:

Mustang 608 708 708T MLA-6 MLA-7 MLA-T 516 Articulated Loader Operator’s Manual 50940509 – PDF DOWNLOAD

Contents and Use of this Manual:

This Operator’s Manual provides information about the safe and proper operation and maintenance for the machine. Major points of safe operation and maintenance are detailed in the Safety chapter of this manual.

• This manual also includes general troubleshooting and specification information about the machine.
• Follow the instructions in the Safety, Operation, and Maintenance chapters concerning accident prevention regulations, safety and occupational regulations, and machine and traffic regulations.
• Manitou Group is not liable for damage resulting from the failure to follow these regulations. It is the owner’s or employer’s responsibility to fully instruct each operator in the proper and safe operation and maintenance of the machine.
• A storage location is provided behind the operator’s seat for storing the Operator’s Manual. After using the manual, return it to the storage container.
• The Operator’s Manual is considered a permanent part of the machine and should be with the machine at all times. If the machine is resold, include this operator’s manual as part of the sale.
• Replace the Operator’s Manual promptly if it becomes damaged, lost, or stolen. Some illustrations in this manual may show doors, guards and shields open or removed for illustrative purposes only. BE SURE all doors, guards and shields are in their proper operating positions BEFORE starting the engine to operate the machine.
• Because of ongoing product improvements, information included in this manual may not exactly match the machine. Manitou Group reserves the right to modify and improve products at any time without notice or obligation.

TABLE OF CONTENTS:

Mustang 608 708 708T MLA-6 MLA-7 MLA-T 516 Articulated Loader Operator’s Manual 50940509 – PDF DOWNLOAD

Delivery Checklists i
Introduction 7
Safety Symbol 7
Legal Notices 7
Software IP 7
Data Privacy 7
Contents and Use of this Manual 8
Safety Symbol and Signal Words 8
Safety Alert Symbol 8
Signal Words 8
Machine Orientation 9
Proper Machine Use 9
Service and Registration 10
Machine Model and Serial Numbers 10
Component Serial Numbers 10
Component Identification 11
Non-telescopic Machines 11
Telescopic Machines 12
Attachments 13
Using Attachments 13
Vibration Information 14
Vibration Measurement and Actions 14
Vibration Levels 15
Fire Extinguisher 15
Manufacturer Information 15
Indicator and Operation Symbols 16
Safety 19
Safety Symbol and Signal Words 19
Safety Alert Symbol 19
Signal Words 19
Mandatory Safety Shutdown Procedure 20
Before Starting 20
During Operation 22
Provision for Stability/Avoiding Rollover and Tipover Accidents 24
Telescopic Machines 26
Articulated Loader Stability 26
Effect of Load Arm Lowering on Stability 27
Effect of Load Arm Extension on Stability (Telescopic Machines Only) 27
Effect of Uneven or Unstable Ground on Stability 27
Effect of Machine Travel on Stability 28
Effect of Load Movement on Stability 28
Applications with Load-Handling Devices 28
Parking the Machine 29
Electrical Energy 29
Maintenance and Service Safety Practices 29
Battery Hazards 31
Fire Hazards 31
Additional Safety Equipment 32
Crystalline Silica Exposure 33
Transporting the Machine 33
Raising the Machine with a Crane 33
Loading and Transporting the Machine 33
Table of Contents
Table of Contents
50940509/F0121 2 Printed in U S A
Safety Decals 33
New Decal Application 34
Non-Telescopic Machines 35
Telescopic Machines 36
ANSI-Style and Common Safety Decal Locations 37
ISO-Style Safety Decal Locations 42
Specifications 47
Fluids/Lubricants Types and Capacities 47
Payloads/Capacities 49
Non-Telescopic Machines 49
Telescopic Machines 50
Dimensions 53
Non-Telescopic Machines 53
Telescopic Machines 55
Weights 57
Coolant Compound Table 57
Wheels/Tires 58
Engine 58
Hydraulic System 59
Drive Hydraulics 59
Work Hydraulics 59
Sound Power/Pressure Levels (Non-Telescopic Machines) 59
Sound Power/Pressure Levels (Telescopic Machines) 59
Vibration Levels 60
Common Materials and Densities 61
Indicators and Controls 63
Multi-Function Display 65
Multi-Function Display Symbols 66
Multi-Function Display Screens 68
Control Keypad 74
Switch Panel 75
Audible Alerts 76
Telescopic Machines Load/Level Indicators (Telescopic Machines) 76
Load Arm Angle Indicator (Telescopic Machines) 76
Load Arm Extension Indicator (Domestic Telescopic Machines Only) 76
Longitudinal Load Moment Indicator (LLMI) (EU Telescopic Machines Only) 77
Lateral Level Indicator (Telescopic Machines) 77
Ignition Switch 78
Operator’s Seat/Armrest 78
Multi-Function Joystick 79
Load Arm/Attachment Tilt Control 79
Telescopic Load Arm Extend/Retract Control Switch (Telescopic Machines) 79
Non-Telescopic Machines Float Controls 80
Telescopic Machines Raise Float Controls 81
Travel Direction Switch 81
Travel Speed Range Selection Button 82
Differential Lock Button 82
Auxiliary Hydraulics Control Switch 83
Parking Brake 83
Parking Brake Adjustment/Service 83
Control Lever (Option) 84
Throttle Controls 84
Travel Controls 85
Travel Direction Switch 85
Travel Pedal 85
Table of Contents
Printed in U S A 3 50940509/F0121
Brake/Inching Pedal 86
Steering Wheel 86
High/Low Travel Speed Selection 87
Constant Speed (Option) 87
Differential Lock 88
Engine Off Load Arm Lower 88
Non-Telescopic Machines 88
Telescopic Machines 88
Hydraulics Transport Lock-out 88
Attachment Mounting 89
Quick Attachment Hitch 89
Auxiliary Hydraulic System 89
Auxiliary Circuit Pressure Relief 89
Auxiliary Hydraulic Control 90
Hydraglide™ Button (Option) 91
Cooling Fan Rotation Reversing Button 91
Cab Heat and Air Conditioning (HVAC) 92
Work Lights Button 92
Load Arm Lights Button (Telescopic Machines Only) 93
Beacon (Option) 93
Windshield Wiper/Washer and Defrost 94
Windshield Wiper Button 94
Windshield Washer Button 94
Washer Fluid Reservoir 94
Rear Window/Washer Switch 94
Rear Window Defrost Switch 94
12V Accessory Power Outlet 95
External 12V Attachment Power Connections (Option) 95
12V Attachment Power Controls 95
External 12V Attachment Power Extension Harness 96
Battery Disconnect Switch 96
Operation 97
Operational Checks 97
Pre-Start Checks 97
Checks During Operation 98
Parking Checks 98
Before Operation 99
Cab Entry and Exit 99
Cab Door (Option) 99
Cab Window Latches 100
Emergency Exit 100
Right Window Stop 101
Operator’s Seat Adjustment 101
Armrest Height Adjustment 102
Seat Belt 103
Fastening/Unfastening the Seat Belt 103
Dome Light 103
Starting the Engine 104
Cold-Starting 106
After Starting 106
Engine Warm Up 106
Run-In Period 107
Stopping the Engine 107
Engine Stalling 107
Safety Interlock System (Hydraloc™) 107
Safety Interlock System Test 107
Table of Contents
50940509/F0121 4 Printed in U S A
Travel Drive Operation 108
High/Low and Optional 3-Speed Travel Speed Modes 111
Differential Lock Operation 111
Constant Speed Operation (Option) 112
Travel Drive Error Condition Operation (Limited and Safe Modes) 113
Backup Alarm (Option) 113
Special Considerations for Telescopic Machines 114
Telescopic Load Arm Operation 114
Longitudinal Load Moment Indicator (LLMI) – EU Telescopic Machines Only 115
Load Arm Operation 116
Load Arm Travel Position 116
Load Arm/Attachment Tilt Operation 117
Engine Off Load Arm Lower (Non-Telescopic Machines) 117
Non-Telescopic Machines Float Operation (Raise and Tilt) 118
Telescopic Machines Raise Float Operation 119
Load Arm Extend/Retract (Telescopic Machines Only) 120
Load Arm Raise/Tilt Support (Non-Telescopic Machines Only) 122
Engage Load Arm Support 122
Disengage Load Arm Support 123
Engage Tilt Support 124
Disengage Tilt Support 125
Self-Leveling and Return-To Dig 126
Self-Leveling (Load Arm Raise) 126
Return to Dig (Load Arm Lower) 126
Hydraglide™ Ride Control System (Option) 126
Hydraulics Transport Lock-Out Operation 127
Connecting/Disconnecting Attachments 128
Power-A-Tach® System Hitch Operation 128
Euro-Style and 4-Point Hitch Operation 130
Powering Attachments with Hydraulic Function 134
Connecting Hydraulic Attachments to the Auxiliary Hydraulic Circuits 134
Disconnecting Hydraulic Attachments from the Auxiliary Hydraulics Circuit 136
Auxiliary Hydraulics Operation 136
14-Pin Connector (Option) 138
Switch / Pin Assignments 138
Working with Buckets 139
Digging Tips 139
Safety Instructions When Working with Buckets 139
Working with Buckets 140
Working with Pallet Forks 142
Safety Instructions When Working with Pallet Forks 142
Moving Loads Using Pallet Forks 144
Diesel Particulate Filter (DPF) Regeneration Procedures 146
Reset Regeneration 146
Stationary Regeneration 147
DPF Maintenance 149
After Operation 149
Jump-Starting 150
Raising the Machine using a Crane 151
Crane Lifting Preparation 152
Towing 153
Precautions 153
Preparation 153
Towing Procedure 154
After Towing 154
Loading and Transporting the Machine on a Transport Vehicle 155
Loading and Securing the Machine 155
Table of Contents
Printed in U S A 5 50940509/F0121
Maintenance 159
Maintenance Schedule 161
Checks, Cleaning and Inspection 161
Leakage Check 162
Lubrication and Filter Changes 163
Functional Check 163
Maintenance Interval 164
General Lubrication 165
Non-Telescopic Machines 165
Telescopic Machines 166
General Lubrication Detail 167
Telescopic Load Arm Maintenance (Telescopic Machines Only) 171
Telescopic Load Arm Section Lubrication 171
Telescopic Load Arm Wear Pad Replacement 172
LLMI Calibration (EU Telescopic Machines Only) 172
Engine Maintenance 174
Engine Oil 174
Engine Air Filters 177
Changing Air Filter Elements 177
Engine Cooling System 178
Belt Maintenance 181
DPF Service 183
Fuel System Maintenance 183
Adding Fuel 184
Water Separator Inspection/Maintenance 184
Changing Fuel Filter 186
Hydraulic System Maintenance 187
Checking Hydraulic Oil Level 187
Changing Hydraulic Oil 188
Changing Hydraulic Filter 189
Hydraulic Hose Maintenance 191
Planetary Axles 192
Changing Axle Wheel Hub Oil 192
Changing Axle Center Oil 192
Brake Fluid Reservoir 193
Checking/Replenishing Brake Fluid Reservoir Level 193
Parking Brake Adjustment/Service 194
Parking Brake Cable Adjustment 194
Parking Brake Actuator Bracket Adjustment 195
Wheels and Tires 196
Wheel Fasteners 196
Tires 196
Travel Motor Lubrication 196
Electrical System 197
Battery 197
Using a Booster Battery (Jump-Starting) 198
Fuses and Relays 199
CAN Resistor 201
Chassis Grounds 201
Light Bulb Replacement 202
14-Pin Connector Fuses, Diodes and Relays (Option) 206
HVAC/Air Conditioning Maintenance 208
HVAC Filters 208
Air Conditioning Compressor Belt 209
Windshield Washer Reservoir 209
Long-Term Storage 210
Before Storage 210
After Storage 210
Table of Contents
50940509/F0121 6 Printed in U S A
Final Shutdown / Decommissioning 211
Before Disposal 211
Machine Disposal 211
Maintenance Log 212
Troubleshooting 215
Engine Troubleshooting 215
Indicator Lamp Troubleshooting 216
Seal and Hose Troubleshooting 217
Hydraulic System Troubleshooting 218
Hydrostatic Travel Drive System Troubleshooting 220
Electrical Troubleshooting 221
Electrical Inputs/Outputs 222
Error Codes 222
MCU and Keypad CAN Error Codes 222
Yanmar Engine Diagnostic Trouble Codes (DTC) 224
Deutz Engine Diagnostic Trouble Codes (DTC) 231
Travel Drive Control Module Error Codes 248
Pump and Drive Motor Error Codes 250
Schematics 251
Hydraulic Schematic — Standard (Non-Telescopic Machines) 251
Hydraulic Schematic — with High-Flow/2nd Auxiliary Hydraulics and Hydraglide (Non-Telescopic Machines) 252
Hydraulic Schematic — Standard Auxiliary Hydraulics (Telescopic Machines) 253
Hydraulic Schematic — Standard Auxiliary Hydraulics with Options (Telescopic Machines) 254
Hydraulic Schematic — High-Flow Auxiliary Hydraulics (Telescopic Machines) 255
Hydraulic Schematic — High-Flow Auxiliary Hydraulics with Options (Telescopic Machines) 256
Electrical Schematic – Chassis (1 of 3) 257
Electrical Schematic – Chassis (2 of 3) 258
Electrical Schematic – Chassis – Switch Panel Splices (3 of 3) 259
Electrical Schematic – Chassis – Rear Frame (1 of 2) 260
Electrical Schematic – Chassis – Rear Frame (2 of 2) 261
Electrical Schematic – Chassis – Front Frame/Headlights (Non-Telescopic Machines) 262
Electrical Schematic – Chassis – Front Frame/Headlights (Telescopic Machines) (1 of 2) 263
Electrical Schematic – Chassis – Front Frame/Headlights (Telescopic Machines) (2 of 2) 264
Electrical Schematic – Enclosed ROPS/FOPS 265
Electrical Schematic – HVAC 266
Electrical Schematic – Open ROPS/FOPS 267
Electrical Schematic – 608 / MLA-6 Engine (Yanmar 4TNV98CT-PGWL/1V) 268
Electrical Schematic — 700 Series Engine (Deutz TD3 6L4 — Non-DPF Equipped) (1 of 2) 269
Electrical Schematic — 700 Series Engine (Deutz TD3 6L4 — Non-DPF Equipped) (2 of 2) 270
Electrical Schematic — 700 Series Engine (Deutz TD3 6L4 — DPF Equipped) 271
Electrical Schematic — Electrical Auxiliary Circuits 272
Electrical Schematic — Rear Lights Connection 273
Electrical Schematic — 14-Pin Auxiliary Circuit 274
Electrical Schematic — Turn Signal/Radio Jumpers 275
EC Declaration of Conformity 277
Index 279
Torque Specifications 283
SAE Torque Values 285

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