Mustang 742 944 1155 Telehandler Parts Manual 908472 – PDF DOWNLOAD

Description

Mustang 742 944 1155 Telehandler Parts Manual 908472 – PDF DOWNLOAD

FILE DETAILS:

Mustang 742 944 1155 Telehandler Parts Manual 908472 – PDF DOWNLOAD

Language : English
Pages : 434
Downloadable : Yes
File Type : PDF
Size: 7.03 MB

TABLE OF CONTENTS:

Mustang 742 944 1155 Telehandler Parts Manual 908472 – PDF DOWNLOAD

INTRODUCTION Inside Front Cover
Locator Reference 1
Filters 8
Table of Contents 2
DECALS
General Information 11
New Application 11
Decal Locations 12
Load Chart Reference 16
OPERATOR STATION
Cab 18
Front Glass 24
Windshield Wiper – Front 26
Top Glass and Wiper (Early Style) 28
Top Glass and Wiper (Later Style) 24
Left Side Glass 32
Rear Glass (Early Style) 34
Rear Glass (Later Style) 36
Upper Door (Early Style) 38
Upper Door (Later Style) 40
Lower Door (Early Style) 42
Lower Door (Later Style) 44
Dash (Early Style) 46
Dash (Later Style) 48
Heater – A/C Group 50
A/C Condenser Group 54
A/C – Hoses, Compressor, and Dryer 56
Heater Assembly Group 58
Steering Column Group 62
Console Tilt Group 64
Brake Pedal Group 66
Throttle Pedal Group 68
Right Panel Plastic and Seat Group 70
WORK PLATFORM SYSTEM
Work Platform System – Cab Group 72
Work Platform System – Boom Group (Three-Section Booms) 74
Work Platform System – Boom Group (Four-Section Booms) 75
Radio Remote – Transmitter and Receiver 76
CHASSIS
Rear Access Door Group 78
Engine / Transmission Cover Group 80
Table of Contents Mustang Telehandler
PRINTED IN U S A 3 908472/DP0208
Battery Tray Group 82
Hydraulic Tank Group 84
Fuel Tank Group 86
Outriggers 88
ENGINE
External Engine Components Group 90
Radiator Group 92
Engine Air Cleaner Group 96
Engine Muffler Group 100
TRANSFER CASE
Transfer Case External Components 102
Transfer Case Assembly Group 104
TRANSMISSION
External Transmission and Drive Shaft Group 108
Converter Housing Group 110
Case Group 112
Torque Converter 113
Charging Pump 114
Pump Drive 115
Foward Low/High Shaft and Gears Group 116
Reverse/1st Shaft and Gears Group 120
2nd Shaft Group 124
Input Shaft Group 126
Output Shaft Group 127
Drive Plate Group 128
Control Valve Mounting Group 129
Control Valve Assembly Group 130
AXLES
Serial Number Breaks and Axle Models 133
26 25 and 26 28 Axles
External Components Group (26 25 and 26 28 Axles) 134
Front Axle Housing (26 25 and 26 28 Axles) 136
Front Axle Swivel Housing and Steer Cylinder (26 25 and 26 28 Axles) 138
Front Axle Gear and Pinion Set (Model 742 – 26 25 Axle) 140
Front Axle Gear and Pinion Set (Models 944/1155 – 26 28 Axle) 141
Front Axle Differential (Model 742 – 26 25 Axle) 142
Front Axle Differential (Models 944/1155 – 26 28 Axle) 143
Front Axle Double Joint Shaft (26 25 and 26 28 Axles) 144
Mustang Telehandler Table of Contents
908472/DP0208 4 PRINTED IN U S A
Front Axle Brakes (26 25 and 26 28 Axles) 146
Front Axle Wheel Hub (26 25 and 26 28 Axles) 148
Front Axle Planetary Drive (26 25 and 26 28 Axles) 149
Rear Axle Housing (26 25 and 26 28 Axles) 150
Rear Axle Swivel Housings and Steer Cylinder (26 25 and 26 28 Axles) 152
Rear Axle Gear and Pinion Set (Model 742 – 26 25 Axle) 154
Rear Axle Gear and Pinion Set (Models 944/1155 – 26 28 Axle) 155
Rear Axle Differential (26 25 and 26 28 Axles) 156
Rear Axle Double Joint Shaft (26 25 and 26 28 Axles) 157
Rear Axle Wheel Hub (26 25 and 26 28 Axles) 158
Rear Axle Planetary Drive (26 25 and 26 28 Axles) 159
26 48 Axle
External Components Group (26 48 Axle) 160
Axle Housing, Front and Rear (26 48 Axle) 162
Swivel Housing and Steer Cylinder, Front and Rear Axle (26 48 Axle) 164
Gear and Pinion Set, Front Axle (26 48) 166
Gear and Pinion Set, Rear Axle (26 48) 167
Axle Differential, Front and Rear Axle (26 48 Axle) 168
Double Joint Shaft, Front and Rear Axle (26 48 Axle) 169
Wheel Hub and Final Reduction, Front and Rear Axle (26 48 Axle) 170
Brakes, Front and Rear Axle (26 48 Axle) 172
Park Brake Caliper (26 48 Axle) 174
BOOM
Overview of Three- and Four-Section Booms 176
LOW BOOM
Three-Section Low Boom – Outer Boom – Rear Section 178
Three-Section Low Boom – Outer Boom – Front Section 180
Three-Section Low Boom – Intermediate Boom – Rear Section 182
Three-Section Low Boom – Intermediate Boom – Front Section 184
Three-Section Low Boom – Intermediate Boom – Chain Group 186
Three-Section Low Boom – Intermediate Boom – Hose Tray 188
Three-Section Low Boom – Inner Boom – Rear Section 190
Three-Section Low Boom – Inner Boom – Hose Tray 192
Four-Section Low Boom – Outer Boom – Rear Section 194
Four-Section Low Boom – Outer Boom – Front Section 196
Four-Section Low Boom – First Intermediate Boom – Rear Section 198
Four-Section Low Boom – First Intermediate Boom – Front Section 200
Four-Section Low Boom – Second Intermediate Boom – Rear Section 202
Four-Section Low Boom – Second Intermediate Boom – Front Section 204
Four-Section Low Boom – Inner Boom – Rear Section 206
Inner Boom – Front Section (All Low Booms) 208
Table of Contents Mustang Telehandler
PRINTED IN U S A 5 908472/DP0208
Manual Quickattach II ™ (Low Boom) 210
Hydraulic Quickattach II ™ (Low Boom) 212
Quickattach™ (Low Boom) 214
HIGH BOOM
Three-Section High Boom – Outer Boom – Rear Section 216
Three-Section High Boom – Outer Boom – Side Cover 218
Three Section High Boom – Outer Boom – Front Section 220
Three-Section High Boom – Intermediate Boom – Rear Section 222
Three-Section High Boom – Intermediate Boom – Front Section 224
Three-Section High Boom – Intermediate Boom – Chain Group 226
Three-Section High Boom – Intermediate Boom – Hose Tray 228
Three-Section High Boom – Inner Boom – Rear Section 230
Four-Section High Boom – Outer Boom – Rear and Side Section 232
Four-Section High Boom – Outer Boom – Front Section 234
Four-Section High Boom – First Intermediate Boom – Rear Section 236
Four-Section High Boom – First Intermediate Boom – Front Section 238
Four-Section High Boom – Second Intermediate Boom – Rear Section 240
Four-Section High Boom – Second Intermediate Boom – Front Section 242
Four-Section High Boom – Inner Boom – Rear Section 244
Inner Boom – Front Section (All High Booms) 246
Manual Quickattach II ™ (High Boom) 248
Hydraulic Quickattach II ™ (High Boom) 250
Quickattach™ (High Boom) 252
HYDRAULIC SYSTEMS
Hydraulic Pump and Accumulator 254
Hydraulic Pump with Outrigger Option 256
SAHR and Accumulator Charge Valve 258
Steer Select Valve 260
Steer/Brake Lines Manifold (26 25 and 26 28 Axles) 262
Steer/Brake Lines Manifold (26 48 Axle) 264
Park Brake Intensifier (26 48 Axle) 266
Steer/Brake Lines on Axle (26 25 and 26 28 Axles) 268
Steer/Brake Lines on Axle (26 48 Axle) 270
Brake Valve 271
Steer Motor 272
Level Valve 274
Main Valve Group 276
Pilot Manifold – Standard Hydraulics 280
Pilot Manifold – Auxiliary Hydraulics 282
Pilot Manifold – Radio Remote Option 284
V20 Valve (Outriggers) 286
Pilot Manifold – Outriggers 288
Mustang Telehandler Table of Contents
908472/DP0208 6 PRINTED IN U S A
Table of Contents Mustang Telehandler
Joystick Controller 290
Return Manifold and Filter Group 292
Frame Level Cylinder Group 294
Frame Stabilizer Cylinder Group 296
Lift Cylinder Group 298
Slave Cylinder Group 300
Tilt Cylinder Group – Low Boom (Models 742 and 944) 302
Tilt Cylinder Group – Low Boom (Model 1155) 304
Tilt Cylinder Group – High Boom (Models 742 and 944) 306
Tilt Cylinder Group – High Boom (Model 1155) 308
Extend Cylinder Group – Low Boom (Models 742 and 944) 310
Extend Cylinder Group – Low Boom (Model 1155) 312
Extend Cylinder Group – High Boom (Models 742 and 944) 314
Extend Cylinder Group – High Boom (Model 1155) 316
Auxiliary Hydraulics – Low Boom (Models 742 and 944) 318
Auxiliary Hydraulics – Low Boom (Model 1155) 320
Auxiliary Hydraulics – High Boom (Models 742 and 944) 322
Auxiliary Hydraulics – High Boom (Model 1155) 324
Coolers Group – Hydraulic and Transmission 326
HYDRAULIC COMPONENTS
Flow Divider 330
SAHR Valve 331
Steer Select Valve 332
Level Valve 333
Main Valve 334, 336
Auxiliary Hydraulics Work Section 338, 339
Radio Remote Manifold (Option) 340
Pilot Manifold 341
Outrigger V20 Valve 342
Outrigger Pilot Manifold 344
Joystick Controller 346
Stabilizer Cylinder Manifold 348
Frame Level Cylinder 350
Frame Stabilizer Cylinder 352
Lift Cylinder 354
Slave Cylinder 356
Tilt Cylinder 358
Boom Extend Cylinder (Models 742 and 944) 360
Boom Extend Cylinder (Model 1155) 362
Outrigger Cylinder 364
Quickattach II™ Lock Cylinder 366
Rotate Carriage Cylinder 367
Swing Carriage Cylinder 368
PRINTED IN U S A 7 908472/DP0208
Mustang Telehandler Table of Contents
Fork-Shift Carriage Cylinder 370
Grapple Cylinder 371
ATTACHMENTS
Work Platform System
Work Platform System 372
180o Swing Platform 376
Quickattach Attachments 378
Carriage Forks 378
Quickattach™ Carriage 380
Quickattach™ Rotate Carriage 382
Quickattach™ Swing Carriage 386
Quickattach™ 180o Swing Carriage 388
Quickattach™ Log/Pipe Carriage 390
Quickattach™ Fork-Shift Carriage 392
Quickattach™ Bucket, 1 3-cubic-yard 393
Quickattach™ Truss Boom 394
Quickattach™ Boom with Winch 394
Quickattach II Attachments 396
Carriage Forks 378
Quickattach II™ Carriage 396
Quickattach II™ Rotate Carriage 398
Quickattach II™ Log/Pipe Carriage 402
Quickattach II™ Truss Boom 404
Quickattach II™ Booms with Winch 404
Quickattach II™ Bucket, 1 3-cubic-yard 406
Quickattach II™ Bucket, 2 5-cubic-yard 407
Quickattach II™ Dual Top Clamp Group 408
Quickattach II™ Bucket, 3-cubic-yard 410
NUMERICAL INDEX
Numerical Index List 412

DESCRIPTION:

Mustang 742 944 1155 Telehandler Parts Manual 908472 – PDF DOWNLOAD

For machines with the following serial numbers:
742H; SN 20131 and before; 742L SN 25066 and before
944H; SN 30082 and before; 944L; SN 35021 and before
1155H; SN 40070 and before; 1155L; SN 45020 and before

Introduction :

The Table of Contents pages list the page locations of various component groups on the machine. When ordering service parts, specify the part number, full description, quantity required, and the unit model and serial number. Model and serial numbers for this unit are stamped on a plate located inside the operator’s station.

• The serial number is also stamped on the top front of the frame. The following reference shows the breakdown of the serial number: “Right” and “left” are determined from a position standing behind the unit and facing the direction of travel.
• Mustang Manufacturing Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any unit previously delivered.
• Grease fittings and common attaching hardware, such as cotter pins, set screws, woodruff keys, screws and nuts are included in the parts list, indented below the part they are associated with, but NOT illustrated, except where a particular routing or special fastening arrangement must be maintained.
• The hardware listed is for mounting purposes and is NOT included when the part is ordered for replacement.
• Standard attaching hardware torque values are provided on the inside back cover. Unless otherwise specified, all capscrews are Grade 5, cadmium or zinc plated; hexagon nuts for Grade 5 capscrews and bolts are Grade 5.

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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