Mustang 744 944 1155 Telehandler with TIER III Engine Parts Manual 913338 – PDF DOWNLOAD

Description

Mustang 744 944 1155 Telehandler with TIER III Engine Parts Manual 913338 – PDF DOWNLOAD

FILE DETAILS:

Mustang 744 944 1155 Telehandler with TIER III Engine Parts Manual 913338 – PDF DOWNLOAD

Language : English
Pages : 306
Downloadable : Yes
File Type : PDF
Size: 6.22 MB

TABLE OF CONTENTS:

Mustang 744 944 1155 Telehandler with TIER III Engine Parts Manual 913338 – PDF DOWNLOAD

INTRODUCTION Inside Front Cover
Locator Reference 1
Table of Contents 2
FILTERS
Filters 8
Fluid Analysis Kits 8
CAB
Standard 10
Options 12
Front Window 14
Wiper – Front 16
Top Window and Wiper 18
Window – Left 20
Window – Rear 21
Door – Upper 22
Door – Lower 23
Interior – Dash, Switches, and Panels 24
Heater (No Air Conditioning) 26
Air Conditioner and Heater 28
Air Conditioner – Condenser 30
Air Conditioner – Hoses, Compressor, and Dryer 32
Steering Column Group 34
Steering Column – Tilt Assembly 36
Pedals – Brake and Throttle 38
Seat 40
Cab Components 42
PERSONNEL WORK PLATFORM SYSTEM
Personnel Work Platform – 3-Section Boom Components 44
Personnel Work Platform – 4-Section Boom Components 45
Radio Remote Components 46
CHASSIS
Rear Door 48
Hood – Engine and Transmission 50
Battery Group 52
Hydraulic Tank Group 54
Fuel Tank Group 58
Outriggers 60
Table of Contents Mustang Telehandler
PRINTED IN U S A 3 913338/AP1210
ENGINE
External Engine Components Group 62
Radiator and Cooler Group 64
Air Cleaner Group 70
Exhaust Group 72
TRANSFER CASE
External Components 74
Assembly Group 76
TRANSMISSION
External Components, Electronics and Driveshafts 80
Electronic Controller and Display 82
Converter Housing Group 84
Case Group 86
Torque Converter 87
Charge Pump 88
Pump Drive 89
Gears and Shaft – Forward Low/High 90
Gears and Shaft – Reverse/1st 92
Gears and Shaft – 2nd 94
Gears and Shaft – Input 96
Gears and Shaft – Output 97
Drive Plate Group 98
Control Valve Group 99
Control Valve Assembly 100
AXLES
Front and Rear – External Components 102
Front Axle – Steering and Brake Lines 104
Rear Axle – Steering and Brake Lines 106
Front and Rear Axle – Steer Cylinder, Central Housing and Trunnion 108
Front Axle – Differential 110
Front Axle – Hub Reduction 112
Front Axle – Brakes 114
Rear Axle – Differential 116
Rear Axle – Hub Reduction 118
Rear Axle – Brakes 120
744 / 944 / 1155 Table of Contents
913338/AP1210 4 PRINTED IN U S A
BOOM
Boom – Three-Section High
Outer Boom – Rear Section 122
Outer Boom – Side Cover 124
Boom Chain-Drive Assembly – Front 126
Boom Chain-Drive Assembly – Rear 128
Outer Boom – Front Section 130
Intermediate Boom – Rear Section 132
Intermediate Boom – Front Section 134
Intermediate Boom – Hose Tray 136
Inner Boom – Rear Section 138
Boom – Four-Section High
Outer Boom – Rear Section 140
Outer Boom – Front Section 142
First Intermediate Boom – Rear Section 144
First Intermediate Boom – Front Section 146
Second Intermediate Boom – Rear Section 148
Second Intermediate Boom – Front Section 150
Inner Boom – Rear Section 152
Boom – Three- and Four-Section High
Inner Boom – Front Section 154
Quickattach II™ Bracket 156
Quickattach II™ Bracket (Hydraulic Option) 158
Quickattach™ Bracket 160
BOOM HYDRAULICS
Boom Lift Cylinder Group 162
Boom Slave Cylinder Group 164
Tilt Cylinder Group – Three-Section High Boom 166
Tilt Cylinder Group – Four-Section High Boom 168
Boom Extend Cylinder Group – Three-Section High Boom 170
Boom Extend Cylinder Group – Four-Section High Boom 172
Boom Auxiliary Hydraulics Group – Three-Section High Boom 174
Boom Auxiliary Hydraulics Group – Four-Section High Boom 176
HYDRAULICS
Hydraulic Pump, Accumulator and Hoses 178
Hydraulic Pump and Hoses – Outrigger 180
SAHR and Accumulator 182
Steer-Select Group 184
Chassis – Brake Manifold and Hoses 186
Table of Contents Mustang Telehandler
PRINTED IN U S A 5 913338/AP1210
Brake Valve and Hoses 188
Steer Motor and Hoses 189
Frame Level Valve and Hoses 190
Main Control Valve and Hoses 192
Pilot Manifold – Standard Hydraulics 194
Pilot Manifold – w/Auxiliary Hydraulics 196
Pilot Manifold – Radio Remote Option 198
Outrigger Valve and Hoses 200
Outrigger Manifold and Hoses 202
Hydraulic Controller 204
Frame Level Cylinder Group 206
Frame Stabilizer Cylinder Group 208
HYDRAULIC COMPONENTS
Flow Divider Valve 210
SAHR (Spring Applied Hydraulic Release) Valve 211
Steer Select Valve 212
Frame Level Valve 213
Main Control Valve 214
Auxiliary Hydraulic Valve Section 216
Pilot Manifold 218
Radio Remote Manifold 220
Outrigger Valve 222
Outrigger Manifold 223
Hydraulic Controller 224
Frame Stabilizer Manifold 226
Quickattach II™ Bracket – Hydraulic Lock Cylinder 227
CYLINDERS (HYDRAULIC)
Frame Level Cylinder 228
Frame Stabilizer Cylinder 230
Boom-Lift Cylinder 232
Slave Cylinder 234
Tilt Cylinder 236
Boom Extend Cylinder – Three-Section Boom 238
Boom Extend Cylinder – Four-Section Boom 240
Outrigger Cylinder 242
Grapple Cylinder 243
Swing-Carriage Cylinder 244
Rotate-Carriage Cylinder 245
Fork-Shift-Carriage Cylinder 246
744 / 944 / 1155 Table of Contents
913338/AP1210 6 PRINTED IN U S A
ATTACHMENTS
Carriage Forks 248
Quickattach™ Attachments
Standard Carriage 250
Rotating Carriage 252
Swing Carriage 254
Log/Pipe Carriage 256
50” Fork-Shift Carriage 258
72” Fork-Shift Carriage 259
Truss Boom and Winch 260
Bucket, 1 3-cubic-yard 261
Quickattach II™ Attachments
Standard Carriage 262
Fork-Shift Carriage 264
Rotating Carriage 266
Log/Pipe Carriage 268
Truss Boom and Winch 270
Bucket, 1 3-cubic-yard 272
Bucket, 3 0-cubic-yard 273
Work Platform
Work Platform 274
DECALS
General Information and Application 276
Cab 277
Frame and Boom 278
Various 280
WPS (Work Platform System) 282
INDEXES
Numerical Index List 284
Subject Index 294

DESCRIPTION:

Mustang 744 944 1155 Telehandler with TIER III Engine Parts Manual 913338 – PDF DOWNLOAD

744; SN 20225 and up
944; SN 30166 and up
1155; SN 40153 and up including 40080

Introduction :

The Table of Contents pages list the page locations of various component groups on the machine. When ordering service parts, specify the part number, full description, quantity required, and the unit model and serial number. Model and serial numbers for this unit are stamped on a plate located inside the operator’s station.

• The serial number is also stamped on the top front of the frame. The following reference shows the breakdown of the serial number: “Right” and “left” are determined from a position standing behind the unit and facing the direction of travel.
• Mustang Manufacturing Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any unit previously delivered.
• Grease fittings and common attaching hardware, such as cotter pins, set screws, woodruff keys, screws and nuts are included in the parts list, indented below the part they are associated with, but NOT illustrated, except where a particular routing or special fastening arrangement must be maintained.
• The hardware listed is for mounting purposes and is NOT included when the part is ordered for replacement.
• Standard attaching hardware torque values are provided on the inside back cover. Unless otherwise specified, all capscrews are Grade 5, cadmium or zinc plated; hexagon nuts for Grade 5 capscrews and bolts are Grade 8.

IMAGES PREVIEW OF THE MANUAL:

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