Mustang 800Z Compact Excavator Operator’s Manual 50940212 – PDF DOWNLOAD

Description

Mustang 800Z Compact Excavator Operator’s Manual 50940212 – PDF DOWNLOAD

FILE DETAILS:

Mustang 800Z Compact Excavator Operator’s Manual 50940212 – PDF DOWNLOAD

Language : English
Pages : 320
Downloadable : Yes
File Type : PDF
Size: 56.9 MB

DESCRIPTION:

Mustang 800Z Compact Excavator Operator’s Manual 50940212 – PDF DOWNLOAD

Serial Numbers 00701 and Up

Introduction:

This Operation and Maintenance Manual for the 800Z Excavator is designed to provide you with important information
and suggestions necessary for using the machine with safety and efficiency. Please be sure to read through the manual
before using the machine, to make yourself familiar with the procedures and instructions for operating, inspecting and
servicing. Keep in mind that failure to observe the precautions given in the manual or using any procedures not prescribed
in the manual may cause a serious accident.

Product Overview
3.1 Intended uses
The 800Z Excavator is intended to perform the following tasks:
• Digging
• Leveling of ground
• Shoveling
• Ditching and Guttering
• Loading
For the details on how to work with the machine, refer to Section “3.13 Operations using the bucket“ on page 166.
3.2 Break in period
The machine should not be subjected to severe stresses and loads during the initial break in period although it has
been prepared well and stringently inspected before shipping. Otherwise the machine’s performance may be affected
and its service life shortened. Thus it is essential to break in the machine for the first approx. 100 service hours (reading
of the hour meter).
In breaking in the machine:
• You should warm up the engine by idling for 5 minutes before starting operations.
• You should not operate the machine under heavy loads or at high speed.
• You should not start and accelerate the engine too abruptly, or stop it too abruptly.
• You should not change travel direction too abruptly.
The safety instructions for operation and maintenance that are presented in this Manual are applicable to each of the
intended tasks. Never misuse this machine by violating the applicable safety instructions or by attempting to perform
unintended tasks, because of the danger of serious bodily injury.

TABLE OF CONTENTS:

Mustang 800Z Compact Excavator Operator’s Manual 50940212 – PDF DOWNLOAD

OM_Front Cover_800Z SN 00701 and Up (8 5×11)_50940212_NEW 12-18-13 1
800Z_OpsManual_tier 4_50940212 3
1 Introduction 5
2 Safety Information 6
3 Product Overview 7
3 1 Intended uses 7
3 2 Break in period 7
3 3 Conditions to be met to assure compliance with EPA emission standards Conditions de conformité avec les standards d’émission EPA 8
3 4 Emission system warranty Garantie du systéme antipollution 9
3 5 Acquisition of Information on Machines in Operation and Handling of Acquired Information 11
4 Operation License 12
5 Ordering Replacement Parts and Service Calls 13
5 1 Location of machine serial number plate 13
5 2 Location of engine serial number plate 13
5 3 Location of EPA emission control plates Localisation de la plaque signalétique EPA 14
5 4 Ordering replacement parts and service calls 14
QUICK GUIDE 15
SAFETY 31
1 Basic Precautions 32
2 Operating Precaution 38
2 1 Precautions before starting the engine 38
2 2 Precautions for starting the engine, working and parking 40
2 3 Precautions for transportation 47
2 4 Precautions for the battery 48
2 5 Precautions for towing 49
3 Precautions for Servicing 50
3 1 Precautions before servicing 50
3 2 Precautions during servicing 53
4 Safety Messages (Warning Labels) 59
4 1 Location of warning labels 59
OPERATION 67
1 Identification of Important Parts 69
1 1 Overview of the machine 69
1 2 Controls and switches 70
2 Description of Control Devices 71
2 1 LCD Monitor 71
2 2 Switches 103
2 3 Control levers and pedals 108
2 4 Engine hood 113
2 5 Bonnet B 114
2 6 Bonnet R 114
2 7 Storage compartment for the operation & maintenance manual 115
2 8 Tool storage space 115
2 9 Windshield 116
2 10 Hammer for emergency escape from operator’s cab 119
2 11 Operator’s seat 120
2 12 Headlight 121
2 13 Ash tray 122
2 14 Right window glass 122
2 15 Cabin side door 123
2 16 Handling Air Conditioner 124
2 17 Replenishment of windshield washer fluid 128
2 18 Fuse 129
2 19 External power socket 132
3 Operating Instructions 133
3 1 Checking before starting the engine 133
3 2 Starting up the engine 147
3 3 Operating and checking instructions after starting the engine 151
3 4 Traveling 154
3 5 Steering 158
3 6 Stopping the machine 160
3 7 Swinging the upperstructure 161
3 8 Operating the implement 162
3 9 Precautions for operating the implement 163
3 10 Precautions for working 166
3 11 Precautions for going up and down a slope 167
3 12 Escaping from the mud 169
3 13 Operations using the bucket 170
3 14 Parking the machine 172
3 15 Inspection requirements after completing operation 174
3 16 Stopping the engine 174
3 17 Inspection requirements after stopping the engine 174
3 18 Locking 175
3 19 Handling the rubber crawlers 176
3 20 Replacing the bucket without the quick coupler 182
3 21 Reversing the bucket without the quick coupler 184
3 22 Handling quick coupler 186
3 23 Handling hydraulic P T O 197
3 24 Releasing the internal pressure of the hydraulic circuit by accumulator 205
3 25 Handling SMARTASSIST-Remote 207
4 Transportation 209
4 1 Loading and unloading the machine 209
4 2 Precautions for loading the machine 211
4 3 Precautions for transporting the machine 212
4 4 Suspending the machine 212
5 Care and Service in Cold Weather 214
5 1 Preparing for cold weather 214
5 2 Precautions after a day’s work 216
5 3 After cold weather ends 216
6 Long-term Storage 217
6 1 Before storing 217
6 2 Storing 219
6 3 Using the machine again 219
7 Troubleshooting 220
7 1 Phenomena that do not constitute faults 220
7 2 Towing 221
7 3 If the battery is overdischarged 222
7 4 Troubleshooting 227
MAINTENANCE 231
1 Precautions for Servicing 232
2 Basic Servicing Practices 235
2 1 Oils, fuel, and cooling water 236
2 2 Electrical equipment 238
2 3 Hydraulic system 239
3 Consumables 241
4 Fueling, Oiling and Greasing Based on Temperature Range 242
4 1 Fuel and oil 242
4 2 Cooling water 242
5 Standard Tightening Torque for Bolts and Nuts 243
5 1 Required tools 243
5 2 Torque table 244
6 Replacing Essential Parts Periodically 245
7 Maintenance Table 247
7 1 Table of service time intervals 247
7 2 Service intervals when using the hydraulic breaker 251
8 Procedures for Maintenance 252
8 1 First services 252
8 2 Nonperiodic services 253
8 3 Checking before start-up 274
8 4 Maintenance every 50 service hours 275
8 5 Maintenance every 100 service hours 276
8 6 Maintenance every 250 service hours 276
8 7 Maintenance every 500 service hours 281
8 8 Maintenance every 1000 service hours 289
8 9 Maintenance every 1500 service hours 295
8 10 Maintenance every 2000 service hours 295
8 11 Maintenance every 3000 service hours 299
SPECIFICATIONS AND DIMENSIONAL DIAGRAMS 301
1 Specifications and Dimensional Diagrams 302
OPTIONAL PARTS AND ATTACHMENTS 305
1 General Precautions 306
1 1 Safety precautions 306
1 2 Precautions for mounting an attachment (implement) 307
APPENDIX TABLE 309
1 List of consumables 310
2 Fuel, oil and cooling water 311
3 Required tools 312
4 Torque table 313
5 List of essential parts 314
6 List of error codes displayed on LCD monitor 315
OM_Back Cover_800Z SN 00701 and Up (8 5×11)_50940212 319

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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