Mustang compact Excavator 7503ZT Parts Manual(918083) – PDF DOWNLOAD

Description

Mustang compact Excavator 7503ZT Parts Manual(918083) – PDF DOWNLOAD

TABLE OF CONTENTS:

Mustang compact Excavator 7503ZT Parts Manual(918083) – PDF DOWNLOAD

Introduction i
Tool Kit, Service/Test Tools, Paints,
Analysis Kits 2
Decals 3
Filters, Gaskets and Seals 10
Diesel Engine 12
Engine Mounts 14
Cylinder Head, Valve Cover 16
Cylinder Block 20
Oil Pan 21
Seal, Crankshaft 22
Camshaft 24
Crankshaft, Piston 26
Lubrication 28
Cooling System 30
Fuel Injection System 32
Engine Air Filter 34
Intake Manifold 36
Exhaust Components / EGR Valve 38
Exhaust Components 39
Fuel Supply 40
Diesel Tank 42
Hydraulic Pump Drive 43
Auto Idle/Throttle 44
Throttle Lever 45
Radiator 46
Oil Cooler 49
Turntable Drive Unit Installation 50
Turntable Drive Unit 52
Drive Motor Installation 54
Drive Unit (Mag 50) 55
Drive Unit (Mag 44) 56
Gear Pump 58
Hydraulic Oil Tank 59
Hydraulic Pump 62
Hydraulic Pump Components 63
Control Valve 1 64
Control Valve 2 66
Swivel Joint 67
Joysticks 68
Pilot Oil Supply Unit 70
Pilot Valve, Travel 71
Auxiliary Hydraulics – Pilot Valve 73
Dozer Blade Valve 74
Selection Valve 75
Proportional Valve (Option) 76
4/3 Valve (Option) 77
ISO/SAE Valve 78
Valve Block 79
Manifold Block 80
Manifold 81
Hydraulic Pump Installation 83
Boom Installation 84
Boom Cylinder 86
Dipper Arm Installation 88
Dipper Arm Cylinder 90
Bucket Installation – Short Dipper Arm 91
Bucket Installation – Long Dipper Arm
(Option) 93
Bucket Cylinder 95
Boom Offset Cylinder Installation 97
Boom Offset Cylinder 98
Dozer Blade Installation 99
Dozer Blade Cylinder 100
Auxiliary Hydraulics Installation 101
Proportional Control (Option) 103
ISO/SAE Valve Installation 104
Pilot Pressure Hoses 105
Hydraulic Tank Hoses 106
Battery 108
Dashboard 109
Radio (Option) 111
Relay Box 112
Horn 114
Boom Work Light 115
Cab Work Lights – Front (Option) 116
Cab Work Light – Rear (Option) 118
Wire Harness – Chassis 119
Wire Harness – Engine 120
Wire Harness – Chassis, Engine 121
Wire Harness – Armrest 123
Wire Harness – Switch 124
Wire Harness – Work Light – Front 126
Wire Harness – Cab 127
Wire Harness – Proportional Control
(Option) 128
Wire Harness – Oil Control 129
Rubber Track 130
Steel Track (Option) 131
Undercarriage, Rubber Track 132
Undercarriage, Steel Track (Option) 134
Track Tensioner, Rubber Track 136
Track Tensioner, Steel Track (Option) 138
Track Roller, Rubber Track 140
Bottom Roller 141
Top Roller 142
Dozer Blade 144
Chassis 145
Lubrication 146
Counterweight 147
Counterweight (Option) 149
Engine Hood 150
Tank Cover 153
Partition Wall 154
Isolation Mats 156
Chassis Cover 159
Undercarriage Cover 161
Boom 162
Dipper Arm – Short 164
Dipper Arm – Long (Option) 166
Cab Mounting 168
Cabin Frame 1 169
Cabin Frame 2 172
Cab Door 175
Windshield 177
Cab Windows 180
Cab Trim 182
Rotating Beacon (Option) 184
Mirrors 185
Operator’s Seat 186
Heater 190
Air Conditioning (Option) 192
Air Conditioning Compressor 193
Air Conditioning Installation (Option) 195
Index 199
Numerical Index 201
Torque Charts Inside Back Cover

DESCRIPTION:

Mustang compact Excavator 7503ZT Parts Manual(918083) – PDF DOWNLOAD

Serial Number Range:
Engine Tier II Models: AC02516 to AD07209
Engine Tier III Models: AH00646 and Up

INTRODUCTION

• When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. For your safety and continued proper operation, use only genuine Manitou Americas service parts. The model and serial number for this unit are on a tag located on a panel on the front of the cab.
• “Right” and “left” are determined from a position sitting on the operator’s seat and facing forward. Manitou Americas, Inc. reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units. Refer to the abbreviations table located on this page for special parts descriptions.
• Standard attaching hardware torque values are also provided near the back of this manual. Metric torque values shown in the illustrations are in Newton-meters and are converted to foot-pounds by multiplying by 0.738. Specific reference numbers, indicating a complete assembly, are circled in some illustrations. A small bag, pictured in some illustrations, indicates a seal kit (seals, o-rings, etc.). In the exploded view parts list, additional information may follow the Reference Number.

Serial number breaks are indicated as follows:
• (SN 999 and before) – indicates serial numbers
up to and including 999.
• (SN 1000 – 2000) – indicates serial numbers
between 1000 and 2000.
• (SN 999 and up) – indicates serial numbers
including 999 and after.
Serial number exceptions and inclusion are
indicated as follows:
• (SN 999 and before except 997) – indicates
serial numbers up to and including 999,
EXCEPT 997.
• (SN 1000 – 2000 except 1996 including 997) –
indicates serial numbers between 1000 and
2000, INCLUDING 997 EXCEPT 1996.
• (SN 2001 and up including 1996) – indicates
serial numbers including 2001 and after,
INCLUDING 1996.

IMAGES PREVIEW OF THE MANUAL:

Need help? Contact: [email protected]

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.M