Mustang Manitou 3200VT Vertical Lift Track Loader Operator’s Manual 50940475 – PDF DOWNLOAD

Description

Mustang Manitou 3200VT Vertical Lift Track Loader Operator’s Manual 50940475 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

FILE DETAILS:

Mustang Manitou 3200VT Vertical Lift Track Loader Operator’s Manual 50940475 – PDF DOWNLOAD

Language : English
Pages : 206
Downloadable : Yes
File Type : PDF
Size: 23.3 MB

TABLE OF CONTENTS:

Mustang Manitou 3200VT Vertical Lift Track Loader Operator’s Manual 50940475 – PDF DOWNLOAD

Delivery Checklists i
Introduction 7
Safety Symbol 7
Contents and Use of this Manual 7
Safety Symbol and Signal Words 8
Safety Alert Symbol 8
Signal Words 8
Machine Orientation 8
Proper Machine Use 8
Service and Registration 9
Machine Model and Serial Numbers 9
Component Serial Numbers 9
ROPS/FOPS Certification Label 9
Component Identification 10
Standard Attachments 11
Using Attachments 11
Vibration Information 12
Vibration Measurement and Actions 12
Fire Extinguisher 13
Manufacturer Information 13
Indicator and Operation Symbols 14
Safety 17
Safety Symbol and Signal Words 17
Safety Alert Symbol 17
Signal Words 17
Mandatory Safety Shutdown Procedure 18
Before Starting 18
During Operation 19
Applications with Load-Handling Devices 22
Parking the Machine 23
Electrical Energy 23
Maintenance and Service Safety Practices 23
Battery Hazards 25
Fire Hazards 26
Additional Safety Equipment 27
Crystalline Silica Exposure 27
Transporting the Machine 27
Lifting the Machine with a Crane 27
Loading and Transporting the Machine 27
Safety Decals 28
New Decal Application 28
ANSI-Style Safety Decals 29
ISO-Style Safety Decals 31
Specifications 33
Fluids/Lubricants Types and Capacities 33
Dimensions 34
Payloads/Capacities 36
Weights 36
Track Drive 37
Coolant Compound Table 37
Table of Contents
Table of Contents
50940475/L0621 2 Printed in U S A
Engine 38
Hydraulic System 39
General 39
Drive Hydraulics 39
Pumps 40
Cylinders 40
Forces and Cycle Times 41
Electrical System 41
Sound Power/Pressure Levels 41
Vibration Levels 42
Features 42
Standard Features 42
Optional Features 42
Common Materials and Densities 43
Controls 45
Multi-Function Display 46
Multi-Function Display Symbols 47
Multi-Function Display Screens 48
Control Buttons/Switches 52
Indicator Panel 53
Audible Alerts 55
Ignition Switch 55
Seat and Armrest/Joystick Console Adjustment 55
Control Joysticks 56
Left Joystick Functions 56
Right Joystick Functions 56
Joystick Buttons/Switch Functions 57
Parking Brake/Work Hydraulics Lock-out 57
Throttle Controls 58
ECO Mode Switch 58
Travel Controls 58
Lift Arm Float Button 59
Hydraglide™ Button 59
HVAC (Option) 60
Beacon/Work Lights 60
Wipers/Washers 61
Washer Fluid Reservoir 61
Battery Disconnect Switch (Option) 61
Rearview Camera (Option) 62
Operation 63
Operational Checks 63
Pre-Start Checks 63
Checks During Operation 64
Parking Checks 64
Before Operation 65
Cab Entry and Exit 65
Opening/Closing the Swing-Out Cab Door (Option) 65
Swing-out Cab Door Emergency Exit 66
Swing-out Cab Door Removal 66
Fold-up Door (Option) 66
Opening the Fold-up Door from the Outside: 66
Closing the Fold-up Door from the Outside: 66
Closing the Door from the Inside: 67
Opening the Door from the Inside: 67
Operator’s Seat 67
Table of Contents
Printed in U S A 3 50940475/L0621
Seat Forward and Back Horizontal Adjustment 67
Seat Height Vertical Height/Weight Suspension Adjustment 67
Air Suspension 67
Mechanical Suspension 68
Seat Belt 68
Fastening/Unfastening the Seat Belt 68
Armrest/Joystick Console Adjustment 68
Parking Brake 69
Disengage Parking Brake 69
Starting the Engine 70
Cold-Starting 71
After Starting 71
Warm Up 71
Run-In Period 72
Stopping the Engine 72
Engine Stalling 72
Selective Catalytic Reduction (SCR) Standstill Regeneration 72
After Operation 74
Jump-Starting 75
Travel Drive Operation 76
Travel Drive Control Pattern 77
Rubber Track Use Cautions and Tips 78
Sprocket Tooth Wear and Track Life 80
Backup Alarm 81
Lift Arm Operation 81
Attachment Transport Position 81
Joystick Lift Arm Control Pattern 82
Lift Arm Operation Control Pattern 82
Self-Leveling 82
Self-Leveling Cancel 83
Lift Arm Float 83
Hydraglide™ Ride Control System 84
Hydraulics Control Lock 85
Lift Arm Support 85
Engage Lift Arm Support 85
Disengage Lift Arm Support 86
Connecting/Disconnecting Attachments 87
Connecting Attachments 87
Disconnecting Attachments 88
Hydraulically-Powered Attachments 89
Connecting Hydraulic Attachments to the Auxiliary Hydraulic Circuits 89
Disconnecting Hydraulic Attachments from the Auxiliary Hydraulics Circuit 90
Auxiliary Hydraulics Operation 90
Standard-Flow Auxiliary Hydraulics Control 90
High-Flow Auxiliary Hydraulics Control (Option) 91
14-Pin Connector (Option) 91
Switch / Pin Assignments 91
Working with Buckets 93
Digging Tips 93
Working with Standard Buckets 94
Scooping 94
Loading 94
Digging 95
Grading without Float 95
Grading Using Float 96
Backfilling 97
Table of Contents
50940475/L0621 4 Printed in U S A
Working with Pallet Forks 97
Safety Instructions When Working with Pallet Forks 97
Transporting Loads Using Pallet Forks 99
Loading Pallet Forks 99
Lifting Loads Using Pallet Forks 99
Transporting Load Using Pallet Forks 99
Setting Down Loads Using Pallet Forks 99
Lifting the Machine using a Crane 100
Crane Lifting Preparation 100
Loading and Transporting the Machine on a Transport Vehicle 101
Loading and Securing the Machine 101
Maintenance 103
Maintenance Schedule 105
Checks, Cleaning and Inspection 105
Leakage Check 106
Lubrication, Fluid and Filter Changes 107
Functional Check 107
Engine Maintenance 108
Engine Access 108
Closing Engine Covers 108
Engine Oil 109
Checking Engine Oil Level 109
Changing Engine Oil and Filter 110
Engine Air Filters 111
Changing Air Filter Elements 112
Engine Cooling System 112
Checking Coolant Level 112
Cleaning Radiator Fins 113
Draining/Refilling Cooling System 113
Belt Maintenance 114
Engine Accessory Belt 114
Air Conditioning Belt 115
Diesel Exhaust Fluid (DEF) Service 115
Diesel Exhaust Fluid (DEF) Level 115
DEF Dosing Unit Filter Replacement 116
Fuel System Maintenance 117
Adding Fuel 118
Water Separator Inspection/Maintenance 118
Changing Water Separator and Fuel Filter 119
Hydraulic System Maintenance 120
Checking Hydraulic Oil Level 120
Changing Hydraulic Oil and Filter 121
Hydraulic Hose Maintenance 123
Travel Motor Maintenance 124
Travel Motor Gearbox Oil 124
Track Maintenance 124
Track Replacement 125
Track Installation 126
General Lubrication 128
Tilting ROPS/FOPS 129
Raising ROPS/FOPS 129
Lowering ROPS/FOPS 130
Electrical System 131
Battery 131
Using a Booster Battery (Jump-Starting) 132
Fuses and Relays 132
Table of Contents
Printed in U S A 5 50940475/L0621
Fuses/Relays 132
Engine Compartment Relays/Fuses – (SN 821010 and Up, all Manitou Machines) 133
Engine Compartment Relays/Fuses – (SN 821009 and Before, not Manitou Machines) 134
Power-A-Tach Relay 135
Optional 14-Pin Connector Fuses/Relays 135
Rearview Camera Fuse 135
Long-Term Storage 136
Before Storage 136
After Storage 136
Air Conditioning Maintenance 137
Air Conditioning Filters 137
Cab Air Filter 137
Outside Air Intake Filter 137
Window Washer Reservoir 138
Side Window Removal 138
Side Front Window Removal 138
Side Rear Window Removal 139
Side Bottom Window Removal 139
Final Shutdown / Decommissioning 139
Before Disposal 139
Machine Disposal 140
Maintenance Log 141
Troubleshooting 145
Engine Troubleshooting 145
Indicator Troubleshooting 147
Seal and Hose Troubleshooting 148
Hydraulic System Troubleshooting 148
Hydrostatic Travel Drive System Troubleshooting 150
Electrical Troubleshooting 151
Error Codes 152
Engine Error Codes 152
Schematics 171
Hydraulic Schematic – (SN 821010 and Up, all Manitou Machines) 171
Hydraulic Schematic – (SN 821009 and Before, not Manitou Machines) 172
Electrical Schematic – Chassis (1 of 2) – (SN 821010 and Up, all Manitou Machines) 173
Electrical Schematic – Chassis (2 of 2) – (SN 821010 and Up, all Manitou Machines) 174
Electrical Schematic – Chassis (1 of 2) – (SN 821009 and Before, not Manitou Machines) 175
Electrical Schematic – Chassis (2 of 2) – (SN 821009 and Before, not Manitou Machines) 176
Electrical Schematic – Engine (1 of 2) – (SN 821010 and Up, all Manitou Machines) 177
Electrical Schematic – Engine (2 of 2) – (SN 821010 and Up, all Manitou Machines) 178
Electrical Schematic – Engine (1 of 2) – (SN 821009 and Before, not Manitou Machines) 179
Electrical Schematic – Engine (2 of 2) – (SN 821009 and Before, not Manitou Machines) 180
Electrical Schematic – Rear Door 181
Electrical Schematic – ROPS/FOPS 182
Electrical Schematic – Seat (1 of 2) 183
Electrical Schematic – Seat (2 of 2) 184
Electrical Schematic – Road Lights 185
Electrical Schematic – 14-Pin Connector 186
Index 187
EC Declaration of Conformity 191
Table of Contents
50940475/L0621 6 Printed in U S A
Torque Specifications 193
SAE Torque Values 195

DESCRIPTION:

Mustang Manitou 3200VT Vertical Lift Track Loader Operator’s Manual 50940475 – PDF DOWNLOAD

Contents and Use of this Manual:

This Operator’s Manual provides information about the safe and proper operation and maintenance for the machine. Major points of safe operation and maintenance are detailed in the Safety chapter of this manual.

• This manual also includes general troubleshooting and specification information about the machine.
• Follow the instructions in the Safety, Operation, and Maintenance chapters concerning accident prevention regulations, safety and occupational regulations, and machine and traffic regulations.
• Manitou Group is not liable for damage resulting from the failure to follow these regulations. It is the owner’s or employer’s responsibility to fully instruct each operator in the proper and safe operation and maintenance of the machine.
• A storage location is provided behind the operator’s seat for storing the Operator’s Manual. After using the manual, return it to the storage container.
• The Operator’s Manual is considered a permanent part of the machine and should be with the machine at all times. If the machine is resold, include this operator’s manual as part of the sale.
• Replace the Operator’s Manual promptly if it becomes damaged, lost, or stolen. Some illustrations in this manual may show doors, guards and shields open or removed for illustrative purposes only. BE SURE all doors, guards and shields are in their proper operating positions BEFORE starting the engine to operate the machine.
• Because of ongoing product improvements, information included in this manual may not exactly match the machine. Manitou Group reserves the right to modify and improve products at any time without notice or obligation.

Service and Registration :

• The wide Mustang dealership network stands ready to provide any assistance that may be required, including genuine service parts. All parts should be obtained from or ordered through your dealer.
• When ordering service parts, provide complete information about the part and he quantity required. Also provide the model and serial numbers of the machine. For your safety and continued proper operation, use only genuine service parts. Record the model and serial numbers in the spaces below for quick reference.

Questions? Email us: [email protected]

https://vimeo.com/805476562

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V