Mustang MTL312 MTL316 MTL320 MTL325 Track Loader Operator’s Manual 917300 – PDF DOWNLOAD

Description

Mustang MTL312 MTL316 MTL320 MTL325 Track Loader Operator’s Manual 917300 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

FILE DETAILS:

Mustang MTL312 MTL316 MTL320 MTL325 Track Loader Operator’s Manual 917300 – PDF DOWNLOAD

Language : English
Pages : 202
Downloadable : Yes
File Type : PDF
Size: 5.39 MB

TABLE OF CONTENTS:

Mustang MTL312 MTL316 MTL320 MTL325 Track Loader Operator’s Manual 917300 – PDF DOWNLOAD

Cover 1
SAFETY ALERT SYMBOL 2
SlGNAL WORDS 3
EXPLANATION OF GRAPHICAL SYMBOLS 3
INTRODUCTION 4
Foreword 4
Manual storage 4
Serial numbers 4
MACHINE DESCRIPTION 5
Front, rear, Ieft and right 5
Designated operations 5
Features 5
Break-in period 5
CONTENTS 7
SAFETY 9
General Precautions 10
Observe all safety rules 10
Wear appropriate clothing and personal protective equipment 10
Operating temperature range 10
Provide a fire extinguisher and first aid kit 10
Never remove safety equipment 11
Crush Hazard FOPS Limitations 11
Use a signal person and flagman 11
Be sure to raise the safety bar before leaving the operator’s seat 11
Avoid fire and explosion hazards 12
Fire prevention 12
Exhaust fumes from the engine can kill 15
Handling asbestos dust 15
Be careful not to get crushed or cut 16
Using optional products 16
Product usage 16
Never modify the machine 16
Preparing Precautions 17
Know the working area 17
Check the strength of the bridge 17
Always keep the machine clean 17
Perform inspection and maintenance daily 18
Emergency Exit 18
Starting Precautions 19
Maintain three-point contact when mounting and dismounting 19
Clear the area of other persons before starting the machine 19
Start the engine from the operator’s seat 19
Starting with jumper cables 20
After starting the engine 20
In cold weather 20
Operating Precautions 21
Ensure good visibility 21
Do not permit riders on the machine 21
Operate the machine only from the operator’s seat 21
Check for safety in the surrounding area before starting 21
Keep your body inside the operator’s cab 21
Cautions on traveling and turning 22
Cautions on traveling on slopes 23
Use caution when floating the lift arms 23
Do not drive into materials at high speeds 24
Operate on snow or ice with extra caution 24
Do not carry the bucket over the heads of people 24
Caution against falling unstable loads 24
Do not suddenly stop or lower the working equipment 25
Avoid overloading and off-center loads 25
Keep a safe distance from electrical power lines 25
Watch out for hazardous working conditions 26
Travel in narrow or congested places 26
Precautions when passing through tunnels or near high walls 26
Do not drive on soft ground 26
Loaders are NOT designed for lifting loads 27
Danger of flying objects 27
Cautions on towing 27
Stopping Precautions 28
Park safely 28
Transporting Precautions 29
Load and unload the machine safely 29
Transport the machine safely 29
Hoisting the machine safely 29
Maintenance Precautions 30
Attach a “DO NOT OPERATE” tag 30
Use the correct tools 30
Replace important safety parts periodically 30
Anti-explosive lighting 30
Do not allow unauthorized personnel in the work area 30
Prepare the work area 31
Always clean the machine 31
Stop the engine before performing maintenance 31
Stay clear of moving parts 31
Securely block the machine or any component that may fall 32
Securely block the raised lift arms 32
Secure the rear door when opened 32
Cautions on tilting up the ROPS 32
Place heavy objects in a stable position 32
Use caution when fueling 33
Handling of hoses 33
Be careful with hot and pressurized components 33
Be careful with hot cooling systems 34
Be careful with fluids under pressure 34
Release all pressure before working on the hydraulic system 34
Be careful with grease under pressure 34
Never disassemble the track adjuster 35
Disconnect the battery 35
Avoid battery hazards 35
Have a Mustang technician repair weld cracks or other damage 36
Safety signs 36
Vibrations to which the operator is subjected 36
Checks after maintenance 36
Disposing of wastes 36
Handling of poisonous chemicals 36
Safety Signs (Decals) 37
CONTROLS 41
Names of Components 42
Doors and Covers 44
Ignition Key 44
Cab Door < MTL312 > 44
Side Window < MTL312 > 45
Engine Hood 46
Rear Door 46
Emergency Exit 47
Lift Arm Stop 48
Fuel Filler Cap 49
Seat and Seat Belt 50
Seat < MTL312 > 50
Seat Belt < MTL312 > 51
Seat < MTL316 / MTL320 / MTL325 > 52
Seat Belt < MTL316 / MTL320 / MTL325 > 53
Instrument Panel 54
Warning Lamps 54
Indicators 55
Meters 55
Engine Fault Warning Lamp < MTL312 / MTL316 / MTL320 > 55
Switches 56
Ignition Switch 56
Horn Button 56
Float Button 56
Auxiliary Hydraulic Switches 58
Light Switches 60
Wiper Switches (Option) 60
Levers and Pedals T7B015 U1B014 B A 61
Safety Bar 61
Throttle Lever 61
Throttle Pedal 61
Right Control Lever 62
Left Control Lever 62
Accessories 63
Interior Light (Option) 63
Auxiliary Hydraulic Lines 64
High-flow Hydraulic System (If Equipped) 65
OPERATION 71
Before Starting Operation 72
Mounting and Dismounting 72
Walk-Around Inspection 72
Daily Inspection 72
Starting and Stopping the Engine 73
Before Starting the Engine 73
Starting the Engine 74
Warming Up the Engine 75
Stopping the Engine 75
Machine Operation 76
Lever Pattern 76
Warming Up the Hydraulics 77
Inspection After Warm-up 78
Operating the Left Control Lever 79
Operating the Right Control Lever 82
Operating the Auxiliary Hydraulics 83
Operating Procedures 84
Prohibited Operations 84
Cautions on Operating 86
Cautions on Traveling on Slopes 88
Operations Possible with this Machine 90
Parking the Machine 92
Parking 92
Inspection and Checks After Stopping the Engine 92
Operating in Cold Weather 93
Preparing for Cold Weather 93
Cautions after Completing Operations 93
After Cold Weather is Over 93
Using Rubber Tracks 94
Prohibited Actions 94
Precautions 95
TRANSPORT 97
Hoisting the Machine 98
Loading and Unloading 100
Securing the Machine 101
Cautions on Transporting 102
MAINTENANCE 103
General 104
Maintenance Description 104
Cautions on Maintenance 104
Service Data 106
Lubricant and Fuel Chart 106
Expendables 108
Tools 109
Tightening Torques 110
Important Parts 111
Maintenance Chart 112
Maintenance Log 114
Walk-Around Inspection 116
Inspecting by Opening the Engine Hood and Rear Door 116
Inspecting by Walking Around the Machine 117
Inspecting While Sitting in the Operator’s Seat 117
Daily Inspection (Every 10 Hours) 118
Inspecting and Replenishing the Coolant 118
Inspecting and Replenishing the Engine Oil 119
Inspecting the Water Separator 119
Inspecting the Fuel Level 120
Inspecting the Hydraulic Oil Level and Replenishing 121
Lubricating the Working Equipment 122
After First 50 Hours (New Machines Only) 124
Replacing the Hydraulic Oil Return Filter 124
Replacing the Engine Oil and Oil Filter 125
Inspecting and Adjusting the Fan Belt 127
Replacing the Pilot Line Filter 128
Every 50 Hours 130
Inspecting and Adjusting the Track Tension 130
Inspecting the Battery Fluid Level and Replenishing 132
Draining the Fuel Tank 134
Inspecting the Bucket Stoppers (bolts / nuts) 135
Every 100 Hours 136
Cleaning the Water Separator 136
After First 250 Hours (New Machines Only) 137
Replacing the Travel Motor Gear Oil 137
Every 250 Hours 138
Replacing the Air Cleaner Elements 138
Cleaning the Radiator Fins and Oil Cooler Fins 139
Replacing the Engine Oil and Oil Filter 139
Inspecting and Adjusting the Fan B 139
Cleaning the Condenser <MTL312 Option> 139
Inspecting and Adjusting the Air Conditioner Belt <MTL312 Option> 139
Every 500 Hours 140
Replacing the Fuel Filter 140
Replacing the Hydraulic Oil Return Filter 141
Replacing the Pilot Line Filter 141
Replacing the Travel Motor Gear Oil 141
Adjusting or Replacing the Bucket Stoppers (bolts / nuts) 142
Every 1000 Hours 144
Cleaning the Engine Cooling System 144
Replacing the Hydraulic Oil and Cleaning the Suction Strainer 146
Inspecting and Adjusting the Engine Valve Clearance 148
Retightening the Engine Cylinder Head Bolts 148
Every 1500 Hours 148
Inspecting and Cleaning the Engine Fuel Injectors 148
Inspecting the Crankcase Breather System 148
Every 2000 Hours 149
Lapping the Engine Valve Seats 149
Every 3000 Hours 149
Inspecting the Turbocharger (Blower wash as necessary) <MTL312 / MTL320 / MTL325> 149
Inspecting and Cleaning the EGR Valve, Lead Valve and Cooler 149
When Required 150
Replacing the Bucket or Attachment 150
Lubricating the Levers 152
Inspecting and Replenishing the Windshield Washer Fluid 152
Tilting Up the ROPS 153
Inspecting the Rubber Tracks 154
Long-term Storage 155
TROUBLESHOOTING 157
Symptoms that Are Not Malfunctions 158
If the Engine Overheats 159
If the Battery Goes Dead 160
After the Fuel Runs Out 161
Bleeding the Air from the Fuel System 161
If a Fuse Blows 162
Inspecting and Replacing Fuses 162
Inspecting the Fusible Link 163
If a Warning Lamp Flashes 164
Other Symptoms 166
To Lower the Lift Arms 168
Towing 169
SPECIFICATIONS 171
Main Specifications 172
Machine Dimensions 176
Operating Range 178
OPTIONS 181
General Precautions 182
Precautions on Safety 182
Precautions on Installing Attachments 182
Precautions on Operating Attachments 183
Air Conditioner < MTL312 > 184
CAUTIONS ON USE 184
Ventilate periodically 184
Always maintain good visibility 184
Do not overcool 184
Do not turn the air conditioner on until the engine is started 184
Let hot air out first 184
Caution on refrigerant (gas) 184
NAMES OF COMPONENTS 185
Air Conditioner Switch 186
Temperature Control Dial 186
Fan Switch 186
Outlets 187
OPERATION 187
Heating and Dehumidifying (in cold weather or when the humidity is high) 187
Cooling 187
Defogging the Windows 188
INSPECTION AND MAINTENANCE 189
Cleaning the Condenser 189
Inspecting and Adjusting the Air Conditioner Belt 189
Cleaning the Filter 190
Inspecting the Refrigerant (gas) Level 190
Off-Season Inspection 191
Condition of the refrigerant 192
INDEX 195
A ~ D 196
D ~ I 197
I ~ M 198
N ~ S 199
S ~ W 200
MUSTANG MANUFACTURING COMPANY, INC WARRANTY 201
California Proposition 65 Warning 202

DESCRIPTION:

Mustang MTL312 MTL316 MTL320 MTL325 Track Loader Operator’s Manual 917300 – PDF DOWNLOAD

Foreword:
This manual describes operation, inspection and maintenance of the machine, as well as safety instructions to be heeded during these operations. If you have any questions about the machine, please contact a Mustang sales or service outlet.

■ Manual storage
A compartment for storing this manual is provided at the position shown on the diagram below.
1. Insert the starter key and turn it counterclockwise to unlock the cover (1).
2. Open the cover (1).
3. After using the manual, place it in the plastic pouch and store it back in the manual storage.

■ Front, rear, Ieft and right:
This manual refers the front, rear, left and right of the machine as seen when sitting in the operator’s seat with the bucket visible to the front.
■ Designated operations:
Use this machine primarily for the following operations:

1. Carrying
2. Leveling
3. Loading

■ Features:

1. Hydrostatic drive system.
2. Roll Over / Falling Object Protective Structure (ROPS/FOPS) tilt-up ROPS.
3. Rubber crawlers combine the capabilities of a crawler loader.
4. Low engine noise and exhaust emissions.
5. Two-way auxiliary hydraulics.
6. Pilot operated joystick controls.
7. Engine emergency stop system.

■ Break-in period:

When the machine is new, heed the instructions below when operating the machine for the
first 100 hours (as indicated on the hour meter).
Using a new machine roughly without breaking it in will lead to quicker deterioration of machine
performance and may shorten the machine’s service life.

1. Warm up the engine and hydraulic oil sufficiently.
2. Avoid heavy loads and rapid operations. Operate with a load of about 80% the maximum
   load.
3. Do not start up, accelerate, change directions, or stop abruptly unless necessary.

Customer Support: [email protected]

https://vimeo.com/805459367

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V