Navistar 3200 Electrical Circuit Diagrams Manual 0000002842 – PDF DOWNLOAD

 INSTRUCTIONS AND CHARTS (CHATER )
ABBREVIATIONS
ACRONYMS
CIRCUIT DIAGRAM INSTRUCTIONS
CIRCUIT NUMBER IDENTIFICATION AND COLOR
CIRCUIT NUMBER IDENTIFICATION AND COLOR
CIRCUIT NUMBER IDENTIFICATION AND COLOR
LAM BULB CHART
RELAY FUNCTION AND WIRING GUIDE
SCHEMATIC SYMBOL CHART
SCHEMATIC SYMBOL CHART
SCHEMATIC SYMBOL CHART
SCHEMATIC SYMBOL CHART
VOLT OWER DISTRIBUTION GROUNDS DATA BUS AND ELECTRICAL SYSTEM
CONTROLLER (CHATER )
BATTERY FEED DUAL
BATTERY FEED DUAL (CONT)
BATTERY FEED DUAL (CONT)
ACCESSORY FEED
IGNITION FEED – STANDARD THEFT DETERRENT REMOTE START / STO
IGNITION FEED RELAY
IGNITION FEED RELAY
IGNITION FEED RELAY
DATA LINK – UBLIC EFFECTS
DATA LINK – UBLIC EFFECTS (CONT)
DATA LINK – RIVATE WITH OWER WINDOW AND LOCK
DATA LINK
DATA LINK WITH OTIONS
DATA LINK WITH OTIONS (CONT)
DATA LINK – ISM / EURO IV ENGINE
DATA LINK – I ENGINE
DATA LINK – C / C ENGINE
GROUND – I
GROUND – I (CONT)
GROUND –I (CONT)
GROUND – I(CONT)
ENGINE GROUND
ENGINE GROUND CAT C–C ENGINE
GROUND – CHASSIS
GROUND – CHASSIS WITH HEAVY DUTY DIESEL
GROUND – CHASSIS
GROUND – CHASSIS (CONT)
ZERO VOLT REFERENCE
GROUND – CHASSIS
DATA LINK WITH V ENGINE
ENGINE GROUND – IBB ENGINE
DATA LINK – IBB ENGINE (CONT)
DATA LINK – IBB ENGINE (CONT)
BATTERY FEED SINGLE
BATTERY FEED SINGLE (CONT)
GROUND – SEAT AND SEATBELT SENSOR
CAB ACCESSORIES (CHATER )
CIGAR LIGHTER AND OWER FEED
CIGAR LIGHTER AND OWER FEED (CONT)
CB OWER RADIO
COMASS AND TEMERATURE DISLAY
FRONT DOOR WINDOWS AND LOCKS (OWER)
FRONT DOOR WINDOWS AND LOCKS (OWER) FOR CREW
HORN ELECTRIC AND AIR
HORN ELECTRIC AND AIR (CONT)
MIRRORS (HEATED LIGHTED AND OWER)
MIRRORS (HEATED LIGHTED AND OWER) (CONT) A
DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD WITHOUT
HYD FB B
DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD WITH HYD
FB C
RADIO (ENTERTAINMENT) SEAKERS WITH WAY CONN
RADIO (ENTERTAINMENT) SEAKERS WITH WAY CONN
-WAY RADIO
WINDSHIELD WIER
WASHER UM
SWITCH ACK OTIONAL GAUGE ACK
ROOF AUXILIARY LOAD
SATELLITE COMMUNICATION – QUALCOMM IMCT
SATELLITE COMMUNICATION – TRIMASTER
COMUTER REWIRED – XATA SYSTEM
CADEC GS SYSTEM
SATELLITE COMMUNICATION – MOBILEMAX
SELF CONTAINED AIR SEAT
HEATED SEATS
AWARE SYSTEM
EATON VORAD COLLISION AVOIDANCE SYSTEM
EATON VORAD COLLISION AVOIDANCE SYSTEM (CONT)
DRIVER DISLAY
BACK-U CAMERA
SATELLITE COMMUNICATION – QUALCOMM MCT
SATELLITE COMMUNICATION – QUALCOMM IMCT WITH MVC KEYBOARD
SATELLITE COMMUNICATION – QUALCOMM TMCT
SATELLITE COMMUNICATION – QUALCOMM TMCT(CONT)
AIR SHIELD LIGHT
SEATBELT AND SEAT SENSOR
SEATBELT AND SEAT SENSOR (CONT)
SEATBELT AND SEAT SENSOR (CONT)
V CHARGING + CRANKING SYSTEM (CHATER )
STARTING AND CRANKING I / V ENGINE WITH MANUAL TRANSMISSION
STARTING AND CRANKING CAT WITH EURO IV ISM ENGINE & IBB ENGINE WITH
MANUAL TRANSMISSION
STARTING AND CRANKING I / V ENGINE WITH ALLISON TRANSMISSION
ii
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT)
STARTING AND CRANKING CAT CUMMINS AND IBB ENGINE WITH ALLISON
TRANSMISSION
STARTING AND CRANKING I ENGINE WITH AUTOSHIFT ULTRASHIFT AND
EATON HYBRID TRANSMISSION
STARTING AND CRANKING CAT EURO IV ISM AND IBB ENGINES WITH
AUTOSHIFT AND ULTRASHIFT TRANSMISSION
I OWER ACK
ROCKER START
FANS AND ENGINE ACCESSORIES (CHATER )
FAN WIRING I / V ENGINES
FAN WIRING ISM C–C ENGINES
STARTING AID – ETHER START
SNOW VALVE
SNOW VALVE WITH IBB ENGINE A
STARTING AID – COLD START ASSIST (IBB ENGINE)
FAN WIRING – IBB ENGINE
ELECTRONIC ENGINES (CHATER )
ELECTRONIC ENGINE CONTROLS CAT ENGINES
ELECTRONIC ENGINE CONTROLS CAT ENGINES (CONT)
ENGINE BODY BUILDER – REMOTE ENGINE CONTROL (CAT ENGINE)
ELECTRONIC ENGINE CONTROLS (ISM / EURO IV ENGINE)
ELECTRONIC ENGINE CONTROLS EURO IV ISM ENGINE (CONT)
ELECTRONIC ENGINE CONTROLS ISM & EURO IV ISM ENGINES (CONT)
ELECTRONIC ENGINE CONTROLS (EURO IV ISM ENGINE) A
ELECTRONIC ENGINE CONTROLS (EURO IV ISM ENGINE) (CONT) AB
ELECTRONIC ENGINE CONTROLS I ENGINES
ELECTRONIC ENGINE CONTROLS I ENGINES (CONT)
ELECTRONIC ENGINE CONTROLS I ENGINES (CONT)
ELECTRONIC ENGINE CONTROLS I ENGINES (CONT)
ELECTRONIC ENGINE CONTROLS I ENGINES
ELECTRONIC ENGINE CONTROLS – V ENGINES
ELECTRONIC ENGINE CONTROLS – V ENGINES (CONT)
ELECTRONIC ENGINE CONTROLS – V ENGINES (CONT)
CRUISE CONTROL
ELECTRONIC ENGINE CONTROLS (IBB ENGINE)
ELECTRONIC ENGINE CONTROLS (IBB ENGINE) (CONT)
ELECTRONIC ENGINE CONTROLS (IBB ENGINE) (CONT) A
ELECTRONIC ENGINE CONTROLS (IBB ENGINE) (CONT)
ELECTRONIC ENGINE CONTROLS (IBB ENGINE) (CONT)
ELECTRONIC ENGINE CONTROLS (IBB ENGINE) (CONT)
AFTERTREATMENT (IBB ENGINE)
AFTERTREATMENT (CAT ENGINE)
AFTERTREATMENT (ISM & EURO IV ISM ENGINE) A
AFTERTREATMENT (ISM & EURO IV ISM ENGINE) B
GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHATER )
I / GAUGES
WARNING LIGHT LIST
WARNING LIGHTS CONTROLLED BY ENGINE TRANSMISSION ABS
CONTROLLER
ENGINE OIL RESSURE AND TEM SEEDOMETER TACHOMETER VOLTMETER
AND WATER TEM GAUGE CIRCUITS
I GAUGES AND WARNING LIGHTS – GAUGE CLUSTER
AIR RESSURE INUT CIRCUIT
AXLE TEMERATURE GAUGE INUT CIRCUIT
FUEL GAUGE CIRCUITRY (SINGLE TANK)
DIFFERENTIAL LOCK WARNING LAMS
ARK BRAKE SWITCH HYDRAULIC A
AIR ARK BRAKE AND MANUAL TRANSMISSION OIL TEM GAUGE
FREEDOMLINE TRANSMISSION OIL TEM GAUGE AND SURGE UM A
GAUGES AND WARNING LIGHTS – AMMETER
ENGINE OIL TEMERATURE GAUGE WITH CATERILLAR
FRONT AXLE ENGAGEMENT LAM
WARNING LIGHTS – RIGHT BANK – OTIONAL
WARNING LIGHTS — LEFT BANK — OTIONAL
LOAD MONITORING
LIGHTS (CHATER )
BACK-U LIGHTS WITHOUT ALLISON TRANSMISSION
BACK-U LIGHTS WITH ALLISON TRANSMISSION
LIGHT SYSTEMS – CLEARANCE MARKER ARK TAIL TURN AND STO LIGHTS

LIGHT SYSTEMS – CLEARANCE MARKER ARK TAIL TURN AND STO LIGHTS
(CONT)
LIGHT SYSTEMS – CLEARANCE MARKER ARK TAIL TURN AND STO LIGHTS
(CONT)
LIGHT SYSTEMS – CLEARANCE MARKER ARK TAIL TURN AND STO LIGHTS
(CONT)
LIGHT SYSTEMS – TURN SIGNAL AND STO SWITCHES
DOME LIGHT MA LIGHT
DOME LIGHT MA LIGHT (CONT)
DOME LIGHT MA LIGHT (CONT)
FOG LIGHT
HEADLIGHTS
AUX HEADLIGHTS SNOW LOW LIGHTS
AUX HEADLIGHTS SNOW LOW LIGHTS (CONT)
ANEL LIGHTS
WORK LIGHT
CHASSIS ACCESSORIES (CHATER )
ABS – BENDIX AIR
ABS – BENDIX AIR
ABS – BENDIX AIR (CONT)
ABS – WABCO AIR ( MODELS)
ABS – WABCO AIR ( / MODELS) A
ABS – WABCO AIR ( MODELS) (CONT)
ABS – WABCO AIR ( / MODELS) (CONT) A
ABS – WABCO AIR ( / MODELS) (CONT) B
WABCO FULL OWER BRAKES
iv
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT)
WABCO FULL OWER BRAKES
WABCO FULL OWER BRAKES
BODY BUILDER AND TRAILER – TURN MARKERS AND STO
BODY BUILDER AND TRAILER – TURN MARKERS AND STO
TRAILER SOCKET – BOC AND EOF
BODY BUILDER AND TRAILER SOCKET – BOC AND EOF
BODY BUILDER CONNECTIONS
REMOTE START / STO
AUX TRAILER CIRCUIT
TWO SEED AXLE SWITCH
AIR SOLENOID
AIR SOLENOID (CONT)
REMOTE OWER MODULE – BATTERY BOX MOUNTED
REMOTE OWER MODULE – CAB MOUNTED A
REMOTE OWER MODULE – END OF FRAME B
REMOTE ENGINE SEED CONTROL MODULE – WITH REMOTE OWER MODULE
C
BLANK AGE
AUX AND OWER SOURCE
AIR DRYER AND HEATED DRAIN VALVE
FUEL / WATER SEARATOR
ELECTRIC TRAILER BRAKE
LECTRASHIFT ACCOMMODATION
HOUR METER – TO
AUX INUTS AND DRIVERS
FUEL TRANSFER UM
BLANK AGE
BLANK AGE
BLANK AGE
OWER SOURCE CUSTOMER INSTALLED LIFT GATE
WHEELCHAIR LIFT INTERLOCK
LIFT AXLE WITH CONTROLS FOR ONE LIFT AXLE
LIFT AXLE (NON-STEERABLE)
LIFT AXLE (STEERABLE)
LIFT AXLES
LIFT AXLES (CONT) A
ABS – BENDIX AIR S / M
ABS – BENDIX AIR S / M (CONT)
LIFT AXLE WITH CONTROLS FOR TWO LIFT AXLES
LIFT AXLE WITH CONTROLS FOR THREE LIFT AXLES
LIFT AXLE WITH CONTROLS FOR FOUR LIFT AXLES
ABS ROLL OVER STABILITY
ABS ROLL OVER STABILITY (CONT)
TRANSMISSIONS (CHATER )
ALLISON GEN / TRANSMISSION WITH I AND WITH V ENGINE
ALLISON GEN / TRANSMISSION WITH I AND WITH V ENGINE
ALLISON GEN / TRANSMISSION WITH I CAT ISM ENGINE
TRANSMISSION ALLISON MD WITH I AND WITH V ENGINE
TRANSMISSION ALLISON MD / WITH I AND WITH V ENGINE
TRANSMISSION ALLISON MD / HD (WTEC) WITH I AND WITH V ENGINE
TRANSMISSION ALLISON MD / HD (WTEC) WITH I AND WITH V ENGINE (CONT)
TRANSMISSION ALLISON MD (WTEC)
TRANSMISSION ALLISON MD (WTEC) (CONT) A
TRANSMISSION ALLISON MD (WTEC) (ISM ENGINE)
TRANSMISSION ALLISON MD (WTEC) (ISM ENGINE)
TRANSMISSION EATON ULTRASHIFT (ISM EURO IV ENGINE) A
EATON AUTOSHIFT TRANSMISSION WITH I ENGINE
EATON AUTOSHIFT TRANSMISSION
EATON AUTOSHIFT TRANSMISSION (CONT) A
TRANSMISSION ALLISON MD (WTEC) WITH CAT ENGINE
TRANSMISSION ALLISON MD (WTEC) WITH CAT ENGINE (CONT)
TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSION HARD
WIRED EFFECTS
EATON AUTO AND ULTRASHIFT GEN TRANSMISSION WITH CAT AND WITH ISM
ENGINE
ALLISON TRANSMISSION / GEN WITH AUTO NEUTRAL
EATON ULTRASHIFT GEN / MERITOR G – MANUAL TRANSMISSION
EATON HYBRID TRANSMISSION
EATON HYBRID TRANSMISSION (CONT)
EATON HYBRID TRANSMISSION (CONT)
EATON HYBRID TRANSMISSION (CONT)
EATON HYBRID TRANSMISSION (CONT)
EATON HYBRID TRANSMISSION (CONT) A
TRANSMISSION ALLISON MD (WTEC) WITH CAT ENGINE
FREEDOMLINE TRANSMISSION WITH CAT AND ISM ENGINE
EATON AUTO AND ULTRASHIFT GEN TRANSMISSION WITH IBB ENGINE
TRANSMISSION ALLISON WITH IBB ENGINE
TRANSMISSION ALLISON WITH IBB ENGINE
TRANSMISSION ALLISON WITH IBB ENGINE
TRANSMISSION ALLISON WITH IBB ENGINE
AIR CONDITIONING (CHATER )
AIR CONDITIONING
AIR CONDITIONING
HVAC SYSTEM
HVAC SYSTEM (CONT)
HVAC SYSTEM (CONT)
AUTOTHERM SYSTEM
CONNECTOR COMOSITES (CHATER )
CONNECTOR COMOSITES
CONNECTOR COMOSITES (F)
CONNECTOR COMOSITES (F)
CONNECTOR COMOSITES
CONNECTOR COMOSITES A
CONNECTOR COMOSITES (F) B
CONNECTOR COMOSITES C
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITE
CONNECTOR COMOSITE
CONNECTOR COMOSITE
CONNECTOR COMOSITE
CONNECTOR COMOSITE
CONNECTOR COMOSITE
CONNECTOR COMOSITE
CONNECTOR COMOSITE
CONNECTOR COMOSITE
CONNECTOR COMOSITE
CONNECTOR COMOSITE (CONT) A
CONNECTOR COMOSITES
CONNECTOR COMOSITES (B)
CONNECTOR COMOSITES (C) (D) A
CONNECTOR COMOSITES
CONNECTOR COMOSITES (MA)
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES (F) (F)
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES A
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITE
CONNECTOR COMOSITE
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITE
CONNECTOR COMOSITE
CONNECTOR COMOSITE
CONNECTOR COMOSITE
CONNECTOR COMOSITE
CONNECTOR COMOSITE
CONNECTOR COMOSITE
CONNECTOR COMOSITE A
CONNECTOR COMOSITE
CONNECTOR COMOSITE
CONNECTOR COMOSITE
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES A
CONNECTOR COMOSITES
CONNECTOR COMOSITES A
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT)
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES (F) (G)
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES ( / A)
CONNECTOR COMOSITES (D) (E)
CONNECTOR COMOSITES (F) (H) (K) (L)
CONNECTOR COMOSITES (AM) (BM) (AM) (BF)
CONNECTOR COMOSITES (BM / BF)
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES A
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES ( / )
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES ( / )
CONNECTOR COMOSITES ( / )
CONNECTOR COMOSITES A
CONNECTOR COMOSITES B
CONNECTOR COMOSITES
CONNECTOR COMOSITES ( / &F)
CONNECTOR COMOSITES ( / &&A)
CONNECTOR COMOSITES
CONNECTOR COMOSITES (F / F) ( / )
CONNECTOR COMOSITES
CONNECTOR COMOSITES (M / @) (F / @) (F)
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES (W) (M / &A)
CONNECTOR COMOSITES
CONNECTOR COMOSITES ( / @K)
CONNECTOR COMOSITES (F) A
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES A
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES A
CONNECTOR COMOSITES
CONNECTOR COMOSITES \ A
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES A
CONNECTOR COMOSITES
CONNECTOR COMOSITES (A / )
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES (B) (F)
CONNECTOR COMOSITE
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES ( / A / B / C)
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITE
CONNECTOR COMOSITES (F)
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES
CONNECTOR COMOSITES