Navistar CF 500, CF 600 Service Manual – PDF Download

Description

Navistar CF 500, CF 600 Service Manual – PDF Download

FILE DETAILS:

Navistar CF 500, CF 600 Service Manual – PDF Download

Language : English
Pages :242
Downloadable : Yes
File Type : PDF

ELECTRICAL CIRCUIT DIAGRAM MANUAL
Chassis Electrical Circuit Diagrams
IC Bus® RE Series   Built September 2017 and After
Engine Family: Cummins® L9

TABLE OF CONTENTS:

Navistar CF 500  CF 600 Service Manual – PDF Download

2 INSTRUCTIONS AND CHARTS (CHAPTER 2) 1
21 ABBREVIATIONS, P 1 1
22 ACRONYMS, P 2 2
23 CIRCUIT DIAGRAM INSTRUCTIONS, P 3 3
24 CIRCUIT NUMBER IDENTIFICATION AND COLOR, P 4 4
25 CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT), P 5 5
26 CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT), P 6 6
27 CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT), P 7 7
28 LAMP BULB CHART, P 8 8
29 RELAY FUNCTION AND WIRING GUIDE, P 9 9
210 SCHEMATIC SYMBOL CHART, P 10 10
211 SCHEMATIC SYMBOL CHART (CONT), P 11 11
212 SCHEMATIC SYMBOL CHART (CONT), P 12 12
213 SCHEMATIC SYMBOL CHART (CONT), P 13 13
214 SCHEMATIC SYMBOL CHART (CONT), P 14 14
215 SCHEMATIC SYMBOL CHART (CONT), P 15 15
216 SCHEMATIC SYMBOL CHART (CONT), P 16 16
217 SCHEMATIC SYMBOL CHART (CONT), P 17 17
218 SCHEMATIC SYMBOL CHART (CONT), P 18 18
219 RE BUS WIRING LAYOUT, P 19 19
220 ELECTRICAL FUSE PANEL, P 20 20
221 ELECTRICAL FUSE PANEL (CONT), P 21 21
222 PLATFORM HARNESS FUSE PANEL, P 22 22
3 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM
CONTROLLER (CHAPTER 3) 23
31 BATTERY FEED, P 1 23
32 IGNITION FEED, P 2 24
33 IGNITION FEED (CONT), P 3 25
34 IGNITION FEED (CONT), P 4 26
35 ACCESSORY FEED, P 5 27
36 J1939 DATA LINK W/500K W/DEF GAUGE W/F 2017 ISL ENGINE, P 6 28
37 J1939 DATA LINK W/500K W/ALLISON TRANSMISSION W/F 2017 ISL ENGINE, P 7 29
38 J1939 DATA LINK W/500K W/ALLISON TRANSMISSION W/ELEX ENGINE GAUGE
W/F 2017 ISL ENGINE, P 7A 30
39 ELEX ENGINE GAUGE W/BENDIX EC-80, P 7B 31
310 GROUND PLATFORM, P 8 32
311 GROUND PLATFORM (CONT), P9 33
312 GROUND PLATFORM (CONT), P10 34
313 GROUND CHASSIS, P 11 35
314 GROUND ENGINE W/ F 2017 ISL ENGINE, P 12 36
315 GROUND ENGINE W/ F 2017 ISL ENGINE (CONT), P 13 37
316 DIAGNOSTIC CONNECTIONS, P 14 38
317 DC OUTLET, P 15 39
318 J1939 DATALINK W/DEF GAUGE LOC2 W/BENDIX EC-80 W/ WINGMAN, P 16 40
319 J1939 DATALINK W/DEF GAUGE LOC1 W/BENDIX EC-80 W/ WINGMAN, P 17 41
320 J1939 DATALINK W/DEF GAUGE W/BENDIX EC-80 W/ STANDARD, P 18 42
321 J1939 DATALINK W/DEF GAUGE LOC1 W/ ZONAR, P 19 43
4 CHARGING AND CRANKING SYSTEM (CHAPTER 4) 44
41 STARTING AND CRANKING W/ ALLISON TRANSMISSION W/F 2017 ISL ENGINE, P 1 44
42 STARTING AND CRANKING W/ ALLISON TRANSMISSION W/F 2017 ISL ENGINE, P 2 45
5 GAUGES AND WARNING LIGHTS (CHAPTER 5) 46
51 FUEL LEVEL GAUGE, P 1 46
52 TRANSMISSION OIL TEMPERATURE GAUGE, P 2 47
53 DEF GAUGE W / AMMETER 300AMP, P 3 48
54 DEF GAUGE WITHOUT AMMETER 300AMP, P 4 49
55 ENGINE OIL PRESSURE, SPEEDOMETER, TACHOMETER, WATER TEMPERATURE,
VOLTMETER, P 5 50
56 PARK BRAKE INDICATOR LIGHT, P 6 51
57 PARK BRAKE INDICATOR LIGHT W / SEAT BELT, P 7 52
58 PARK BRAKE W / WARNING ALARM, P 8 53
59 PARK BRAKE W / WARNING ALARM (CONT), P 9 54
510 PARK BRAKE INTERLOCKS, P 10 55
511 LOW AIR PRESSURE AIR AUDIBLE ALARM, P 11 56
512 MALFUNCTION INDICATOR LIGHT (MIL) WITHOUT BENDIX EC-80, P 12 57
513 MALFUNCTION INDICATOR LIGHT (MIL) W/ BENDIX EC-80, P 12A 58
514 WATER IN FUEL LIGHT, P 13 59
515 REMOTE VOLTAGE SENSE, P 14 60
516 FUEL FILTER CUMMINS STANDARD, P 15 61
517 FUEL HEATER FRONT OF FUEL TANK, P 16 62
6 ENGINE AND ENGINE SYSTEMS (CHAPTER 6) 63
61 ELECTRONICS ENGINE CONTROL W/ F 2017 ISL ENGINE, P 1 63
62 ELECTRONICS ENGINE CONTROL W/ F 2017 ISL ENGINE (CONT), P 2 64
63 ELECTRONICS ENGINE CONTROL W/ F 2017 ISL ENGINE (CONT), P 3 65
64 ELECTRONICS ENGINE CONTROL W/ F 2017 ISL ENGINE (CONT), P 4 66
65 ACCELERATOR PEDAL W/BENDIX EC-80, P 4A 67
66 DEF AND AFTERTREATMENT W/ F 2017 ISL ENGINE, P 5 68
67 DEF AND AFTERTREATMENT W/ F 2017 ISL ENGINE (CONT), P 6 69
68 DEF AND AFTERTREATMENT W/ F 2017 ISL ENGINE (CONT), P 7 70
69 DEF AND AFTERTREATMENT W/ F 2017 ISL ENGINE (CONT), P 8 71
610 DEF AND AFTERTREATMENT W/ F 2017 ISL ENGINE (CONT), P 9 72
611 PDM PRODUCT GRAPHICS W/ F 2017 ISL ENGINE, P 10 73
612 POWER DISTRIBUTION CONTROL MODULE, P 11 74
613 POWER DISTRIBUTION CONTROL MODULE (CONT), P 12 75
614 POWER DISTRIBUTION CONTROL MODULE (CONT), P 13 76
7 CHASSIS SYSTEM (CHAPTER 7) 77
71 ELECTRIC HORN, P 1 77
72 AIR DRYER AND DRAIN VALVE WIRING, P 2 78
73 TRACTION AIDS – TRACTION SANDERS, P 3 79
74 TRACTION AID – SPOT CHAIN, P 4 80
75 STANDARD SINGLE WIPER SWITCH WIRING, P 5 81
76 STANDARD SINGLE WIPER SWITCH WIRING (CONT), P 6 82
77 DUAL WIPER SWITCH WIRING, P 7 83
8 TRANSMISSION AND TRANSMISSION SYSTEMS (CHAPTER 8) 84
81 ALLISON TRANSMISSION W/ F 2017 ISL ENGINE, P 1 84
82 ALLISON TRANSMISSION W/ F 2017 ISL ENGINE (CONT), P 2 85
83 ALLISON TRANSMISSION W/ F 2017 ISL ENGINE (CONT), P 3 86
84 ALLISON TRANSMISSION W/ F 2017 ISL ENGINE (CONT), P 4 87
85 ALLISON TRANSMISSION 3000 W/ RETARDER W/ F 2017 ISL ENGINE, P 5 88
86 ALLISON TRANSMISSION 3000 W/ RETARDER W/ F 2017 ISL ENGINE (CONT), P 6 89
87 ALLISON TRANSMISSION 3000 W/ RETARDER W/ F 2017 ISL ENGINE (CONT), P 6A 90
9 BRAKE SYSTEM (CHAPTER 9) 91
91 BENDIX AIR BRAKE ABS W / CHASSIS MOUNTED MODULE, P 1 91
92 BENDIX AIR BRAKE ABS W / CHASSIS MOUNTED MODULE (CONT), P 2 92
93 BENDIX AIR BRAKE ABS W / CHASSIS MOUNTED MODULE (CONT), P 3 93
94 CRUISE CONTROL AND ELECTRONIC HAND THROTTLE, P 4 94
95 EXHAUST AFTERTREATMENT CONTROL SYSTEM, P 5 95
96 EXHAUST BRAKE, P 6 96
97 COMPRESSION BRAKES, P 7 97
98 BENDIX AIR BRAKE ABS W/BENDIX EC-80, P 8 98
99 BENDIX AIR BRAKE ABS TRACTION CONTROL W/BENDIX EC-80, P 9 99
910 BENDIX AIR BRAKE ABS W/ESP 45/4M W/4 CH W/BENDIX EC-80, P 10 100
911 BENDIX AIR BRAKE ABS W/ESP 45/4M W/4 CH W/BENDIX EC-80 (CONT), P 11 101
912 BENDIX WINGMAN W/BENDIX EC-80, P 12 102
913 BENDIX WINGMAN W/BENDIX EC-80 (CONT), P 13 103
914 BENDIX FUSION OPTIONS, P 14 104
915 BENDIX FUSION OPTIONS (CONT), P 15 105
916 IGNITION SPLICE CONNECTIONS, P 16 106
10 HEATER / AIR CONDITIONING (CHAPTER 10) 107
101 ESPAR COOLANT HEATER W / WHITE TIMER, P 1 107
102 ESPAR COOLANT HEATER W / 7 DAY TIMER W / DIAGNOSTIC, P 2 108
103 7 DAY TIMER W/ ESPAR HEATER W / BENDIX EC-80, P 3 109
104 ESPAR COOLANT HEATER W / WHITE TIMER W/ BENDIX EC-80, P 4 110
11 INTENTIONALLY LEFT BLANK (CHAPTER 11) 111
111 INTENTIONALLY LEFT BLANK, P 1 111
12 CONNECTOR COMPOSITES (CHAPTER 12) 112
121 CONNECTOR BODY COMPOSITES (1), P 1 112
122 CONNECTOR BODY COMPOSITES (1), P 2 113
123 CONNECTOR BODY COMPOSITES (1C, 1F), P 2A 114
124 CONNECTOR BODY COMPOSITES (RD1, 2A, 2F), P 3 115
125 CONNECTOR BODY COMPOSITES (2M, RD2), P 4 116
126 CONNECTOR BODY COMPOSITES (RD3, RD4, RD5, RD7, 4M), P 5 117
127 CONNECTOR BODY COMPOSITES (8M, 9, 10, 11M), P 6 118
128 CONNECTOR BODY COMPOSITES (12M, 13M, 22M), P 7 119
129 CONNECTOR BODY COMPOSITES (23M, 35X3, 37F), P 8 120
1210 CONNECTOR BODY COMPOSITES (50, 51, 52, 52A), P 9 121
1211 CONNECTOR BODY COMPOSITES (78M, 79M, 162, 168), P 10 122
1212 CONNECTOR BODY COMPOSITES (168A, 211M, 211N, 212M), P 11 123
1213 CONNECTOR BODY COMPOSITES (288X1, 289, 290, 291, 292), P 12 124
1214 CONNECTOR BODY COMPOSITES (297, 299, 350X2, 351, 352, 353, 354), P 13 125
1215 CONNECTOR BODY COMPOSITES (382M, 391, 392, 500), P 14 126
1216 CONNECTOR BODY COMPOSITES (523), P 15 127
1217 CONNECTOR BODY COMPOSITES (600, 674), P 15A 128
1218 CONNECTOR BODY COMPOSITES (674, 675, 676, 677, 678), P 16 129
1219 CONNECTOR BODY COMPOSITES (679), P 17 130
1220 CONNECTOR BODY COMPOSITES (680, 681, 691, 898), P 18 131
1221 CONNECTOR BODY COMPOSITES (899, 922, 922A, 925), P 19 132
1222 CONNECTOR BODY COMPOSITES (926, 992, 995, 996M), P 20 133
1223 CONNECTOR BODY COMPOSITES (997, 998, 1003, 1004), P 21 134
1224 CONNECTOR BODY COMPOSITES (1008, 1030), P 22 135
1225 CONNECTOR BODY COMPOSITES (1030), P 23 136
1226 CONNECTOR BODY COMPOSITES (1030P, 1031, 1032), P 24 137
1227 CONNECTOR BODY COMPOSITES (1033, 1034, 1036, 1037), P 25 138
1228 CONNECTOR BODY COMPOSITES (1038, 1040, 1041), P 26 139
1229 CONNECTOR BODY COMPOSITES (1042A, 1042B, 1043A, 1050), P 27 140
1230 CONNECTOR BODY COMPOSITES (1062, 1063, 1065), P 28 141
1231 CONNECTOR BODY COMPOSITES (1100, 1111A, 1111M, 1135, 1136), P 29 142
1232 CONNECTOR BODY COMPOSITES (1137, 1138, 1139, 1139A, 1139B), P 30 143
1233 CONNECTOR BODY COMPOSITES (1141, 1142, 1143A, 1143B), P 31 144
1234 CONNECTOR BODY COMPOSITES (1149, 1150, 1150B), P 32 145
1235 CONNECTOR BODY COMPOSITES (1151, 1151A, 1153, 1205), P 33 146
1236 CONNECTOR BODY COMPOSITES (1206, 1272, 1600), P 34 147
1237 CONNECTOR BODY COMPOSITES (1601, 1602), P 35 148
1238 CONNECTOR BODY COMPOSITES (1604, 1606, 1650), P 36 149
1239 CONNECTOR BODY COMPOSITES (1700), P 36A 150
1240 CONNECTOR BODY COMPOSITES (1707M, 1800M, 1850, 1908, 1952, 2233), P 37 151
1241 CONNECTOR BODY COMPOSITES (3117, 3118, 3322), P 38 152
1242 CONNECTOR BODY COMPOSITES (3344, 4009, 4433), P 39 153
1243 CONNECTOR BODY COMPOSITES (4800, 5263C, 5263F, 5263M, 5556M), P 40 154
1244 CONNECTOR BODY COMPOSITES (6000), P 41 155
1245 CONNECTOR BODY COMPOSITES (6010, 6012, 6120, 6200), P 42 156
1246 CONNECTOR BODY COMPOSITES (6308, 6316M, 6348F, 6348M), P 43 157
1247 CONNECTOR BODY COMPOSITES (6400, 6402, 6500, 6665M, 6704), P 44 158
1248 CONNECTOR BODY COMPOSITES (6741, 6747, 7010), P 45 159
1249 CONNECTOR BODY COMPOSITES (7150), P 46 160
1250 CONNECTOR BODY COMPOSITES (7205F, 7206F, 7207F), P 47 161
1251 CONNECTOR BODY COMPOSITES (7250, 7306F, 7603), P 48 162
1252 CONNECTOR BODY COMPOSITES (7777M, 7980), P 48A 163
1253 CONNECTOR BODY COMPOSITES (7981, 7982, 7983, 8500, 8600), P 49 164
1254 CONNECTOR BODY COMPOSITES (8721, 8800, 9001, 9003, 9003A, 9261), P 50 165
1255 CONNECTOR BODY COMPOSITES (9550, 9850), P 51 166
1256 CONNECTOR BODY COMPOSITES (9851, 9900), P 52 167
1257 CONNECTOR BODY COMPOSITES (9900A, 9901, 9902, 9902A), P 53 168
1258 CONNECTOR BODY COMPOSITES (9903, 9904, 9996, 9999, 9999M), P 54 169
1259 CONNECTOR BODY COMPOSITES (10000), P 55 170
1260 CONNECTOR BODY COMPOSITES (10003, 10003L, 10004), P 56 171
1261 CONNECTOR BODY COMPOSITES (10200), P 57 172
1262 CONNECTOR BODY COMPOSITES (10201, 10202), P 58 173
1263 CONNECTOR BODY COMPOSITES (10203, 10204), P 59 174
1264 CONNECTOR BODY COMPOSITES (10207A, 10208), P 60 175
1265 CONNECTOR BODY COMPOSITES (10210), P 61 176
1266 CONNECTOR BODY COMPOSITES (10212, 10213), P 62 177
1267 CONNECTOR BODY COMPOSITES (10214D, 10214L, 10215, 10216), P 63 178
1268 CONNECTOR BODY COMPOSITES (10217, 10218, 10219), P 64 179
1269 CONNECTOR BODY COMPOSITES (10220, 10221, 10224), P 65 180
1270 CONNECTOR BODY COMPOSITES (10226), P 66 181
1271 CONNECTOR BODY COMPOSITES (10227, 10228), P 67 182
1272 CONNECTOR BODY COMPOSITES (10229, 10230A), P 68 183
1273 CONNECTOR BODY COMPOSITES (10230B, 10231A), P 69 184
1274 CONNECTOR BODY COMPOSITES (10231B, 10232A, 10232B), P 70 185
1275 CONNECTOR BODY COMPOSITES (10233A, 10233B, 10234A), P 71 186
1276 CONNECTOR BODY COMPOSITES (10234B, 10235, 10236), P 72 187
1277 CONNECTOR BODY COMPOSITES (10237, 10238, 10239), P 73 188
1278 CONNECTOR BODY COMPOSITES (10240, 10241A, 10241B), P 74 189
1279 CONNECTOR BODY COMPOSITES (10242, 10243, 10243B), P 75 190
1280 CONNECTOR BODY COMPOSITES (10244, 10244B, 10245), P 76 191
1281 CONNECTOR BODY COMPOSITES (10245B, 10246, 10246B), P 77 192
1282 CONNECTOR BODY COMPOSITES (10247, 10248, 10249, 10250), P 78 193
1283 CONNECTOR BODY COMPOSITES (10252, 10253, 10254, 10255), P 79 194
1284 CONNECTOR BODY COMPOSITES (10256 10257, 10259), P 80 195
1285 CONNECTOR BODY COMPOSITES (10264, 10267, 10268), P 81 196
1286 CONNECTOR BODY COMPOSITES (10269, 10270A, 10270B), P 82 197
1287 CONNECTOR BODY COMPOSITES (10275), P 83 198
1288 CONNECTOR BODY COMPOSITES (10276, 10277, 10278, 10280), P 84 199
1289 CONNECTOR BODY COMPOSITES (10281, 10282, 10284, 10285), P 85 200
1290 CONNECTOR BODY COMPOSITES (10286, 10290, 10291), P 86 201
1291 CONNECTOR BODY COMPOSITES (10292, 10293A, 10293B, 10294), P 87 202
1292 CONNECTOR BODY COMPOSITES (10295, 10297, 10299), P 88 203
1293 CONNECTOR BODY COMPOSITES (10301), P 89 204
1294 CONNECTOR BODY COMPOSITES (10302), P 90 205
1295 CONNECTOR BODY COMPOSITES (10303), P 91 206
1296 CONNECTOR BODY COMPOSITES (10304), P 92 207
1297 CONNECTOR BODY COMPOSITES (10305), P 93 208
1298 CONNECTOR BODY COMPOSITES (10306), P 94 209
1299 CONNECTOR BODY COMPOSITES (10307), P 95 210
12100CONNECTOR BODY COMPOSITES (10308), P 96 211
12101CONNECTOR BODY COMPOSITES (10309), P 97 212
12102CONNECTOR BODY COMPOSITES (10309) (CONT), P 98 213
12103CONNECTOR BODY COMPOSITES (10310), P 99 214
12104CONNECTOR BODY COMPOSITES (10311), P 100 215
12105CONNECTOR BODY COMPOSITES (10312, 10314), P 101 216
12106CONNECTOR BODY COMPOSITES (10315, 10316, 10317, 10318) P 102 217
12107CONNECTOR BODY COMPOSITES (10319, 10320, 10321, 10322), P 103 218
12108CONNECTOR BODY COMPOSITES (10323, 10326), P 104 219
12109CONNECTOR BODY COMPOSITES (10327, 10328), P 105 220
12110CONNECTOR BODY COMPOSITES (10329, 10330), P 106 221
12111CONNECTOR BODY COMPOSITES (10331, 10332, 10333), P 107 222
12112CONNECTOR BODY COMPOSITES (10334, 10335), P 108 223
12113CONNECTOR BODY COMPOSITES (10336, 10337), P 109 224
12114CONNECTOR BODY COMPOSITES (10340F, 10340M, 10341, 10344A), P 110 225
12115CONNECTOR BODY COMPOSITES (10344B, 10345, 10346), P 111 226
12116CONNECTOR BODY COMPOSITES (10348, 10351, 10352), P 112 227
12117CONNECTOR BODY COMPOSITES, (10353, 10354, 10358), P 113 228
12118CONNECTOR BODY COMPOSITES (10360, 10365, 10368, 10398), P 114 229
12119CONNECTOR BODY COMPOSITES (10400), P 115 230
12121CONNECTOR BODY COMPOSITES (10513, 10751, 10751A, 10766), P 117 232
12122CONNECTOR BODY COMPOSITES (11000), P 118 233
12123CONNECTOR BODY COMPOSITES (11632, 11633), P 119 234

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S.M 07/24