Navistar Electrical Systems 2021 and Newer HX Integration Guide Manual

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Navistar Electrical Systems 2021 and Newer HX Integration Guide Manual  – PDF DOWNLOAD

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Navistar Electrical Systems 2021 and Newer HX Integration Guide Manual  – PDF DOWNLOAD

Language : English
Pages :582
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Navistar Electrical Systems 2021 and Newer HX Integration Guide Manual  – PDF DOWNLOAD

1 Revision Summary Table 9
2 Forward: 10
3 Vehicle Architectures: 12
31 Multiplexing Architecture: 12
32 Vehicle Multiplex Architecture 13
33 Vehicle Power Distribution Architecture: 14
4 Body Control Module (BCM) 15
41 Body Control Module Gen IV: 15
42 Body Control Module “Real-time Clock” Internal Power Source: 17
43 Body Control Module Gen IV Connector Composite: 19
44 Body Controller J1 Connector 1603 I/O & Part Number Detail: 20
45 Body Controller J2 Connector 1604 I/O & Part Number Detail: 21
46 Body Controller J3 Connector 1600 I/O & Part Number Detail: 22
47 Body Controller J4 Connector 1601 I/O & Part Number Detail: 23
48 Body Controller J5 Connector 1602 I/O & Part Number Detail: 24
49 Body Controller J6 Connector 1605 I/O & Part Number Detail: 25
410 Body Controller J7 Connector 1606 I/O & Part Number Detail: 26
5 Multiplex Switch-Packs (Center Panel Mounted) 27
51 Multiplex Switch-Pack Housing: 27
52 Multiplex Switch-Pack Cover 27
53 Multiplex Switch-Pack Storage Bin: 27
54 Multiplex Switch-Pack Actuators, Blanks (plugs) and Indicators: 28
55 Multiplex Switch-Pack Warning Lights: 38
56 Switch Label Applique Sheet #1 (Utility/Wrecker): 40
57 Switch Label Applique Sheet #2 (Fire): 41
58 Switch Label Applique Sheet #3 (Limo/Bus/Propane): 42
59 Switch Label Applique Sheet #4 (Airport Refueler/Concrete Mixer): 43
510 Switch Label Applique Sheet #5 (Plow/Dump): 44
511 Switch Label Applique Sheet #6 (Tanker) 45
512 Switch Label Applique Sheet #7 (Ambulance/Fire): 46
513 Switch Label Applique Sheet #8 (Adv Fire/Ambulance): 47
514 Switch Label Applique Sheet #9 (On/Off/Blank): 48
515 Switch Label Applique Sheet #10 (Miscellaneous): 49
6 Customized Steering Wheel Switches 50
7 Air Solenoid 4-Packs: 56
71 Air Solenoid 4-Pack Wiring: 56
72 Air Solenoid 4-Pack Module Base: 57
73 Air Solenoids: 57
8 Lighting Control Module: 59
81 Lighting Control Module Housing: 59
82 LIGHTING Control Module and Associated Parts: 59
9 Remote Power Module: 59
91 Remote Power Module Composite View 60
92 Remote Power Module CAN Pass-through Connector 61
93 Body Equipment Power Output Connector 62
94 Body Equipment Signal Input Connector 63
95 Remote Power Module Address Jumper Locations 64
96 Remote Power Module Power Connections 64
10 Instrument Panels 65
Instrument Panel: 65
11 Air Conditioning 66
111 16BAM/16ATC: Air Conditioner (International® Blend Air) with integral heater, defroster and R134-A Refrigerant 66
Navistar® Electrical Systems
2021 and Newer HX Integration
Guide
Page 3 of 582 Revision Date: 5/24/2022
12 Air Solenoid Features (Normally Open, Closed and Air Horn) 68
121 08XKM: SWITCH, AIR HORN, PASSENGER Fire Truck Application; Switch Located in Instrument Panel (IP) Close to Passenger; Driver Also to Activate Switch at Steering Wheel 68
122 08WGA: SOLENOID, AIR for Customer Use; Provides (1) Normally Closed Pilot Air Source, Approx 4-CFM, Includes Switch in Cab; Air Available Only with Key in “Ignition (IGN)” or “Accessory” Position; Air Will Exhaust with Key in “Off” Position 70
123 08WGB: SOLENOID, AIR for Customer Use; Provides (2) Normally Closed Pilot Air Source, Approx 4-CFM, Includes Switch in Cab; Air Available Only with Key in “IGN” or “Accessory” Position; Air Will Exhaust with Key in “Off” Position 73
124 08WGC: SOLENOID, AIR for Customer Use; Provides (3) Normally Closed Pilot Air Source, Approx 4-CFM, Includes Switch in Cab; Air Available Only with Key in “IGN” or “Accessory” Position; Air Will Exhaust with Key in “Off” Position 75
125 08WGD: SOLENOID, AIR for Customer Use; Provides (4) Normally Closed Pilot Air Source, Approx 4-CFM, Includes Switch in Cab; Air Available Only with Key in “IGN” or “Accessory” Position; Air Will Exhaust with Key in “Off” Position 78
126 08WGP: SOLENOID, AIR for Customer Use; Provides (5) Normally Open Pilot Air Source, Approx 4-CFM, Includes Switch in Cab; Air Exhausted Only with Key in “IGN” or “Accessory” Position; Air Will be Supplied with Key in “Off” Position 80
127 08WGR: SOLENOID, AIR for Customer Use; Provides (6) Normally Open Pilot Air Source, Approx 4-CFM, Includes Switch in Cab; Air Exhausted Only with Key in “IGN” or “Accessory” Position; Air Will be Supplied with Key in “Off” Position 82
128 08WKM: SOLENOID, AIR for Customer Use; Provides (6) Normally Closed Pilot Air Source, Approx 4-CFM, Includes Switch in Cab; Air Available Only with Key in “Ignition” or “Accessory” Position; Air Will Exhaust with key in “Off” Position 84
129 08WKX: SOLENOID, AIR for Customer Use; Provides (8) Normally Closed Pilot Air Source, Approx 4 CFM, Includes Switch in Cab; Air Available Only with Key in “Ignition” or “Accessory” Position; Air Will Exhaust with Key in “Off” Position 86
13 Battery Disconnect Switch Features 88
131 08RLZ: BATTERY DISCONNECT SWITCH {Cole-Hersee 75920-06} 300 Amp, Disconnects Cab Power, Does Not Disconnect Charging Circuits, Locks with Padlock, Battery Box Mounted 88
132 08XNB: BATTERY DISCONNECT SWITCH 300 Amp, Disconnects Power to Power Distribution Center (PDC), Does Not Disconnect Charging Circuits, Locks with Padlock, Cab Mounted 89
133 08WZP: BATTERY WARNING Green Indicator Mounted on Left Side of Instrument Panel above left side switch panel 92
14 Body Builder Integration Harnesses 94
141 08XMB: WIRING (1)TMC RP1226 BEHIND CTR CONSOLE CONNECTOR, DASH, CENTER PANEL Cab Wiring for TMC RP1226 Vehicle Accessory Connector; Includes 14-pin Connector with Battery Power, Ignition Power, Ground & Body 250K Datalink Connector Located Behind Instrument Panel Center Console 94
142 08WZG: JUNCTION BLOCK Stud, 100-Amp Battery Feed, protected by a Fusible Link, Stud to be used for Body Builder Feeds Inside Cab 97
143 60ABM: BDY INTG, RPM I/O HARNESS, Includes a Harness with 6 Input Blunt Cut wires and 6 Output Blunt Cut Wires, for use with one RPM 98
144 60ABN: BDY INTG, RPM I/O HARNESS, Includes 2-Harnesses with 6-Input Blunt Cut wires and 6 Output Blunt Cut Wires, for use with two RPMs 99
145 60ACW: BODY INTG, I/O EXPANSION HARNESS (for Diamond Logic® Builder only) includes a harness with five blunt-cut wires routed on lower left of IP Two GND active inputs and two (05 AMP) relay driver outputs (GND active) are provided 100
15 Body Builder Wiring, for Stop/Turn/Tail Lights/ Though Power: 102
151 08HAA: BODY BUILDER WIRING To EOF, With Stop, Tail, Turn, and Marker Lights Circuits, and Ground (GND), Less Trailer Socket 102
152 08HAB: BODY BUILDER WIRING, Back of Day Cab at Left Frame or Under Sleeper, Extended or Crew Cab at Left Frame; Includes Sealed Connectors for Tail/Amber Turn/Marker/Backup/Ground and Sealed Connector for Stop/Turn 105
153 08HAE: BODY BUILDER WIRING, Rear of Frame; Includes Sealed Connectors for Tail/Amber Turn/Marker/ Backup/Accessory Power/Ground and Sealed Connector for Stop/Turn 109
154 08HAG: ELECTRIC TRAILER BRAKE/LIGHTS Accommodation Package to Rear of Frame (ROF); for Separate Trailer Stop, Tail, Turn, Marker Light Circuits; Includes Electric Trailer Brake Accommodation Package with Cab Connections for Mounting Customer- Installed Electric Brake Unit, Less Trailer Socket 114
155 08HAH: ELECTRIC TRAILER BRAKE/LIGHTS Accommodation Package to Rear of Frame (ROF); for Combined Trailer Stop, Tail, Turn, Marker Light Circuits; Includes Electric Trailer Brake
Navistar® Electrical Systems
2021 and Newer HX Integration
Guide
Page 4 of 582 Revision Date: 5/24/2022
Accommodation Package with Cab Connections for Mounting Customer- Installed Electric Brake Unit, Less Trailer Socket 118
156 08HAT: BODY BUILDER WIRING Includes Wires Installed through the Dash Panel and End in Engine Compartment, In Cab Wire Ends Will Have body controller Input Terminals, Engine Compartment Wire Ends will have Sealed Connectors 122
157 08HAU: BODY BUILDER WIRING INSIDE CAB; Includes Sealed Connectors for Tail/Amber, Turn/Marker/Backup/Accessory, Power/Ground, and Stop/Turn 124
158 08NAA: TAIL LIGHT WIRING MODIFIED Includes: Wiring for Standard Left & Right Tail Lights; Separate 80′ of Extra Cable Wiring for Left & Right Body Mounted Tail Lights 129
159 08THH: AUX TRAILER SOCKET 7-Way; With Battery Fed Circuit to Center Pin, with 25 AMP Fuse and Relay Controlled by Switch with Indicator Light Controlled by Accessory Side of Key Switch, Switch Mounted on IP 131
1510 08TKK: TRAILER AUXILIARY FEED CIRCUIT for Electric Trailer Brake Accommodation/Air Trailer ABS; With 30-Amp Fuse and Relay, Controlled by Ignition Switch 133
1511 08TME: TRAILER CONNECTION SOCKET 7-Way; Mounted at EOF, Wired for Turn Signals Independent of Stop, Compatible with Trailers That Have Amber or Side Lamps 134
1512 08TMG: TRAILER CONNECTION SOCKET 7-Way; Mounted at EOF, Wired for Turn Signals Combines with Stop, Compatible with Trailers That Use Combined Stop, Tail, Turn Lamps 138
1513 08TMN: TRAILER CONNECTION SOCKET {Phillips STA-DRY} 7-Way; Equipped with ABS Feed, Mounted at BOC and End of Frame Locations 142
1514 60AKK: BDY INTG, HEADLIGHTS, WIG WAG High Beam Wig Wag with Park Brake Interlock, Park Brake Disables Wig Wag 145
1515 60AKL: BDY INTG, HEADLIGHTS, WIG WAG High Beam Wig Wag with Park Brake Interlock, Park Brake Disables High Beam Wig Wag, Enables Low Beam Wig Wag 148
16 CB and 2-Way Radio Accommodation Packages 150
161 08REA: 2-WAY RADIO Wiring Effects; Wiring with 20-Amp Fuse Protection, Includes Ignition Wire with 5-Amp Fuse, Wire Ends Heat Shrink and 10′ Coil Taped to Base Harness 150
162 08RGA: 2-WAY RADIO Wiring Effects; Wiring with 20-Amp Fuse Protection, Includes Ignition Wire with 5-Amp Fuse, Wire Ends Heat Shrink and Routed to Center of Header Console in Cab 151
17 Engine Speed Control Features and Accommodation Packages 152
171 Standard: THROTTLE, HAND CONTROL Cruise control acceleration and deceleration buttons located on the steering wheel serve as the engine speed control while in PTO mode This functionality can be modified or disabled by updating the electronic parameters 152
172 Datalink Control for Remote Stationary Variable Engine Speed Control: J1939 DATALINK ENGINE CONTROL for Navistar® A26 Engines 153
173 12VGV: ACCESSORY WIRING, SPECIAL for Road Speed Wire Coiled Under Instrument Panel for Customer Use, Unconditioned Manual Transmission Output Shaft Speed, Additional Body Builder Signal Conditioning may be Required to Utilize Signal 161
174 12VYL: ACCESSORY WIRING, SPECIAL for Road Speed Wire Coiled Under Instrument Panel for Customer Use 163
175 12VGA Pre 2021 A26: ENGINE CONTROL, REMOTE MOUNTED for PTO, for A26 Engines 165
1751 12VGA Preset Set Speed – Wiring Diagram: 166
1752 12VGA Preset Resume Speed – Wiring Diagram: 167
1753 12VGA Preset Set Resume Speed – Wiring Diagram: 168
1754 12VGA Variable Switch Control – Wiring Diagram: 169
1755 12VGA Variable Pedal Control – Wiring Diagram: 170
1756 12VGA Transfer Case Speed Disable – Wiring Diagram: 171
1757 12VGA Aux Tachometer Output – Wiring Diagram: 172
1758 12VGA Aux Speedometer Output – Wiring Diagram: 173
1759 12VGA Engine Waring Lamp – Wiring Diagram: 174
176 12VGA Post 2021 A26: ENGINE CONTROL, REMOTE MOUNTED for PTO, for A26 Engines 176
1761 12VGA Preset Set Speed – Wiring Diagram: 177
1762 12VGA Preset Resume Speed – Wiring Diagram: 178
1763 12VGA Preset Set Resume Speed – Wiring Diagram: 178
1764 12VGA Variable Switch Control – Wiring Diagram: 179
1765 12VGA Variable Pedal Control – Wiring Diagram: 180
1766 12VGA Transfer Case Speed Disable – Wiring Diagram: 181
1767 12VGA Aux Tachometer Output – Wiring Diagram: 182
1768 12VGA Aux Speedometer Output – Wiring Diagram: 182
1769 12VGA Engine Waring Lamp – Wiring Diagram: 183
177 12VGU: ENGINE CONTROL, REMOTE MOUNTED Provision for; Includes Wiring for Body Builder Installation of PTO Controls for Cummins X15 Engines 186
1771 12VGU Remote PTO Preset Set Speed – Wiring Diagram (Heavy Extreme Series): 190
1772 12VGU: Remote Station PTO Preset Set Resume Speed – Wiring Diagram (Heavy Extreme Series): 191
Navistar® Electrical Systems
2021 and Newer HX Integration
Guide
Page 5 of 582 Revision Date: 5/24/2022
1773 12VGU: Remote Accelerator – Wiring Diagram (Heavy Extreme Series): 192
1774 12VGU: Auxiliary Tachometer – Wiring Diagram (Heavy Extreme Series): 192
1775 12VGU: Engine or Vehicle Speed Switch – Wiring Diagram (Heavy Extreme Series): 193
178 60AJA: BDY INTG, THROTTLE CONTROL Accommodation for Single Customer-Mounted External Engine Speed Control Switch, Programmable Mode for Various Switch Actions and Engine Speed Control Option; Useable Only While Vehicle is Stopped, and the Park Brake is Applied (requires one Remote Power Module (RPM) input) 194
179 60AJE: BDY INTG, THROTTLE CONTROL Accommodation for On Demand Engine Speed for Single Customer-Mounted Pressure Switch, Programmable Mode for Various Switch Actions, Useable Only While Vehicle is Stopped, and the Park Brake is Applied (requires one RPM input) 198
1710 60AJG: BDY INTG, THROTTLE CONTROL Accommodation for Single Customer-Mounted External Engine Speed Control Switch, for Utility Applications, Programmable Mode for Various Switch Actions and Engine Speed Control Option, Only with Vehicle Stopped and Park Brake is Applied (requires one RPM input) 202
1711 60AJH: BDY INTG, THROTTLE CONTROL for Dual Function Input, for Utility Applications, Remote Throttle Control When Engine is Running, and Activating Output for Emergency Power When the Engine is Not Engaged; Useable Only When Vehicle is Stopped, and Park Brake is Applied (requires one RPM input and output) 206
1712 60AJJ: BDY INTG, THROTTLE CONTROL Accommodation for Single Customer-Mounted Momentary Switch, for Refuse Applications, Programmable Mode Various Switch Actions, Useable Only While Vehicle is Stopped, and the Park Brake is Applied (requires one RPM input) 210
18 Fog, Plow and Guide Post Accommodation Packages 214
181 8585: TOGGLE SWITCH, AUXILIARY and Wiring; For Driving Lights or Fog Lights Mounted by Customer 214
182 08TNP: AUXILIARY HARNESS 50’ for Auxiliary Front Headlights and Turn Signals for Front Plow Applications 217
183 08XJG: FOG LIGHTS (2) Clear, Lens, Halogen, Rectangular, with White Light Source 219
184 08XJH: FOG LIGHTS (2) Clear, Lens, LED, Rectangular, with White Light Source 223
185 08XJJ: FOG LIGHTS (2) Selective Yellow, LED 226
19 Disable ABS/ATC for Rail Applications 229
191 Disabling ABS/ATC by Removing Power to Module 229
192 Disable ABS/ATC with Bendix ABS inputs: 230
20 Lift Axles 231
201 Lift Axle Control (Using Conventional Air Solenoid Module): 231
202 Lift Axles (Using ELAM): 236
203 Lift Axle Electronic Gauges: 242
21 Gauges and Fault Display 245
211 16HGG: GAUGE, OIL TEMP, ENGINE 245
212 16HGH: OIL TEMP GAUGE FOR AUTOMATIC TRANS 248
213 16HGJ: GAUGE, OIL TEMP, MANUAL TRANSMISSION 251
214 16HGL: GAUGE, OIL TEMP, REAR AXLE 254
215 16HGN: GAUGE, AIR APPLICATION 258
216 16HHT: GAUGE, Ammeter 150-Ampere (AMP) 261
217 16HKT: IP CLUSTER DISPLAY DIAGNOSTICS — Display on board diagnostics of fault codes in gauge cluster 263
218 16HLR: VIRTUAL GA, OIL TEMP, Air Application Requires Premium Cluster 264
219 16HLS: VIRTUAL GA, OIL TEMP, REAR AXLE Requires Premium Cluster 264
2110 16HLU: VIRTUAL GA, OIL TEMP, AUTO XMSN for Allison Transmission, Requires Premium Cluster 268
2111 16HLV: VIRTUAL GA, OIL TEMP, MANL XMSN for Manual Transmission, Requires Premium Cluster 270
2112 16HLW: VIRTUAL GAUGE, OIL TEMP, ENG Requires Premium Cluster 274
22 In Cab Battery Feed Power Source 277
221 8518: CIGAR LIGHTER Includes Ash Cup 277
222 8718: POWER SOURCE Cigar Type Receptacle without Plug and Cord 278
223 08WCK POWER SOURCE, TERMINAL TYPE 2-Post 279
224 08XHR POWER SOURCE, ADDITIONAL Auxiliary Power Outlet (APO) & USB Port, Located in the Instrument Panel 280
Navistar® Electrical Systems
2021 and Newer HX Integration
Guide
Page 6 of 582 Revision Date: 5/24/2022
225 08XKR: POWER SOURCE, Two Auxiliary Power Outlets (APO) and Two USB Ports, Located in the Instrument Panel 280
23 Indicator Lights and Alarms 282
231 60AJC: BDY INTG, INDICATOR LIGHTS (2) One for Gate Open and One for Rear Alert, Includes Audible Alarm, Programmable Mode for Various Switch Action (requires 2 Remote Power Module (RPM) inputs) 282
232 60AJD: BDY INTG, INDICATOR LIGHTS (2) One for Boom Out of Stow, One for Outriggers Deployed, Includes Audible Alarm and Interlock to Parking Brake, Programmable Mode for Various Switch Actions (requires 2 RPM inputs) 286
233 60AJK: INDICATOR LIGHTS (2), One for Body Up, One for Gate Open, Includes Audible Alarm, Programmable Mode for Various Switch Actions (Requires 2-RPM Inputs) 289
234 60AKY: BDY INTG, DASH IND LT TRICOLOR (1) for Optional Usage Customer to Program 293
235 60AKZ: BDY INTG, DASH IND LT TRICOLOR (2) for Optional Usage Customer to Program 295
236 60ALA: BDY INTG, DASH IND LT TRICOLOR (3) for Optional Usage Customer to Program 297
237 60ALB: BDY INTG, DASH IND LT TRICOLOR (4) for Optional Usage Customer to Program 299
238 60ALC: BDY INTG, DASH IND LT TRICOLOR (5) for Optional Usage Customer to Program 301
239 60ALD: BDY INTG, DASH IND LT TRICOLOR (6) for Optional Usage Customer to Program 303
2310 60ALE: BDY INTG, DASH IND LT TRICOLOR (7) for Optional Usage Customer to Program 305
2311 60ALG: BDY INTG, DASH IND LT TRICOLOR (8) for Optional Usage Customer to Program 307
2312 60ALH: BDY INTG, DASH IND LT TRICOLOR (9) for Optional Usage Customer to Program 309
2313 60ALJ: BDY INTG, DASH IND LT TRICOLOR (10) for Optional Usage Customer to Program 311
2314 60ALK: BDY INTG, DASH IND LT TRICOLOR (11) for Optional Usage Customer to Program 313
2315 60ALL: BDY INTG, DASH IND LT TRICOLOR (12) for Optional Usage Customer to Program 315
24 Power Features using Remote Power Modules 317
241 60ACE: BDY INTG, SWITCH DUAL OUTPUT 2-Position Latched Rocker, Backlit, with “ON” Indicator Mounted on Dash, for 1; Auxiliary Load 40-AMP Maximum; Power Available Only in “Ignition (IGN)” or “Accessory” Position; Controls Two Remote Power Modules (RPMs) (requires two RPM outputs) 317
242 60ACG: BDY INTG, SWITCH, INTERLOCKED 2-Position Latched Rocker, Backlit, with “ON” Indicator Mounted on Dash for 1; Auxiliary Load 20-Ampere (AMP) Maximum; Output will disengage when Vehicle Exceeds 30-MPH, Programmable; Power Available Only in “Ignition (IGN)” or “Accessory” Position (requires one Remote Power Module (RPM) output) 320
243 60ACH: BDY INTG, SWITCH, INTERLOCKED (2) 2-Position Latched Rockers, Backlit, with “ON” Indicator Mtd on Dash, for 2; Auxiliary Load each 20-AMP Maximum; Outputs will Disengage when Vehicle Exceeds 30-MPH, Programmable; Power Available Only in “IGN” or “Accessory” Position (requires two RPM outputs) 324
244 60ACS: BDY INTG, SWITCH MOMNTRY 3POS Rocker, Backlit, with “ON” Indicator Mounted on Dash, Latching Software, for 1 Auxiliary Load 20-amp Maximum; Power Available Only in “Ignition” or “Accessory” Position, Output Also Controlled by a Customer Remote Mounted Switch (requires 1 Remote Power Module input and 1output) 331
245 60ACT: BDY INTG, SWITCH MOMNTRY 3POS Rocker, Backlit, with “ON” Indicator Mounted on Dash, Latching Software, for 2; Auxiliary Load 20-AMP Maximum; Power Available Only in “IGN” or “Accessory” Position, Output Also Controlled by a Customer Remote-Mounted Switch (requires two RPM inputs and two outputs) 334
246 60ACU: BDY INTG, SWITCH MOMNTRY 3-POS (3) Rocker, Backlit, with “ON” Indicator Mounted on Dash, Latching Software, for 3; Auxiliary Load 20-AMP Maximum; Power Available Only in “IGN” or “Accessory” Position, Output Also Controlled by a Customer Remote-Mounted Switch (requires three RPM inputs and three outputs) 338
25 Power Window, Locks, Remote Keyless Entry 343
251 16VCN: KEYLESS ENTRY SYSTEM REMOTE with Panic and Auxiliary Work Light Function, Includes One Key Fob (Transmitter) 343
252 16VCP: KEYLESS ENTRY SYSTEM REMOTE with Panic and Horn Beep Lock Confirmation, with Auxiliary Button for Work Light, Includes One Key Fob (Transmitter) 347
253 16WJU: WINDOW, POWER (2-Door) and Power Locks, Left and Right Doors 351
254 16WJV: WINDOW, POWER (4-Door) and Power Door Locks, Front and Rear Doors, Left and Right 354
255 16WKZ: KEYLESS ENTRY SYSTEM REMOTE with Panic and Auxiliary Buttons, Includes One Key Fob (Transmitter) 356
26 Productivity Features 360
261 08THN: TURN SIGNAL SWITCH with Hazard Flasher Overrides Brake, to be done With Programming System Controller 360
262 08WXB: HEADLIGHT WARNING BUZZER Sounds When Head Light Switch is on and Ignition Switch is in “Off” Position 362
Navistar® Electrical Systems
2021 and Newer HX Integration
Guide
Page 7 of 582 Revision Date: 5/24/2022
263 16HCK: SEATBELT WARNING PREWIRE for 1 to 3 Belts 365
27 PTO (Power Take OFF) and PTO Hour meter 366
271 13WDN: PTO CONTROL, DASH MOUNTED for Customer Provided PTO; Includes 2-Independent Illuminated Switches, 2-Electric/Air Solenoids, Piping and Wiring 366
272 13XAA: PTO CONTROL, DASH MOUNTED for Customer Provided PTO; Includes Switch, Electric/Air Solenoid, Piping and Wiring 387
273 16WLM: HOURMETER, PTO for Customer Provided PTO; Indicator Light and Hour meter in Gauge Cluster Includes Return Wire for PTO Feedback Switch 395
274 60ABA: BDY INTG, PTO ACCOMMODATION for Monitoring Cable Shift Engaged PTO, With Indicator Light and Audible Alarm in Gauge Cluster (requires one Remote Power Module (RPM) input) 400
275 60ABB: BDY INTG, PTO ACCOMMODATION for Muncie Lectra-Shift PTO Engagement and Disengagement, With Switch Mounted on Dash; Includes Indicator Light and Audible Alarm in Gauge Cluster (requires one RPM input and one output) 404
276 60ABE: BDY INTG, PTO ACCOMMODATION for Electric over Hydraulic PTO, With Switch Mounted on Dash, Includes Audible Alarm and Indicator Light in Gauge Cluster (Requires one RPM input and one output) This feature does Not Include Solenoids 414
277 60ABK: BDY INTG, PTO ACCOMMODATION Accommodation for Electric over Air, Non-Clutched PTO Engagement and Disengagement does not Include Air Solenoid, With Switch Mounted on Dash, Includes Audible Alarm and Indicator Light in Gauge Cluster (requires one RPM input and one output) 424
278 60ABL: BDY INTG, PTO ACCOMMODATION Accommodation for Electric over Air, Clutched PTO Engagement and Disengagement, does not Include Air Solenoid, With Switch Mounted on Dash, Includes Audible Alarm and Indicator Light in Gauge Cluster (requires one RPM input and one output) 434
279 60AKG: BDY INTG, PTO ACCOMMODATION for (3) Latched Rocker Switches, (1) PTO Switch, (2) Generic Switches to Control (3) 30-amp relays, with Programmable Interlocks, for Body Builder Hook up in the Engine Compartment Left Side, Recommended for Automatic Transmissions 444
28 Remote Power Modules 456
281 60AAG: BDY INTG, RPM Mounted Inside Cab behind Driver Seat; Max 20-AMP per Channel, Max 80-AMP Total; Includes One Module with Switch Pack Containing Latched Switches 456
282 60ALM BDY INTG, REMOTE POWER MODULE Mounted under bunk, Left Luggage Compartment, up to 6 Outputs & 6 Inputs, Max 20 amp per Channel, Max 80-amp Total; Includes 1 Switch Pack with Latched Switches 462
283 60ALN BDY INTG, REMOTE POWER MODULE (2) Mounted under bunk, Left Luggage Compartment, up to 6 Outputs & 6 Inputs Each, Max 20 amp per Channel, Max 80-amp Total; Includes 1 Switch Pack with Latched Switches 463
284 60ALP BDY INTG, REMOTE POWER MODULE (2) Mounted Under bunk, Left Luggage Compartment, up to 6 Outputs & 6 Inputs Each, Max 20 amp per Channel, Max 80-amp Total; Includes 1 Module with Switch Pack Containing 6 Latched Switches, 1 Module with Hardware Only 465
285 60ALR BDY INTG, REMOTE POWER MODULE (3) Mounted Under bunk, Left Luggage Compartment, up to 6 Outputs & 6 Inputs Each, Max 20 amp per Channel, Max 80-amp Total; Includes 3 Switch Packs with Latched Switches 467
286 60ALS BDY INTG, REMOTE POWER MODULE (3) Mounted Under bunk, Left Luggage Compartment, up to 6 Outputs & 6 Inputs Each, Max 20 amp per Channel, Max 80-amp Total; Includes 2 Modules with Switch Packs Containing 6 Latched Switches, 1 Module with Hardware Only 469
287 60ALT BDY INTG, REMOTE POWER MODULE (3) Mounted Under bunk, Left Luggage Compartment, up to 6 Outputs & 6 Inputs Each, Max 20 amp per Channel, Max 80-amp Total; Includes 3 Modules with Hardware Only 471
288 60ALV BODY INTG, REMOTE POWER MODULE Mounted Inside Cab Behind Driver Seat, up to 6 Outputs & 6 Inputs, Max 20 amp per Channel, Max 80-amp Total; Includes 1 Switch Pack Containing 6 Momentary Switches 473
289 60ALW BODY INTG, REMOTE POWER MODULE Mounted Inside Cab; (1) Behind Driver Seat and (1) Behind Passenger Seat, up to 6 Outputs & 6 Inputs Each, Max 20 amp per Channel, Max 80-amp Total; Includes 2 Switch Packs Containing 12 Latched Switches 475
2810 60ALX BODY INTG, REMOTE POWER MODULE Mounted Inside Cab; (1) Behind Driver Seat and (1) Behind Passenger Seat, up to 6 Outputs & 6 Inputs Each, Max 20 amp per Channel, Max 80-amp Total; Includes 2 Switch Packs Containing 12 Momentary Switches 477
2812 60ALZ BDY INTG, REMOTE POWER MODULE (3) Mounted Inside Cab; (1) Behind Driver Seat and (2) Behind Passenger Seat, up to 6 Outputs & 6 Inputs Each, Max 20 amp per Channel, Max 80 am Total; Includes 3 Switch Packs Containing 18 Momentary Switches, 481
29 Remote Start/Stop Features 484
291 60ABCM: BDY INTG, REMOTE START/STOP to Start and Stop Vehicle Engine 484
292 60ABD: BDY INTG, REMOTE START/STOP To Start and Stop Vehicle Engine, Will Start Emergency Pump Motor, Programmable Time Intervals 488
30 Secondary Road Speed Limit 492
301 Datalink Control for Secondary Road Speed Limit Control: J1939 DATALINK ENGINE CONTROL for Navistar A26 Engines 492
31 Standard electrical Offerings 495
311 08WRB: HEADLIGHTS ON W/WIPERS Headlights Will Automatically Turn on if Windshield Wipers are turned on There are two functions, Lights on With Wipers (LOWW) and Day Time Running Lights (DTRL), available with this sales code 495
32 Theft Deterrent 496
321 60ACX: BODY INTG, THEFT DETERRENT SYS Includes one (1) Switch Pack of Six Switches 496
33 Eaton® Transmission PTO Feedback 500
34 Allison 3000 and 4000 Transmission Automatic Neutral 501
341 13WEH: AUTOMATIC NEUTRAL Allison WT Transmission Shifts to Neutral When Parking Brake is Engaged and Remains in Neutral When Parking Brake is Disengaged, without On/Off Switch 501
342 13WUA: ALLISON NEUTRAL Allison WT Transmission Shifts to Neutral When Parking Brake is Engaged and Remains in Neutral When Park Brake is Disengaged 504
35 Allison 3000 and 4000 Transmission Spare Input/Output (I/O) and Sales Codes 507
351 13WUC: ALLISON SPARE INPUT/OUTPUT for Rugged Duty Series (RDS); General Purpose Trucks, Construction Package Number 223 511
352 13WUD: ALLISON SPARE INPUT/OUTPUT for Emergency Vehicle Series (EVS); Rescue, Ambulance Package Number 170 515
353 13WUE: ALLISON SPARE INPUT/OUTPUT for Emergency Vehicle Series (EVS); Fire/Pumper, Tank, Aerial/Ladder Package Number 198 518
354 13WUH: ALLISON SPARE INPUT/OUTPUT for Rugged Duty Series (RDS); Airport Refueler, Sewer Evac Package Number 150 521
355 13WUJ: ALLISON SPARE INPUT/OUTPUT for Rugged Duty Series (RDS); Front Loaders, Rear Loaders, Recycling/Packer Trucks Package Number 142 524
356 13WUK: ALLISON SPARE INPUT/OUTPUT for Rugged Duty Series (RDS); Side Loaders Package Number 170 527
357 13WUR: ALLISON SPARE INPUT/OUTPUT for Dump/Construction with Two-Speed Axle or Auxiliary Transmission (RDS) Package Number 146 530
358 13WUS: ALLISON SPARE INPUT/OUTPUT for Rugged Duty Series (RDS); General Purpose Trucks Modified for Single Input Auto Neutral Package Number 223 533
359 13WUY: ALLISON SPARE INPUT/OUTPUT for Oil Field Series (OFS), Package Number 193 536
3510 13WUZ: ALLISON SPARE INPUT/OUTPUT for Emergency Vehicle Series (EVS), Fire/Pumper, Tank, Aerial/Ladder Package Number 198, Includes J1939 Based Auto Neutral 539
3512 13WVX ALLISON SPARE INPUT/OUTPUT for Rugged Duty Series (RDS), On/Off Highway, Package Number 235 542
36 Work light and Outside Cab Power Features 545
361 08TMH: SWITCH, AUXILIARY Accessory Control; for Wiring in Roof, With Maximum of 20 AMP Load with Switches in the Instrument Panel 545
362 08WEX: AUXILIARY HARNESS for Auxiliary Power Source; 30-Amp, Key Switched, 2-Pin Connector, Located on Floor Between Seats 547
363 08WJZ: WORKLIGHT ON W/BACKUP Work Lights will Activate when Vehicle is in Reverse 549
364 08WTT: SWITCH, TOGGLE, FOR WORK LIGHT Lighted; on Instrument Panel and Wiring Effects for Customer Furnished End of Frame Light 551
365 08XBK: SWITCH, AUXILIARY Switch 40-AMP Circuit for Customer Use; Includes Wiring Connection in the engine compartment near the mega-fuse 555
37 Appendix – General Electrical Section: 557
371 “Red Gel Coating” Removal from Starter Studs and Electrical Connections 558
372 Recommended Circuit Protection: 564
373 Color Code System for International® Truck Wiring: 566
374 Electrical Components Commonly Used by Equipment Installers: 567
375 Wire Splicing and Termination – Standard Terminals and Splices: 567
376 HIGH VOLTAGE CIRCUITS (GREATER THAN 50 VOLTS) ON INTERNATIONAL® TRUCKS AND BUSES: 576

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