Navistar International EMV Series Schematics Manual 0000018831

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Navistar International EMV Series Schematics Manual 0000018831 – PDF DOWNLOAD

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Navistar International EMV Series Schematics Manual 0000018831 – PDF DOWNLOAD

Language : English
Pages :1272
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Navistar International EMV Series Schematics Manual 0000018831 – PDF DOWNLOAD

Body Control Module (BCM)
Body Control Module (BCM) Design 1
CAN Network
CAN Network Design 9
GEN IV Cluster (Monitor)
GEN IV Cluster (Monitor) Design 15
Instrument Cluster (Premium)
Instrument Cluster (Premium) Design 16
Instrument Cluster (Standard)
Instrument Cluster (Standard) Design 18
Instrument Cluster – Bulb Check
Instrument Cluster – Bulb Check Design 19
Instrument Cluster – Request and Status
Instrument Cluster – Request and Status Design 20
Vehicle Control Unit (VCU)
Vehicle Control Unit (VCU) Design 21
Ground Splice Packs 1022 & 1023
Ground Splice Packs 1022 & 1023 Design 23
Ground Splice Pack 1027
Ground Splice Pack 1027 Design 24
Interior Dual Post Ground Stud-Cowl Wall
Interior Dual Post Ground Stud-Cowl Wall Design 25
ZVR Splice Packs 1620
ZVR Splice Packs 1620 Design 26
Center Chassis Ground Splice Packs
8802/8805/8807/8809
Center Chassis Ground Splice Packs 8802/8805/8807/8809 Design 27
Forward Chassis Ground Splice Pack 8800
Forward Chassis Ground Splice Pack 8800 Design 28
Lighting Control Module
Lighting Control Module Design 29
Auxilary Power Fuse
Auxilary Power Fuse Design 31
Chassis PDM
Chassis PDM Design 32
Battery Feed
Battery Feed Design 33
Interior PDM Chart
Interior PDM Chart Design 34
Key Switch Accessory
Key Switch Accessory Design 35
TABLE OF CONTENTS
i
Key Switch Ignition
Key Switch Ignition Design 36
Relays – Grid Management
Relays – Grid Management Design 37
ABS CAN Splice Pack – 1410
ABS CAN Splice Pack – 1410 Design 38
Panel Light Dimmer Splice Pack – 1021
Panel Light Dimmer Splice Pack – 1021 Design 39
Park / Turn Lights Splice Packs 1623/1625/400
Park / Turn Lights Splice Packs 1623/1625/400 Design 40
VCU PDM and Underhood PDM
VCU PDM and Underhood PDM Design 41
Air Governor Control
Air Governor Control Design 42
Radio w/Bluetooth
Radio w/Bluetooth Design 43
Speakers:Four Speakers Daycab BT n/QC
Speakers:Four Speakers Daycab BT n/QC Design 45
Speakers:Four Speakers Daycab n/BT n/QC
Speakers:Four Speakers Daycab n/BT n/QC Design 46
Speakers:Four Speakers Daycab n/BT w/QC
Speakers:Four Speakers Daycab n/BT w/QC Design 47
Speakers:Four Speakers Daycab w/BT w/QC
Speakers:Four Speakers Daycab w/BT w/QC Design 48
CB Radio Power Only
CB Radio Power Only Design 49
Cigar Lighter Aux APO
Cigar Lighter Aux APO Design 50
Standard APO
Standard APO Design 53
Standard APO and Aux APO
Standard APO and Aux APO Design 54
Cruise Control (W/ One Telltale 10 Pin)
Cruise Control (W/ One Telltale 10 Pin) Design 57
Vehicle Speed Control (Cruise Control) 10 Pin
Vehicle Speed Control (Cruise Control) 10 Pin Design 59
Door Ajar Reminder (Entry/Exit) 2 Door
Door Ajar Reminder (Entry/Exit) 2 Door Design 60
Door Pod Module (4 Door)
Door Pod Module (4 Door) Design 61
TABLE OF CONTENTS
ii
Mirrors (Heated) (Door Pod Actuated 2 Cab and 1
Hood Mirror Left Side Only)
Mirrors (Heated) (Door Pod Actuated 2 Cab and 1 Hood Mirror Left Side Only)
Design 62
Mirrors (Heated) (MUX Switch 2 Cab and 1 Hood
Mirror Left Side Only)
Mirrors (Heated) (MUX Switch 2 Cab and 1 Hood Mirror Left Side Only) Design 63
Mirrors (Power) Control Switch Actuated
Mirrors (Power) Control Switch Actuated Design 64
City Horn (W/ 10PIN CLK & P. Brake)
City Horn (W/ 10PIN CLK & P. Brake) Design 66
City Horn (W/ 10PIN CLK)
City Horn (W/ 10PIN CLK) Design 67
City Horn (W/ 4PIN CLK & P. Brake)
City Horn (W/ 4PIN CLK & P. Brake) Design 68
City Horn (W/ 4PIN CLK)
City Horn (W/ 4PIN CLK) Design 70
Multiplexed Switch Pack (Primary Switch)
Multiplexed Switch Pack (Primary Switch) Design 72
Real Time Clock
Real Time Clock Design 73
Remote Keyless Access
Remote Keyless Access Design 74
Telematics (PEOPLE NET MD)
Telematics (PEOPLE NET MD) Design 75
Over The Air Electrical I/O (OnCommand Link / N2
Module
Over The Air Electrical I/O (OnCommand Link / N2 Module Design 76
Over the Air Programming (OnCommand Link / N2
Module)
Over the Air Programming (OnCommand Link / N2 Module) Design 77
Theft Deterrent (Standard, J1939 Mux SW, W/VCU)
Theft Deterrent (Standard, J1939 Mux SW, W/VCU) Design 78
Two USB
Two USB Design 79
Vehicle Alarm System
Vehicle Alarm System Design 81
Vehicle Sleep Mode
Vehicle Sleep Mode Design 82
Vehicle Sound Generator
Vehicle Sound Generator Design 83
TABLE OF CONTENTS
iii
Camera (LYTX Prewire) W/Event Recording Button
Camera (LYTX Prewire) W/Event Recording Button Design 84
Battery Management System
Battery Management System Design 86
Battery Thermal Management (W/VCU) BTMS
Battery Thermal Management (W/VCU) BTMS Design 88
Body Builder Lighting – Separate Turn and Stop
Lamps (Blunt Cut)
Body Builder Lighting – Separate Turn and Stop Lamps (Blunt Cut) Design 89
Body Builder Lighting – Separate Turn and Stop
Lamps (Blunt Cut) Option2
Body Builder Lighting – Separate Turn and Stop Lamps (Blunt Cut) Option2
Design 90
Power Lift Gate
Power Lift Gate Design 91
RIGHTSIDE AIR DRYER
RIGHTSIDE AIR DRYER Design 92
Antilock Brake System (ABS) – BENDIX 4 Channel
Implemenation
Antilock Brake System (ABS) – BENDIX 4 Channel Implemenation Design 99
Park Brake Controls (W/VCU)
Park Brake Controls (W/VCU) Design 100
Service Brake Switch (2 SLS/ 1 Transducer/ 2 RDS to
VCU)
Service Brake Switch (2 SLS/ 1 Transducer/ 2 RDS to VCU) Design 101
Bendix; Tractor or Towing Truck; N/ Air SUSP; J1939
Driven Lamp
Bendix; Tractor or Towing Truck; N/ Air SUSP; J1939 Driven Lamp Design 102
Bendix; Tractor or Towing Truck; W/ Air SUSP; J1939
Driven Lamp
Bendix; Tractor or Towing Truck; W/ Air SUSP; J1939 Driven Lamp Design 103
Stability Control (Bendix Straight Truck J1939 Driven
Lamp)
Stability Control (Bendix Straight Truck J1939 Driven Lamp) Design 104
Traction Control (Bendix, VCU)
Traction Control (Bendix, VCU) Design 105
Adaptive Cruise Control w/o Display (Bendix)
Adaptive Cruise Control w/o Display (Bendix) Design 106
Adaptive Cruise Control (Bendix – Fusion 2.0 & W/
Safety Direct & Reg Speakers) option 1
Adaptive Cruise Control (Bendix – Fusion 2.0 & W/ Safety Direct & Reg Speakers)
option 1 Design 107
TABLE OF CONTENTS
iv
Adaptive Cruise Control (Bendix – Fusion 2.0 & W/
Safety Direct & Reg Speakers) option 2
Adaptive Cruise Control (Bendix – Fusion 2.0 & W/ Safety Direct & Reg Speakers)
option 2 Design 108
Collision Avoidance System (Warning)
Collision Avoidance System (Warning) Design 109
Lane Departure Warning – (Bendix Fusion N/ Safety
Direct)
Lane Departure Warning – (Bendix Fusion N/ Safety Direct) Design 110
Drive Mode Selector I/O (W/VCU)
Drive Mode Selector I/O (W/VCU) Design 112
Regenerative Braking (W/VCU)
Regenerative Braking (W/VCU) Design 113
Vehicle Acceleration (Wired to VCU)
Vehicle Acceleration (Wired to VCU) Design 114
Coolant Level Monitoring (W/VCU)
Coolant Level Monitoring (W/VCU) Design 115
Coolant Temperature Monitoring (J1939 Comm,
W/VCU)
Coolant Temperature Monitoring (J1939 Comm, W/VCU) Design 116
Power Electronics Coolant Temperature Monitoring
Power Electronics Coolant Temperature Monitoring Design 117
Propulsion Coolant Temperature Monitoring (W/VCU)
Propulsion Coolant Temperature Monitoring (W/VCU) Design 118
Hybrid Auxiliary Power Generator for HEV (DC/AC
Inverter)
Hybrid Auxiliary Power Generator for HEV (DC/AC Inverter) Design 119
Alternate Flashing (Wig Wag) – Park Brake disables
High Beams
Alternate Flashing (Wig Wag) – Park Brake disables High Beams Design 120
Alternate Flashing (Wig Wag) – Park Brake disables
Wig Wag
Alternate Flashing (Wig Wag) – Park Brake disables Wig Wag Design 121
Automatic Lighting
Automatic Lighting Design 122
Automatic Lighting – Dual Sensor Twilight/Solar
Automatic Lighting – Dual Sensor Twilight/Solar Design 124
Backup Light (W/VCU) Dual Daisy Reverse Light
Backup Light (W/VCU) Dual Daisy Reverse Light Design 126
Rear Lights (Stop) (W/VCU) W/Daisy Chain
Rear Lights (Stop) (W/VCU) W/Daisy Chain Design 127
TABLE OF CONTENTS
v
Clearance and Identification Lights
Clearance and Identification Lights Design 128
Daytime Running Lights (Output to Plow Lights)
Daytime Running Lights (Output to Plow Lights) Design 129
Directional Signal (Turn) W/ DAISY CHAIN BOX
LAMPS
Directional Signal (Turn) W/ DAISY CHAIN BOX LAMPS Design 130
Directional Signal (Turn) W/ Daisy Chain Box Lamps
W/Plow Lights
Directional Signal (Turn) W/ Daisy Chain Box Lamps W/Plow Lights Design 131
Directional Signal (Turn) W/ LED BOX LAMPS
Directional Signal (Turn) W/ LED BOX LAMPS Design 132
Directional Signal (Turn) W/ LED BOX LAMPS W/Plow
Lights
Directional Signal (Turn) W/ LED BOX LAMPS W/Plow Lights Design 133
Directional Signal (Turn) W/ Single Tail Board
W/Hazard SW
Directional Signal (Turn) W/ Single Tail Board W/Hazard SW Design 134
Directional Signal (Turn) W/ Single Tail Board W/Plow
Lights
Directional Signal (Turn) W/ Single Tail Board W/Plow Lights Design 135
Exterior Lamp Reminder
Exterior Lamp Reminder Design 136
Exterior Lamp Check
Exterior Lamp Check Design 137
Fog Lights (Halogen White TOP MTG)
Fog Lights (Halogen White TOP MTG) Design 138
Fog Lights (LED White TOP MTG)
Fog Lights (LED White TOP MTG) Design 139
Front Fog Lamps
Front Fog Lamps Design 140
Front Fog Lights W CONNECTOR
Front Fog Lights W CONNECTOR Design 141
Front Marker Lights N/ PLow Lights
Front Marker Lights N/ PLow Lights Design 142
Front Marker Lights W/ Plow Lights
Front Marker Lights W/ Plow Lights Design 143
Hazard Warning Light N/Trlr Socket
Hazard Warning Light N/Trlr Socket Design 144
Headlights W 10PIN CLK W/LOWW W/Interrupt
Headlights W 10PIN CLK W/LOWW W/Interrupt Design 146
TABLE OF CONTENTS
vi
Headlights W 10PIN CLK W/LOWW W/O Interrupt
Headlights W 10PIN CLK W/LOWW W/O Interrupt Design 148
Headlights W/O Lights ON With Wipers (LOWW) W/O
Headlights Interrupt
Headlights W/O Lights ON With Wipers (LOWW) W/O Headlights Interrupt
Design 150
Headlights W/O Lights ON with wipers (LOWW) W/
Headlights Interrupt
Headlights W/O Lights ON with wipers (LOWW) W/ Headlights Interrupt
Design 152
Headlights W/PlowLights W/Headlight Interrupt -10PIN
CLK W/LOWW W/Interrupt
Headlights W/PlowLights W/Headlight Interrupt -10PIN CLK W/LOWW
W/Interrupt Design 154
Headlights W/Plowlights W/O Lights ON With Wipers
(LOWW) W/O Headlights Interrupt
Headlights W/Plowlights W/O Lights ON With Wipers (LOWW) W/O Headlights
Interrupt Design 156
Headlights W/PlowLights W/O Lights ON with wipers
(LOWW) W/ Headlights Interrupt
Headlights W/PlowLights W/O Lights ON with wipers (LOWW) W/ Headlights
Interrupt Design 158
Headlight W/Plowlights W/LOWW W/O Headlight
Interrupt -10 PIN CLK
Headlight W/Plowlights W/LOWW W/O Headlight Interrupt -10 PIN CLK
Design 160
License Plate Light (LED BOX LAMP Daisy Chain Tail
Light)
License Plate Light (LED BOX LAMP Daisy Chain Tail Light) Design 162
License Plate Light (LED BOX LAMP Tail Light)
License Plate Light (LED BOX LAMP Tail Light) Design 163
License Plate Light (Tail Light Single Assy)
License Plate Light (Tail Light Single Assy) Design 164
License Plate Light (Tail Light Single Assy) Option2
License Plate Light (Tail Light Single Assy) Option2 Design 165
License Plate Light (Tail Light Single Assy) Option3
License Plate Light (Tail Light Single Assy) Option3 Design 166
License Plate Light (Tail Light Single Assy) W/Less
Power Module
License Plate Light (Tail Light Single Assy) W/Less Power Module Design 167
PARK LIGHTS – N/Marker Interrupt
PARK LIGHTS – N/Marker Interrupt Design 168
TABLE OF CONTENTS
vii
PARK LIGHTS – W/Marker Interrupt 10pin
CLCKSPRING
PARK LIGHTS – W/Marker Interrupt 10pin CLCKSPRING Design 170
PARK LIGHTS – W/Marker Interrupt 4 pin clockspring
PARK LIGHTS – W/Marker Interrupt 4 pin clockspring Design 172
Snow Plow Lights Switch
Snow Plow Lights Switch Design 174
Rear Light (LED BOX LAMP Tail Light)
Rear Light (LED BOX LAMP Tail Light) Design 175
Rear Light (Tail Light)
Rear Light (Tail Light) Design 176
Rear Light (Tail Light) W/Daisy Chain pair of Box
Lamps
Rear Light (Tail Light) W/Daisy Chain pair of Box Lamps Design 177
End of Frame Aux Work Light (One Light N/Relay)
End of Frame Aux Work Light (One Light N/Relay) Design 178
Work Lights LED With Switch Pack – Day Cab
Work Lights LED With Switch Pack – Day Cab Design 179
WORK LIGHT With BackUP Alarm – 1 BULB
WORK LIGHT With BackUP Alarm – 1 BULB Design 181
WORK LIGHT With RKE 1 BULB
WORK LIGHT With RKE 1 BULB Design 183
WORK LIGHT – 1 BULB
WORK LIGHT – 1 BULB Design 185
Heating Ventilation & Air Conditioning (HVAC)
(W/VCU)
Heating Ventilation & Air Conditioning (HVAC) (W/VCU) Design 187
High-Voltage Interlock
High-Voltage Interlock Design 191
Charge Port Monitoring OCI System
Charge Port Monitoring OCI System Design 192
Charging System (W/VCU) Dual DC/DC Converter
Charging System (W/VCU) Dual DC/DC Converter Design 193
eVehicle Charging (W/VCU) Onboard Charging
Modules
eVehicle Charging (W/VCU) Onboard Charging Modules Design 194
High-Voltage Battery System
High-Voltage Battery System Design 195
High-Voltage Distribution Module (HVDM)
High-Voltage Distribution Module (HVDM) Design 196
TABLE OF CONTENTS
viii
High-Voltage Distribution Unit (HVDU)
High-Voltage Distribution Unit (HVDU) Design 197
High-Voltage Monitor
High-Voltage Monitor Design 198
Hig-Voltage Power Distribution System
Hig-Voltage Power Distribution System Design 199
Engine Speed (Tachometer, W/VCU)
Engine Speed (Tachometer, W/VCU) Design 200
Ambient Temperature (No Display, Mirror Sensor,
VCU)
Ambient Temperature (No Display, Mirror Sensor, VCU) Design 201
Auxilary Gauges (Secondary)
Auxilary Gauges (Secondary) Design 202
Auxiliary Gauges (Primary)
Auxiliary Gauges (Primary) Design 203
Auxiliary Guage
Auxiliary Guage Design 204
Brake Pressure (Auxiliary Gauge)
Brake Pressure (Auxiliary Gauge) Design 205
Brake Pressure (Virtual Gauge)
Brake Pressure (Virtual Gauge) Design 206
Compressed Air Supply (Primary & Secondary
Guage)(W/2 in 1 Inverter)
Compressed Air Supply (Primary & Secondary Guage)(W/2 in 1 Inverter)
Design 207
Odometer (W/VCU)
Odometer (W/VCU) Design 208
Trip Odometer (W/VCU)
Trip Odometer (W/VCU) Design 209
Vehicle Speed Limit Override
Vehicle Speed Limit Override Design 210
Voltage Monitoring Voltmeter
Voltage Monitoring Voltmeter Design 211
Voltage Monitoring (Voltmeter) (with Aux gauge)
Voltage Monitoring (Voltmeter) (with Aux gauge) Design 212
Vehicle Speed Control (Cruise Control) (Steering
Wheel Controls, W/VCU)
Vehicle Speed Control (Cruise Control) (Steering Wheel Controls, W/VCU)
Design 213
Vehicle Information Display Premium w/ Wi-Fi VID
Vehicle Information Display Premium w/ Wi-Fi VID Design 214
Vehicle Information Display W/O BT
Vehicle Information Display W/O BT Design 215
TABLE OF CONTENTS
ix
Vehicle Information Display (W/ BT)
Vehicle Information Display (W/ BT) Design 216
Cab Dome Light W/Classic Trim
Cab Dome Light W/Classic Trim Design 217
Cab Dome Light W/ Combo in Diamond Trim
Cab Dome Light W/ Combo in Diamond Trim Design 218
Courtesy Light Crew Cab
Courtesy Light Crew Cab Design 219
Courtesy Light Day Cab
Courtesy Light Day Cab Design 220
Interior Task Lights (Map) – Dome Combo
Interior Task Lights (Map) – Dome Combo Design 221
Panel Backlighting (Cabin Dimmer)
Panel Backlighting (Cabin Dimmer) Design 222
Axle Loading (Weight) Rear
Axle Loading (Weight) Rear Design 223
Driver Controlled Locking Differenntial – FR and RR
Axles (Meritor w/ two sw)
Driver Controlled Locking Differenntial – FR and RR Axles (Meritor w/ two sw)
Design 225
Driver Controlled Locking Differential – FR & RR Axle
(Dana w/ one switch)
Driver Controlled Locking Differential – FR & RR Axle (Dana w/ one switch)
Design 226
Driver Controlled Locking Differential – FR & RR Axle
(Meritor w/ one sw)
Driver Controlled Locking Differential – FR & RR Axle (Meritor w/ one sw)
Design 227
Driver Controlled Locking Differential – RR Axle (Dana
w/ one sw)
Driver Controlled Locking Differential – RR Axle (Dana w/ one sw) Design 228
Driver Controlled Locking Differential – RR Axle
(Meritor w/ one sw)
Driver Controlled Locking Differential – RR Axle (Meritor w/ one sw) Design 229
Height Control (W/VCU)
Height Control (W/VCU) Design 230
Power Divider Lock Control and Monitoring
Power Divider Lock Control and Monitoring Design 231
Rear Axle Load Distribution
Rear Axle Load Distribution Design 232
Axle Temperature Monitoring (Single Rear Aux Gauge)
Axle Temperature Monitoring (Single Rear Aux Gauge) Design 233
TABLE OF CONTENTS
x
Axle Temperature Monitoring (Single Rear Virtual
Gauge)
Axle Temperature Monitoring (Single Rear Virtual Gauge) Design 234
Axle Temperature Monitoring (Tandem Rear Aux
Gauge)
Axle Temperature Monitoring (Tandem Rear Aux Gauge) Design 235
Axle Temperature Monitoring (Tandem Rear Virtual
Gauge)
Axle Temperature Monitoring (Tandem Rear Virtual Gauge) Design 236
Rear Suspension Pressure Monitoring (Auxiliary
Gauge)
Rear Suspension Pressure Monitoring (Auxiliary Gauge) Design 237
Rear Suspension Pressure Monitoring (Virtual Gauge)
Rear Suspension Pressure Monitoring (Virtual Gauge) Design 239
Driver and Passenger Seats – RollTek (Hard Wired)
Driver and Passenger Seats – RollTek (Hard Wired) Design 241
Seats (RollTek) Drivers Seat Only (Hard Wired) –
Leather
Seats (RollTek) Drivers Seat Only (Hard Wired) – Leather Design 242
Seats (RollTek) Drivers Seat Only (Hard Wired) –
Mordular
Seats (RollTek) Drivers Seat Only (Hard Wired) – Mordular Design 243
Seats (RollTek) Drivers Seat Only (Hard Wired) – Vinyl
Seats (RollTek) Drivers Seat Only (Hard Wired) – Vinyl Design 244
Seatbelt Reminder (Warning)(Driver only)
Seatbelt Reminder (Warning)(Driver only) Design 245
Seatbelt Reminder (Warning)(Driver & Passenger in
parallel)
Seatbelt Reminder (Warning)(Driver & Passenger in parallel) Design 246
Vehicle Data Recorder (No Display)
Vehicle Data Recorder (No Display) Design 247
Vehicle Data Recorder (W/ Display)
Vehicle Data Recorder (W/ Display) Design 249
Auxiliary Trailer Power
Auxiliary Trailer Power Design 251
TEM _Electric Trailer Brake Controller Activated Stop
TEM _Electric Trailer Brake Controller Activated Stop LT Design 252
Trailer Interface (Lighting) – BLUNT CUT (Part of
Electric Trailer Brakes)
Trailer Interface (Lighting) – BLUNT CUT (Part of Electric Trailer Brakes)
Design 253
Trailer Interface (Lighting) – BLUNT CUT (Part of
Electric Trailer Brakes) Option2
Trailer Interface (Lighting) – BLUNT CUT (Part of Electric Trailer Brakes) Option2
Design 254
Windshield Washer Pump
Windshield Washer Pump Design 255
Windshield Washer Pump & Low Fluid Sensor
Windshield Washer Pump & Low Fluid Sensor Design 257
Windshield Wipers
Windshield Wipers Design 259
Cranking Request (w/ Key Switch w/ BCM)
Cranking Request (w/ Key Switch w/ BCM) Design 260
Cranking (W/VCU)
Cranking (W/VCU) Design 262
Operator Input
Operator Input Design 263
12V Battery Disconnect (Switch Only)
12V Battery Disconnect (Switch Only) Design 265
Connectors 266
Part Assembly List
Connector Assembly List MV 1054
Index 1247
TABLE OF CONTENTS
xii

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