Navistar International ProStar Operator’s Manual – PDF DOWNLOAD

Description

Navistar International ProStar Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Navistar International ProStar Operator’s Manual – PDF DOWNLOAD

Language :English
Pages :263
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Navistar International ProStar Operator’s Manual – PDF DOWNLOAD

Important 
The information, specifications, and illustrations contained in this manual are based on data that
was current at the time of publication. International reserves the right to make changes and/or
improvements at any time without notification or liability, or without applying those changes or
improvements to vehicles previously manufactured

TABLE OF CONTENTS:

Navistar International ProStar Operator’s Manual – PDF DOWNLOAD

Table of Contents
Section 1 – Foreword
Preface 1
Cautions and Warnings 1
Assistance Guide 1
Component Code Numbers 2
Line Set Ticket 2
Vehicle Storage Instructions 2
Storage Duration – One Month or Less 2
Storage Duration – Over One Month 3
Storage Facilities 4
Exterior Noise Emissions 4
Tampering with Noise Control System Prohibited 4
Emission Control Systems 5
Maintenance Record – Noise Control 5
Reporting Safety Defects 5
US Registered Vehicles 5
Canadian Registered Vehicles 5
Safety Recalls and Authorized Field Changes 5
Customer Security Guide for International Trucks 6
Optional Diamond Logic® Electronic Application Solutions 8
Section 2 – Model Description
Introduction 9
Available Models 9
Vehicle Identification 12
Vehicle Identification Number (VIN) 12
Feature Codes 12
Engine Serial Number 13
Line Set Ticket 13
Exterior Components 14
Cab Entry and Exit 18
Hood 18
Raising the Hood 18
Lowering the Hood 19
Tilt-Away Bumper 19
Lowering the Tilt-Away Bumper 20
Raising the Tilt-Away Bumper 20
Luggage Box Access 21
Driver and Passenger Side 21
Chassis Skirts 21
Removal 21
Installation 22
Extended Chassis Skirts 22
Section 3 – Inspection Guide
Introduction 23
General Information 23
Tractor Inspection 24
Preparation 24
Exterior Lights Check 24
Left Side Cab Area 25
Left Engine Compartment 26
Left Front of Tractor 27
Front of Tractor 29
Right Front of Tractor 30
Right Engine Compartment 32
Right Side of Cab 33
Right Side Under Vehicle 34
Right Rear of Tractor 35
Rear of Tractor 37
Left Rear of Tractor 38
Fifth Wheel and Coupling Area 40
Table of Contents
Cab Interior Inspection 41
Section 4 – Controls/Features
Introduction 43
General Information 43
Electrical 43
Electrical System 43
Dash Components 44
Overhead Console 45
Instrument Panel Gauge Cluster 46
Warning Indicators 48
Gauges 50
Instrument Panel Gauge Cluster Alarms 52
Direct Drive Warning Indicators 54
Integral Digital Display 54
General Text and Warning Messages 56
Optional Instrument panel gauge cluster Compass
Calibration Procedure 57
Compass Declination Zone Set Procedure 57
Compass Directional Calibration Procedure 60
Integral Digital Display Detailed Information 62
Switches 75
Headlights 75
Daytime Running Lights (DRL) 75
Lights On With Wipers 75
Park Lights 75
Panel Lighting 75
Dome Lighting 76
Courtesy Lights 76
Steering Wheel Controls 77
Cruise Control 78
Steering Column and Switches 78
Center Dash Panel/Wing Panel 81
Gauges 82
Switches 82
Climate Control 86
Air Conditioning 88
Dehumidification 89
Electronic Vehicle Monitoring 89
Base Display 89
Premium Display 89
SmartWave® Display 89
Door and Window Controls 90
Door Lock/Unlock 90
Cab Doors and Locks 90
Remote Keyless Entry Operation (Optional) 90
Lock/Unlock From Interior 91
Automatic Door Lock Function 91
Driver/Passenger Windows 91
Manual Operation 91
Power Operation 92
Window Lockout Function 92
Mirror Controls 92
Vent Window 92
Eaton VORAD Collision Warning System (Optional) 93
System Description 93
Driver Reward 93
Section 5 – Sleeper Features
Introduction 95
General Information 95
Main Features 95
Table of Contents
Lighting 97
Dome Light 97
Reading Lights 97
Floor Lights 97
Accent Lights 97
Sleeper Control Panel 98
General Information 98
Accent Light Dimmer Switch 99
Accent Light Switch 99
Sleeper Dome/Floor Light Switch 99
Engine Control Switch 99
Manual Climate Controls 100
Electronic Climate Controller 100
Power Receptacle 101
Radio Remote Control 101
Remote Power Inverter Panel 101
Windows 102
General Information 102
Bunk Restraint System 103
General Information 103
Adjustable Belts 103
Restraint Webbing System 103
Lower Bunk 105
General Information 105
Upper Bunk 106
General Information 106
Entering The Upper Bunk 107
Exiting The Upper Bunk 108
Cabinets/Storage 109
General Information 109
Cabinets 110
Refrigerator Cabinet 110
Horizontal Refrigerator 111
Dresser Cabinet 111
Tower Wardrobe Cabinet 112
Rear Wardrobe Cabinet 113
Airline Cabinets 114
Convenience Features 115
General Information 115
Sleeper Curtain 115
Television Mount 115
Power Inverter 115
Power Sockets 115
Speakers 115
Floor Covering 115
Sleeper Fan 115
Section 6 – Operation
Operation Safety 117
General Information 117
Cab Controls 118
Seat Belts 118
General Information 118
General Information 119
Operation 119
Care of Seat Belts 120
Seats 121
General Information 121
Starting Procedures 123
General Information 123
Engine Starting 123
After the Engine Starts 124
Engine Shutdown 124
Table of Contents
Emergency Starting 124
Cold Weather 125
General Information 125
Cold Weather Starting 125
Cold Weather Operation 126
Engine Idling 126
Engine Idle Shutdown Timer (Optional) 127
Winter Front Usage 127
Hot Weather Operation 127
Operating Instructions 128
General Information 128
Steering 128
Adjustable Steering Column 129
General Information 129
Electrical 130
Alternator 130
Battery 130
BATTERY ON Indicator 131
Circuit Breakers, Fuses and Fusible Links 131
Electrical Load Control and Shedding (ELCS) 132
Engine 132
Charge Air Cooler 132
Electronic Engine Controller 133
Engine Brake 133
MaxxForce® 11, 13 and 15 Engine Brake With
Eaton AutoShift®/UltraShift® Transmissions
Special Driver Instructions 133
MaxxForce® Engine Features 134
Certified Clean Idle 134
Self Diagnostics 134
Air Compressor Cycling 135
Cooling System 135
Engine Oil 136
Engine Performance Problems 136
Fuel 137
Ultra Low Sulfur Diesel Fuel Requirements 137
Unacceptable Fuel Blends 137
Hazards of Diesel Fuel/Gasoline Blends 137
Additional Unsafe Practices 137
Fuel and Lubricant Additives 137
Fueling Procedures 137
Fueling Precautions 138
Reserve Fuel 138
Exhaust Diesel Particulate Filter Regeneration 139
Parked Regeneration Procedure 141
Regeneration Inhibit Switch 141
Two-Position Regeneration Inhibit Switch 142
Three-Position Regeneration Inhibit Switch 142
Transmission 142
Manual Transmissions 142
Engaging the Clutch 143
Hydraulic Clutch Actuation System 144
Double Clutch Procedures 145
Clutch Precautions 145
Eaton AutoShift® Transmissions (Optional) 146
Eaton UltraShift® Transmissions (Optional) 148
Clutch Brake 148
Power Take-off Control 148
Rear Axles 148
Locking or Limited Slip Differentials 148
Tandem Axle Power Divider Lock (PDL) Control 149
Driver Controlled Differential Lock 150
Rear Suspension 150
Rear Air Ride Suspension 150
Table of Contents
Rear Air Suspension Air Dump 150
Air Suspension System Faults 151
Brakes 151
General Information 151
Downhill Operation 152
Air Brakes 152
General Information 152
Air Gauge, Low Air Pressure Beeper and Warning
Indicator 153
Reservoir Moisture Draining 153
Brake Application 154
Parking Brake 154
Parking Brake Reset 155
Parking Brake Alarm 155
Air Dryer 155
Trailer Brake Hand Control 155
Trailer Air Supply and Parking Brake Modular Controls 156
Parking Brake Indicator 157
Bobtail Proportioning System 157
Antilock Brake System (ABS) 158
General Information 158
ABS Operation 158
ABS Self Check 159
Antilock Driving Tips 159
Automatic Traction Control (ATC) System 159
General Information 159
ATC System Check 160
ATC OFF ROAD or MUD/SNOW Switch 160
Stability Control Systems – Bendix® RSP/WABCO
RSC/Bendix ESP 160
Towing Instructions 162
Tow Hooks 163
Towing Vehicle With Front Wheels Suspended 164
Towing Vehicles With Driver Controlled Differential
Lock 164
Removing Axle Shafts Before Towing 164
Installing Axle Shafts 165
Towing Vehicle With Rear Wheels Suspended 165
Tractor-Trailer Connections 166
Connecting/Disconnecting a Trailer to a Vehicle with
Air Suspension 166
Fifth Wheel Operation 166
Fifth Wheel Slide Switch (Optional) 167
Hook-Up 167
Un-Hook 168
Fifth Wheel Jaw Unlock Control 168
Fifth Wheel Jaw Monitoring 169
Section 7 – Maintenance Instructions
Introduction 171
Maintenance Guidelines 171
Supporting Your Vehicle for Service 173
Chassis Lubrication 173
Air Conditioning Service Checks 174
HVAC Filters 174
Side Access HVAC Filter 174
Front Access HVAC Filter 175
Recirculation Filters 175
Sleeper HVAC Filter 176
Axles 176
Front Axle 176
Inspection and Lubrication 176
Normal Maintenance 177
Table of Contents
Alignment 177
Rear Axle 177
Inspection and Lubrication 177
Locking Differential 178
Brakes 178
General Information 178
Air Brakes 179
Inspection and Adjustment 179
Air Dryer 180
General Information 180
Desiccant Filter 181
Purge Valve 181
Heater 181
Air Reservoir/Tanks Moisture Draining 181
ABS Connections and Sensors 182
Cab 182
Care of Vehicle 182
Washing and Waxing 182
Bright Metal Care 182
Upholstery Care 182
Exposed Rubber and Unpainted Plastic Parts 182
Clutch 183
Pedal Free Travel 183
Hydraulic Clutch 183
Electrical 184
Batteries 184
Battery Cables 185
Electrical Charging and Starting System Test 185
Terminal Inspection-Cleaning-Corrosion Protection 185
Accessory Feed Connections 186
Fuses and Relays 186
Engine 186
General Information 186
Engine fluids and contaminated material 187
Scheduled Maintenance 187
Air Induction System 187
Air Restriction Gauge 188
Air Cleaner Element Service 189
Troubleshooting 191
Charge Air Cooler And Radiator Core Inspection
And Cleaning 192
Inspection and Cleaning 192
Cooling System 192
Coolant Level Check 192
Filling Instructions 192
Coolant and Optional Coolant Filter 194
Coolant Concentration Freeze Point 194
Antifreeze 194
Fan Clutch 194
Fuel System 195
Fuel Tank Draining and Cleaning 195
Crankcase Ventilation Filter 195
Frame 195
Noise Emissions – Exterior 196
Instructions for Proper Maintenance 196
Air Intake System 196
Body 196
Cooling System 196
Engine Noise Shields/Blankets 196
Exhaust System 196
Diesel Particulate Filter (DPF) 196
Regeneration 196
Cleaning 197
Drive Shafts 197
Table of Contents
Suspension (Air and Steel Springs) 197
Front Suspension 197
Rear Suspension 198
Steering 198
General Information 198
Tightening Steering Intermediate Shaft Joint Bolts 198
Lubrication Points 199
Power Steering 199
Tires 199
Tire Warnings 199
Tire Maintenance 201
Checking Inflation 201
Underinflation 201
SmartWave® Tire Pressure Monitoring System
(TPMS) 202
Inspection 202
Loads 203
Dual Tires Matching 203
Dual Tires Mixing 203
Rotation 203
Rotation Is Advisable 203
Tire Replacement 204
Wheel and Tire Balancing 204
Wear 204
Irregular Wear 205
Use of Tire Chains 205
Wheels 205
Wheel and Wheel Nut Maintenance and Installation 205
Wheel Nut Torque Maintenance 206
Hub-Piloted Wheel Installation Procedures 206
Transmission 208
Section 8 – Maintenance Intervals and
Specifications
Lubrication and Maintenance Intervals 209
Maintenance Intervals 209
Lubrication and Fluids Charts 217
Components Requiring Lubrication 218
Components Requiring Fluid Check and Fill 219
Unit Refill Capacities 220
Cooling System Refill Capacities 220
Crankcase and Oil Filters 220
Hydraulic Clutch System 220
Power Steering Systems 220
Transmission 221
Rear Axle Unit Refill Capacities 222
Lubricant and Sealer Specifications 223
Torque Specifications 227
U-Bolt Nut Torque Chart 227
Disc Wheel Nut Torque Chart 228
Fuse Charts 228
Typical Interior Fuse Panel Layout 229
Typical Luggage Compartment Fuse Panel Layout 230
ProStar®+ Series Light Information 231
Filter List 232
Section 9 – Customer Assistance
Service Information 233
International Truck Warranty Program 233

S.M 23/2/2025