New Holland B100C B100CLR B100CTC B110C B110CTC B115C Backhoe Loaders Service Manual 84568042A – PDF DOWNLOAD

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New Holland B100C B100CLR B100CTC B110C B110CTC B115C Backhoe Loaders Service Manual 84568042A – PDF DOWNLOAD

FILE DETAILS:

New Holland B100C B100CLR B100CTC B110C B110CTC B115C Backhoe Loaders Service Manual 84568042A – PDF DOWNLOAD

Language : English
Pages : 1229
Downloadable : Yes
File Type : PDF
Size: 269 MB

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

New Holland B100C B100CLR B100CTC B110C B110CTC B115C Backhoe Loaders Service Manual 84568042A – PDF DOWNLOAD

SECTION 00 – SAFETY RULES
FOREWORD 4
SAFETY INSTRUCTIONS 6
PREVENTION OF FIRE OR EXPLOSIONS 8
PREVENTION OF BURNS 9
PRECAUTIONS FOR WASTE DISPOSAL 10
SECTION 01 – MAINTENANCE
SECTION 02 – TECHNICAL SPECIFICATIONS
MODELS 3
IDENTIFICATION OF MAIN COMPONENTS 4
TECHNICAL SPECIFICATIONS 7
DIESEL ENGINE 7
TRANSMISSION 9
AXLES 10
BRAKES 10
STEERING 11
HYDRAULIC SYSTEM 11
FRONT COUNTERWEIGHT 12
BUCKETS 12
TYRES 13
DPF SYSTEM 14
DIMENSIONS AND PERFORMANCE 18
DIMENSIONS – 2WS SIDESHIFT 18
DIMENSIONS – 2WS CENTER PIVOT 19
DIMENSIONS – 2WS TC – SIDESHIFT 20
DIMENSIONS – 4WS SIDESHIFT 21
DIMENSIONS – 4WS CENTER PIVOT 22
LOADER ATTACHMENT PERFORMANCE 23
PERFORMANCE OF LOADER ATTACHMENT WITH FORKS 33
BACKHOE ATTACHMENT PERFORMANCE 38
BACKHOE ATTACHMENT LIFTING CAPACITY 58
MAXIMUM LIFTING LOADS 63
LOADER ATTACHMENT MAXIMUM LIFTING LOAD TABLE 63
BACKHOE ATTACHMENT MAXIMUM LIFTING LOAD TABLE 64
SUPPLY SUMMARY TABLE 65
INDEX
SECTION 10 – ENGINE
REMOVAL AND INSTALLATION THE ENGINE HOOD, THE RADIATOR AND ENGINE 3
PRELIMINARY OPERATIONS 3
BATTERY 4
DISCONNECT 4
ENGINE HOOD 6
REMOVE 6
RADIATOR 9
REMOVE 9
ENGINE 16
REMOVE 16
INSTALL 26
RADIATOR 35
INSTALL 35
ENGINE HOOD 41
INSTALL 41
BATTERY 44
CONNECT 44
ENGINE ERROR CODES 46
SECTION 21 – TRANSMISSION
POWERSHUTTLE TRANSMISSION 3
TECHNICAL SPECIFICATIONS 4
CONTROLS 8
LUBRICATION 12
GREASING 15
REMOVAL FROM MACHINE 17
DISASSEMBLY AND ASSEMBLY 20
TROUBLESHOOTING 132
TRANSMISSION ERROR CODES 136
REPAIR TIMES 140
SPECIAL TOOLS 141
POWERSHIFT TRANSMISSION 142
TECHNICAL SPECIFICATIONS 142
CONTROLS 153
LUBRICATION 155
GREASING 157
REMOVAL FROM MACHINE 158
DISASSEMBLY AND ASSEMBLY 161
TROUBLESHOOTING 325
TRANSMISSION ERROR CODES 329
REPAIR TIMES 333
SPECIAL TOOLS 334
INDEX
SECTION 25 – FRONT AXLES
2WS FRONT AXLE 3
TECHNICAL SPECIFICATIONS 3
LUBRICATION AND GREASING 4
REMOVAL FROM MACHINE 6
DISASSEMBLY AND ASSEMBLY 7
TROUBLESHOOTING 7
4WD – 2WS FRONT AXLE 10
TECHNICAL SPECIFICATIONS 10
LUBRICATION AND GREASING 11
REMOVAL FROM MACHINE 13
DISASSEMBLY AND ASSEMBLY 14
TROUBLESHOOTING 57
SPECIAL TOOLS 61
4WS FRONT AXLE 62
TECHNICAL SPECIFICATIONS 62
LUBRICATION AND GREASING 63
REMOVAL FROM MACHINE 65
SECTION 27 – REAR AXLE
2WS REAR AXLE (B100C – B100CTC) 3
TECHNICAL SPECIFICATIONS 3
LUBRICATION AND GREASING 5
REMOVAL FROM MACHINE 7
DISASSEMBLY AND ASSEMBLY 8
TROUBLESHOOTING 61
REPAIR TIMES 67
SPECIAL TOOLS 68
2WS REAR AXLE (B110C – B110CTC) 69
TECHNICAL SPECIFICATIONS 69
LUBRICATION AND GREASING 71
REMOVAL FROM MACHINE 73
DISASSEMBLY AND ASSEMBLY 74
TROUBLESHOOTING 127
REPAIR TIMES 133
SPECIAL TOOLS 134
4WS REAR AXLE (B115C) 135
TECHNICAL SPECIFICATIONS 135
LUBRICATION AND GREASING 138
REMOVAL FROM MACHINE 140
DISASSEMBLY AND ASSEMBLY 141
TROUBLESHOOTING 219
REPAIR TIMES 225
SPECIAL TOOLS 227
INDEX
SECTION 33 – BRAKE SYSTEM
PARKING BRAKE 3
TECHNICAL SPECIFICATIONS 3
OPERATION 3
ADJUSTMENT 4
DISASSEMBLY AND ASSEMBLY 6
SERVICE BRAKE 15
TECHNICAL SPECIFICATIONS 15
OPERATION 15
BRAKE PUMP – Remove 16
BRAKE PUMP – Install 18
SECTION 35 – HYDRAULIC SYSTEM
HYDRAULIC DIAGRAMS 3
HYDRAULIC DIAGRAM – 2WS SIDESHIFT MECHANICAL MODELS
POWERSHUTTLE (B100C – B100CTC) 3
HYDRAULIC DIAGRAM – 2WS SIDESHIFT PILOT MODELS
POWERSHUTTLE (B100C – B100CTC – B110C – B110CTC) 5
HYDRAULIC DIAGRAM – 2WS SIDESHIFT PILOT MODELS POWERSHUTTLE (B100CLR) 7
HYDRAULIC DIAGRAM – 2WS SIDESHIFT MECHANICAL MODELS POWERSHUTTLE (B100CLR) 9
HYDRAULIC DIAGRAM – 2WS SIDESHIFT MECHANICAL MODELS POWERSHIFT (B110CTC) 11
HYDRAULIC DIAGRAM – 4WS SIDESHIFT MECHANICAL MODELS POWERSHIFT (B115C) 13
HYDRAULIC DIAGRAM – 4WS SIDESHIFT PILOT MODELS POWERSHIFT (B115C) 15
HYDRAULIC DIAGRAM – 4WS CENTER PIVOT PILOT MODELS POWERSHIFT (B115C) 17
HYDRAULIC PUMP 19
HYDRAULIC FIXED-FLOW-RATE GEAR PUMP 19
HYDRAULIC VARIABLE-FLOW-RATE PISTON PUMP 30
CONTROL VALVES 44
LOADER CONTROL VALVE 53
BACKHOE ATTACHMENT CONTROL VALVE 57
RELIEF VALVES 69
BACKHOE ATTACHMENT CONTROL VALVE PILOT SOLENOID VALVE 78
ACCUMULATOR “AUTO GLIDE RIDE” PARKER 81
TECHNICAL SPECIFICATIONS 81
MAINTENANCE 81
SAFETY 81
CHECKING AND ADJUSTING THE PRECHARGE PRESSURE 82
HYDRAULIC SWING SYSTEM 84
OPERATION 84
HYDRAULIC CYLINDERS 87
LOADER ATTACHMENT BOOM CYLINDER 88
LOADER BUCKET CYLINDER 95
4X1 LOADER BUCKET CYLINDER 101
BACKHOE BOOM CYLINDER 104
BACKHOE ATTACHMENT DIPPER CYLINDER 108
BACKHOE BUCKET CYLINDER 112
TELESCOPIC CYLINDER 116
INDEX
STABILIZER CYLINDER – CENTER PIVOT 120
STABILIZER CYLINDER – SIDESHIFT 124
SWING CYLINDER 128
BACKHOE ATTACHMENT LOCK CYLINDER – SIDESHIFT 132
SPECIAL TOOLS 133
HYDRAULIC CONTROL LEVERS 134
TECHNICAL SPECIFICATIONS 134
CONTROLS AND OPERATION 135
COMPONENTS 136
DISASSEMBLY AND ASSEMBLY 138
CONTROL LEVER VALVE 141
TROUBLESHOOTING 143
PRELIMINARY CHECKS 143
TROUBLESHOOTING (WITH “REXROTH” CONTROL VALVES) 144
SWING 146
HYDRAULIC PUMP 147
SECTION 39 – CHASSIS
DESCRIPTION 3
REMOVAL AND INSTALLATION OF COMPONENTS 6
COMPONENTS WITHIN THE CHASSIS 6
COMPONENTS OF THE LOWER PART OF THE CHASSIS 7
COMPONENTS ATTACHED OUTSIDE THE CHASSIS 11
COMPONENTS OF THE UPPER PART 12
SECTION 41 – STEERING SYSTEM
DESCRIPTION 3
2WS STEERING SYSTEM 4
4WS STEERING SYSTEM 7
POWER STEERING 11
TECHNICAL SPECIFICATIONS 11
COMPONENTS 13
DISASSEMBLY 15
ASSEMBLY 18
SECTION 50 – CAB HEATING AND AIR CONDITIONING
TECHNICAL SPECIFICATIONS 3
GENERAL 3
CAB HEATING 5
CONTROLS 5
OPERATION 6
OVERHAUL 9
TROUBLESHOOTING 11
INDEX
AIR CONDITIONING 12
PRINCIPLES OF AIR CONDITIONING 12
CONTROLS 17
OPERATION 18
TROUBLESHOOTING AND TESTING 25
FLUSHING THE SYSTEM 43
DRAINING THE SYSTEM 45
CHARGING THE SYSTEM 46
OVERHAUL 47
COMPRESSOR 52
TECHNICAL SPECIFICATIONS 52
REMOVAL AND INSTALLATION 53
DISASSEMBLY AND ASSEMBLY 56
TROUBLESHOOTING 65
SECTION 55 – ELECTRIC SYSTEM
ELECTRIC DIAGRAMS 3
ELECTRIC DIAGRAMS – POWERSHUTTLE CAB (B100C – B100CTC – B110C – B110CTC) 3
ELECTRIC DIAGRAMS – POWERSHIFT CAB (B110C – B110CTC) 21
ELECTRIC DIAGRAMS – 4WS POWERSHIFT CAB (B115C) 40
CONTROLS AND INSTRUMENTS 59
FRONT INSTRUMENT PANEL 59
SIDE INSTRUMENT CLUSTER PANEL (B100C – B100CTC – B110C – B110CTC – B115C) 62
SIDE INSTRUMENT CLUSTER (B100C – B100CTC – B110C – B110CTC – B115C) 64
ANTI-START SYSTEM 66
DIAGNOSTIC DISPLAY (B100C – B100CTC – B110C – B110CTC – B115C) 67
SYMBOLS 69
SETUP MENU 70
PROCEDURE ABOUT SELF TEST 71
ON BOARD ERROR CODE RETRIEVAL 72
BACKLIGHTING AND DIMMING 73
WORK HOURS 74
OPERATION 75
WARNING SYSTEM 79
MAINTENANCE 80
WARNING MESSAGES 82
STARTING SYSTEM 88
OPERATION 88
STARTER MOTOR 91
TROUBLESHOOTING 98
ALTERNATOR 100
TECHNICAL SPECIFICATIONS 100
OPERATION 100
COMPONENTS 102
REMOVAL 103
PRELIMINARY CHECKS AND TESTS 104
TROUBLESHOOTING 113
INDEX
BATTERY 114
TECHNICAL SPECIFICATIONS 114
OPERATION 114
REPLACEMENT 115
CHARGE AND ELECTROLYTE LEVEL CHECK 116
CONNECTING A BOOSTER BATTERY 117
BATTERY MASTER SWITCH 117
TROUBLESHOOTING 118
SECTION 82 – LOADER
LOADER ATTACHMENT CONTROLS 4
LOADER ATTACHMENT OPERATION 4
4×1 LOADER BUCKET CONTROL (Optional) 7
LOADER ATTACHMENT CONTROL LOCK (Specific to certain countries) 8
LOADER BUCKET SELF-LEVELLING 9
LOADER ATTACHMENT SAFETY STRUT 12
LOADER ATTACHMENT SAFETY STRUT (B100C – B110C) 12
LOADER ATTACHMENT SAFETY STRUT (B100CTC – B110CTC – B115C) 14
REMOVAL AND INSTALLATION OF LOADER BUCKET 15
LOADER BUCKET (B100C – B110C) 15
LOADER BUCKET (B100CTC – B110CTC – B115C) 16
LOADER BUCKET WITH FORKS (Optional) 17
BUCKET TEETH REPLACEMENT 18
LOADER REMOVAL 19
LOADER ATTACHMENT (B100C – B110C) 19
LOADER ATTACHMENT (B100CTC – B110CTC – B115C) 21
SECTION 84 – BACKHOE
DESCRIPTION AND OPERATION 3
BACKHOE ATTACHMENT CONTROLS 6
BACKHOE ATTACHMENT MECHANICAL CONTROLS 7
BACKHOE ATTACHMENT HYDRAULIC CONTROLS 17
BACKHOE ATTACHMENT SIDESHIFT (Sideshift version) 23
BACKHOE ATTACHMENT DISASSEMBLY 25
CENTER PIVOT BACKHOE ATTACHMENT DISASSEMBLY 25
SIDESHIFT BACKHOE ATTACHMENT DISASSEMBLY 28
BACKHOE BUCKET REPLACEMENT 30
BUCKET TEETH REPLACEMENT 31
DIPPER REMOVE 32
TELESCOPIC DIPPER REVISION 35
OVERHAUL 35
BACKHOE ATTACHMENT HYDRAULIC HANDLING 38
CONTROLS 38
HYDRAULIC DIAGRAM 38
DISASSEMBLY AND ASSEMBLY 39

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