New Holland B110B, B115B B90B B95B B95BLR B95BTC Backhoe Loader Service Manual (84428670B) – PDF Download

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New Holland B110B, B115B B90B B95B B95BLR B95BTC Backhoe Loader Service Manual (84428670B)

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New Holland B110B, B115B B90B B95B B95BLR B95BTC Backhoe Loader Service Manual (84428670B)

• Format: PDF
• Language: English
• Number of Pages: 1291 pages
• Brand: New Holland
• Type of document: Service Manual
• Model: B110B, B115B, B90B, B95B, B95B LR, B95B TC
• Part No: 84428670B

NEW HOLLAND B110B, B115B B90B B95B B95BLR B95BTC BACKHOE LOADER SERVICE MANUAL (84428670B) – PDF DOWNLOAD:

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New Holland B110B, B115B B90B B95B B95BLR B95BTC Backhoe Loader Service Manual (84428670B)

• Loader backhoes B90B – B95B – B95BLR – B95BTC – B110B – B115B have been designed to perform most earth-moving operations.
• If you use this machine for duties involving the use of attachments, accessories, or special tools, consult your Dealer to make sure that the adaptations or modifications carried out are in conformity with the machine’s technical specifications and with current regulations on safety.
• Any modifications or adaptations which are not approved by the manufacturer may invalidate the machine’s original conformity with safety requirements.
• The machine must be used according to its intended use, respecting the safety and precautionary rules and strictly following the operating instructions. Any functional disorders, especially those affecting the safety of the machine, should therefore be rectified immediately.
• The current Operator’s Manual is the user’s guide for correct run-in, use and maintenance of the machine. Carefully read this Operator’s Manual and store it in the cab for quick location and reference. Instructions concerning safety, operation and maintenance have been developed to permit safe service and operation of this machine. In the event of queries or suggestions relevant to your machine do not hesitate to address to your Dealer.
• Dealers have qualified and trained personnel at disposal as well as Original Spares, means and equipment suitable to carry out all necessary maintenance. Do not use this machine for any applications or purposes other than those described in this manual. If you use this machine for duties involving the use of attachments, accessories, or special tools, consult your Dealer to make sure that the adaptations or modifications carried out are in conformity with the machine’s technical specifications and with current regulations on safety.
• Any modifications or adaptations which are not approved by the manufacturer may invalidate the machine’s original conformity with safety requirements.
• IMPORTANT: the engine and fuel system on your machine are designed and built to government emissions standards. Tampering by dealers, customers, operators and users is strictly prohibited by law. Failure to comply with this prohibition could result in government fines, rework charges, invalid warranty, legal action and possible confiscation of the machine until rework to original condition is completed. Engine service and/or repairs must be carried out by a certified technician only.
• NOTE: each machine is supplied complete with a copy of this Manual. Descriptions and illustrations provided herein are not binding. The Manufacturer, provided that the basic characteristics of machine types described and shown in this Manual remain the same, reserves the right to change components, parts and accessories supplied without any commitment to timely update this publication; and this any time it deems it convenient for improvement purposes or due to commercial or manufacturing requirements. For exact information, please consult your Dealer or contact the Manufacturer’s Branch Offices, who remain at your disposal for further help.

TABLE OF CONTENTS:

New Holland B110B, B115B B90B B95B B95BLR B95BTC Backhoe Loader Service Manual (84428670B)

SECTION 00 – SAFETY RULES
FOREWORD………………………………………………………………………………………………………………………………….. 4
SAFETY INSTRUCTIONS……………………………………………………………………………………………………………….. 6
PREVENTION OF FIRE OR EXPLOSIONS……………………………………………………………………………………….. 8
PREVENTION OF BURNS………………………………………………………………………………………………………………. 9
PRECAUTIONS FOR WASTE DISPOSAL……………………………………………………………………………………….. 10
SECTION 01 – MAINTENANCE
SECTION 02 – TECHNICAL SPECIFICATIONS
MODELS……………………………………………………………………………………………………………………………………….. 3
IDENTIFICATION OF MAIN COMPONENTS……………………………………………………………………………………… 4
TECHNICAL SPECIFICATIONS……………………………………………………………………………………………………….. 5
DIESEL ENGINE ……………………………………………………………………………………………………………………….. 5
TRANSMISSION………………………………………………………………………………………………………………………… 8
AXLES ……………………………………………………………………………………………………………………………………… 9
BRAKES …………………………………………………………………………………………………………………………………. 10
STEERING………………………………………………………………………………………………………………………………. 10
HYDRAULIC SYSTEM ……………………………………………………………………………………………………………… 11
FRONT COUNTERWEIGHT ……………………………………………………………………………………………………… 11
NOISE AND VIBRATION LEVELS ……………………………………………………………………………………………… 12
BUCKETS……………………………………………………………………………………………………………………………….. 12
TYRES……………………………………………………………………………………………………………………………………. 13
DIMENSIONS AND PERFORMANCE……………………………………………………………………………………………… 14
DIMENSIONS – 2WS………………………………………………………………………………………………………………… 14
DIMENSIONS – 4WS………………………………………………………………………………………………………………… 16
LOADER ATTACHMENT PERFORMANCE…………………………………………………………………………………. 17
PERFORMANCE OF LOADER ATTACHMENT WITH FORKS………………………………………………………. 29
BACKHOE ATTACHMENT PERFORMANCE………………………………………………………………………………. 33
BACKHOE ATTACHMENT LIFTING CAPACITY………………………………………………………………………………. 54
SUPPLY SUMMARY TABLE………………………………………………………………………………………………………….. 58
SECTION 21 – TRANSMISSION
POWERSHUTTLE TRANSMISSION…………………………………………………………………………………………………. 3
TECHNICAL SPECIFICATIONS…………………………………………………………………………………………………… 4
HYDRAULIC DIAGRAM ……………………………………………………………………………………………………………… 7
CONTROLS…………………………………………………………………………………………………………………………….. 13
LUBRICATION…………………………………………………………………………………………………………………………. 17
GREASING……………………………………………………………………………………………………………………………… 20
REMOVAL FROM MACHINE …………………………………………………………………………………………………….. 22
DISASSEMBLY AND ASSEMBLY………………………………………………………………………………………………. 23
TROUBLESHOOTING…………………………………………………………………………………………………………….. 159
REPAIR TIMES………………………………………………………………………………………………………………………. 163
SPECIAL TOOLS……………………………………………………………………………………………………………………. 164
POWERSHIFT TRANSMISSION…………………………………………………………………………………………………… 165
TECHNICAL SPECIFICATIONS……………………………………………………………………………………………….. 165
CONTROLS …………………………………………………………………………………………………………………………… 177
LUBRICATION……………………………………………………………………………………………………………………….. 179
GREASING ……………………………………………………………………………………………………………………………. 181
REMOVAL FROM MACHINE …………………………………………………………………………………………………… 182
DISASSEMBLY AND ASSEMBLY…………………………………………………………………………………………….. 183
TROUBLESHOOTING…………………………………………………………………………………………………………….. 361
REPAIR TIMES………………………………………………………………………………………………………………………. 365
SPECIAL TOOLS……………………………………………………………………………………………………………………. 366
SECTION 25 – FRONT AXLES
2WD – 2WS FRONT AXLE……………………………………………………………………………………………………………….. 3
TECHNICAL SPECIFICATIONS…………………………………………………………………………………………………… 3
LUBRICATION AND GREASING …………………………………………………………………………………………………. 4
REMOVAL FROM MACHINE ………………………………………………………………………………………………………. 6
DISASSEMBLY AND ASSEMBLY………………………………………………………………………………………………… 7
TROUBLESHOOTING………………………………………………………………………………………………………………… 7
4WD – 2WS FRONT AXLE……………………………………………………………………………………………………………… 10
TECHNICAL SPECIFICATIONS…………………………………………………………………………………………………. 10
LUBRICATION AND GREASING ……………………………………………………………………………………………….. 11
REMOVAL FROM MACHINE …………………………………………………………………………………………………….. 13
DISASSEMBLY AND ASSEMBLY………………………………………………………………………………………………. 14
TROUBLESHOOTING………………………………………………………………………………………………………………. 57
SPECIAL TOOLS……………………………………………………………………………………………………………………… 61
4WS FRONT AXLE……………………………………………………………………………………………………………………….. 62
TECHNICAL SPECIFICATIONS…………………………………………………………………………………………………. 62
LUBRICATION AND GREASING ……………………………………………………………………………………………….. 63
REMOVAL FROM MACHINE …………………………………………………………………………………………………….. 65
DISASSEMBLY AND ASSEMBLY………………………………………………………………………………………………. 66
TROUBLESHOOTING…………………………………………………………………………………………………………….. 131
REPAIR TIMES………………………………………………………………………………………………………………………. 137
SPECIAL TOOLS……………………………………………………………………………………………………………………. 138
SECTION 27 – REAR AXLE
2WS REAR AXLE (B90B – B95B – B95BTC) ………………………………………………………………………………………. 3
TECHNICAL SPECIFICATIONS…………………………………………………………………………………………………… 3
LUBRICATION AND GREASING …………………………………………………………………………………………………. 5
REMOVAL FROM MACHINE ………………………………………………………………………………………………………. 7
DISASSEMBLY AND ASSEMBLY………………………………………………………………………………………………… 8
TROUBLESHOOTING………………………………………………………………………………………………………………. 61
REPAIR TIMES………………………………………………………………………………………………………………………… 66
SPECIAL TOOLS……………………………………………………………………………………………………………………… 67
2WS REAR AXLE (B110B)…………………………………………………………………………………………………………….. 68
TECHNICAL SPECIFICATIONS…………………………………………………………………………………………………. 68
LUBRICATION AND GREASING ……………………………………………………………………………………………….. 70
REMOVAL FROM MACHINE …………………………………………………………………………………………………….. 72
DISASSEMBLY AND ASSEMBLY………………………………………………………………………………………………. 73
TROUBLESHOOTING…………………………………………………………………………………………………………….. 126
REPAIR TIMES………………………………………………………………………………………………………………………. 131
SPECIAL TOOLS……………………………………………………………………………………………………………………. 132
4WS REAR AXLE (B115B)…………………………………………………………………………………………………………… 133
TECHNICAL SPECIFICATIONS……………………………………………………………………………………………….. 133
LUBRICATION AND GREASING ……………………………………………………………………………………………… 136
REMOVAL FROM MACHINE …………………………………………………………………………………………………… 138
DISASSEMBLY AND ASSEMBLY…………………………………………………………………………………………….. 139
TROUBLESHOOTING…………………………………………………………………………………………………………….. 217
REPAIR TIMES………………………………………………………………………………………………………………………. 222
SPECIAL TOOLS……………………………………………………………………………………………………………………. 224
SECTION 33 – BRAKE SYSTEM
PARKING BRAKE…………………………………………………………………………………………………………………………… 3
TECHNICAL SPECIFICATIONS…………………………………………………………………………………………………… 3
OPERATION……………………………………………………………………………………………………………………………… 3
DEACTIVATION AND EMERGENCY RESET – 2WS………………………………………………………………………. 6
ADJUSTMENT – 4WS…………………………………………………………………………………………………………………. 8
DISASSEMBLY AND ASSEMBLY………………………………………………………………………………………………… 9
SERVICE BRAKE…………………………………………………………………………………………………………………………. 18
TECHNICAL SPECIFICATIONS…………………………………………………………………………………………………. 18
OPERATION……………………………………………………………………………………………………………………………. 18
SECTION 35 – HYDRAULIC SYSTEM
HYDRAULIC DIAGRAMS………………………………………………………………………………………………………………… 3
HYDRAULIC DIAGRAM – 2WS CENTER PIVOT MECHANICAL MODELS……………………………………….. 3
HYDRAULIC DIAGRAM – CENTER PIVOT B95BTC MECHANICAL MODELS ………………………………….. 5
HYDRAULIC DIAGRAM – CENTER PIVOT B95BTC PILOT MODELS ……………………………………………… 7
HYDRAULIC DIAGRAM – 2WS CENTER PIVOT PILOT MODELS …………………………………………………… 9
HYDRAULIC DIAGRAM – 4WS CENTER PIVOT PILOT MODELS …………………………………………………. 11
HYDRAULIC DIAGRAM – QUICK COUPLER FOR B95BTC ………………………………………………………….. 13
HYDRAULIC PUMP………………………………………………………………………………………………………………………. 14
HYDRAULIC FIXED-FLOW-RATE GEAR PUMP………………………………………………………………………….. 14
HYDRAULIC VARIABLE-FLOW-RATE PISTON PUMP ………………………………………………………………… 25
CONTROL VALVES ……………………………………………………………………………………………………………………… 39
LOADER CONTROL VALVE – MECHANICAL CONTROLS (B90B – B95B – B95BTC – B110B) ………….. 40
LOADER CONTROL VALVE – PILOT CONTROLS (B95B – B95BLR – B95BTC – B110B – B115B)……… 45
BACKHOE ATTACHMENT CONTROL VALVE – MECHANICAL CONTROLS
(B90B – B95B – B95BTC – B110B)………………………………………………………………………………………………. 49
BACKHOE ATTACHMENT CONTROL VALVE – PILOT CONTROLS
(B95B – B95BTC – B110B – B115B)…………………………………………………………………………………………….. 53
RELIEF VALVES ……………………………………………………………………………………………………………………… 58
BACKHOE ATTACHMENT CONTROL VALVE PILOT SOLENOID VALVE ………………………………………….. 67
ACCUMULATOR “GLIDE RIDE” PARKER……………………………………………………………………………………….. 70
TECHNICAL SPECIFICATIONS…………………………………………………………………………………………………. 70
MAINTENANCE……………………………………………………………………………………………………………………….. 70
SAFETY ………………………………………………………………………………………………………………………………….. 70
CHECKING AND ADJUSTING THE PRECHARGE PRESSURE ……………………………………………………. 71
HYDRAULIC SWING SYSTEM ………………………………………………………………………………………………………. 73
OPERATION……………………………………………………………………………………………………………………………. 73
PRECISION SWING CONTROL…………………………………………………………………………………………………. 76
HYDRAULIC CYLINDERS……………………………………………………………………………………………………………… 79
LOADER ATTACHMENT BOOM CYLINDER……………………………………………………………………………….. 80
LOADER BUCKET CYLINDER…………………………………………………………………………………………………… 87
4X1 LOADER BUCKET CYLINDER……………………………………………………………………………………………. 95
BACKHOE BOOM CYLINDER …………………………………………………………………………………………………… 98
BACKHOE ATTACHMENT DIPPER CYLINDER ………………………………………………………………………… 102
BACKHOE BUCKET CYLINDER………………………………………………………………………………………………. 106
TELESCOPIC CYLINDER ……………………………………………………………………………………………………….. 110
STABILIZER CYLINDER …………………………………………………………………………………………………………. 114
SWING CYLINDER…………………………………………………………………………………………………………………. 118
SPECIAL TOOLS……………………………………………………………………………………………………………………. 122
HYDRAULIC CONTROL LEVERS…………………………………………………………………………………………………. 123
TECHNICAL SPECIFICATIONS……………………………………………………………………………………………….. 123
CONTROLS AND OPERATION ……………………………………………………………………………………………….. 124
COMPONENTS ……………………………………………………………………………………………………………………… 125
DISASSEMBLY AND ASSEMBLY…………………………………………………………………………………………….. 127
CONTROL LEVER VALVE ………………………………………………………………………………………………………. 130
TROUBLESHOOTING…………………………………………………………………………………………………………………. 132
PRELIMINARY CHECKS…………………………………………………………………………………………………………. 132
TROUBLESHOOTING (WITH “REXROTH” CONTROL VALVES)…………………………………………………. 133
TROUBLESHOOTING (WITH “HUSCO” CONTROL VALVES) …………………………………………………….. 135
SWING………………………………………………………………………………………………………………………………….. 137
HYDRAULIC PUMP………………………………………………………………………………………………………………… 138
SECTION 39 – CHASSIS
DESCRIPTION……………………………………………………………………………………………………………………………….. 3
REMOVAL AND INSTALLATION OF COMPONENTS…………………………………………………………………………. 5
COMPONENTS WITHIN THE CHASSIS……………………………………………………………………………………….. 5
COMPONENTS OF THE LOWER PART OF THE CHASSIS …………………………………………………………… 6
COMPONENTS ATTACHED OUTSIDE THE CHASSIS………………………………………………………………… 10
COMPONENTS OF THE UPPER PART ……………………………………………………………………………………… 11
SECTION 41 – STEERING SYSTEM
DESCRIPTION……………………………………………………………………………………………………………………………….. 3
2WS STEERING SYSTEM ………………………………………………………………………………………………………………. 4
4WS STEERING SYSTEM ………………………………………………………………………………………………………………. 7
POWER STEERING……………………………………………………………………………………………………………………… 11
TECHNICAL SPECIFICATIONS…………………………………………………………………………………………………. 11
COMPONENTS ……………………………………………………………………………………………………………………….. 13
DISASSEMBLY………………………………………………………………………………………………………………………… 15
ASSEMBLY……………………………………………………………………………………………………………………………… 18
SECTION 50 – CAB HEATING AND AIR CONDITIONING
TECHNICAL SPECIFICATIONS……………………………………………………………………………………………………….. 3
GENERAL…………………………………………………………………………………………………………………………………. 3
CAB HEATING……………………………………………………………………………………………………………………………….. 5
CONTROLS………………………………………………………………………………………………………………………………. 5
OPERATION……………………………………………………………………………………………………………………………… 6
OVERHAUL ………………………………………………………………………………………………………………………………. 9
TROUBLESHOOTING………………………………………………………………………………………………………………. 11
AIR CONDITIONING …………………………………………………………………………………………………………………….. 12
PRINCIPLES OF AIR CONDITIONING……………………………………………………………………………………….. 12
CONTROLS…………………………………………………………………………………………………………………………….. 17
OPERATION……………………………………………………………………………………………………………………………. 18
TROUBLESHOOTING AND TESTING………………………………………………………………………………………… 25
FLUSHING THE SYSTEM…………………………………………………………………………………………………………. 44
DRAINING THE SYSTEM …………………………………………………………………………………………………………. 46
CHARGING THE SYSTEM………………………………………………………………………………………………………… 47
OVERHAUL …………………………………………………………………………………………………………………………….. 48
COMPRESSOR……………………………………………………………………………………………………………………………. 53
TECHNICAL SPECIFICATIONS…………………………………………………………………………………………………. 53
REMOVAL AND INSTALLATION……………………………………………………………………………………………….. 54
DISASSEMBLY AND ASSEMBLY………………………………………………………………………………………………. 57
TROUBLESHOOTING………………………………………………………………………………………………………………. 66
SECTION 55 – ELECTRIC SYSTEM
ELECTRIC DIAGRAMS…………………………………………………………………………………………………………………… 3
ELECTRIC DIAGRAMS – POWERSHUTTLE ROPS (B90B) ……………………………………………………………. 3
ELECTRIC DIAGRAMS – POWERSHUTTLE ROPS (B95B – B95BTC – B110B)……………………………….. 19
ELECTRIC DIAGRAMS – POWERSHUTTLE CAB (B90B) …………………………………………………………….. 32
ELECTRIC DIAGRAMS – POWERSHUTTLE CAB (B95B – B95BTC – B110B) …………………………………. 49
ELECTRIC DIAGRAMS – POWERSHIFT CAB (B110B) ………………………………………………………………… 65
ELECTRIC DIAGRAMS – 4WS POWERSHIFT CAB (B115B) ………………………………………………………… 83
CONTROLS AND INSTRUMENTS ……………………………………………………………………………………………….. 101
FRONT INSTRUMENT PANEL ………………………………………………………………………………………………… 101
SIDE INSTRUMENT CLUSTER PANEL (B90B) …………………………………………………………………………. 104
SIDE INSTRUMENT PANEL (B95B – B110B – B115B)………………………………………………………………… 106
SIDE INSTRUMENT CLUSTER (B90B)…………………………………………………………………………………….. 108
SIDE INSTRUMENT CLUSTER (B95B – B95BTC – B110B – B115B) …………………………………………….. 110
ANTI-START SYSTEM……………………………………………………………………………………………………………. 112
DIAGNOSTIC DISPLAY (B95B – B95BTC – B110B – B115B) ……………………………………………………………. 113
SYMBOLS……………………………………………………………………………………………………………………………… 115
SETUP MENU………………………………………………………………………………………………………………………… 116
PROCEDURE ABOUT SELF TEST…………………………………………………………………………………………… 117
ON BOARD ERROR CODE RETRIEVAL…………………………………………………………………………………… 118
BACKLIGHTING AND DIMMING………………………………………………………………………………………………. 119
WORK HOURS………………………………………………………………………………………………………………………. 120
OPERATION………………………………………………………………………………………………………………………….. 121
WARNING SYSTEM……………………………………………………………………………………………………………….. 125
MAINTENANCE……………………………………………………………………………………………………………………… 126
WARNING MESSAGES…………………………………………………………………………………………………………… 127
STARTING SYSTEM …………………………………………………………………………………………………………………… 134
OPERATION………………………………………………………………………………………………………………………….. 134
STARTER MOTOR…………………………………………………………………………………………………………………. 137
TROUBLESHOOTING…………………………………………………………………………………………………………….. 142
ALTERNATOR……………………………………………………………………………………………………………………………. 144
TECHNICAL SPECIFICATIONS……………………………………………………………………………………………….. 144
OPERATION………………………………………………………………………………………………………………………….. 144
COMPONENTS ……………………………………………………………………………………………………………………… 146
REMOVAL……………………………………………………………………………………………………………………………… 147
PRELIMINARY CHECKS AND TESTS………………………………………………………………………………………. 148
TROUBLESHOOTING…………………………………………………………………………………………………………….. 157
BATTERY…………………………………………………………………………………………………………………………………… 158
TECHNICAL SPECIFICATIONS……………………………………………………………………………………………….. 158
OPERATION………………………………………………………………………………………………………………………….. 158
REPLACEMENT …………………………………………………………………………………………………………………….. 159
CHARGE AND ELECTROLYTE LEVEL CHECK ………………………………………………………………………… 160
CONNECTING A BOOSTER BATTERY ……………………………………………………………………………………. 161
BATTERY MASTER SWITCH ………………………………………………………………………………………………….. 161
TROUBLESHOOTING…………………………………………………………………………………………………………………. 162
SECTION 82 – LOADER
LOADER ATTACHMENT CONTROLS………………………………………………………………………………………………. 4
LOADER ATTACHMENT OPERATION…………………………………………………………………………………………. 4
4×1 LOADER BUCKET CONTROL (Optional)………………………………………………………………………………… 7
LOADER BUCKET SELF-LEVELLING………………………………………………………………………………………………. 8
LOADER ATTACHMENT SAFETY STRUT………………………………………………………………………………………. 11
LOADER ATTACHMENT SAFETY STRUT (B90B – B95B – B110B)………………………………………………… 11
LOADER ATTACHMENT SAFETY STRUT (B95BTC – B115B)………………………………………………………. 13
REMOVAL AND INSTALLATION OF LOADER BUCKET…………………………………………………………………… 14
LOADER BUCKET (B90B – B95B – B110B)………………………………………………………………………………….. 14
LOADER BUCKET (B95BTC – B115B)………………………………………………………………………………………… 15
LOADER BUCKET WITH QUICK COUPLER (B95BTC)………………………………………………………………… 16
LOADER BUCKET WITH FORKS (Optional) ……………………………………………………………………………….. 18
BUCKET TEETH REPLACEMENT……………………………………………………………………………………………… 19
LOADER REMOVAL……………………………………………………………………………………………………………………… 20
LOADER ATTACHMENT (B90B – B95B – B110B)…………………………………………………………………………. 20
LOADER ATTACHMENT (B95BTC – B115B)……………………………………………………………………………….. 22
SECTION 84 – BACKHOE
DESCRIPTION AND OPERATION……………………………………………………………………………………………………. 3
BACKHOE ATTACHMENT CONTROLS……………………………………………………………………………………………. 6
BACKHOE ATTACHMENT MECHANICAL CONTROLS …………………………………………………………………. 7
BACKHOE ATTACHMENT HYDRAULIC CONTROLS………………………………………………………………….. 17
BACKHOE ATTACHMENT DISASSEMBLY …………………………………………………………………………………….. 23
BACKHOE BUCKET REPLACEMENT………………………………………………………………………………………… 25
BUCKET TEETH REPLACEMENT……………………………………………………………………………………………… 26
DIPPER REMOVE……………………………………………………………………………………………………………………. 27
TELESCOPIC DIPPER REVISION………………………………………………………………………………………………….. 30
OVERHAUL …………………………………………………………………………………………………………………………….. 30

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