New Holland B90B B90BLR B100B B100BLR B100BTC B110B B110BTC B115B Backhoe Loader Service Manual 84428663B – PDF DOWNLOAD

Description

New Holland B90B B90BLR B100B B100BLR B100BTC B110B B110BTC B115B Backhoe Loader Service Manual 84428663B – PDF DOWNLOAD

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DESCRIPTION:

New Holland B90B B90BLR B100B B100BLR B100BTC B110B B110BTC B115B Backhoe Loader Service Manual 84428663B – PDF DOWNLOAD

FOREWORD:

Loader backhoes B90B – B90BLR – B100B – B100BLR – B100BTC – B110B – B110BTC – B115B have been designed to perform most earth-moving operations. If you use this machine for duties involving the use of attachments, accessories, or special tools, consult your Dealer to make sure that the adaptations or modifications carried out are in conformity with the machine’s technical specifications and with current regulations on safety.

• Any modifications or adaptations which are not approved by the manufacturer may invalidate the machine’s original conformity with safety requirements.
• The machine must be used according to its intended use, respecting the safety and precautionary rules and strictly following the operating instructions. Any functional disorders, especially those affecting the safety of the machine, should therefore be rectified immediately.

SAFETY INSTRUCTIONS:

Carefully read the safety rules contained herein and follow advised precautions to avoid potential hazards and to safeguard your safety and personal integrity. Your safety and that of the people around you depends on you. It is essential that you understand this manual for a correct inspection, lubrication and repair of this machine.
Read this manual carefully and check that:
– you understand fully the symbols on the controls and the safety signs used in this manual and on the machine;
– you understand fully the speed, stability, braking and steering characteristics of the machine. If you are in any doubt, consult your Dealer.

• The safety messages in this section concern situations which may arise during normal machine operation, servicing and repair. These safety messages also indicate the different ways of coping with these situations. Other safety messages are used throughout the manual to indicate specific dangers.
• The information given in this chapter is a summary of the basic rules to respect at all times and does not exempt you from observing traffic regulations or the requirements of insurance companies. The presence of grease, oil, mud or (in winter) ice on the steps and access handles can cause accidents. Make sure they are always clean.

TABLE OF CONTENTS:

New Holland B90B B90BLR B100B B100BLR B100BTC B110B B110BTC B115B Backhoe Loader Service Manual 84428663B – PDF DOWNLOAD

SECTION 00 – SAFETY RULES
FOREWORD 4
SAFETY INSTRUCTIONS 6
PREVENTION OF FIRE OR EXPLOSIONS 8
PREVENTION OF BURNS 9
PRECAUTIONS FOR WASTE DISPOSAL 10
SECTION 01 – MAINTENANCE
SECTION 02 – TECHNICAL SPECIFICATIONS
MODELS 3
IDENTIFICATION OF MAIN COMPONENTS 4
TECHNICAL SPECIFICATIONS 7
DIESEL ENGINE 7
TRANSMISSION 10
AXLES 11
BRAKES 11
STEERING 12
HYDRAULIC SYSTEM 12
FRONT COUNTERWEIGHT 13
NOISE AND VIBRATION LEVELS 13
BUCKETS 13
TYRES 14
DIMENSIONS AND PERFORMANCE 15
DIMENSIONS – 2WS SIDESHIFT 15
DIMENSIONS – 2WS CENTER PIVOT 16
DIMENSIONS – 2WS TC – SIDESHIFT 17
DIMENSIONS – 4WS SIDESHIFT 18
DIMENSIONS – 4WS CENTER PIVOT 19
LOADER ATTACHMENT PERFORMANCE 20
PERFORMANCE OF LOADER ATTACHMENT WITH FORKS 30
BACKHOE ATTACHMENT PERFORMANCE 35
BACKHOE ATTACHMENT LIFTING CAPACITY 55
MAXIMUM LIFTING LOADS 61
LOADER ATTACHMENT MAXIMUM LIFTING LOAD TABLE 61
BACKHOE ATTACHMENT MAXIMUM LIFTING LOAD TABLE 62
SUPPLY SUMMARY TABLE 63
INDEX
SECTION 21 – TRANSMISSION
POWERSHUTTLE TRANSMISSION 3
TECHNICAL SPECIFICATIONS 4
HYDRAULIC DIAGRAM 7
CONTROLS 13
LUBRICATION 17
GREASING 20
REMOVAL FROM MACHINE 22
DISASSEMBLY AND ASSEMBLY 23
TROUBLESHOOTING 148
REPAIR TIMES 152
SPECIAL TOOLS 153
POWERSHIFT TRANSMISSION 154
TECHNICAL SPECIFICATIONS 154
CONTROLS 165
LUBRICATION 167
GREASING 169
REMOVAL FROM MACHINE 170
DISASSEMBLY AND ASSEMBLY 171
TROUBLESHOOTING 335
REPAIR TIMES 339
SPECIAL TOOLS 340
SECTION 25 – FRONT AXLES
2WD – 2WS FRONT AXLE 3
TECHNICAL SPECIFICATIONS 3
LUBRICATION AND GREASING 4
REMOVAL FROM MACHINE 6
DISASSEMBLY AND ASSEMBLY 7
TROUBLESHOOTING 7
4WD – 2WS FRONT AXLE 10
TECHNICAL SPECIFICATIONS 10
LUBRICATION AND GREASING 11
REMOVAL FROM MACHINE 13
DISASSEMBLY AND ASSEMBLY 14
TROUBLESHOOTING 57
SPECIAL TOOLS 61
4WS FRONT AXLE 62
TECHNICAL SPECIFICATIONS 62
LUBRICATION AND GREASING 63
REMOVAL FROM MACHINE 65
DISASSEMBLY AND ASSEMBLY 66
TROUBLESHOOTING 131
REPAIR TIMES 137
SPECIAL TOOLS 138
INDEX
SECTION 27 – REAR AXLE
2WS REAR AXLE
(B90B – B100B – B100BTC) 3
TECHNICAL SPECIFICATIONS 3
LUBRICATION AND GREASING 5
REMOVAL FROM MACHINE 7
DISASSEMBLY AND ASSEMBLY 8
TROUBLESHOOTING 61
REPAIR TIMES 67
SPECIAL TOOLS 68
2WS REAR AXLE
(B110B – B110BTC) 69
TECHNICAL SPECIFICATIONS 69
LUBRICATION AND GREASING 71
REMOVAL FROM MACHINE 73
DISASSEMBLY AND ASSEMBLY 74
TROUBLESHOOTING 127
REPAIR TIMES 133
SPECIAL TOOLS 134
4WS REAR AXLE
(B115B) 135
TECHNICAL SPECIFICATIONS 135
LUBRICATION AND GREASING 138
REMOVAL FROM MACHINE 140
DISASSEMBLY AND ASSEMBLY 141
TROUBLESHOOTING 219
REPAIR TIMES 225
SPECIAL TOOLS 227
SECTION 33 – BRAKE SYSTEM
PARKING BRAKE 3
TECHNICAL SPECIFICATIONS 3
OPERATION 3
ADJUSTMENT 4
DISASSEMBLY AND ASSEMBLY 5
SERVICE BRAKE 14
TECHNICAL SPECIFICATIONS 14
OPERATION 14
SECTION 35 – HYDRAULIC SYSTEM
HYDRAULIC DIAGRAMS 3
HYDRAULIC DIAGRAM – 2WS SIDESHIFT MECHANICAL MODELS 3
HYDRAULIC DIAGRAM – 2WS SIDESHIFT PILOT MODELS 5
HYDRAULIC DIAGRAM – 2WS CENTER PIVOT PILOT MODELS 7
HYDRAULIC DIAGRAM – 4WS SIDESHIFT MECHANICAL MODELS 9
HYDRAULIC DIAGRAM – 4WS SIDESHIFT PILOT MODELS 11
HYDRAULIC DIAGRAM – 4WS CENTER PIVOT PILOT MODELS 13
INDEX
HYDRAULIC PUMP 15
HYDRAULIC FIXED-FLOW-RATE GEAR PUMP 15
HYDRAULIC VARIABLE-FLOW-RATE PISTON PUMP 26
CONTROL VALVES 40
LOADER CONTROL VALVE 49
BACKHOE ATTACHMENT CONTROL VALVE 53
RELIEF VALVES 65
BACKHOE ATTACHMENT CONTROL VALVE PILOT SOLENOID VALVE 74
ACCUMULATOR “GLIDE RIDE” PARKER 77
TECHNICAL SPECIFICATIONS 77
MAINTENANCE 77
SAFETY 77
CHECKING AND ADJUSTING THE PRECHARGE PRESSURE 78
HYDRAULIC SWING SYSTEM 80
OPERATION 80
HYDRAULIC CYLINDERS 83
LOADER ATTACHMENT BOOM CYLINDER 84
LOADER BUCKET CYLINDER 91
4X1 LOADER BUCKET CYLINDER 97
BACKHOE BOOM CYLINDER 100
BACKHOE ATTACHMENT DIPPER CYLINDER 104
BACKHOE BUCKET CYLINDER 108
TELESCOPIC CYLINDER 112
STABILIZER CYLINDER – CENTER PIVOT 116
STABILIZER CYLINDER – SIDESHIFT 120
SWING CYLINDER 124
BACKHOE ATTACHMENT LOCK CYLINDER – SIDESHIFT 128
SPECIAL TOOLS 129
HYDRAULIC CONTROL LEVERS 130
TECHNICAL SPECIFICATIONS 130
CONTROLS AND OPERATION 131
COMPONENTS 132
DISASSEMBLY AND ASSEMBLY 134
CONTROL LEVER VALVE 137
TROUBLESHOOTING 139
PRELIMINARY CHECKS 139
TROUBLESHOOTING (WITH “REXROTH” CONTROL VALVES) 140
SWING 142
HYDRAULIC PUMP 143
SECTION 39 – CHASSIS
DESCRIPTION 3
REMOVAL AND INSTALLATION OF COMPONENTS 6
COMPONENTS WITHIN THE CHASSIS 6
COMPONENTS OF THE LOWER PART OF THE CHASSIS 7
COMPONENTS ATTACHED OUTSIDE THE CHASSIS 11
INDEX
COMPONENTS OF THE UPPER PART 12
SECTION 41 – STEERING SYSTEM
DESCRIPTION 3
2WS STEERING SYSTEM 4
4WS STEERING SYSTEM 7
POWER STEERING 11
TECHNICAL SPECIFICATIONS 11
COMPONENTS 13
DISASSEMBLY 15
ASSEMBLY 18
SECTION 50 – CAB HEATING AND AIR CONDITIONING
TECHNICAL SPECIFICATIONS 3
GENERAL 3
CAB HEATING 5
CONTROLS 5
OPERATION 6
OVERHAUL 9
TROUBLESHOOTING 11
AIR CONDITIONING 12
PRINCIPLES OF AIR CONDITIONING 12
CONTROLS 17
OPERATION 18
TROUBLESHOOTING AND TESTING 25
FLUSHING THE SYSTEM 44
DRAINING THE SYSTEM 46
CHARGING THE SYSTEM 47
OVERHAUL 48
COMPRESSOR 53
TECHNICAL SPECIFICATIONS 53
REMOVAL AND INSTALLATION 54
DISASSEMBLY AND ASSEMBLY 57
TROUBLESHOOTING 66
SECTION 55 – ELECTRIC SYSTEM
ELECTRIC DIAGRAMS 3
ELECTRIC DIAGRAMS – POWERSHUTTLE ROPS (B90B) 3
ELECTRIC DIAGRAMS – POWERSHUTTLE CAB (B90B) 19
ELECTRIC DIAGRAMS – POWERSHUTTLE CAB
(B100B – B100BTC – B110B – B110BTC) 36
ELECTRIC DIAGRAMS – POWERSHIFT CAB (B110B – B110BTC) 52
ELECTRIC DIAGRAMS – 4WS POWERSHIFT CAB (B115B) 70
CONTROLS AND INSTRUMENTS 88
INDEX
FRONT INSTRUMENT PANEL 88
SIDE INSTRUMENT CLUSTER PANEL (B90B) 91
SIDE INSTRUMENT CLUSTER PANEL (B100B – B100BTC – B110B – B110BTC – B115B) 93
SIDE INSTRUMENT CLUSTER (B90B) 95
SIDE INSTRUMENT CLUSTER (B100B – B100BTC – B110B – B110BTC – B115B) 97
ANTI-START SYSTEM 99
DIAGNOSTIC DISPLAY (B100B – B100BTC – B110B – B110BTC – B115B) 100
SYMBOLS 102
SETUP MENU 103
PROCEDURE ABOUT SELF TEST 104
ON BOARD ERROR CODE RETRIEVAL 105
BACKLIGHTING AND DIMMING 106
WORK HOURS 107
OPERATION 108
WARNING SYSTEM 112
MAINTENANCE 113
WARNING MESSAGES 114
STARTING SYSTEM 121
OPERATION 121
STARTER MOTOR 124
TROUBLESHOOTING 129
ALTERNATOR 131
TECHNICAL SPECIFICATIONS 131
OPERATION 131
COMPONENTS 133
REMOVAL 134
PRELIMINARY CHECKS AND TESTS 135
TROUBLESHOOTING 144
BATTERY 145
TECHNICAL SPECIFICATIONS 145
OPERATION 145
REPLACEMENT 146
CHARGE AND ELECTROLYTE LEVEL CHECK 147
CONNECTING A BOOSTER BATTERY 148
BATTERY MASTER SWITCH 148
TROUBLESHOOTING 149
SECTION 82 – LOADER
LOADER ATTACHMENT CONTROLS 4
LOADER ATTACHMENT OPERATION 4
4×1 LOADER BUCKET CONTROL (Optional) 7
LOADER ATTACHMENT CONTROL LOCK
(Specific to certain countries) 8
LOADER BUCKET SELF-LEVELLING 9
LOADER ATTACHMENT SAFETY STRUT 12
LOADER ATTACHMENT SAFETY STRUT
INDEX
(B90B – B100B – B110B) 12
LOADER ATTACHMENT SAFETY STRUT
(B100BTC – B110BTC – B115B) 14
REMOVAL AND INSTALLATION OF LOADER BUCKET 15
LOADER BUCKET (B90B – B100B – B110B) 15
LOADER BUCKET (B100BTC – B110BTC – B115B) 16
LOADER BUCKET WITH FORKS (Optional) 17
BUCKET TEETH REPLACEMENT 18
LOADER REMOVAL 19
LOADER ATTACHMENT (B90B – B100B – B110B) 19
LOADER ATTACHMENT
(B100BTC – B110BTC – B115B) 21
SECTION 84 – BACKHOE
DESCRIPTION AND OPERATION 3
BACKHOE ATTACHMENT CONTROLS 6
BACKHOE ATTACHMENT MECHANICAL CONTROLS 7
BACKHOE ATTACHMENT HYDRAULIC CONTROLS 17
BACKHOE ATTACHMENT SIDESHIFT (Sideshift version) 23
BACKHOE ATTACHMENT DISASSEMBLY 25
CENTER PIVOT BACKHOE ATTACHMENT DISASSEMBLY 25
SIDESHIFT BACKHOE ATTACHMENT DISASSEMBLY 28
BACKHOE BUCKET REPLACEMENT 30
BUCKET TEETH REPLACEMENT 31
DIPPER REMOVE 32
TELESCOPIC DIPPER REVISION 35
OVERHAUL 35
BACKHOE ATTACHMENT HYDRAULIC HANDLING 38
CONTROLS 38
HYDRAULIC DIAGRAM 38
HANDLING CYLINDER 39
DISASSEMBLY AND ASSEMBLY 40

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