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New Holland B90B B90BLR B100B B100BLR B100BTC B110B B110BTC B115B Loader Backhoes Operator’s Manual 84563397 – PDF DOWNLOAD
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Description
New Holland B90B B90BLR B100B B100BLR B100BTC B110B B110BTC B115B Loader Backhoes Operator’s Manual 84563397 – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
New Holland B90B B90BLR B100B B100BLR B100BTC B110B B110BTC B115B Loader Backhoes Operator’s Manual 84563397 – PDF DOWNLOAD
FOREWORD, SAFETY, PLATES AND DECALS:
FOREWORD:
- Loader backhoes B90B – B90BLR – B100B – B100BLR – B100BTC – B110B – B110BTC – B115B have been designed to perform most earth-moving operations.
- If you use this machine for duties involving the use of attachments, accessories, or special tools, consult your Dealer to make sure that the adaptations or modifications carried out are in conformity with the machine’s technical specifications and with current regulations on safety.
- Any modifications or adaptations which are not approved by the manufacturer may invalidate the machine’s original conformity with safety requirements.
INTENDED USE:
- This machine has been built with the most advanced technology and in accordance with recognized safety rules. The machine must be used according to its intended use, respecting the safety and precautionary rules and strictly following the operating instructions.
- Any functional disorders, especially those affecting the safety of the machine, should therefore be rectified immediately.
TABLE OF CONTENTS:
New Holland B90B B90BLR B100B B100BLR B100BTC B110B B110BTC B115B Loader Backhoes Operator’s Manual 84563397 – PDF DOWNLOAD
1 – FOREWORD, SAFETY, PLATES AND DECALS
2 – CONTROLS AND INSTRUMENTS
3 – OPERATING THE MACHINE
4 – SUPPLIES AND MAINTENANCE CHART
5 – TROUBLESHOOTING
6 – STORAGE
7 – ACCESSORIES
8 – DATA AND TECHNICAL SPECIFICATIONS
9 – ALPHABETICAL INDEX
ATTACHMENT 1 – “EC” DECLARATION OF CONFORMITY
SECTION 1
FOREWORD, SAFETY, PLATES AND DECALS 1-1
FOREWORD 1-1
INTENDED USE 1-1
MAIN COMPONENTS 1-3
SAFETY INSTRUCTIONS 1-7
GENERAL PRECAUTIONS 1-7
BEFORE USING THE MACHINE 1-8
OPERATING THE MACHINE 1-11
PARKING THE MACHINE 1-14
MAINTENANCE AND ADJUSTMENTS 1-15
PREVENTION OF FIRE OR EXPLOSIONS 1-17
PREVENTION OF BURNS 1-18
LEVEL OF VIBRATIONS TRANSMITTED TO THE OPERATOR 1-19
PRECAUTIONS FOR WASTE DISPOSAL 1-20
COMPONENT IDENTIFICATION PLATES 1-21
DECALS 1-25
NOISE LEVEL DECAL 1-25
POSITION OF DECALS 1-26
HAND SIGNALS 1-35
SECTION 2
CONTROLS AND INSTRUMENTS 2-1
PANELS AND INSTRUMENTS 2-1
FRONT INSTRUMENT CLUSTER PANEL 2-1
SIDE INSTRUMENT CLUSTER PANEL (B90B) 2-3
SIDE INSTRUMENT CLUSTER PANEL (B100B – B100BTC – B110B – B110BTC – B115B) 2-5
SIDE INSTRUMENT CLUSTER (B90B) 2-10
SIDE INSTRUMENT CLUSTER (B100B – B100BTC – B110B – B110BTC – B115B) 2-12
OPERATOR’S COMPARTMENT CONTROLS 2-14
STARTER SWITCH KEY 2-14
STEERING WHEEL 2-14
DIRECTION INDICATOR SWITCH (B90B ROPS) 2-15
LEVER FOR DIRECTION INDICATORS, MAIN BEAMS, FRONT WINDSHIELD
WIPER AND WASHER (CAB) 2-16
TRANSMISSION CONTROLS 2-17
LOADER ATTACHMENT CONTROL LEVER 2-23
DIFFERENTIAL LOCK SWITCH (2WS) 2-23
HORN BUTTON 2-24
ENGINE ACCELERATOR CONTROLS 2-25
BRAKES 2-26
WHEEL STEER MODE SWITCH (4WS) 2-27
CAB 2-28
OPERATOR’S SEAT 2-36
SEAT (VINYL AND DE LUXE MODEL) 2-37
SEAT (DE LUXE MODEL, PNEUMATIC VERSION) 2-38
LOADER ATTACHMENT CONTROLS 2-39
LOADER ATTACHMENT OPERATION 2-39
4×1 LOADER BUCKET CONTROL (If fitted) 2-42
LOCKING THE LOADER ATTACHMENT CONTROLS (Specific to certain countries) 2-43
INDEX
BACKHOE ATTACHMENT CONTROLS 2-44
BACKHOE ATTACHMENT MECHANICAL CONTROLS VERSION 2-45
BACKHOE ATTACHMENT HYDRAULIC CONTROLS 2-55
HEATING AND AIR CONDITIONING CONTROLS 2-61
VENTILATION 2-61
HEATING (Optional) 2-61
AIR CONDITIONING (Optional) 2-62
VENTS 2-64
SECTION 3
OPERATING THE MACHINE 3-1
GENERAL INSTRUCTIONS 3-1
BEFORE USING THE MACHINE 3-1
OPERATING THE MACHINE 3-2
RUNNING-IN PERIOD 3-3
PARKING THE MACHINE 3-4
STARTING THE ENGINE 3-5
ASSISTED STARTING (JUMP-STARTING) 3-6
STARTING THE ENGINE AT LOW TEMPERATURES WITH “GRID HEATER” (Optional) 3-8
STARTING THE ENGINE AT TEMPERATURES BELOW -18 °C (-0 4 °F) (Optional) 3-9
CODED ANTI-THEFT SWITCH (Optional) 3-10
STOPPING THE ENGINE 3-11
JOB SITE TRAVEL 3-12
2WD OR 4WD 3-14
STEER SELECTION (4WS) 3-15
DIFFERENTIAL LOCK BUTTON 3-18
ROAD TRAVEL 3-19
REQUIREMENTS FOR ROAD TRAVEL 3-19
PRECAUTIONS FOR ROAD TRAVEL 3-20
PREPARING THE MACHINE FOR ROAD TRAVEL 3-21
SETTING THE BACKHOE ATTACHMENT IN ROAD TRAVEL POSITION 3-26
LOCKING OR UNLOCKING THE BACKHOE ATTACHMENT 3-28
OPERATING THE MACHINE IN COLD WEATHER 3-30
OPERATING THE MACHINE IN HOT WEATHER 3-31
OPERATING THE MACHINE IN WATER 3-31
LOADER ATTACHMENT 3-32
OPERATING THE LOADER ATTACHMENT 3-32
LOADER ATTACHMENT SAFETY STRUT (B90B – B100B – B110B) 3-38
LOADER ATTACHMENT SAFETY STRUT (B100BTC – B110BTC – B115B) 3-40
LOADER BUCKET – REPLACEMENT (B90B – B100B – B110B) 3-41
LOADER BUCKET – REPLACEMENT (B100BTC – B110BTC – B115B) 3-42
LOADER BUCKET WITH FORKS (Optional) 3-43
BACKHOE ATTACHMENT 3-45
SETTING THE BACKHOE ATTACHMENT IN WORKING POSITION 3-46
BACKHOE ATTACHMENT SIDESHIFT (Sideshift version) 3-48
OPERATING THE BACKHOE ATTACHMENT 3-50
BACKHOE BUCKET – REPLACEMENT 3-55
BALLASTING 3-57
LIFTING LOADS 3-61
SAFETY INSTRUCTIONS 3-61
LIFTING LOADS WITH THE LOADER ATTACHMENT 3-62
LIFTING LOADS WITH BACKHOE ATTACHMENT 3-64
INDEX
LIFTING THE MACHINE 3-67
MACHINE TRANSPORT (ON A TRAILER) 3-68
TOWING THE MACHINE 3-69
SECTION 4
SUPPLIES AND MAINTENANCE CHART 4-1
SUPPLY SUMMARY TABLE 4-1
FUEL 4-2
HYDRAULIC OIL 4-4
SAFETY INSTRUCTIONS 4-6
WORK HOURS AND INTERVALS 4-8
HOURMETER 4-8
INTERVALS 4-9
MAINTENANCE INTERVAL TABLE 4-10
CHECKS AT START-UP AND BEFORE EACH WORKSHIFT (10 HOURS) 4-13
MACHINE – GENERAL INSPECTION 4-13
SERVICE BRAKE 4-13
PARKING BRAKE 4-13
LIGHTS 4-13
FUNCTIONALITY OF CONTROLS AND LAMPS 4-13
DRIVE BELT – CHECK 4-14
HYDRAULIC SYSTEM – LINES 4-15
ENGINE OIL – LEVEL 4-16
HYDRAULIC OIL TANK – LEVEL 4-17
FUEL TANK – LEVEL 4-18
COOLANT – LEVEL 4-19
WINDSHIELD WASHER FLUID – LEVEL 4-20
WHEELS – NUT TIGHTENING 4-20
WORKING ATTACHMENTS – GREASING 4-21
WEEKLY MAINTENANCE (50 HOURS) 4-23
FUEL FILTER – BLEEDING (B100B – B100BTC – B110B – B110BTC – B115B) 4-23
TYRES – PRESSURE CHECK 4-24
AIR CONDITIONING SYSTEM 4-27
DOOR HINGES – GREASING 4-28
RAILS – GREASING 4-28
STABILIZERS (SIDESHIFT) – CLEARANCE CHECK 4-29
MAINTENANCE EVERY 3 MONTHS (250 HOURS) 4-30
CAB – GENERAL INSPECTION 4-31
SEAT AND SEAT BELT – CHECK 4-32
SEAT SUSPENSION AND RAILS – GREASING 4-32
CAB AIR FILTER – CLEANING 4-32
FUEL TANK – DRAINING 4-33
RADIATOR AND CONDENSER – CLEANING 4-34
COOLING SYSTEM LINES – CHECK 4-35
TRANSMISSION OIL – LEVEL 4-35
FRONT AXLE – OIL LEVEL 4-36
FRONT AXLE BREATHER VALVE – CLEANING 4-37
FRONT AXLE – GREASING 4-38
REAR AXLE – OIL LEVEL 4-39
REAR AXLE BREATHER VALVE – CLEANING 4-40
AXLE ARTICULATIONS – GREASING 4-42
CARDAN SHAFTS – GREASING 4-42
INDEX
HYDRAULIC OIL TANK BREATHER/FILLER CAP – CLEANING 4-43
BATTERY TERMINALS – CHECK 4-44
HEATER AND EVAPORATOR (AIR CONDITIONING SYSTEM) – CLEANING 4-45
TELESCOPIC DIPPER (Optional) – ADJUSTMENT CHECK 4-46
MAINTENANCE EVERY 6 MONTHS (500 HOURS) 4-47
ENGINE OIL – CHANGE 4-47
ENGINE OIL FILTER – REPLACEMENT 4-48
FUEL FILTER – REPLACEMENT (B90B) 4-50
FUEL PRE-FILTER – REPLACEMENT (B100B – B100BTC – B110B – B110BTC – B115B) 4-52
FUEL FILTER – REPLACEMENT (B100B – B100BTC – B110B – B110BTC – B115B) 4-54
YEARLY MAINTENANCE (1000 HOURS) 4-56
MACHINE – INSPECTION AND CLEANING 4-57
FIRE EXTINGUISHER – CHECK 4-58
ENGINE – VALVE CLEARANCE CHECK (B90B) 4-58
ENGINE – VALVE CLEARANCE CHECK (B100B – B100BTC – B110B – B110BTC – B115B) 4-59
ENGINE – BREATHER FILTER REPLACEMENT 4-59
AIR FILTER – REPLACING MAIN AND SAFETY FILTER ELEMENTS 4-60
POWERSHUTTLE TRANSMISSION – OIL FILTER REPLACEMENT 4-62
POWERSHUTTLE TRANSMISSION – OIL CHANGE 4-63
POWERSHUTTLE TRANSMISSION – SCREEN FILTER CLEANING 4-64
POWERSHIFT TRANSMISSION – OIL FILTER REPLACEMENT 4-65
POWERSHIFT TRANSMISSION – OIL CHANGE 4-66
FRONT AXLE – OIL CHANGE 4-67
REAR AXLE – OIL CHANGE 4-69
BRAKE PEDAL LEVER – GREASING 4-70
HYDRAULIC OIL SYSTEM – OIL FILTER REPLACEMENT 4-71
HYDRAULIC OIL TANK – OIL CHANGE 4-72
HYDRAULIC CYLINDERS – CHECK 4-73
BATTERY – CHARGE AND ELECTROLYTE LEVEL CHECK 4-74
ALTERNATOR – CHECK 4-75
STARTER MOTOR – CHECK 4-75
MAINTENANCE EVERY 2 YEARS (2000 HOURS) 4-76
COOLANT – CHANGE 4-76
MAINTENANCE WHEN NECESSARY 4-78
DRIVE BELT – REPLACEMENT 4-79
TURBOCHARGER 4-80
FUEL SYSTEM – BLEEDING (B90B) 4-81
FUEL SYSTEM – BLEEDING (B100B – B100BTC – B110B – B110BTC – B115B) 4-82
AIR PREFILTER – CLEANING 4-84
AIR FILTER ELEMENTS – CLEANING AND REPLACEMENT 4-85
WHEEL/TYRE – REPLACEMENT 4-89
WHEEL TOE-IN – ADJUSTMENT 4-90
PARKING BRAKE – ADJUSTMENT 4-92
HYDRAULIC SYSTEM – PRESSURE RELEASE 4-93
HYDRAULIC FITTINGS AND LINES – REPLACEMENT 4-94
BULBS – REPLACEMENT 4-94
FUSES – REPLACEMENT 4-97
FUSES AND RELAYS – POWERSHUTTLE ROPS (B90B) 4-98
FUSES AND RELAYS – POWERSHUTTLE CAB (B90B) 4-99
FUSES AND RELAYS – POWERSHUTTLE CAB (B100B – B100BTC – B110B – B110BTC) 4-100
FUSES AND RELAYS – POWERSHIFT CAB (B110B – B110BTC) 4-101
FUSES AND RELAYS – 4WS POWERSHIFT CAB (B115B) 4-102
BATTERY – REPLACEMENT 4-103
STABILIZERS (SIDESHIFT) – CLEARANCE CHECK AND ADJUSTMENT 4-104
INDEX
TELESCOPIC DIPPER (If equipped) – DRAINING 4-104
BUCKET TEETH – REPLACEMENT 4-105
LOADER BUCKET – SELF-LEVELLING ADJUSTMENT 4-106
SECTION 5
TROUBLESHOOTING 5-1
ENGINE 5-2
STARTER MOTOR 5-6
ALTERNATOR 5-7
TRANSMISSION 5-8
AXLES 5-13
STEERING SYSTEM 5-19
HYDRAULIC SYSTEM 5-20
LOADER ATTACHMENT 5-21
BACKHOE ATTACHMENT 5-22
SWING 5-23
HYDRAULIC PUMP 5-24
ELECTRICAL SYSTEM 5-25
CAB 5-26
AIR CONDITIONING 5-26
SECTION 6
STORAGE 6-1
MACHINE STORAGE 6-1
TAKING THE MACHINE BACK TO SERVICE 6-2
SECTION 7
ACCESSORIES 7-1
MECHANICAL LOADER BUCKET QUICK COUPLER 7-1
MECHANICAL BACKHOE BUCKET QUICK COUPLER 7-2
BACKHOE ATTACHMENT AUXILIARY HYDRAULIC TOOLS 7-3
MANUAL AUXILIARY HYDRAULIC TOOLS 7-4
BACKHOE ATTACHMENT SAFETY VALVES 7-5
REVERSIBLE STABILIZER PADS (CENTER PIVOT) 7-5
SECTION 8
DATA AND TECHNICAL SPECIFICATIONS 8-1
DIESEL ENGINE 8-1
72 kW – 97 HP ENGINE (B90B) 8-1
72 kW – 97 HP ENGINE (B100B – B100BTC) 8-2
82 kW – 110 HP ENGINE (B110B – B110BTC – B115B) 8-3
TRANSMISSION 8-4
2WD/2WS TRANSMISSION – POWERSHUTTLE (B90B) 8-4
4WD/2WS TRANSMISSION – POWERSHUTTLE (B90B – B100B – B100BTC – B110B – B110BTC) 8-4
4WD/2WS TRANSMISSION – POWERSHIFT (B110B – B110BTC) 8-4
4WD/4WS TRANSMISSION – POWERSHIFT (B115B) 8-4
AXLES 8-5
FRONT AXLES 8-5
REAR AXLES 8-5
INDEX
BRAKES 8-6
SERVICE BRAKES 8-6
PARKING BRAKE 8-6
STEERING 8-6
POWER STEERING 8-6
HYDRAULIC SYSTEM 8-7
GEAR PUMP 8-7
VARIABLE-FLOW-RATE PUMP 8-7
FRONT COUNTERWEIGHT 8-7
COUNTERWEIGHT – 2WS 8-7
COUNTERWEIGHT – 4WS 8-7
NOISE AND VIBRATION LEVELS 8-8
NOISE LEVEL 8-8
VIBRATION LEVEL INSIDE THE CAB 8-8
BUCKETS 8-8
LOADER BUCKETS 8-8
BACKHOE BUCKETS 8-8
TYRES 8-9
TYRE TYPES 8-9
NUT TORQUES 8-9
INFLATING PRESSURE AND ALLOWED CARRYING CAPACITY TABLE 8-10
DIMENSIONS AND PERFORMANCE 8-11
DIMENSIONS – 2WS SIDESHIFT 8-11
DIMENSIONS – 2WS CENTER PIVOT 8-12
DIMENSIONS – 2WS SIDESHIFT – TC 8-13
DIMENSIONS – 4WS SIDESHIFT 8-14
DIMENSIONS – 4WS CENTER PIVOT 8-15
LOADER ATTACHMENT PERFORMANCE 8-16
FOREWORD, SAFETY, PLATES AND DECALS 1-1
FOREWORD 1-1
INTENDED USE 1-1
MAIN COMPONENTS 1-3
SAFETY INSTRUCTIONS 1-7
GENERAL PRECAUTIONS 1-7
BEFORE USING THE MACHINE 1-8
OPERATING THE MACHINE 1-11
PARKING THE MACHINE 1-14
MAINTENANCE AND ADJUSTMENTS 1-15
PREVENTION OF FIRE OR EXPLOSIONS 1-17
PREVENTION OF BURNS 1-18
LEVEL OF VIBRATIONS TRANSMITTED TO THE OPERATOR 1-19
PRECAUTIONS FOR WASTE DISPOSAL 1-20
COMPONENT IDENTIFICATION PLATES 1-21
DECALS 1-25
NOISE LEVEL DECAL 1-25
POSITION OF DECALS 1-26
HAND SIGNALS 1-35
SECTION 2
CONTROLS AND INSTRUMENTS 2-1
PANELS AND INSTRUMENTS 2-1
FRONT INSTRUMENT CLUSTER PANEL 2-1
SIDE INSTRUMENT CLUSTER PANEL (B90B) 2-3
SIDE INSTRUMENT CLUSTER PANEL (B100B – B100BTC – B110B – B110BTC – B115B) 2-5
SIDE INSTRUMENT CLUSTER (B90B) 2-10
SIDE INSTRUMENT CLUSTER (B100B – B100BTC – B110B – B110BTC – B115B) 2-12
OPERATOR’S COMPARTMENT CONTROLS 2-14
STARTER SWITCH KEY 2-14
STEERING WHEEL 2-14
DIRECTION INDICATOR SWITCH (B90B ROPS) 2-15
LEVER FOR DIRECTION INDICATORS, MAIN BEAMS, FRONT WINDSHIELD
WIPER AND WASHER (CAB) 2-16
TRANSMISSION CONTROLS 2-17
LOADER ATTACHMENT CONTROL LEVER 2-23
DIFFERENTIAL LOCK SWITCH (2WS) 2-23
HORN BUTTON 2-24
ENGINE ACCELERATOR CONTROLS 2-25
BRAKES 2-26
WHEEL STEER MODE SWITCH (4WS) 2-27
CAB 2-28
OPERATOR’S SEAT 2-36
SEAT (VINYL AND DE LUXE MODEL) 2-37
SEAT (DE LUXE MODEL, PNEUMATIC VERSION) 2-38
LOADER ATTACHMENT CONTROLS 2-39
LOADER ATTACHMENT OPERATION 2-39
4×1 LOADER BUCKET CONTROL (If fitted) 2-42
LOCKING THE LOADER ATTACHMENT CONTROLS (Specific to certain countries) 2-43
INDEX
BACKHOE ATTACHMENT CONTROLS 2-44
BACKHOE ATTACHMENT MECHANICAL CONTROLS VERSION 2-45
BACKHOE ATTACHMENT HYDRAULIC CONTROLS 2-55
HEATING AND AIR CONDITIONING CONTROLS 2-61
VENTILATION 2-61
HEATING (Optional) 2-61
AIR CONDITIONING (Optional) 2-62
VENTS 2-64
SECTION 3
OPERATING THE MACHINE 3-1
GENERAL INSTRUCTIONS 3-1
BEFORE USING THE MACHINE 3-1
OPERATING THE MACHINE 3-2
RUNNING-IN PERIOD 3-3
PARKING THE MACHINE 3-4
STARTING THE ENGINE 3-5
ASSISTED STARTING (JUMP-STARTING) 3-6
STARTING THE ENGINE AT LOW TEMPERATURES WITH “GRID HEATER” (Optional) 3-8
STARTING THE ENGINE AT TEMPERATURES BELOW -18 °C (-0 4 °F) (Optional) 3-9
CODED ANTI-THEFT SWITCH (Optional) 3-10
STOPPING THE ENGINE 3-11
JOB SITE TRAVEL 3-12
2WD OR 4WD 3-14
STEER SELECTION (4WS) 3-15
DIFFERENTIAL LOCK BUTTON 3-18
ROAD TRAVEL 3-19
REQUIREMENTS FOR ROAD TRAVEL 3-19
PRECAUTIONS FOR ROAD TRAVEL 3-20
PREPARING THE MACHINE FOR ROAD TRAVEL 3-21
SETTING THE BACKHOE ATTACHMENT IN ROAD TRAVEL POSITION 3-26
LOCKING OR UNLOCKING THE BACKHOE ATTACHMENT 3-28
OPERATING THE MACHINE IN COLD WEATHER 3-30
OPERATING THE MACHINE IN HOT WEATHER 3-31
OPERATING THE MACHINE IN WATER 3-31
LOADER ATTACHMENT 3-32
OPERATING THE LOADER ATTACHMENT 3-32
LOADER ATTACHMENT SAFETY STRUT (B90B – B100B – B110B) 3-38
LOADER ATTACHMENT SAFETY STRUT (B100BTC – B110BTC – B115B) 3-40
LOADER BUCKET – REPLACEMENT (B90B – B100B – B110B) 3-41
LOADER BUCKET – REPLACEMENT (B100BTC – B110BTC – B115B) 3-42
LOADER BUCKET WITH FORKS (Optional) 3-43
BACKHOE ATTACHMENT 3-45
SETTING THE BACKHOE ATTACHMENT IN WORKING POSITION 3-46
BACKHOE ATTACHMENT SIDESHIFT (Sideshift version) 3-48
OPERATING THE BACKHOE ATTACHMENT 3-50
BACKHOE BUCKET – REPLACEMENT 3-55
BALLASTING 3-57
LIFTING LOADS 3-61
SAFETY INSTRUCTIONS 3-61
LIFTING LOADS WITH THE LOADER ATTACHMENT 3-62
LIFTING LOADS WITH BACKHOE ATTACHMENT 3-64
INDEX
LIFTING THE MACHINE 3-67
MACHINE TRANSPORT (ON A TRAILER) 3-68
TOWING THE MACHINE 3-69
SECTION 4
SUPPLIES AND MAINTENANCE CHART 4-1
SUPPLY SUMMARY TABLE 4-1
FUEL 4-2
HYDRAULIC OIL 4-4
SAFETY INSTRUCTIONS 4-6
WORK HOURS AND INTERVALS 4-8
HOURMETER 4-8
INTERVALS 4-9
MAINTENANCE INTERVAL TABLE 4-10
CHECKS AT START-UP AND BEFORE EACH WORKSHIFT (10 HOURS) 4-13
MACHINE – GENERAL INSPECTION 4-13
SERVICE BRAKE 4-13
PARKING BRAKE 4-13
LIGHTS 4-13
FUNCTIONALITY OF CONTROLS AND LAMPS 4-13
DRIVE BELT – CHECK 4-14
HYDRAULIC SYSTEM – LINES 4-15
ENGINE OIL – LEVEL 4-16
HYDRAULIC OIL TANK – LEVEL 4-17
FUEL TANK – LEVEL 4-18
COOLANT – LEVEL 4-19
WINDSHIELD WASHER FLUID – LEVEL 4-20
WHEELS – NUT TIGHTENING 4-20
WORKING ATTACHMENTS – GREASING 4-21
WEEKLY MAINTENANCE (50 HOURS) 4-23
FUEL FILTER – BLEEDING (B100B – B100BTC – B110B – B110BTC – B115B) 4-23
TYRES – PRESSURE CHECK 4-24
AIR CONDITIONING SYSTEM 4-27
DOOR HINGES – GREASING 4-28
RAILS – GREASING 4-28
STABILIZERS (SIDESHIFT) – CLEARANCE CHECK 4-29
MAINTENANCE EVERY 3 MONTHS (250 HOURS) 4-30
CAB – GENERAL INSPECTION 4-31
SEAT AND SEAT BELT – CHECK 4-32
SEAT SUSPENSION AND RAILS – GREASING 4-32
CAB AIR FILTER – CLEANING 4-32
FUEL TANK – DRAINING 4-33
RADIATOR AND CONDENSER – CLEANING 4-34
COOLING SYSTEM LINES – CHECK 4-35
TRANSMISSION OIL – LEVEL 4-35
FRONT AXLE – OIL LEVEL 4-36
FRONT AXLE BREATHER VALVE – CLEANING 4-37
FRONT AXLE – GREASING 4-38
REAR AXLE – OIL LEVEL 4-39
REAR AXLE BREATHER VALVE – CLEANING 4-40
AXLE ARTICULATIONS – GREASING 4-42
CARDAN SHAFTS – GREASING 4-42
INDEX
HYDRAULIC OIL TANK BREATHER/FILLER CAP – CLEANING 4-43
BATTERY TERMINALS – CHECK 4-44
HEATER AND EVAPORATOR (AIR CONDITIONING SYSTEM) – CLEANING 4-45
TELESCOPIC DIPPER (Optional) – ADJUSTMENT CHECK 4-46
MAINTENANCE EVERY 6 MONTHS (500 HOURS) 4-47
ENGINE OIL – CHANGE 4-47
ENGINE OIL FILTER – REPLACEMENT 4-48
FUEL FILTER – REPLACEMENT (B90B) 4-50
FUEL PRE-FILTER – REPLACEMENT (B100B – B100BTC – B110B – B110BTC – B115B) 4-52
FUEL FILTER – REPLACEMENT (B100B – B100BTC – B110B – B110BTC – B115B) 4-54
YEARLY MAINTENANCE (1000 HOURS) 4-56
MACHINE – INSPECTION AND CLEANING 4-57
FIRE EXTINGUISHER – CHECK 4-58
ENGINE – VALVE CLEARANCE CHECK (B90B) 4-58
ENGINE – VALVE CLEARANCE CHECK (B100B – B100BTC – B110B – B110BTC – B115B) 4-59
ENGINE – BREATHER FILTER REPLACEMENT 4-59
AIR FILTER – REPLACING MAIN AND SAFETY FILTER ELEMENTS 4-60
POWERSHUTTLE TRANSMISSION – OIL FILTER REPLACEMENT 4-62
POWERSHUTTLE TRANSMISSION – OIL CHANGE 4-63
POWERSHUTTLE TRANSMISSION – SCREEN FILTER CLEANING 4-64
POWERSHIFT TRANSMISSION – OIL FILTER REPLACEMENT 4-65
POWERSHIFT TRANSMISSION – OIL CHANGE 4-66
FRONT AXLE – OIL CHANGE 4-67
REAR AXLE – OIL CHANGE 4-69
BRAKE PEDAL LEVER – GREASING 4-70
HYDRAULIC OIL SYSTEM – OIL FILTER REPLACEMENT 4-71
HYDRAULIC OIL TANK – OIL CHANGE 4-72
HYDRAULIC CYLINDERS – CHECK 4-73
BATTERY – CHARGE AND ELECTROLYTE LEVEL CHECK 4-74
ALTERNATOR – CHECK 4-75
STARTER MOTOR – CHECK 4-75
MAINTENANCE EVERY 2 YEARS (2000 HOURS) 4-76
COOLANT – CHANGE 4-76
MAINTENANCE WHEN NECESSARY 4-78
DRIVE BELT – REPLACEMENT 4-79
TURBOCHARGER 4-80
FUEL SYSTEM – BLEEDING (B90B) 4-81
FUEL SYSTEM – BLEEDING (B100B – B100BTC – B110B – B110BTC – B115B) 4-82
AIR PREFILTER – CLEANING 4-84
AIR FILTER ELEMENTS – CLEANING AND REPLACEMENT 4-85
WHEEL/TYRE – REPLACEMENT 4-89
WHEEL TOE-IN – ADJUSTMENT 4-90
PARKING BRAKE – ADJUSTMENT 4-92
HYDRAULIC SYSTEM – PRESSURE RELEASE 4-93
HYDRAULIC FITTINGS AND LINES – REPLACEMENT 4-94
BULBS – REPLACEMENT 4-94
FUSES – REPLACEMENT 4-97
FUSES AND RELAYS – POWERSHUTTLE ROPS (B90B) 4-98
FUSES AND RELAYS – POWERSHUTTLE CAB (B90B) 4-99
FUSES AND RELAYS – POWERSHUTTLE CAB (B100B – B100BTC – B110B – B110BTC) 4-100
FUSES AND RELAYS – POWERSHIFT CAB (B110B – B110BTC) 4-101
FUSES AND RELAYS – 4WS POWERSHIFT CAB (B115B) 4-102
BATTERY – REPLACEMENT 4-103
STABILIZERS (SIDESHIFT) – CLEARANCE CHECK AND ADJUSTMENT 4-104
INDEX
TELESCOPIC DIPPER (If equipped) – DRAINING 4-104
BUCKET TEETH – REPLACEMENT 4-105
LOADER BUCKET – SELF-LEVELLING ADJUSTMENT 4-106
SECTION 5
TROUBLESHOOTING 5-1
ENGINE 5-2
STARTER MOTOR 5-6
ALTERNATOR 5-7
TRANSMISSION 5-8
AXLES 5-13
STEERING SYSTEM 5-19
HYDRAULIC SYSTEM 5-20
LOADER ATTACHMENT 5-21
BACKHOE ATTACHMENT 5-22
SWING 5-23
HYDRAULIC PUMP 5-24
ELECTRICAL SYSTEM 5-25
CAB 5-26
AIR CONDITIONING 5-26
SECTION 6
STORAGE 6-1
MACHINE STORAGE 6-1
TAKING THE MACHINE BACK TO SERVICE 6-2
SECTION 7
ACCESSORIES 7-1
MECHANICAL LOADER BUCKET QUICK COUPLER 7-1
MECHANICAL BACKHOE BUCKET QUICK COUPLER 7-2
BACKHOE ATTACHMENT AUXILIARY HYDRAULIC TOOLS 7-3
MANUAL AUXILIARY HYDRAULIC TOOLS 7-4
BACKHOE ATTACHMENT SAFETY VALVES 7-5
REVERSIBLE STABILIZER PADS (CENTER PIVOT) 7-5
SECTION 8
DATA AND TECHNICAL SPECIFICATIONS 8-1
DIESEL ENGINE 8-1
72 kW – 97 HP ENGINE (B90B) 8-1
72 kW – 97 HP ENGINE (B100B – B100BTC) 8-2
82 kW – 110 HP ENGINE (B110B – B110BTC – B115B) 8-3
TRANSMISSION 8-4
2WD/2WS TRANSMISSION – POWERSHUTTLE (B90B) 8-4
4WD/2WS TRANSMISSION – POWERSHUTTLE (B90B – B100B – B100BTC – B110B – B110BTC) 8-4
4WD/2WS TRANSMISSION – POWERSHIFT (B110B – B110BTC) 8-4
4WD/4WS TRANSMISSION – POWERSHIFT (B115B) 8-4
AXLES 8-5
FRONT AXLES 8-5
REAR AXLES 8-5
INDEX
BRAKES 8-6
SERVICE BRAKES 8-6
PARKING BRAKE 8-6
STEERING 8-6
POWER STEERING 8-6
HYDRAULIC SYSTEM 8-7
GEAR PUMP 8-7
VARIABLE-FLOW-RATE PUMP 8-7
FRONT COUNTERWEIGHT 8-7
COUNTERWEIGHT – 2WS 8-7
COUNTERWEIGHT – 4WS 8-7
NOISE AND VIBRATION LEVELS 8-8
NOISE LEVEL 8-8
VIBRATION LEVEL INSIDE THE CAB 8-8
BUCKETS 8-8
LOADER BUCKETS 8-8
BACKHOE BUCKETS 8-8
TYRES 8-9
TYRE TYPES 8-9
NUT TORQUES 8-9
INFLATING PRESSURE AND ALLOWED CARRYING CAPACITY TABLE 8-10
DIMENSIONS AND PERFORMANCE 8-11
DIMENSIONS – 2WS SIDESHIFT 8-11
DIMENSIONS – 2WS CENTER PIVOT 8-12
DIMENSIONS – 2WS SIDESHIFT – TC 8-13
DIMENSIONS – 4WS SIDESHIFT 8-14
DIMENSIONS – 4WS CENTER PIVOT 8-15
LOADER ATTACHMENT PERFORMANCE 8-16
PERFORMANCE OF LOADER ATTACHMENT WITH FORKS 8-26
BACKHOE ATTACHMENT PERFORMANCE 8-31
BACKHOE ATTACHMENT LIFTING CAPACITY 8-51
LIFTING CAPACITY – MODELS B90B, B90BLR 8-51
LIFTING CAPACITY – MODELS B100B, B100BLR AND B100BTC 8-52
LIFTING CAPACITY – MODELS B110B AND B110BTC (SIDESHIFT) 8-53
LIFTING CAPACITY – MODELS B110B (CENTER PIVOT) 8-54
LIFTING CAPACITY – MODELS B115B (SIDESHIFT) 8-55
LIFTING CAPACITY – MODELS B115B (CENTER PIVOT) 8-56
MAXIMUM LIFTING LOADS 8-57
LOADER ATTACHMENT MAXIMUM LIFTING LOAD TABLE 8-57
BACKHOE ATTACHMENT MAXIMUM LIFTING LOAD TABLE 8-58
SECTION 9
ALPHABETICAL INDEX 9-1
ATTACHMENT 1 – “EC” DECLARATION OF CONFORMITY
BACKHOE ATTACHMENT PERFORMANCE 8-31
BACKHOE ATTACHMENT LIFTING CAPACITY 8-51
LIFTING CAPACITY – MODELS B90B, B90BLR 8-51
LIFTING CAPACITY – MODELS B100B, B100BLR AND B100BTC 8-52
LIFTING CAPACITY – MODELS B110B AND B110BTC (SIDESHIFT) 8-53
LIFTING CAPACITY – MODELS B110B (CENTER PIVOT) 8-54
LIFTING CAPACITY – MODELS B115B (SIDESHIFT) 8-55
LIFTING CAPACITY – MODELS B115B (CENTER PIVOT) 8-56
MAXIMUM LIFTING LOADS 8-57
LOADER ATTACHMENT MAXIMUM LIFTING LOAD TABLE 8-57
BACKHOE ATTACHMENT MAXIMUM LIFTING LOAD TABLE 8-58
SECTION 9
ALPHABETICAL INDEX 9-1
ATTACHMENT 1 – “EC” DECLARATION OF CONFORMITY
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