New Holland B90B B90BLR B100BTC B110B B110BTC B115B Backhoe Loaders Service Manual 84581918 – PDF DOWNLOAD

Description

New Holland B90B B90BLR B100BTC B110B B110BTC B115B Backhoe Loaders Service Manual 84581918 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

New Holland B90B B90BLR B100BTC B110B B110BTC B115B Backhoe Loaders Service Manual 84581918 – PDF DOWNLOAD

FOREWORD:

Loader backhoes B90B – B90BLR – B100BTC – B110B – B110BTC – B115B have been designed to perform most earth-moving operations. If you use this machine for duties involving the use of attachments, accessories, or special tools, consult your Dealer to make sure that the adaptations or modifications carried out are in conformity with the machine’s technical specifications and with current regulations on safety.

• Any modifications or adaptations which are not approved by the manufacturer may invalidate the machine’s original conformity with safety requirements.
• The machine must be used according to its intended use, respecting the safety and precautionary rules and strictly following the operating instructions. Any functional disorders, especially those affecting the safety of the machine, should therefore be rectified immediately.

TABLE OF CONTENTS:

New Holland B90B B90BLR B100BTC B110B B110BTC B115B Backhoe Loaders Service Manual 84581918 – PDF DOWNLOAD

SECTION 00 – SAFETY RULES
SAFETY INSTRUCTIONS 3
FOREWORD 4
SAFETY INSTRUCTIONS 6
PREVENTION OF FIRE OR EXPLOSIONS 8
PREVENTION OF BURNS 9
PRECAUTIONS FOR WASTE DISPOSAL 10
SECTION 01 – MAINTENANCE
SECTION 02 – TECHNICAL SPECIFICATIONS
MODELS 3 IDENTIFICATION OF MAIN COMPONENTS
TECHNICAL SPECIFICATIONS 7
TRANSMISSION 7
AXLES 8
BRAKES 8
STEERING 9
HYDRAULIC SYSTEM 9
FRONT COUNTERWEIGHT 10
NOISE AND VIBRATION LEVELS 10
BUCKETS 10
TYRES 11
DIMENSIONS AND PERFORMANCE 12
DIMENSIONS – 2WS SIDESHIFT 12
DIMENSIONS – 2WS CENTER PIVOT 13
DIMENSIONS – 2WS TC – SIDESHIFT 14
DIMENSIONS – 4WS SIDESHIFT 15
DIMENSIONS – 4WS CENTER PIVOT 16
LOADER ATTACHMENT PERFORMANCE 17
PERFORMANCE OF LOADER ATTACHMENT WITH FORKS 27
BACKHOE ATTACHMENT PERFORMANCE 32
BACKHOE ATTACHMENT LIFTING CAPACITY 52
MAXIMUM LIFTING LOADS 58
LOADER ATTACHMENT MAXIMUM LIFTING LOAD TABLE 58
BACKHOE ATTACHMENT MAXIMUM LIFTING LOAD TABLE 59
SUPPLY SUMMARY TABLE 60
INDEX
SECTION 10 – ENGINE
ENGINE INSTALLATION 3
TECHNICAL SPECIFICATIONS 4
72kW – HP ENGINE (B90B) 4
72kW – HP ENGINE (B100BTC) 5
82kW – HP ENGINE (B110BTC – B115B) 6
SECTION 21 – TRANSMISSION
POWERSHUTTLE TRANSMISSION 3
TECHNICAL SPECIFICATIONS 4
CONTROLS 9
LUBRICATION 13
GREASING 16
REMOVAL FROM MACHINE 18
DISASSEMBLY AND ASSEMBLY 19
TROUBLESHOOTING 144
REPAIR TIMES 148
SPECIAL TOOLS 149
POWERSHIFT TRANSMISSION 150
TECHNICAL SPECIFICATIONS 150
CONTROLS 161
LUBRICATION 163
GREASING 165
REMOVAL FROM MACHINE 166
DISASSEMBLY AND ASSEMBLY 167
TROUBLESHOOTING 331
REPAIR TIMES 335
SPECIAL TOOLS 336
SECTION 25 – FRONT AXLES
2WD – 2WS FRONT AXLE 3
TECHNICAL SPECIFICATIONS 3
LUBRICATION AND GREASING 4
REMOVAL FROM MACHINE 6
DISASSEMBLY AND ASSEMBLY 7
TROUBLESHOOTING 7
4WD – 2WS FRONT AXLE 10
TECHNICAL SPECIFICATIONS 10
LUBRICATION AND GREASING 11
REMOVAL FROM MACHINE 13
DISASSEMBLY AND ASSEMBLY 14
TROUBLESHOOTING 57
SPECIAL TOOLS 61
INDEX
4WS FRONT AXLE 62
TECHNICAL SPECIFICATIONS 62
LUBRICATION AND GREASING 63
REMOVAL FROM MACHINE 65
SECTION 27 – REAR AXLE
2WS REAR AXLE (B90B – B100BTC) 3
TECHNICAL SPECIFICATIONS 3
LUBRICATION AND GREASING 5
REMOVAL FROM MACHINE 7
DISASSEMBLY AND ASSEMBLY 8
TROUBLESHOOTING 61
REPAIR TIMES 67
SPECIAL TOOLS 68
2WS REAR AXLE (B110B – B110BTC) 69
TECHNICAL SPECIFICATIONS 69
LUBRICATION AND GREASING 71
REMOVAL FROM MACHINE 73
DISASSEMBLY AND ASSEMBLY 74
TROUBLESHOOTING 127
REPAIR TIMES 133
SPECIAL TOOLS 134
4WS REAR AXLE (B115B) 135
TECHNICAL SPECIFICATIONS 135
LUBRICATION AND GREASING 138
REMOVAL FROM MACHINE 140
DISASSEMBLY AND ASSEMBLY 141
TROUBLESHOOTING 219
REPAIR TIMES 225
SPECIAL TOOLS 227
SECTION 33 – BRAKE SYSTEM
PARKING BRAKE 3
TECHNICAL SPECIFICATIONS 3
OPERATION 3
ADJUSTMENT 4
MECHANICAL PARKING BRAKE ADJUSTMENT PROCEDURE 5
DISASSEMBLY AND ASSEMBLY 6
SERVICE BRAKE 15
TECHNICAL SPECIFICATIONS 15
OPERATION 15
BRAKE BLEEDING PROCEDURE 16
BRAKE PEDALS FUNCTIONALITY CHECK 17
INDEX
SECTION 35 – HYDRAULIC SYSTEM
HYDRAULIC DIAGRAMS 3
HYDRAULIC DIAGRAM – 2WS SIDESHIFT MECHANICAL MODELS (WITH VARIABLE FLOW-RATE
PISTON PUMP 3
HYDRAULIC DIAGRAM – 2WS SIDESHIFT MECHANICAL MODELS (WITH FIXED FLOW-RATE
GEAR PUMP 5
HYDRAULIC DIAGRAM – 2WS SIDESHIFT PILOT MODELS (WITH VARIABLE FLOW-RATE
PISTON PUMP 7
HYDRAULIC DIAGRAM – 2WS SIDESHIFT PILOT MODELS (WITH FIXED FLOW-RATE
GEAR PUMP 9
HYDRAULIC DIAGRAM – 2WS CENTER PIVOT PILOT MODELS 11
HYDRAULIC DIAGRAM – 4WS SIDESHIFT MECHANICAL MODELS 13
HYDRAULIC DIAGRAM – 4WS SIDESHIFT PILOT MODELS 15
HYDRAULIC DIAGRAM – 4WS CENTER PIVOT PILOT MODELS 17
HYDRAULIC PUMP 19
HYDRAULIC FIXED-FLOW-RATE GEAR PUMP 19
HYDRAULIC VARIABLE-FLOW-RATE PISTON PUMP 30
CONTROL VALVES 45
LOADER CONTROL VALVE 54
BACKHOE ATTACHMENT CONTROL VALVE 58
RELIEF VALVES 70
BACKHOE ATTACHMENT CONTROL VALVE PILOT SOLENOID VALVE 79
ACCUMULATOR “GLIDE RIDE” PARKER 82
TECHNICAL SPECIFICATIONS 82
MAINTENANCE 82
SAFETY 82
CHECKING AND ADJUSTING THE PRECHARGE PRESSURE 83
HYDRAULIC SWING SYSTEM 85
OPERATION 85
HYDRAULIC CYLINDERS 88
LOADER ATTACHMENT BOOM CYLINDER 89
LOADER BUCKET CYLINDER 96
4X1 LOADER BUCKET CYLINDER 102
BACKHOE BOOM CYLINDER 105
BACKHOE ATTACHMENT DIPPER CYLINDER 109
BACKHOE BUCKET CYLINDER 113
TELESCOPIC CYLINDER 117
STABILIZER CYLINDER – CENTER PIVOT 121
STABILIZER CYLINDER – SIDESHIFT 125
SWING CYLINDER 129
BACKHOE ATTACHMENT LOCK CYLINDER – SIDESHIFT 133
SPECIAL TOOLS 134
HYDRAULIC CONTROL LEVERS 135
TECHNICAL SPECIFICATIONS 135
CONTROLS AND OPERATION 136
COMPONENTS 137
DISASSEMBLY AND ASSEMBLY 139
INDEX
CONTROL LEVER VALVE 142
TROUBLESHOOTING 144
PRELIMINARY CHECKS 144
TROUBLESHOOTING (WITH “REXROTH” CONTROL VALVES) 145
SWING 147
HYDRAULIC PUMP 148
SECTION 39 – CHASSIS
DESCRIPTION 3
REMOVAL AND INSTALLATION OF COMPONENTS 6
COMPONENTS WITHIN THE CHASSIS 6
COMPONENTS OF THE LOWER PART OF THE CHASSIS 7
COMPONENTS ATTACHED OUTSIDE THE CHASSIS 11
COMPONENTS OF THE UPPER PART 12
SECTION 41 – STEERING SYSTEM
DESCRIPTION 3
2WS STEERING SYSTEM 4
4WS STEERING SYSTEM 7
POWER STEERING 11
TECHNICAL SPECIFICATIONS 11
COMPONENTS 13
DISASSEMBLY 15
ASSEMBLY 18
SECTION 50 – CAB HEATING AND AIR CONDITIONING
TECHNICAL SPECIFICATIONS 3
GENERAL 3
CAB HEATING 5
CONTROLS 5
OPERATION 6
OVERHAUL 9
TROUBLESHOOTING 11
AIR CONDITIONING 12
PRINCIPLES OF AIR CONDITIONING 12
CONTROLS 17
OPERATION 18
TROUBLESHOOTING AND TESTING 25
FLUSHING THE SYSTEM 43
DRAINING THE SYSTEM 45
CHARGING THE SYSTEM 46
OVERHAUL 47
COMPRESSOR 52
INDEX
TECHNICAL SPECIFICATIONS 52
REMOVAL AND INSTALLATION 53
DISASSEMBLY AND ASSEMBLY 56
TROUBLESHOOTING 65
SECTION 55 – ELECTRIC SYSTEM
ELECTRIC DIAGRAMS 3
ELECTRIC DIAGRAMS – POWERSHUTTLE ROPS (B90B) 3
ELECTRIC DIAGRAMS – POWERSHUTTLE CAB (B90B) 19
ELECTRIC DIAGRAMS – POWERSHUTTLE CAB (B100BTC – B110B – B110BTC) 36
ELECTRIC DIAGRAMS – POWERSHIFT CAB (B110B – B110BTC) 53
ELECTRIC DIAGRAMS – 4WS POWERSHIFT CAB (B115B) 72
CONTROLS AND INSTRUMENTS 91
FRONT INSTRUMENT PANEL 91
SIDE INSTRUMENT CLUSTER PANEL (B90B) 94
SIDE INSTRUMENT CLUSTER PANEL (B100BTC – B110B – B110BTC – B115B) 96
SIDE INSTRUMENT CLUSTER (B90B) 98
SIDE INSTRUMENT CLUSTER (B100BTC – B110B – B110BTC – B115B) 100
ANTI-START SYSTEM – MECHANICAL AND ELECTRONIC ENGINE 102
DIAGNOSTIC DISPLAY (B100BTC – B110B – B110BTC – B115B) 103
SYMBOLS 105
SETUP MENU 106
PROCEDURE ABOUT SELF TEST 107
ON BOARD ERROR CODE RETRIEVAL 108
BACKLIGHTING AND DIMMING 109
WORK HOURS 110
OPERATION 111
WARNING SYSTEM 115
MAINTENANCE 116
WARNING MESSAGES 117
STARTING SYSTEM 123
OPERATION 123
STARTER MOTOR 126
TROUBLESHOOTING 131
ALTERNATOR 133
TECHNICAL SPECIFICATIONS 133
OPERATION 133
COMPONENTS 135
REMOVAL 136
PRELIMINARY CHECKS AND TESTS 137
TROUBLESHOOTING 146
BATTERY 147
TECHNICAL SPECIFICATIONS 147
OPERATION 147
INDEX
REPLACEMENT 148
CHARGE AND ELECTROLYTE LEVEL CHECK 149
CONNECTING A BOOSTER BATTERY 150
BATTERY MASTER SWITCH 150
TROUBLESHOOTING 151
SECTION 82 – LOADER
LOADER ATTACHMENT CONTROLS 4
LOADER ATTACHMENT OPERATION 4
4×1 LOADER BUCKET CONTROL (Optional) 7
LOADER ATTACHMENT CONTROL LOCK (Specific to certain countries) 8
LOADER BUCKET SELF-LEVELLING 9
LOADER ATTACHMENT SAFETY STRUT 12
LOADER ATTACHMENT SAFETY STRUT (B90B – B110B) 12
LOADER ATTACHMENT SAFETY STRUT (B100BTC – B110BTC – B115B) 14
REMOVAL AND INSTALLATION OF LOADER BUCKET 15
LOADER BUCKET (B90B – B110B) 15
LOADER BUCKET (B100BTC – B110BTC – B115B) 16
LOADER BUCKET WITH FORKS (Optional) 17
BUCKET TEETH REPLACEMENT 18
LOADER REMOVAL 19
LOADER ATTACHMENT (B90B – B110B) 19
LOADER ATTACHMENT (B100BTC – B110BTC – B115B) 21
SECTION 84 – BACKHOE
DESCRIPTION AND OPERATION 3
BACKHOE ATTACHMENT CONTROLS 6
BACKHOE ATTACHMENT MECHANICAL CONTROLS 7
BACKHOE ATTACHMENT HYDRAULIC CONTROLS 17
BACKHOE ATTACHMENT SIDESHIFT (Sideshift version) 23
BACKHOE ATTACHMENT DISASSEMBLY 25
CENTER PIVOT BACKHOE ATTACHMENT DISASSEMBLY 25
SIDESHIFT BACKHOE ATTACHMENT DISASSEMBLY 28
BACKHOE BUCKET REPLACEMENT 30
BUCKET TEETH REPLACEMENT 31
DIPPER REMOVE 32
TELESCOPIC DIPPER REVISION 35
OVERHAUL 35
BACKHOE ATTACHMENT HYDRAULIC HANDLING 38
CONTROLS 38
HYDRAULIC DIAGRAM 38
DISASSEMBLY AND ASSEMBLY 39

Contact us: [email protected]

https://vimeo.com/733563543

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V