New Holland B90B B95B B95BLR B95BTC B110B B115B Backhoe Loaders Service Manual 84428670B – PDF DOWNLOAD

Description

New Holland B90B B95B B95BLR B95BTC B110B B115B Backhoe Loaders Service Manual 84428670B – PDF DOWNLOAD

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DESCRIPTION:

New Holland B90B B95B B95BLR B95BTC B110B B115B Backhoe Loaders Service Manual 84428670B – PDF DOWNLOAD

FOREWORD:

Loader backhoes B90B – B90BLR – B100B – B100BLR – B100BTC – B110B – B110BTC – B115B have been designed to perform most earth-moving operations. If you use this machine for duties involving the use of attachments, accessories, or special tools, consult your Dealer to make sure that the adaptations or modifications carried out are in conformity with the machine’s technical specifications and with current regulations on safety.

• Any modifications or adaptations which are not approved by the manufacturer may invalidate the machine’s original conformity with safety requirements.
• The machine must be used according to its intended use, respecting the safety and precautionary rules and strictly following the operating instructions. Any functional disorders, especially those affecting the safety of the machine, should therefore be rectified immediately.

SAFETY INSTRUCTIONS:

Carefully read the safety rules contained herein and follow advised precautions to avoid potential hazards and to safeguard your safety and personal integrity. Your safety and that of the people around you depends on you. It is essential that you understand this manual for a correct inspection, lubrication and repair of this machine.
Read this manual carefully and check that:
– you understand fully the symbols on the controls and the safety signs used in this manual and on the machine;
– you understand fully the speed, stability, braking and steering characteristics of the machine. If you are in any doubt, consult your Dealer.

• The safety messages in this section concern situations which may arise during normal machine operation, servicing and repair. These safety messages also indicate the different ways of coping with these situations. Other safety messages are used throughout the manual to indicate specific dangers.
• The information given in this chapter is a summary of the basic rules to respect at all times and does not exempt you from observing traffic regulations or the requirements of insurance companies. The presence of grease, oil, mud or (in winter) ice on the steps and access handles can cause accidents. Make sure they are always clean.

TABLE OF CONTENTS:

New Holland B90B B95B B95BLR B95BTC B110B B115B Backhoe Loaders Service Manual 84428670B – PDF DOWNLOAD

SECTION 00 – SAFETY RULES
FOREWORD 4
SAFETY INSTRUCTIONS 6
PREVENTION OF FIRE OR EXPLOSIONS 8
PREVENTION OF BURNS 9
PRECAUTIONS FOR WASTE DISPOSAL 10
SECTION 01 – MAINTENANCE
SECTION 02 – TECHNICAL SPECIFICATIONS
MODELS 3
IDENTIFICATION OF MAIN COMPONENTS 4
TECHNICAL SPECIFICATIONS 5
DIESEL ENGINE 5
TRANSMISSION 8
AXLES 9
BRAKES 10
STEERING 10
HYDRAULIC SYSTEM 11
FRONT COUNTERWEIGHT 11
NOISE AND VIBRATION LEVELS 12
BUCKETS 12
TYRES 13
DIMENSIONS AND PERFORMANCE 14
DIMENSIONS – 2WS 14
DIMENSIONS – 4WS 16
LOADER ATTACHMENT PERFORMANCE 17
PERFORMANCE OF LOADER ATTACHMENT WITH FORKS 29
BACKHOE ATTACHMENT PERFORMANCE 33
BACKHOE ATTACHMENT LIFTING CAPACITY 54
SUPPLY SUMMARY TABLE 58
SECTION 21 – TRANSMISSION
POWERSHUTTLE TRANSMISSION 3
TECHNICAL SPECIFICATIONS 4
HYDRAULIC DIAGRAM 7
CONTROLS 13
LUBRICATION 17
GREASING 20
REMOVAL FROM MACHINE 22
INDEX
DISASSEMBLY AND ASSEMBLY 23
TROUBLESHOOTING 159
REPAIR TIMES 163
SPECIAL TOOLS 164
POWERSHIFT TRANSMISSION 165
TECHNICAL SPECIFICATIONS 165
CONTROLS 177
LUBRICATION 179
GREASING 181
REMOVAL FROM MACHINE 182
DISASSEMBLY AND ASSEMBLY 183
TROUBLESHOOTING 361
REPAIR TIMES 365
SPECIAL TOOLS 366
SECTION 25 – FRONT AXLES
2WD – 2WS FRONT AXLE 3
TECHNICAL SPECIFICATIONS 3
LUBRICATION AND GREASING 4
REMOVAL FROM MACHINE 6
DISASSEMBLY AND ASSEMBLY 7
TROUBLESHOOTING 7
4WD – 2WS FRONT AXLE 10
TECHNICAL SPECIFICATIONS 10
LUBRICATION AND GREASING 11
REMOVAL FROM MACHINE 13
DISASSEMBLY AND ASSEMBLY 14
TROUBLESHOOTING 57
SPECIAL TOOLS 61
4WS FRONT AXLE 62
TECHNICAL SPECIFICATIONS 62
LUBRICATION AND GREASING 63
REMOVAL FROM MACHINE 65
DISASSEMBLY AND ASSEMBLY 66
TROUBLESHOOTING 131
REPAIR TIMES 137
SPECIAL TOOLS 138
SECTION 27 – REAR AXLE
2WS REAR AXLE (B90B – B95B – B95BTC) 3
TECHNICAL SPECIFICATIONS 3
LUBRICATION AND GREASING 5
REMOVAL FROM MACHINE 7
DISASSEMBLY AND ASSEMBLY 8
TROUBLESHOOTING 61
REPAIR TIMES 66
SPECIAL TOOLS 67
INDEX
2WS REAR AXLE (B110B) 68
TECHNICAL SPECIFICATIONS 68
LUBRICATION AND GREASING 70
REMOVAL FROM MACHINE 72
DISASSEMBLY AND ASSEMBLY 73
TROUBLESHOOTING 126
REPAIR TIMES 131
SPECIAL TOOLS 132
4WS REAR AXLE (B115B) 133
TECHNICAL SPECIFICATIONS 133
LUBRICATION AND GREASING 136
REMOVAL FROM MACHINE 138
DISASSEMBLY AND ASSEMBLY 139
TROUBLESHOOTING 217
REPAIR TIMES 222
SPECIAL TOOLS 224
SECTION 33 – BRAKE SYSTEM
PARKING BRAKE 3
TECHNICAL SPECIFICATIONS 3
OPERATION 3
DEACTIVATION AND EMERGENCY RESET – 2WS 6
ADJUSTMENT – 4WS 8
DISASSEMBLY AND ASSEMBLY 9
SERVICE BRAKE 18
TECHNICAL SPECIFICATIONS 18
OPERATION 18
SECTION 35 – HYDRAULIC SYSTEM
HYDRAULIC DIAGRAMS 3
HYDRAULIC DIAGRAM – 2WS CENTER PIVOT MECHANICAL MODELS 3
HYDRAULIC DIAGRAM – CENTER PIVOT B95BTC MECHANICAL MODELS 5
HYDRAULIC DIAGRAM – CENTER PIVOT B95BTC PILOT MODELS 7
HYDRAULIC DIAGRAM – 2WS CENTER PIVOT PILOT MODELS 9
HYDRAULIC DIAGRAM – 4WS CENTER PIVOT PILOT MODELS 11
HYDRAULIC DIAGRAM – QUICK COUPLER FOR B95BTC 13
HYDRAULIC PUMP 14
HYDRAULIC FIXED-FLOW-RATE GEAR PUMP 14
HYDRAULIC VARIABLE-FLOW-RATE PISTON PUMP 25
CONTROL VALVES 39
LOADER CONTROL VALVE – MECHANICAL CONTROLS (B90B – B95B – B95BTC – B110B) 40
LOADER CONTROL VALVE – PILOT CONTROLS (B95B – B95BLR – B95BTC – B110B – B115B) 45
BACKHOE ATTACHMENT CONTROL VALVE – MECHANICAL CONTROLS
(B90B – B95B – B95BTC – B110B) 49
BACKHOE ATTACHMENT CONTROL VALVE – PILOT CONTROLS
(B95B – B95BTC – B110B – B115B) 53
RELIEF VALVES 58
INDEX
BACKHOE ATTACHMENT CONTROL VALVE PILOT SOLENOID VALVE 67
ACCUMULATOR “GLIDE RIDE” PARKER 70
TECHNICAL SPECIFICATIONS 70
MAINTENANCE 70
SAFETY 70
CHECKING AND ADJUSTING THE PRECHARGE PRESSURE 71
HYDRAULIC SWING SYSTEM 73
OPERATION 73
PRECISION SWING CONTROL 76
HYDRAULIC CYLINDERS 79
LOADER ATTACHMENT BOOM CYLINDER 80
LOADER BUCKET CYLINDER 87
4X1 LOADER BUCKET CYLINDER 95
BACKHOE BOOM CYLINDER 98
BACKHOE ATTACHMENT DIPPER CYLINDER 102
BACKHOE BUCKET CYLINDER 106
TELESCOPIC CYLINDER 110
STABILIZER CYLINDER 114
SWING CYLINDER 118
SPECIAL TOOLS 122
HYDRAULIC CONTROL LEVERS 123
TECHNICAL SPECIFICATIONS 123
CONTROLS AND OPERATION 124
COMPONENTS 125
DISASSEMBLY AND ASSEMBLY 127
CONTROL LEVER VALVE 130
TROUBLESHOOTING 132
PRELIMINARY CHECKS 132
TROUBLESHOOTING (WITH “REXROTH” CONTROL VALVES) 133
TROUBLESHOOTING (WITH “HUSCO” CONTROL VALVES) 135
SWING 137
HYDRAULIC PUMP 138
SECTION 39 – CHASSIS
DESCRIPTION 3
REMOVAL AND INSTALLATION OF COMPONENTS 5
COMPONENTS WITHIN THE CHASSIS 5
COMPONENTS OF THE LOWER PART OF THE CHASSIS 6
COMPONENTS ATTACHED OUTSIDE THE CHASSIS 10
COMPONENTS OF THE UPPER PART 11
SECTION 41 – STEERING SYSTEM
DESCRIPTION 3
2WS STEERING SYSTEM 4
4WS STEERING SYSTEM 7
INDEX
POWER STEERING 11
TECHNICAL SPECIFICATIONS 11
COMPONENTS 13
DISASSEMBLY 15
ASSEMBLY 18
SECTION 50 – CAB HEATING AND AIR CONDITIONING
TECHNICAL SPECIFICATIONS 3
GENERAL 3
CAB HEATING 5
CONTROLS 5
OPERATION 6
OVERHAUL 9
TROUBLESHOOTING 11
AIR CONDITIONING 12
PRINCIPLES OF AIR CONDITIONING 12
CONTROLS 17
OPERATION 18
TROUBLESHOOTING AND TESTING 25
FLUSHING THE SYSTEM 44
DRAINING THE SYSTEM 46
CHARGING THE SYSTEM 47
OVERHAUL 48
COMPRESSOR 53
TECHNICAL SPECIFICATIONS 53
REMOVAL AND INSTALLATION 54
DISASSEMBLY AND ASSEMBLY 57
TROUBLESHOOTING 66
SECTION 55 – ELECTRIC SYSTEM
ELECTRIC DIAGRAMS 3
ELECTRIC DIAGRAMS – POWERSHUTTLE ROPS (B90B) 3
ELECTRIC DIAGRAMS – POWERSHUTTLE ROPS (B95B – B95BTC – B110B) 19
ELECTRIC DIAGRAMS – POWERSHUTTLE CAB (B90B) 32
ELECTRIC DIAGRAMS – POWERSHUTTLE CAB (B95B – B95BTC – B110B) 49
ELECTRIC DIAGRAMS – POWERSHIFT CAB (B110B) 65
ELECTRIC DIAGRAMS – 4WS POWERSHIFT CAB (B115B) 83
CONTROLS AND INSTRUMENTS 101
FRONT INSTRUMENT PANEL 101
SIDE INSTRUMENT CLUSTER PANEL (B90B) 104
SIDE INSTRUMENT PANEL (B95B – B110B – B115B) 106
SIDE INSTRUMENT CLUSTER (B90B) 108
SIDE INSTRUMENT CLUSTER (B95B – B95BTC – B110B – B115B) 110
ANTI-START SYSTEM 112
DIAGNOSTIC DISPLAY (B95B – B95BTC – B110B – B115B) 113
SYMBOLS 115
INDEX
SETUP MENU 116
PROCEDURE ABOUT SELF TEST 117
ON BOARD ERROR CODE RETRIEVAL 118
BACKLIGHTING AND DIMMING 119
WORK HOURS 120
OPERATION 121
WARNING SYSTEM 125
MAINTENANCE 126
WARNING MESSAGES 127
STARTING SYSTEM 134
OPERATION 134
STARTER MOTOR 137
TROUBLESHOOTING 142
ALTERNATOR 144
TECHNICAL SPECIFICATIONS 144
OPERATION 144
COMPONENTS 146
REMOVAL 147
PRELIMINARY CHECKS AND TESTS 148
TROUBLESHOOTING 157
BATTERY 158
TECHNICAL SPECIFICATIONS 158
OPERATION 158
REPLACEMENT 159
CHARGE AND ELECTROLYTE LEVEL CHECK 160
CONNECTING A BOOSTER BATTERY 161
BATTERY MASTER SWITCH 161
TROUBLESHOOTING 162
SECTION 82 – LOADER
LOADER ATTACHMENT CONTROLS 4
LOADER ATTACHMENT OPERATION 4
4×1 LOADER BUCKET CONTROL (Optional) 7
LOADER BUCKET SELF-LEVELLING 8
LOADER ATTACHMENT SAFETY STRUT 11
LOADER ATTACHMENT SAFETY STRUT (B90B – B95B – B110B) 11
LOADER ATTACHMENT SAFETY STRUT (B95BTC – B115B) 13
REMOVAL AND INSTALLATION OF LOADER BUCKET 14
LOADER BUCKET (B90B – B95B – B110B) 14
LOADER BUCKET (B95BTC – B115B) 15
LOADER BUCKET WITH QUICK COUPLER (B95BTC) 16
LOADER BUCKET WITH FORKS (Optional) 18
BUCKET TEETH REPLACEMENT 19
LOADER REMOVAL 20
LOADER ATTACHMENT (B90B – B95B – B110B) 20
LOADER ATTACHMENT (B95BTC – B115B) 22
INDEX
SECTION 84 – BACKHOE
DESCRIPTION AND OPERATION 3
BACKHOE ATTACHMENT CONTROLS 6
BACKHOE ATTACHMENT MECHANICAL CONTROLS 7
BACKHOE ATTACHMENT HYDRAULIC CONTROLS 17
BACKHOE ATTACHMENT DISASSEMBLY 23
BACKHOE BUCKET REPLACEMENT 25
BUCKET TEETH REPLACEMENT 26
DIPPER REMOVE 27
TELESCOPIC DIPPER REVISION 30
OVERHAUL 30

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