New Holland B95 B95TC B95LR B110 B115 Backhoe Loader Service Manual 60367230 – PDF DOWNLOAD

Description

New Holland B95 B95TC B95LR B110 B115 Backhoe Loader Service Manual 60367230 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

New Holland B95 B95TC B95LR B110 B115 Backhoe Loader Service Manual 60367230 – PDF DOWNLOAD

MAINTENANCE:

• All maintenance and repair operations described in this manual should be carried out exclusively by authorized workshops. All instructions detailed should be carefully observed and special equipment indicated should be used if necessary.
• Everyone who carries out service operations described without carefully observing these prescriptions will be directly responsible of deriving damages.

GENERAL:

Clean the exterior of all components before carrying out any form of repair. Dirt and abrasive dust can reduce the efficient working life of a component and lead to costly replacement.

• Time spent on the preparation and cleanliness of working surfaces will pay dividends in making the job easier and safer and will result in overhauled components being more reliable and efficient in operation.
• Use cleaning fluids which are known to be safe. Certain types of fluid can cause damage to Orings and cause skin irritation. Solvents should be checked that they are suitable for the cleaning of components and also that they do not risk the personal safety of the user.
• Replace O-rings, seals or gaskets whenever they are disturbed. Never mix new and old seals or Orings, regardless of condition. Always lubricate new seals and O-rings with hydraulic oil before installation. When replacing component parts, use the correct tool for the job.

HOSES AND TUBES:

Always replace hoses and tubes if the cone end or the end connections on the hose are damaged. When installing a new hose, loosely connect each end and make sure the hose takes up the designed position before tightening the connection. Clamps should be tightened sufficiently to hold the hose without crushing and to prevent chafing.

• After hose replacement to a moving component, check that the hose does not foul by moving the component through the complete range of travel. Be sure any hose which has been installed is not kinked or twisted. Hose connections which are damaged, dented, crushed or leaking, restrict oil flow and the productivity of the components being served.
• Connectors which show signs of movement from the original swagged position have failed and will ultimately separate completely. A hose with a chafed outer cover will allow water entry. Concealed corrosion of the wire reinforcement will subsequently occur along the hose length with resultant hose failure.

TABLE OF CONTENTS:

New Holland B95 B95TC B95LR B110 B115 Backhoe Loader Service Manual 60367230 – PDF DOWNLOAD

SECTION 00 – SAFETY PRECAUTIONS
SECTION 01 – MAINTENANCE
SECTION 02 – TECHNICAL SPECIFICATIONS
1 LOADER BACKHOE MODELS 3
2 IDENTIFICATION OF MAIN COMPONENTS 4
3 TECHNICAL SPECIFICATIONS 5
4 LOADER ATTACHMENT DIMENSIONS AND PERFORMANCE 8
5 BACKHOE ATTACHMENT DIMENSIONS AND PERFORMANCE 12
6 LIFTING CAPACITIES 15
7 LOADER BUCKET WITH FORKS DIMENSIONS AND PERFORMANCE 18
8 FLUID AND LUBRICANT CAPACITIES AND SPECIFICATIONS 19
SECTION 17 – TORQUE CONVERTERS
1 POWERSHUTTLE TORQUE CONVERTER 3
1 1 DESCRIPTION AND OPERATION 3
1 2 TECHNICAL SPECIFICATIONS 4
1 3 OVERHAUL 4
1 4 INSPECTION 4
1 5 DISASSEMBLY AND ASSEMBLY 5
1 6 STALL TEST 5
1 7 FAULT FINDING 6
2 POWERSHIFT TORQUE CONVERTER 7
2 1 DESCRIPTION AND OPERATION 7
2 2 TECHNICAL SPECIFICATIONS 8
2 3 OVERHAUL 8
2 4 INSPECTION 9
2 5 DISASSEMBLY AND ASSEMBLY 9
2 6 ST ALL TEST 11
2 7 FAULT FINDING 12
SECTION 21 – TRANSMISSION
1 POWERSHUTTLE TRANSMISSION “TURNER MODEL COM-T4-2025” 3
1 1 TECHNICAL SPECIFICATIONS 3
1 2 TIGHTENING TORQUES 5
1 3 TRANSMISSION CONTROLS 6
1 4 LUBRICATION 11
1 5 TRANSMISSION OIL FLOW AND SUPPLY 12
1 6 TRANSMISSION HYDRAULIC VALVES AND PRESSURE TEST POINTS 18
1 7 TRANSMISSION POWER FLOW 19
1 8 TRANSMISSION 2WD COMPONENTS 23
1 9 TRANSMISSION 4WD COMPONENTS 26
1 10 TRANSMISSION REMOVAL 31
1 11 DISASSEMBLY AND ASSEMBLY 32
1 12 FAULT FINDING 90
1 13 SPECIAL TOOLS 93
2 POWERSHIFT TRANSMISSION “DANA T16000” 94
2 1 TECHNICAL SPECIFICATIONS 94
2 2 TRANSMISSION CONTROLS 95
2 3 LUBRICATION 105
2 4 PRESSURE SPECIFICATIONS AND CHECK POINTS 106
2 5 TRANSMISSION COOLER 108
2 6 TRANSMISSION HYDRAULIC DIAGRAM 109
2 7 OPERATION 110
2 8 POWER FLOWS 117
2 9 GEAR AND CLUTCH LAY OUT 132
2 10 TRANSMISSION/ ENGINE REMOVAL FROM LOADER 133
2 11 TRANSMISSION COMPONENTS 137
2 12 DISASSEMBLY AND ASSEMBLY 155
2 13 SPECIAL TOOLS 264
2 14 FAULT FINDING 265
2 15 FAULT FINDING 267
SECTION 25 – FRONT AXLES
1 FRONT AXLE 2WD “CARRARO” 3
1 1 TECHNICAL SPECIFICATIONS 3
1 2 DISASSEMBLY AND ASSEMBLY 5
1 3 FAULT FINDING 23
2 FRONT AXLE 4WD “CARRARO” 25
2 1 TECHNICAL SPECIFICATIONS 25
2 2 DISASSEMBLY AND ASSEMBLY 31
2 3 FAULT FINDING 77
3 FRONT AXLE 4WS “CARRARO” 80
3 1 TECHNICAL SPECIFICATIONS 80
3 2 DISASSEMBLY AND ASSEMBLY 84
3 3 FAULT FINDING 137
4 SPECIAL TOOLS 140
SECTION 27 – REAR AXLE
1 REAR AXLE 2WS 3
1 1 DESCRIPTION AND OPERATION 3
1 2 TECHNICAL SPECIFICATIONS 6
1 3 DISASSEMBLY AND ASSEMBLY 8
1 4 FAULT FINDING 27
2 REAR AXLE 4WS “CARRARO” 28
2 1 TECHNICAL SPECIFICATIONS 28
2 2 DISASSEMBLY AND ASSEMBLY 32
2 3 FAULT FINDING 81
3 SPECIAL TOOLS 84
SECTION 33 – BRAKES SYSTEM
1 TECHNICAL SPECIFICATIONS 3
2 HAND BRAKE 6
2 1 HAND BRAKE ADJUSTMENT 7
3 BRAKE MASTER CYLINDERS 8
3 1 BRAKE RESERVOIR 13
3 2 BRAKE BLEEDING PROCEDURE 13
SECTION 35 – HYDRAULIC SYSTEM
1 HYDRAULIC DIAGRAMS 3
1 1 HYDRAULIC DIAGRAM – 2WS MECHANICAL MODELS 3
1 2 HYDRAULIC DIAGRAM – 2WS PILOT MODELS 5
1 3 HYDRAULIC DIAGRAM – 4WS MECHANICAL MODELS 8
1 4 HYDRAULIC DIAGRAM – 4WS PILOT MODELS 10
1 5 HYDRAULIC DIAGRAM – QUICK COUPLER FOR B95TC 13
2 HYDRAULIC PUMP 14
2 1 DESCRIPTION AND OPERATION 14
2 2 TECHNICAL SPECIFICATIONS 15
2 3 LOAD SENSING VALVE 17
2 4 REMOVAL 19
2 5 COMPONENTS 20
2 6 DISASSEMBLY AND ASSEMBLY 21
3 CONTROL VALVES 25
3 1 CONTROL VALVES “HUSCO” (B95 – B95TC – B95LR – B110 MECHANICAL MODELS) 25
3 2 CONTROL VALVES “REXROTH” (B115 MECHANICAL MODELS) 62
3 3 CONTROL VALVES “REXROTH” (B95 – B95TC – B95LR – B110 – B115 PILOT MODELS) 78
4 HYDRAULIC SWING SYSTEM 102
4 1 DESCRIPTION AND OPERATION 102
4 2 HYDRAULIC OIL FLOW 103
4 3 PRECISION SWING CONTROL 105
5 HYDRAULIC CYLINDERS 108
5 1 LOADER CYLINDER 109
5 2 LOADER BUCKET CYLINDER 114
5 3 4X1 BUCKET CYLINDER 120
5 4 BACKHOE BOOM CYLINDER 123
5 5 BACKHOE CROWD CYLINDER 127
5 6 BACKHOE BUCKET CYLINDER 131
5 7 SHORT AND LONG TELESCOPIC CYLINDER 135
5 8 STABILIZERS CYLINDER 139
5 9 SWING CYLINDER 143
5 10 SPECIAL TOOLS 147
6 PILOT HYDRAULIC CONTROL LEVERS 148
6 1 TECHNICAL SPECIFICATIONS 148
6 2 DESCRIPTION AND OPERATION 149
6 3 DISASSEMBLY AND ASSEMBLY 152
6 4 PILOT HYDRAULIC CONTROL VALVE 155
7 FAULT FINDING AND FLOW TESTING 158
7 1 PRELIMINARY CHECKS 158
7 2 FAULT FINDING (WITH “HUSCO” CONTROL VALVES) 159
7 3 PRESSURE TESTING (WITH “HUSCO” CONTROL VALVES) 164
7 4 FAULT FINDING (WITH “REXROTH” CONTROL VALVES) 172
7 5 PRESSURE TESTING (WITH “REXROTH” CONTROL VALVES) 176
SECTION 39 – CHASSIS
1 DESCRIPTION AND OPERATION 3
2 REMOVAL AND INSTALLATION COMPONENTS 5
2 1 COMPONENTS WITHIN THE CHASSIS 5
2 2 COMPONENTS BELOW THE CHASSIS 6
2 3 COMPONENTS ATTACHED OUTSIDE THE CHASSIS 8
2 4 COMPONENTS ATTACHED ABOVE THE CHASSIS 9
2 5 TIGHTENING TORQUES 11
SECTION 41 – STEERING SYSTEM
1 STEERING SYSTEM 2WS 4
2 STEERING SYSTEM 4WS 7
3 STEERING MOTOR 12
3 1 TECHNICAL SPECIFICATIONS 13
3 2 COMPONENTS 15
3 3 DISASSEMBLY AND ASSEMBLY 16
3 4 SPECIAL TOOLS 33
3 5 FAULT FINDING 33
SECTION 50- CAB HEATING AND AIR CONDITIONING
1 TECHNICAL SPECIFICATIONS 3
2 CAB HEATING 5
2 1 DESCRIPTION AND OPERATION 5
3 AIR CONDITIONING 12
3 1 PRINCIPALS OF AIR CONDITIONING 12
3 2 SAFETY PRECAUTIONS 17
3 3 DESCRIPTION AND OPERATION 18
3 4 FAULT FINDING AND TESTING 26
3 5 FLUSHING THE SYSTEM 44
3 6 EVACUATING THE SYSTEM 46
3 7 CHARGING THE SYSTEM 47
3 8 COMPONENTS OVERHAUL 48
3 9 COMPRESSOR 52
3 10 SPECIAL TOOLS 66
SECTION 55 – ELECTRICAL SYSTEM
1 GENERALITIES 3
1 1 TEMPORARY WIRING HARNESS REPAIR 3
1 2 FAULT FINDING 4
2 ELECTRICAL DIAGRAMS 5
2 1 ELECTRICAL DIAGRAMS – POWERSHUTTLE CAB 5
2 2 ELECTRICAL DIAGRAMS – POWERSHIFT CAB 25
2 3 ELECTRICAL DIAGRAMS – 4WS 43
2 4 ELECTRICAL DIAGRAMS – ROPS 62
3 CONTROLS AND INSTRUMENTS 77
3 1 FRONT INSTRUMENT PANEL 77
3 2 SIDE INSTRUMENT PANEL 79
3 3 DIAGNOSTIC SIGNALING 81
3 4 CALIBRATION OF SPEEDOMETER 83
3 5 IMMOBILISER CIRCUIT 84
4 STARTING SYSTEM 85
4 1 DESCRIPTION AND OPERATION 85
4 2 FAULT FINDING 86
4 3 STARTER MOTOR 89
5 ALTERNATOR 95
5 1 TECHNICAL SPECIFICATIONS 95
5 2 DESCRIPTION AND OPERATION 95
5 3 COMPONENTS 97
5 4 REMOVAL 98
5 5 PRELIMINARY CHECK AND TESTS 99
5 6 FAULT FINDING 108
6 BATTERY 109
6 1 TECHNICAL SPECIFICATIONS 109
6 2 DESCRIPTION AND OPERATION 109
6 3 REMOVAL AND INSTALLATION 110
6 4 MAINTENANCE 112
6 5 TESTS 114
6 6 CONNECTING A BOOSTER BATTERY 116
6 7 BATTERY MASTER SWITCH (optional B95 – B95TC – B95LR) 116
7 COMPONENT TESTING 117
7 1 GENERAL INTRODUCTION 117
7 2 COMPONENT TESTING 118
7 3 GROUND POINTS 118
SECTION 82 – LOADER
1 LOADER ATTACHMENT CONTROLS 4
2 LOADER BUCKET SELF LEVELING 7
3 LOADER ATTACHMENT SAFETY STRUT 10
4 LOADER BUCKET REMOVAL 12
5 LOADER ARM REMOVAL (B95- B95LR- B110) 17
6 LOADER ARM REMOVAL (B95TC- B115) 19
SECTION 84 – BACKHOE
1 DESCRIPTION AND OPERATION 3
2 BACKHOE ATTACHMENT MECHANICAL CONTROL VERSION 6
3 BACKHOE ATTACHMENT PILOT CONTROL VERSION 12
4 REMOVAL AND INSTALLATION 14
5 TELESCOPIC DIPPER (HED) REVISION 21

Contact us: [email protected]

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V