New Holland Backhoe Loader B90B B90BLR B100B B100BLR B110B B115B Service Repair Manual – PDF DOWNLOAD

Description

New Holland Backhoe Loader B90B B90BLR B100B B100BLR B110B B115B Service Repair Manual

FILE DETAILS:

New Holland Backhoe Loader B90B B90BLR B100B B100BLR B110B B115B Service Repair Manual 

Language : English
Pages : 1110
Downloadable : YES
Format : PDF
Size : 96.4  MB
Part No : 87643846B

DESCRIPTION:

New Holland Backhoe Loader B90B B90BLR B100B B100BLR B110B B115B Service Repair Manual 

TO READER :

This manual has been printed for a skilful engineer to supply necessary technical information to carry out service operations on this machine. Read carefully this manual to collect correct information relevant to repair procedures.

REFERENCE:

Beyond this Service Manual, also refer to documents hereunder listed:

• Operator’s Manual
• Parts Catalogue

COMPLETE HANDBOOK FOR INSTRUCTIONS AND REPAIRS :

The complete Service Manual consists of two volumes:
B90B – B90BLR – B100B – B100BLR – B110B – B115B Service Manual for “Loader backhoe”
B90B – B90BLR – B100B – B100BLR – B110B – B115B Service Manual “Engine”

The Service Manuals for “Loader backhoe” and “Engine” contain the necessary technical information to carry out service and repair on machine and on engine, necessary tools to carry out those operations and information on service standard, on procedures for connection, disconnection, disassembly and assembly of parts.

TABLE OF CONTENTS:

New Holland Backhoe Loader B90B B90BLR B100B B100BLR B110B B115B Service Repair Manual 

SECTION 00 – SAFETY PRECAUTIONS
SECTION 01 – MAINTENANCE
SECTION 02 – TECHNICAL SPECIFICATIONS
1 MODELS 3
2 IDENTIFICATION OF MAIN COMPONENTS 4
3 SPECIFICATIONS 6
31 DIESEL ENGINE 6
32 TRANSMISSION 8
33 AXLES 9
34 BRAKES 9
35 STEERING 10
36 HYDRAULIC SYSTEM 10
37 FRONT COUNTERWEIGHT 10
38 NOISE AND VIBRATION LEVELS 11
39 BUCKETS 11
310 LOADER BUCKETS 11
311 TYRES 12
4 DIMENSIONS AND PERFORMANCE 13
41 DIMENSIONS – 2WS SIDESHIFT 13
42 DIMENSIONS – 2WS CENTER PIVOT 14
43 DIMENSIONS – 4WS SIDESHIFT 15
44 DIMENSIONS – 4WS CENTER PIVOT 16
45 LOADER ATTACHMENT PERFORMANCE 17
46 PERFORMANCE OF LOADER ATTACHMENT WITH FORKS 25
47 BACKHOE ATTACHMENT PERFORMANCE 29
5 BACKHOE ATTACHMENT LIFTING CAPACITY 49
6 MAXIMUM LIFTING LOADS 55
61 LOADER ATTACHMENT MAXIMUM LIFTING LOAD TABLE 55
62 BACKHOE ATTACHMENT MAXIMUM LIFTING LOAD TABLE 56
7 SUPPLY SUMMARY TABLE 57
SECTION 17 – TORQUE CONVERTERS
1 POWERSHUTTLE TORQUE CONVERTER 3
11 DESCRIPTION AND OPERATION 3
12 SPECIFICATIONS 5
13 OVERHAUL 5
14 INSPECTION 5
15 DISASSEMBLY AND ASSEMBLY 6
16 STALL TEST 6
17 FAULT FINDING 7
2 POWERSHIFT TORQUE CONVERTER 8
21 DESCRIPTION AND OPERATION 8
22 SPECIFICATIONS 9
23 OVERHAUL 9
24 INSPECTION 10
25 DISASSEMBLY AND ASSEMBLY 10
26 STALL TEST 12
27 FAULT FINDING 13
SECTION 21 – TRANSMISSION
1 POWERSHUTTLE TRANSMISSION “TURNER MODEL COM-T4-2025” 3
11 SPECIFICATIONS 3
12 MOUNTING SCREW TORQUE 5
13 TRANSMISSION CONTROLS 6
14 LUBRICATION 11
15 TRANSMISSION OIL FLOW AND SUPPLY 12
16 TRANSMISSION HYDRAULIC VALVES AND PRESSURE TEST POINTS 18
17 TRANSMISSION POWER FLOW 19
18 TRANSMISSION 2WD COMPONENTS 23
19 TRANSMISSION 4WD COMPONENTS 26
110 TRANSMISSION REMOVAL 31
111 DISASSEMBLY AND ASSEMBLY 32
112 FAULT FINDING 90
113 SPECIAL TOOLS 93
2 POWERSHIFT TRANSMISSION “DANA T16000” 94
21 SPECIFICATIONS 94
22 TRANSMISSION CONTROLS 95
23 LUBRICATION 105
24 PRESSURE SPECIFICATIONS AND CHECK POINTS 106
25 TRANSMISSION COOLER 108
26 HYDRAULIC DIAGRAM 109
27 OPERATION 110
28 POWER FLOWS 117
29 GEAR AND CLUTCH LAY OUT 135
210 TRANSMISSION REMOVAL AND INSTALLATION 136
211 TRANSMISSION COMPONENTS 140
212 DISASSEMBLY AND ASSEMBLY 158
213 SPECIAL TOOLS 267
214 FAULT FINDING 268
215 FAULT FINDING 270
SECTION 25 – FRONT AXLES
1 FRONT AXLE 2WD “CARRARO” 3
11 SPECIFICATIONS 3
12 DISASSEMBLY AND ASSEMBLY 6
13 FAULT FINDING 24
2 FRONT AXLE 4WD “CARRARO” 26
21 SPECIFICATIONS 26
22 DISASSEMBLY AND ASSEMBLY 31
23 FAULT FINDING 77
3 FRONT AXLE 4WS “CARRARO” 80
31 SPECIFICATIONS 80
32 DISASSEMBLY AND ASSEMBLY 84
33 FAULT FINDING 137
1 SPECIAL TOOLS 140
SECTION 27 – REAR AXLE
1 REAR AXLE 2WS 3
11 DESCRIPTION AND OPERATION 3
12 SPECIFICATIONS 6
13 DISASSEMBLY AND ASSEMBLY 8
14 FAULT FINDING 27
2 REAR AXLE 4WS “CARRARO” 28
21 SPECIFICATIONS 28
22 DISASSEMBLY AND ASSEMBLY 32
23 FAULT FINDING 81
3 SPECIAL TOOLS 84
SECTION 33 – BRAKES SYSTEM
1 SPECIFICATIONS 3
2 PARKING BRAKE 6
21 PARKING BRAKE ADJUSTMENT 7
3 BRAKE CYLINDERS 8
4 OIL BRAKE TANK 13
5 BLEEDING PROCEDURE 13
SECTION 35 – HYDRAULIC SYSTEM
1 HYDRAULIC DIAGRAMS 3
11 HYDRAULIC DIAGRAM – 2WS SIDESHIFT MECHANICAL MODELS 3
12 HYDRAULIC DIAGRAM – 2WS SIDESHIFT PILOT MODELS 5
13 HYDRAULIC DIAGRAM – 2WS CENTER PIVOT PILOT MODELS 7
14 HYDRAULIC DIAGRAM – 4WS SIDESHIFT MECHANICAL MODELS 9
15 HYDRAULIC DIAGRAM – 4WS SIDESHIFT PILOT MODELS 11
16 HYDRAULIC DIAGRAM – 4WS CENTER PIVOT PILOT MODELS 13
2 HYDRAULIC PUMP 15
21 DESCRIPTION AND OPERATION 15
22 SPECIFICATIONS 16
23 LOAD SENSING VALVE 18
24 REMOVAL 20
25 COMPONENTS 21
26 DISASSEMBLY AND ASSEMBLY 22
3 CONTROL VALVES 26
31 CONTROL VALVES “REXROTH” (MECHANICAL MODELS) 26
32 CONTROL VALVES “REXROTH” (PILOT MODELS) 42
33 SOLENOID VALVE FOR PILOTING THE BACKHOE CONTROL VALVE
(WITH HYDRAULIC CONTROL) 51
34 RELIEF VALVES 54
35 ACCUMULATOR “GLIDE RIDE” PARKER 62
4 HYDRAULIC SWING SYSTEM 65
41 DESCRIPTION AND OPERATION 65
42 HYDRAULIC OIL FLOW 66
5 HYDRAULIC CYLINDERS 68
51 LOADER ATTACHMENT BOOM CYLINDER 69
52 LOADER BUCKET CYLINDER 75
53 4X1 LOADER BUCKET CYLINDER 81
54 BACKHOE BOOM CYLINDER 84
55 BACKHOE ATTACHMENT DIPPER CYLINDER 88
56 BACKHOE BUCKET CYLINDER 92
57 TELESCOPIC CYLINDER 96
58 STABILIZER CYLINDER – CENTER PIVOT 100
59 STABILIZER CYLINDER – SIDESHIFT 104
510 SWING CYLINDER 108
511 BACKHOE ATTACHMENT MOVEMENT LOCK CYLINDER (SIDESHIFT) 112
512 SPECIAL TOOLS 113
6 HYDRAULIC CONTROL LEVERS 114
61 SPECIFICATIONS 114
62 DESCRIPTION AND OPERATION 115
63 DISASSEMBLY AND ASSEMBLY 118
64 CONTROL LEVER VALVE 121
7 FAULT FINDING 124
71 PRELIMINARY CHECKS 124
72 FAULT FINDING (WITH “REXROTH” CONTROL VALVES) 125
SECTION 39 – CHASSIS
1 DESCRIPTION AND OPERATION 3
2 REMOVAL AND INSTALLATION COMPONENTS 6
21 COMPONENTS WITHIN THE CHASSIS 6
22 COMPONENTS BELOW THE CHASSIS 7
23 COMPONENTS ATTACHED OUTSIDE THE CHASSIS 9
24 COMPONENTS ATTACHED ON THE CHASSIS 10
25 MOUNTING SCREW TORQUE 12
SECTION 41 – STEERING SYSTEM
1 STEERING SYSTEM 2WS 4
2 STEERING SYSTEM 4WS 7
3 POWER STEERING 12
31 SPECIFICATIONS 13
32 COMPONENTS 15
33 DISASSEMBLY AND ASSEMBLY 16
34 SPECIAL TOOLS 33
35 FAULT FINDING 33
SECTION 50 – CAB HEATING AND AIR CONDITIONING
1 SPECIFICATIONS 3
2 CAB HEATING 5
21 DESCRIPTION AND OPERATION 5
3 AIR CONDITIONING 13
31 PRINCIPALS OF AIR CONDITIONING 13
32 SAFETY PRECAUTIONS 17
33 DESCRIPTION AND OPERATION 18
34 FAULT FINDING AND TESTING 27
35 FLUSHING THE SYSTEM 45
36 EVACUATING THE SYSTEM 47
37 CHARGING THE SYSTEM 48
38 COMPONENTS OVERHAUL 49
39 COMPRESSOR 54
310 SPECIAL TOOLS 68
SECTION 55 – ELECTRICAL SYSTEM
1 GENERALITIES 3
11 TEMPORARY WIRING HARNESS REPAIR 3
12 FAULT FINDING 4
2 ELECTRICAL DIAGRAMS 6
21 ELECTRICAL DIAGRAMS – POWERSHUTTLE ROPS (B90B) 6
22 ELECTRICAL DIAGRAMS – POWERSHUTTLE CAB (B90B) 24
23 ELECTRICAL DIAGRAMS – POWERSHUTTLE CAB (B100B – B110B) 44
24 ELECTRICAL DIAGRAMS – POWERSHIFT CAB (B110B) 60
25 ELECTRICAL DIAGRAMS – 4WS CAB 76
3 CONTROLS AND INSTRUMENTS 93
31 FRONT INSTRUMENT CLUSTER PANEL 93
32 CALIBRATION OF SPEEDOMETER 95
33 SIDE INSTRUMENT CLUSTER PANEL (B90B) 96
34 SIDE INSTRUMENT CLUSTER PANEL (B100B – B110B – B115B) 98
35 SIDE INSTRUMENT CLUSTER (B90B) 100
36 SIDE INSTRUMENT CLUSTER (B100B – B110B – B115B) 102
37 ANTI-START SYSTEM 104
4 DIAGNOSTIC DISPLAY (B100B-B110B-B115B) 105
41 SYMBOLS 107
42 SETUP MENU 108
43 PROCEDURE ABOUT SELF TEST 109
44 ON BOARD ERROR CODE RETRIEVAL 110
45 BACKLIGHTING AND DIMMING 111
46 WORK HOURS 112
47 FUNCTIONAL DESCRIPTION 113
48 MAINTENANCE 119
49 WARNING MESSAGES 120
5 STARTING SYSTEM 126
51 DESCRIPTION AND OPERATION 126
52 FAULT FINDING 127
53 STARTER MOTOR 130
6 ALTERNATOR 136
61 SPECIFICATIONS 136
62 DESCRIPTION AND OPERATION 136
63 COMPONENTS 138
64 REMOVAL 139
65 PRELIMINARY CHECK AND TESTS 140
66 FAULT FINDING 149
7 BATTERY 150
71 SPECIFICATIONS 150
72 DESCRIPTION AND OPERATION 150
73 BATTERY REPLACEMENT 151
74 MAINTENANCE 153
75 TESTS 155
76 CONNECTING A BOOSTER BATTERY 157
77 BATTERY MASTER SWITCH 157
8 COMPONENT TESTING 158
81 GENERAL INTRODUCTION 158
82 COMPONENT TESTING 159
83 GROUND POINTS 159
84 STARTER SWITCH KEY AND STOP SWITCH 161
85 ALTERNATOR 162
86 TRANSMISSIONS 162
87 PARKING BRAKE SWITCH 166
88 CAB 167
89 4WD SWITCH 172
810 BRAKE PEDAL SWITCHES 172
811 BRAKE OIL LEVEL WARNING LAMP 173
812 FRONT WORK LAMP SWITCH (1) – REAR WORK LAMP SWITCH (2) MAIN LIGHT SWITCH 173
813 HAZARD SWITCH 174
814 HAZARD WARNING LIGHT RELAY 174
815 MULTI FUNCTION SWITCH 175
816 FRONT WINDSHIELD WIPER MOTOR (1) – REAR WINDSHIELD WIPER MOTOR (2) 175
817 4WS – STEERING SELECTOR SWITCH 176
818 STEERING CONTROL UNIT 177
819 4WS REAR AXLE STEERING SENSOR 179
820 4WS FRONT AXLE STEERING SENSOR 179
821 STEERING SOLENOID VALVE 180
822 DIFFERENTIAL LOCK SWITCH (1) 181
823 LOADER 182
824 BACKHOE 184
825 REVERSING BUZZER 188
826 FUEL LEVEL GAUGE 189
SECTION 82 – LOADER
1 LOADER ATTACHMENT CONTROLS 4
2 LOADER BUCKET SELF LEVELING 7
3 LOADER ATTACHMENT SAFETY STRUT 10
31 LOADER ATTACHMENT SAFETY STRUT (B90B – B100B – B110B) 10
32 LOADER ATTACHMENT SAFETY STRUT (B115B) 12
4 LOADER BUCKET REMOVAL 13
41 LOADER BUCKET (B90B – B100B – B110B) 13
42 LOADER BUCKET (B115) 14
43 LOADER BUCKET WITH FORKS (OPTIONAL) 15
44 REPLACING LOADER BUCKET TEETH 16
5 LOADER REMOVAL 17
51 LOADER ATTACHMENT (B90B – B100B – B110B) 17
52 LOADER ATTACHMENT (B115B) 19
SECTION 84 – BACKHOE
1 DESCRIPTION AND OPERATION 3
2 BACKHOE ATTACHMENT MECHANICAL CONTROLS VERSION 6
3 BACKHOE ATTACHMENT HYDRAULIC CONTROLS VERSION 15
4 REMOVAL AND INSTALLATION 17
41 CENTER PIVOT BACKHOE ATTACHMENT DISASSEMBLY 17
42 SIDESHIFT BACKHOE ATTACHMENT DISASSEMBLY 20
43 BACKHOE BUCKET REMOVAL 22
44 BACKHOE BUCKET TEETH REPLACEMENT 23
45 DIPPER REMOVE 24
5 TELESCOPIC DIPPER REVISION 27
6 TELESCOPIC DIPPER REVISION 27
7 REVISIONE DEL BRACCIO TELESCOPICO 27

NEW HOLLAND BACKHOE LOADER B90B B90BLR B100B B100BLR B110B B115B SERVICE REPAIR MANUAL – PDF DOWNLOAD:

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• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]