New Holland Crawler Excavator E150BSR Blade Runner Service Repair Manual 87493625A – PDF DOWNLOAD

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New Holland Crawler Excavator E150BSR Blade Runner Service Repair Manual

FILE DETAILS:

New Holland Crawler Excavator E150BSR Blade Runner Service Repair Manual 

Language : English
Pages : 974
Downloadable : YES
Format : PDF
Size : 64.6 MB
Print No. 87493625A

DESCRIPTION:

New Holland Crawler Excavator E150BSR Blade Runner Service Repair Manual 

SAFETY PRECAUTIONS:

The serviceman or mechanic may be unfamiliar with many of the systems on this machine. This makes it important to use caution when performing service work. A knowledge of the system and or components is important before the removal or disassembly of any component. Because of the size of some of the machine components, the serviceman or mechanic should check the weights noted in this manual. Use proper lifting procedures when removing any components. Weight of components table is shown in the section .The following is a list of basic precautions that must always be observed.

(1) Read and understand all Warning plates and decal on the machine before Operating, Maintaining or Repairing this machine.
(2) Always wear protective glasses and protective shoes when working around machines. In particular, wear protective glasses when using hammers, punches or drifts on any part of the machine or attachments. Use welders gloves, hood/goggles, apron and the protective clothing appropriate to the welding job being performed. Do not wear loose fitting or torn clothing. Remove all rings from fingers, loose jewelry, confine long hair and loose clothing before working on this machinery.
(3) Disconnect the battery and hang a “Do Not Operate” tag in the Operators Compartment. Remove ignition keys.
(4) If possible, make all repairs with the machine parked on a firm level surface. Block the machine so it does not roll while working on or under the machine. Hang a “Do Not Operate” tag in the Operators Compartment.
(5) Do not work on any machine that is supported only by lift, jacks or a hoist. Always use blocks or jack stands, capable of supporting the machine, before performing any disassembly. Do not operate this machine unless you have read and understand the instructions in the OPERATOR’S MANUAL. Improper machine operation is dangerous and could result in injury or death.
(6) Relieve all pressure in air, oil or water systems before any lines, fittings or related items are disconnected or removed. Always make sure all raised components are blocked correctly and be alert for possible pressure when disconnecting any device from a system that utilizes pressure.
(7) Lower the bucket, dozer, or other attachments to the ground before performing any work on the machine. If this cannot be done, make sure the bucket, dozer, ripper or other attachment is blocked correctly to prevent it from dropping unexpectedly.
(8) Use steps and grab handles when mounting or dismounting a machine. Clean any mud or debris from steps, walkways or work platforms before using. Always face to the machine when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.
(9) To avoid back injury, use a hoist when lifting components which weigh 20kg (45lbs) or more. Make sure all chains, hooks, slings, etc., are in good condition and are the correct capacity. Be sure hooks are positioned correctly. Lifting eyes are not to be side loaded during a lifting operation.
(10)To avoid burns, be alert for hot parts on machines which have just been stopped and hot fluids in lines, tubes and compartments.

TABLE OF CONTENTS:

New Holland Crawler Excavator E150BSR Blade Runner Service Repair Manual 

99616-21100_D04FR-TAA_E.pdf..........................................................................................................  0
	BINDING..........................................................................................................................  0
	INTRODUCTION.....................................................................................................................  0
		How to use this manual.......................................................................................................  0
			Methods of presentation..................................................................................................  0
			Terms used in this manual................................................................................................  0
			Abbreviations............................................................................................................  0
			Units of measurement.....................................................................................................  0
		Safety Cautions..............................................................................................................  0
			Fire and explosion.......................................................................................................  0
				Keep flames away.....................................................................................................  0
				Keep surrounding area tidy and clean.................................................................................  0
				Care about fuel, oil and exhaust gas leakage.........................................................................  0
				Use explosion-proof lighting apparatus...............................................................................  0
				Prevent electrical wires from short-circuiting.......................................................................  0
				Keep fire extinguishers and first-aid kit handy......................................................................  0
			Stay clear of all rotating and moving parts..............................................................................  0
				Install protective covers on rotating parts..........................................................................  0
				Ensure safety of neighboring people before starting engine...........................................................  0
				Stay clear of moving parts during engine running.....................................................................  0
				Lockout and Tagout...................................................................................................  0
				Keep engine stopped during servicing.................................................................................  0
				Always restore engine turning tools after use........................................................................  0
			Be careful of burns......................................................................................................  0
				Do not touch the engine during or immediately after operation........................................................  0
				Slowly and carefully open radiator cap...............................................................................  0
				Add coolant only after the coolant temperature dropped...............................................................  0
			Protect ears from noises.................................................................................................  0
				Wear ear plugs.......................................................................................................  0
			Be careful of falling down...............................................................................................  0
				Lift engine correctly................................................................................................  0
				Do not climb onto the engine.........................................................................................  0
			Be careful of handling fuel, engine oil and LLC..........................................................................  0
				Use only specified fuel, engine oil and long- life coolant (LLC).....................................................  0
				Handle LLC (long life coolant) carefully.............................................................................  0
				Proper disposal of waste oil and coolant (LLC).......................................................................  0
			Service battery..........................................................................................................  0
				Handle the battery correctly.........................................................................................  0
			When abnormality occurs..................................................................................................  0
				Stop overheated engine after cooling run.............................................................................  0
				Avoid immediate restart after abnormal stop..........................................................................  0
				Avoid continuous engine operation with too low oil pressure..........................................................  0
				Stop the engine immediately if the fan belt breaks...................................................................  0
			Other cautions...........................................................................................................  0
				Modification of engine prohibited....................................................................................  0
				Pre-operational check and periodic inspection/maintenance............................................................  0
				Break-in operation...................................................................................................  0
				Warming-up operation.................................................................................................  0
				Avoid engine operations in a overload condition......................................................................  0
				Cooling operation before stopping engine.............................................................................  0
				Protection of engine against water entry.............................................................................  0
				Maintenance of air cleaner or pre-cleaner............................................................................  0
				Observe safety rules at work site....................................................................................  0
				Work clothing and protective gear....................................................................................  0
				Use of tools optimum for each work...................................................................................  0
				Avoidance of prolonged time of starter operation.....................................................................  0
				Do not turn off battery switch during operation......................................................................  0
				Cautionary instructions for transporting engine......................................................................  0
				Avoid continuous engine operation in a low load condition............................................................  0
				Ventilation of engine room...........................................................................................  0
				Avoid contact with high-pressured fuel...............................................................................  0
			About warning labels.....................................................................................................  0
				Maintenance of warning labels........................................................................................  0
	GENERAL CONTENTS.................................................................................................................781
	GENERAL..........................................................................................................................783
		1. External view.............................................................................................................784
		2. System flow diagrams......................................................................................................785
			2.1 Fuel system - flow diagram...........................................................................................785
			2.2 Lubrication system - flow diagram....................................................................................785
			2.3 Cooling system - flow diagram........................................................................................786
			2.4 Inlet and exhaust system - flow diagram..............................................................................786
			2.5 Electrical system - wiring diagram...................................................................................787
		3. Engine serial number location.............................................................................................788
		4. Main specifications.......................................................................................................789
		5. Tips on disassembling and reassembling....................................................................................792
			5.1 Disassembling........................................................................................................792
			5.2 Reassembling.........................................................................................................792
	SERVICE DATA.....................................................................................................................793
		1. Maintenance service data..................................................................................................794
			1.1 Engine general.......................................................................................................794
			1.2 Basic engine.........................................................................................................795
			1.3 Lubrication system...................................................................................................799
			1.4 Cooling system.......................................................................................................799
			1.5 Inlet and exhaust system.............................................................................................799
			1.6 Electrical system....................................................................................................800
		2. List of tightening torque.................................................................................................801
			2.1 Major bolts and nuts tightening torque...............................................................................801
				2.1.1 Basic engine...................................................................................................801
				2.1.2 Fuel system....................................................................................................802
				2.1.3 Lubrication system.............................................................................................802
				2.1.4 Cooling system.................................................................................................802
				2.1.5 Inlet and exhaust system.......................................................................................803
				2.1.6 Electrical system..............................................................................................803
				2.1.7 Sensors and ECM................................................................................................803
			2.2 Standard bolt and nut tightening torque..............................................................................804
			2.3 Standard eyebolt tightening torque...................................................................................805
			2.4 Standard union nut tightening torque.................................................................................805
	SERVICE TOOLS....................................................................................................................807
		1. Special tools.............................................................................................................808
	DETERMINATION OF OVERHAUL........................................................................................................811
		1. Determining overhaul timing...............................................................................................812
		2. Testing compression pressure..............................................................................................813
	DISASSEMBLY OF BASIC ENGINE......................................................................................................815
		1. Disassembling and inspecting cylinder head and valve mechanism............................................................816
			1.1 Removing injector....................................................................................................817
			1.2 Removing rocker shaft assembly.......................................................................................818
			1.3 Disassembling rocker shaft assembly..................................................................................818
			1.4 Removing cylinder head bolt..........................................................................................818
			1.5 Removing cylinder head assembly......................................................................................819
			1.6 Removing valve and valve spring......................................................................................819
			1.7 Removing valve stem seal.............................................................................................819
		2. Disassembling and inspecting flywheel.....................................................................................820
			2.1 Removing flywheel....................................................................................................821
			2.2 Removing flywheel housing............................................................................................821
		3. Disassembling and inspecting gear case, timing gear and camshaft..........................................................822
			3.1 Removing crankshaft pulley...........................................................................................822
			3.2 Removing timing gear case............................................................................................823
			3.3 Measuring timing gear backlash.......................................................................................823
			3.4 Measuring idler gear end play........................................................................................823
			3.5 Removing idler gear..................................................................................................824
			3.6 Removing camshaft....................................................................................................824
			3.7 Separating camshaft gear.............................................................................................824
			3.8 Installing camshaft gear and thrust plate............................................................................825
			3.9 Removing front plate.................................................................................................825
		4. Disassembling and inspection crankcase, crankshaft and piston.............................................................826
			4.1 Removing connecting rod cap..........................................................................................827
			4.2 Removing carbon deposits from the upper part of cylinder liner.......................................................827
			4.3 Pulling out piston...................................................................................................827
			4.4 Removing piston ring.................................................................................................828
			4.5 Removing piston pin..................................................................................................828
			4.6 Removing main bearing cap............................................................................................828
			4.7 Removing crankshaft..................................................................................................829
	INSPECTION AND REPAIR OF BASIC ENGINE............................................................................................831
		1. Inspecting and repairing cylinder head and valve mechanism................................................................832
			1.1 Measuring clearance between rocker bushing and rocker shaft..........................................................832
			1.2 Replacing rocker bushing.............................................................................................832
			1.3 Measuring valve stem outside diameter and valve guide inside diameter................................................833
			1.4 Replacing valve guide................................................................................................833
			1.5 Inspecting valve face................................................................................................834
			1.6 Refacing valve face..................................................................................................834
			1.7 Refacing valve seat..................................................................................................835
			1.8 Replacing valve seat.................................................................................................836
			1.9 Lapping valve and valve seat.........................................................................................837
			1.10 Measuring perpendicularity and free length of valve spring..........................................................837
			1.11 Measuring distortion of the bottom surface of the cylinder head.....................................................838
			1.12 Measuring push rod runout...........................................................................................838
		2. Inspecting and repairing flywheel.........................................................................................839
			2.1 Measuring flatness of flywheel.......................................................................................839
			2.2 Measuring flywheel face and radial runouts...........................................................................839
			2.3 Inspecting ring gear.................................................................................................839
			2.4 Replacing ring gear..................................................................................................839
				2.4.1 Removing ring gear.............................................................................................839
				2.4.2 Installing ring gear...........................................................................................839
		3. Inspecting and repairing timing gear and camshaft.........................................................................840
			3.1 Measuring timing gear backlash.......................................................................................840
			3.2 Measuring cam lift...................................................................................................840
			3.3 Measuring camshaft runout............................................................................................840
			3.4 Measuring camshaft journal outside diameter..........................................................................841
			3.5 Measuring camshaft bushing inside diameter...........................................................................841
			3.6 Replacing camshaft bushing...........................................................................................841
				3.6.1 Removing camshaft bushing......................................................................................841
				3.6.2 Installing camshaft bushing....................................................................................842
			3.7 Measuring front idler bushing inside dia. and front idler shaft outside diameter.....................................842
			3.8 Replacing idler bushing..............................................................................................843
			3.9 Replacing idler shaft................................................................................................843
			3.10 Inspecting tappet...................................................................................................843
			3.11 Measuring clearance between tappet and tappet guide hole............................................................844
		4. Inspecting and repairing piston, connecting rod, crankshaft and crankcase.................................................845
			4.1 Measuring crankcase top surface distortion...........................................................................845
			4.2 Measuring cylinder inside diameter...................................................................................846
			4.3 Replacing cylinder sleeve............................................................................................847
				4.3.1 Removing cylinder sleeve.......................................................................................847
				4.3.2 Installing cylinder sleeve.....................................................................................847
			4.4 Measuring piston outside diameter....................................................................................848
			4.5 Measuring piston ring end gap........................................................................................848
			4.6 Measuring clearance between piston ring groove and piston ring.......................................................849
			4.7 Measuring piston pin bore diameter and piston pin outside diameter...................................................849
			4.8 Measuring piston protrusion..........................................................................................850
			4.9 Measuring clearance between connecting rod bearing and crankpin......................................................851
			4.10 Measuring clearance between connecting rod bushing and piston pin...................................................851
			4.11 Replacing connecting rod bushing....................................................................................852
			4.12 Removing connecting rod bushing.....................................................................................852
			4.13 Installing connecting rod bushing...................................................................................852
			4.14 Inspecting connecting rod bend and twist............................................................................853
			4.15 Inspecting connecting rod bearing...................................................................................853
			4.16 Measuring connecting rod end play...................................................................................854
			4.17 Weight difference of connecting rod assembly in one engine..........................................................854
			4.18 Measuring crankshaft journal outside diameter.......................................................................854
			4.19 Measuring crankshaft crankpin outside diameter......................................................................855
			4.20 Grinding crankshaft.................................................................................................855
			4.21 Measuring crankshaft end play.......................................................................................856
			4.22 Measuring crankshaft runout.........................................................................................856
			4.23 Replacing crankshaft gear...........................................................................................857
				4.23.1 Removing crankshaft gear......................................................................................857
				4.23.2 Installing crankshaft gear....................................................................................857
			4.24 Replacing front oil seal............................................................................................858
			4.25 Replacing rear oil seal.............................................................................................858
			4.26 Inspecting main bearing surface.....................................................................................859
			4.27 Measuring clearance between main bearing and crankshaft journal.....................................................859
	REASSEMBLY OF BASIC ENGINE.......................................................................................................861
		1. Reassembling piston, connecting rod, crankshaft and crankcase.............................................................862
			1.1 Installing main bearing..............................................................................................862
			1.2 Installing thrust plate..............................................................................................862
			1.3 Installing crankshaft................................................................................................862
			1.4 Installing main bearing caps.........................................................................................863
			1.5 Inserting side seal..................................................................................................863
			1.6 Installing main bearing cap bolt.....................................................................................863
			1.7 Measuring crankshaft end play........................................................................................864
			1.8 Reassembling piston and connecting rod...............................................................................864
			1.9 Installing piston ring...............................................................................................865
			1.10 Preparation for installing pistons..................................................................................865
			1.11 Installing connecting rod bolt and connecting rod bearing...........................................................866
			1.12 Installing Pistons..................................................................................................866
			1.13 Installing connecting rod cap.......................................................................................867
		2. Reassembling timing gear and camshaft.....................................................................................868
			2.1 Installing front plate...............................................................................................868
			2.2 Installing tappet....................................................................................................868
			2.3 Installing camshaft..................................................................................................868
			2.4 Installing front idler gear..........................................................................................869
			2.5 Inspecting and adjusting timing gear after installation..............................................................869
				2.5.1 Inspecting backlash and end play...............................................................................869
			2.6 Installing front oil seal............................................................................................870
			2.7 Installing timing gear case..........................................................................................870
			2.8 Installing crankshaft pulley.........................................................................................870
		3. Reassembling flywheel.....................................................................................................871
			3.1 Installing flywheel housing..........................................................................................871
			3.2 Installing flywheel..................................................................................................871
		4. Reassembling cylinder head and valve mechanism............................................................................872
			4.1 Cleaning cylinder head bottom surface................................................................................872
			4.2 Installing valve stem seal...........................................................................................872
			4.3 Installing valve and valve spring....................................................................................872
			4.4 Installing cylinder head gasket......................................................................................873
			4.5 Installing cylinder head assembly....................................................................................873
			4.6 Tightening cylinder head bolts.......................................................................................873
			4.7 Inserting push rod...................................................................................................874
			4.8 Reassembling rocker shaft assembly...................................................................................874
			4.9 Installing rocker shaft assembly.....................................................................................874
			4.10 Installing injector.................................................................................................875
			4.11 Adjusting valve clearance...........................................................................................875
			4.12 Installing rocker cover.............................................................................................875
	FUEL SYSTEM......................................................................................................................877
		1. Removing fuel system......................................................................................................878
			1.1 Removing fuel system (Part 1)........................................................................................878
			1.2 Removing fuel system (Part 2)........................................................................................879
		2. Installing fuel system....................................................................................................880
			2.1 Installing fuel system (Part 1)......................................................................................880
			2.2 Installing fuel system (Part 2)......................................................................................881
			2.3 Replacing fuel pump..................................................................................................882
				2.3.1 Removing fuel pump.............................................................................................882
				2.3.2 Replacing fuel pump gear.......................................................................................882
				2.3.3 Replacing fuel pump idler gear.................................................................................882
				2.3.4 Installing fuel pump...........................................................................................883
	LUBRICATION SYSTEM...............................................................................................................885
		1. Removing and inspecting lubrication system................................................................................886
			1.1 Removing and inspecting oil filter and oil cooler....................................................................886
			1.2 Removing and inspecting oil pan and breather.........................................................................887
		2. Disassembling, inspecting and reassembling lubrication system.............................................................888
			2.1 Disassembling and inspecting oil pump................................................................................888
				2.1.1 Removing oil pump gear.........................................................................................888
				2.1.2 Removing spindle and idler gear................................................................................889
			2.2 Inspecting and adjusting oil pump....................................................................................889
				2.2.1 Measuring end clearance between gears and case.................................................................889
				2.2.2 Measuring side clearance between gears and case................................................................889
				2.2.3 Measuring clearance between outside diameter of gear shaft and inside diameters of pump body and pump cover....890
				2.2.4 Measuring spindle outside diameter and idler bushing inside diameter...........................................890
			2.3 Reassembling oil pump................................................................................................891
				2.3.1 Reassembling oil pump gear and drive gear assembly.............................................................891
			2.4 Inspecting oil filter................................................................................................892
			2.5 Inspecting relief valve..............................................................................................892
			2.6 Inspecting safety valve..............................................................................................892
		3. Installing lubrication system.............................................................................................893
			3.1 Installing oil filter and oil cooler.................................................................................893
			3.2 Installing oil pan and breather......................................................................................894
	COOLING SYSTEM...................................................................................................................895
		1. Removing cooling system...................................................................................................896
		2. Inspecting cooling system.................................................................................................897
			2.1 Checking water pump for smooth rotation..............................................................................897
			2.2 Inspecting thermostat................................................................................................897
		3. Installing cooling system.................................................................................................898
	INLET AND EXHAUST SYSTEM.........................................................................................................899
		1. Removing inlet and exhaust sysytem........................................................................................900
			1.1 Removing inlet system................................................................................................900
			1.2 Removing exhaust system..............................................................................................901
		2. Disassembling, inspecting and reassembling inlet and exhaust system.......................................................902
			2.1 Measuring exhaust manifold distortion................................................................................902
		3. Installing inlet and exhaust system.......................................................................................903
			3.1 Installing inlet system..............................................................................................903
			3.2 Installing exhaust system............................................................................................904
	ELECTRICAL SYSTEM................................................................................................................905
		1. Removing electrical system................................................................................................906
			1.1 Removing starter.....................................................................................................906
			1.2 Inspecting before removing alternator................................................................................907
				1.2.1 Inspecting alternator operation................................................................................907
				1.2.2 Handling precaution............................................................................................907
			1.3 Removing alternator..................................................................................................908
		2. Disassembling, inspecting and reassembling electrical system..............................................................909
			2.1 Disassembling and inspecting starter.................................................................................909
				2.1.1 Removing pinion set............................................................................................910
				2.1.2 Removing magnet switch.........................................................................................911
				2.1.3 Removing rear bracket..........................................................................................911
				2.1.4 Removing brush holder and brush assembly.......................................................................912
				2.1.5 Removing yoke and armature.....................................................................................912
				2.1.6 Removing planetary gear........................................................................................913
				2.1.7 Removing overrunning clutch....................................................................................914
				2.1.8 Removing internal gear.........................................................................................915
			2.2 Inspecting and repairing starter.....................................................................................916
				2.2.1 Inspecting magnetic switch.....................................................................................916
				2.2.2 Inspecting magnetic switch contactor...........................................................................916
				2.2.3 Measuring armature shaft runout................................................................................916
				2.2.4 Measuring commutator radial runout.............................................................................917
				2.2.5 Measuring undercut depth.......................................................................................917
				2.2.6 Inspecting insulation between commutator and shaft (core)......................................................917
				2.2.7 Inspecting field coil..........................................................................................918
				2.2.8 Inspecting overrunning clutch..................................................................................918
				2.2.9 Inspecting reduction gear......................................................................................918
				2.2.10 Inspecting bearings...........................................................................................918
				2.2.11 Inspecting brushes for wear...................................................................................919
				2.2.12 Measuring brush spring load...................................................................................919
				2.2.13 Inspecting safety switch......................................................................................919
			2.3 Reassembling starter.................................................................................................920
				2.3.1 Installing E-ring..............................................................................................920
				2.3.2 Installing shaft lever.........................................................................................920
				2.3.3 Installing ball................................................................................................920
				2.3.4 Installing cover...............................................................................................921
				2.3.5 Installing yoke................................................................................................921
				2.3.6 Installing pinion..............................................................................................922
			2.4 Disassembling and inspecting alternator..............................................................................923
				2.4.1 Removing cover.................................................................................................924
				2.4.2 Removing through bolts.........................................................................................924
				2.4.3 Disassembling the alternator to front side and rear side.......................................................924
				2.4.4 Removing fan and pulley........................................................................................925
				2.4.5 Removing rotor.................................................................................................925
				2.4.6 Removing front bearing.........................................................................................925
				2.4.7 Removing field coil............................................................................................926
				2.4.8 Removing stator................................................................................................926
				2.4.9 Removing rear bracket locked-in parts..........................................................................927
			2.5 Inspecting alternator................................................................................................928
				2.5.1 Inspecting rectifier...........................................................................................928
				2.5.2 Inspecting condensor...........................................................................................928
				2.5.3 Inspecting regulator...........................................................................................928
				2.5.4 Inspecting field coil..........................................................................................929
				2.5.5 Inspecting stator coil.........................................................................................929
				2.5.6 Inspecting bearings............................................................................................930
			2.6 Reassembling alternator..............................................................................................931
				2.6.1 Installing rectifier...........................................................................................931
				2.6.2 Slodering field coil and regulator.............................................................................931
				2.6.3 Slodering stator coil and rectifier............................................................................931
				2.6.4 Reassembling front bearing.....................................................................................931
				2.6.5 Reassembling front bracket and rotor...........................................................................932
				2.6.6 Installing rear bracket........................................................................................932
				2.6.7 Installing through bolt........................................................................................932
			2.7 Inspecting after reassembling........................................................................................932
			2.8 Performance test of alternator.......................................................................................933
				2.8.1 Measuring regulator adjusting voltage..........................................................................933
				2.8.2 Measuring output current.......................................................................................933
		3. Installing electrical system..............................................................................................934
			3.1 Installing starter...................................................................................................934
			3.2 Installing alternator................................................................................................935
			3.3 Replacing ECU........................................................................................................936
				3.3.1 Removing ECU...................................................................................................936
				3.3.2 Installing ECU.................................................................................................936
				3.3.3 Test operation after replacing ECU.............................................................................936
			3.4 Installing sensors...................................................................................................937
	ADJUSTMENT AND OPERATION.........................................................................................................939
		1. Adjusting engine..........................................................................................................940
			1.1 Inspecting and adjusting valve clearance.............................................................................940
				1.1.1 Inspecting valve clearance.....................................................................................940
				1.1.2 Adjusting valve clearances.....................................................................................940
			1.2 Inspecting belt and adjusting belt tension...........................................................................941
				1.2.1 Checking the belt..............................................................................................941
				1.2.2 Adjusting the belt tension.....................................................................................941
		2. Break-in operation........................................................................................................942
			2.1 Starting up..........................................................................................................942
			2.2 Inspecting engine condition after starting up........................................................................942
			2.3 Break-in operation time..............................................................................................942
			2.4 Inspection and adjustment after break-in operation...................................................................942
		3. Performance test (JIS standard)...........................................................................................943
			3.1 Engine equipment condition...........................................................................................943
			3.2 Test items and purposes..............................................................................................943
				3.2.1 Operation load test............................................................................................943
				3.2.2 Continuous load test...........................................................................................943
				3.2.3 Low idle test..................................................................................................943
			3.3 Other inspections....................................................................................................943
			3.4 Engine output adjustment.............................................................................................943
				3.4.1 Standard atmospheric conditions:...............................................................................943
				3.4.2 Calculation of corrected power.................................................................................944
	TROUBLESHOOTING..................................................................................................................945
		1. Troubleshooting by diagnosis codes........................................................................................946
			1.1 Outline of control system............................................................................................946
			1.2 Diagnosis codes......................................................................................................946
			1.3 Connecting scan tester and ECU.......................................................................................946
			1.4 When ECU does not respond............................................................................................946
		2. Scan tester...............................................................................................................947
			2.1 Operation of scan tester.............................................................................................947
				2.1.1 Basic operation of scan tester.................................................................................947
			2.2 Check engine status..................................................................................................948
			2.3 Check diagnosis codes................................................................................................948
			2.4 Check freeze data....................................................................................................948
			2.5 Clear diagnosis codes................................................................................................948
		3. Diagnosis code cross reference............................................................................................949
		4. Troubleshooting reference chart...........................................................................................951
			4.1 Troubleshooting with diagnosis code..................................................................................951
			4.2 Related diagnosis code...............................................................................................965
		5. Inspecting sensors........................................................................................................969
			5.1 Speed/timing sensor (crank, cam).....................................................................................969
			5.2 Inlet manifold pressure sensor.......................................................................................969
			5.3 Water temperature sensor.............................................................................................969
			5.4 Engine oil pressure switch...........................................................................................970
			5.5 Common rail pressure sensor..........................................................................................970
			5.6 Injector solenoid....................................................................................................970
			5.7 High pressure pump solenoid sensor (MPROP)...........................................................................970
		6. Inspecting wiring.........................................................................................................971
			6.1 Inspecting connector and harness.....................................................................................971
				6.1.1 Inspecting the intermittent fault..............................................................................971
				6.1.2 Inspecting connectors..........................................................................................971
				6.1.3 Inspecting harness.............................................................................................971
				6.1.4 Inspect open circuit and short circuit.........................................................................971
			6.2 Pin location of the ECU connector and extension harness connector....................................................972

NEW HOLLAND CRAWLER EXCAVATOR E150BSR BLADE RUNNER SERVICE REPAIR MANUAL 87493625A – PDF DOWNLOAD:

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• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]