New Holland E135BSR Crawler Excavators ROPS Tier III OPERATOR’S MANUAL 84484303 – PDF DOWNLOAD

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New Holland E135BSR Crawler Excavators ROPS Tier III OPERATOR’S MANUAL 84484303 – PDF DOWNLOAD

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New Holland E135BSR Crawler Excavators ROPS Tier III OPERATOR’S MANUAL 84484303 – PDF DOWNLOAD

FOREWORD
WARNING

AVOID INJURY Read, understand and follow all safety precautions and procedures found in this manual before attempting any operation, inspection or maintenance of this machine, attachment or systems. Manufacturer cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are therefore not all inclusive. If a tool, procedure, work method or operating technique not specifically recommended by manufacturer is used, you must satisfy yourself that it is safe for you and others. You should also ensure that the product will not be damaged or made unsafe by the operation, lubrication, maintenance and/or repair procedures you choose

GENERAL
• This manual contains procedures to aid the operator gain peak performance through effective, economical
operation and maintenance of the machine.
• Before operating the machine, operators must thoroughly read and understand all Safety, Operation and
Maintenance instructions found in this manual. Failure to follow the instructions given in this manual may lead to
serious injury to persons and or equipment failure.
• Operators and persons working with this machine should continually study this manual until proper Safety,
Operation and Maintenance procedures are completely understood.
• This manual describes the basic operating techniques. Skill is gained as the operator utilizes these techniques
and perfects them with an actual machine.
• Some illustrated pictures may be different from your machine, as technical improvement is continuous, manuals
are periodically updated to reflect these changes.
• This manual may not contain attachments and optional equipment that are available in your area. Please
contact an authorized Manufacturer Distributor for any optional attachments required.
• The contents of this manual and operation of the machine are based on the use of genuine manufacturer
sourced parts. Use of non-genuine replacement or modified parts is not recommended.
• Materials and specifications are subject to change without notice.

PERIODIC INSPECTIONS

After delivery of a machine, the Authorized Manufacturer Dealer/Distributor will make periodic service inspections. These inspections will be free of charge to the owner of the machine and will be at time intervals set by Manufacturer. Contact an authorized Manufacturer Dealer/Distributor for any Service related questions not explained in this manual.

NOTICE

Owing to the policy of continual improvement, changes may be made by Manufacturer to any of its products without any obligation on the part of Manufacturer.

TABLE OF CONTENTS:

New Holland E135BSR Crawler Excavators ROPS Tier III OPERATOR’S MANUAL 84484303 – PDF DOWNLOAD

FOREWORD
FOREWORD 0-3
GENERAL 0-3
PERIODIC INSPECTIONS 0-3
NOTICE 0-3
KEEP OPERATION & MAINTENANCE MANUAL STORAGE 0-4
NOISE LEVEL 0-5
ATTACHMENT 1 – “EC” DECLARA TION OF CONFORMITY 0-6
FOR ORDERING 0-8
1 SAFETY PRECAUTIONS
11 GENERAL SAFETY INFORMATION 1-3
12 SAFETY PRECAUTIONS 1-4
13 WARNING LABELS & DECALS 1-6
131 WARNING LABELS & DECALS MAINTENANCE 1-6
132 LOCATION OF WARNING LABELS & DECALS 1-6
14 PRE-START SAFETY 1-13
15 SAFETY DURING OPERATION 1-19
16 INSPECTION & MAINTENANCE SAFETY 1-28
17 BATTERY SAFETY 1-33
18 PROHIBITED MACHINE OPERATION 1-35
19 END OF WORK SHIFT SAFETY 1-37
110 TOWING THE MACHINE 1-38
111 NSURING VISIBILITY 1-39
2 MACHINE FAMILIARIZATION
21 BASIC COMPONENTS OF THE MACHINE 2-3
22 OPERATOR CAB NOMENCLATURE 2-4
23 COMPONENT & CONTROLS NOMENCLATURE 2-5
231 GAUGE CLUSTER 2-5
232 LOCATION OF SWITCHES AND METERS 2-22
233 LEVERS AND PEDALS 2-28
234 FUSES & RELAY BOX 2-31
235 FUSIBLE LINK (FOR STARTER) 2-33
236 MECHATRO-CONTROLLER (CPU), ENGINE CONTROLLER (ECU) 2-34
237 HANDLING OF RADIO 2-35
238 AIR CONDITIONER 2-42
239 HANDLING OF SEAT BELT 2-48
2310 OPERATOR SEAT 2-49
TABLE OF CONTENTS
2311 ARM REST ADJUSTMENT 2-50
2312 ADJUSTMENT OF CONTROL LEVER 2-50
2313 OPERATOR CAB 2-51
2314 FUEL PUMP 2-54
2315 ENGINE ROOM LAMP 2-55
2316 EMERGENCY ESCAPE FROM CAB 2-56
2317 OTHER EQUIPMENT (ACCESSORY) 2-57
3 MACHINE OPERATION
31 MACHINE OPERATION 3-3
311 EVERYDAY CHECK-UP 3-3
312 CHECKING BEFORE STARTING ENGINE 3-4
313 ADJUSTING OPERATOR SEAT 3-10
314 ADJUSTING MIRROR 3-10
315 CHECKING FUNCTION OF GAUGE CLUSTER 3-11
316 CHECKING WORK LIGHT 3-11
317 STARTING ENGINE 3-12
318 STOPPING MACHINE ENGINE 3-16
319 INSPECTION AFTER STARTING ENGINE 3-17
3110 MACHINE WARMING-UP 3-19
3111 SELECTION OF WORK MODE AND SWITCHING OF
THE ATTACHMENT MODE 3-21
3112 CONTROLS DECAL 3-23
3113 MACHINE OPERATION 3-24
3114 PRACTICES TO IMPROVE EFFICIENCY 3-32
3115 FLAGMAN HAND SIGNALS 3-35
3116 PARKING THE MACHINE 3-41
3117 PRECAUTIONS AFTER OPERATION 3-42
3118 MACHINE OPERATION IN ADVERSE WEATHER CONDITIONS 3-43
4 MAINTENANCE
41 GENERAL INFORMATION 4-3
42 GENERAL SAFETY & PRECAUTIONS 4-5
43 LUBRICANT, FUEL & COOLANT SPECIFICATIONS 4-12
44 USE OF BIO-DEGRADABLE OILS 4-14
45 MAINTENANCE PARTS 4-15
46 TORQUE VALUES FOR SPECIFIED 4-16
47 TORQUE SPECIFICATIONS FOR BOLTS & NUTS 4-18
48 TORQUE SPECIFICATIONS FOR JOINTS & HYDRAULIC HOSES 4-21
49 INSPECTION & MAINTENANCE CHART 4-23
410 WHEN REQUIRED 4-27
411 PRE-START (EVERY 8 HOURS) INSPECTION & MAINTENANCE 4-35
412 50 HOUR (WEEKLY) INSPECTION & MAINTENANCE PROCEDURES 4-37
413 120 HOUR INSPECTION & MAINTENANCE PROCEDURE 4-41
414 250 HOUR (3-MONTH) INSPECTION & MAINTENANCE PROCEDURE 4-43
415 500 HOUR INSPECTION & MAINTENANCE PROCEDURES 4-53
416 1000 HOUR (12-MONTH) INSPECTION & MAINTENANCE PROCEDURES 4-63
417 2000 HOUR INSPECTION & MAINTENANCE PROCEDURES 4-66
418 5000 HOUR INSPECTION & MAINTENANCE PROCEDURE 4-74
419 MACHINE STORAGE 4-76
5 TRANSPORTATION
51 GROUND TRANSPORTATION 5-3
511 MACHINE PREPARATION 5-3
512 LOADING/UNLOADING THE MACHINE 5-5
513 SECURING THE MACHINE 5-8
52 LIFTING MACHINE 5-10
53 INSTALLATION AND REMOVAL OF MIRROR FOR SAFETY 5-12
6 SPECIFICATIONS
61 GENERAL SPECIFICATIONS 6-3
62 SHOE TYPES 6-4
63 WORKING RANGES 6-5
64 BUCKET AND ARM COMBINATIONS 6-7
65 LIFTING CAPACITIES 6-8
7 OPTIONAL EQUIPMENT
71 OPERATION OF HYDRAULIC BREAKER AND NIBBLER (FOR 1 PEDAL TYPE) 7-3
711 SELECTION OF HYDRAULIC BREAKER AND NIBBLER 7-3
712 BEFORE OPERATING BREAKER OR NIBBLER 7-3
713 PRECAUTIONS FOR IMPURITY AND HYDRAULIC OIL 7-3
714 ATTACHMENT MODE SELECTION AND SELECTOR VALVE 7-3
715 SETTING STOP VALVE 7-6
716 FLOW RATE CONTROL 7-6
717 BASIC OPERATION 7-7
718 PROHIBITED WORK IN USE OF BREAKER 7-10
719 PERIODIC INSPECTION AND MAINTENANCE INTERVAL 7-13
7110 REINFORCING ATTACHMENT 7-13
7111 PROHIBITED WORK IN USE OF NIBBLER 7-14
7112 PRECAUTION TO BE EXERCISED ON BREAKERS OF DIFFERENT
MANUFACTURES 7-16
72 PROPORTIONAL HAND CONTROL (EXTRA, NIBBLER AND BREAKER) 7-18
721 BASIC OPERATION 7-18
73 PROPORTIONAL HAND CONTROL (NIBBLER AND BREAKER) 7-21
731 BASIC OPERATION 7-21
74 PROPORTIONAL HAND CONTROL (EXTRA) 7-22
741 BASIC OPERATION 7-22
75 OBJECTS HANDLING 7-24
751 SAFETY PRECAUTIONS 7-24
752 OBJECTS HANDLING OPERATION 7-25
753 DIAGRAM FOR THE READINGS OF THE LIFTABLE LOADS,
LOCATED INSIDE THE CAB 7-27
8SPECIAL PROCEDURES
81 GENERAL 8-3
82 RELEASING TRAVEL MOTOR BRAKES 8-4
83 RELEASING SWING BRAKE 8-7
84 LOWERING ATTACHMENT WHEN SUDDEN ENGINE FAILURE OCCURS 8-11
85 HYDRAULIC TANK PRESSURE 8-13
86 QUICK COUPLER 8-14

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