New holland E805 OPERATION AND MAINTENANCE INSTRUCTION MANUAL 604.21.642.00 – PDF DOWNLOAD

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New holland E805 OPERATION AND MAINTENANCE INSTRUCTION MANUAL 604.21.642.00 – PDF DOWNLOAD

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New holland E805 OPERATION AND MAINTENANCE INSTRUCTION MANUAL 604.21.642.00 – PDF DOWNLOAD

BEFORE USING THE MACHINE

1. 1. Avoid loose fitting clothing, loose or uncovered long hair, jewellery or any other items which could get caught up in machinery.
2. . Different types of job will require different types of protective equipment. Items such as hard hats, safety shoes, heavy gloves, reflector type jackets, respirators, ear protection and eye protection may be required. Before starting a job, determine what protective equipment will be necessary. Use this equipment at all times.
3. Do not attempt to operate this machine unless you have first read and perfectly understood the safety messages and instructions appearing in this manual.
4. . Operating the machine requires full attention and care on the part of the operator can avoid accidents. Get to know the machine’s possibilities and limitations and the working space required. There are areas of poor visibility in the working range of the machine. Have someone guide you for all areas where visibility is not perfect.
5. Grease, oil, mud or (in winter) ice on the steps and access handles can cause accidents. Make sure they are kept clean at all times. 6. Every day, inspect the machine to detect any signs of hydraulic fluid leakage.
6. Tighten the connections or replace any defective components as necessary.
7. Remove any obstructions which hinder visibility. Keep the windshield, rear view mirror and windows clean at all times.
8. Make sure the windshield wiper works correctly.
9. Make sure you are perfectly familiar with hand signals in daily use on the worksite so as to be able to obtain help with tight manoeuvres or when carrying out operations where visibility is poor.
10. . Before undertaking any travel or working operations during hours of darkness, make sure the lighting and signalling equipment is fully operative.
11. . Before any travel operation, make sure that the doors and hoods are properly latched.
12. Check that no tools or other items have been left on the machine (be it on the undercarriage or the upperstructure) or in the operator’s compartment.
13. The operator must be alone on the machine at all times. Do not allow anyone to stand on or around the machine.
14. To get in or out of the cab, it is imperative that the upperstructure frame is in line with the undercarriage.
15. When alighting from or getting into the operator’s compartment, always face the machine and use the steps and access handles.
16. Be sure you know the position and function of each control. Incorrect operation of the controls can cause serious injuries.
17. Check all controls and safety devices in a safe, open area before starting work.
18. Keep away from dangerous areas such as ditches, overhangs, rocky areas, etc. Make a survey of the work-site and determine the possible dangers before using the machine.
19. Before moving the machine to work in a new area, walk around to determine all possible causes of accidents there. Holes, obstacles, debris and other danger risks in the working area can cause serious injury.
20. . Be ready to meet emergencies. Always carry a first aid kit and if possible, fire extinguisher (not supplied) within easy reach on board. Make sure the fire extinguisher is regularly serviced in conformance with the manufacturer’s instructions.
21. Check the fastening of the main components: counterweight, turntable bearing and operator’s compartment. In the event of problems, contact your Dealer.
22. Make sure you understand the symbols used on the machine safety decals. Keep the decals clean so that they are perfectly legible at all times.

OPERATING THE MACHINE

1. When working on a public highway, use standard traffic signs and take into consideration the working range of the upperstructure and its attachments. Local or national regulations stipulate the number, type and location of reflector strips.
2. Avoid running the engine in a confined space. If there is no alternative, proper ventilation must be provided at all times.
3.  Do not allow anyone else on the machine. The passenger could fall or cause an accident.
4. Never operate the working or travel controls unless you are properly seated in the operator’s seat.
5. Before starting the engine, check the direction of travel (in forward drive, the reduction gears should be to the rear of the machine).

TABLE OF CONTENTS:

New holland E805 OPERATION AND MAINTENANCE INSTRUCTION MANUAL 604.21.642.00 – PDF DOWNLOAD

SECTION 1 – TO THE OWNER 1-1
E805 hydraulic crawler excavator 1-1
Official documents 1-2
Right, left, front and rear of the machine 1-3
SECTION 2 – IDENTIFICATION NUMBERS/MACHINE COMPONENTS 2-1
Type, serial number and year of manufacture of the machine 2-1
Key to main components 2-2
SECTION 3 – SAFETY/DECALS/HAND SIGNAL 3-1
Safety instructions 3-1
Before using the machine 3-2
Operating the machine 3-3
Safety area 3-5
Parking the machine 3-5
Maintenance and adjustments 3-6
Preventing fires or explosions 3-7
Prevention of burns 3-7
Decals 3-8
Hand signals 3-15
SECTION 4 – CONTROLS/INSTRUMENTS/ACCESSORIES 4-1
Cab door 4-1
Steps and access handles 4-2
Position of the operator’s compartment controls and accessories 4-3
RH control arm 4-4
LH control arm 4-5
Systems display and control panel 4-6
Heating and ventilation or air-conditioning controls 4-13
Function cancellation lever and safety bar 4-18
Dipper and upperstructure swing left-hand control lever 4-19
Boom and bucket right-hand control lever 4-20
Travel control levers and pedals 4-20
Option pedal 4-20
Footrest 4-21
Cab light 4-21
Coat hanger hook 4-21
Cigarette lighter 4-21
Fuse box 4-22
Roof hatch 4-22
Cab door sliding windows 4-22
Storage tray 4-22
Storage compartment 4-23
Sun shield 4-23
Cab radio compartment 4-23
Operator’s seat 4-24
Controls/Instruments/Accessories (continued)
Windshield 4-28
Lower front window 4-29
Rear window and emergency exit 4-30
Fuel tank 4-31
Rear view mirrors 4-32
Battery box 4-32
Front storage box 4-33
Left-hand side doors 4-33
Engine hood 4-34
Lower panels 4-34
Windshield washer reservoir 4-35
Load handling eye 4-35
Rotating beacon cable 4-36
Safety valves 4-36
Grease gun 4-36
Fuel tank filler pump 4-37
Self-detaching counterweight control box 4-38
Self-detaching counterweight circuit supply valve 4-38
Cab guard (FOPS) 4-38
SECTION 5 – OPERATING INSTRUCTIONS 5-1
Before operating the machine 5-1
Machine operation 5-2
Run-in period 5-3
Anti-theft device 5-4
Starting the engine 5-6
Bringing the machine up to operating temperature 5-8
Engine operation 5-9
Operating the machine in cold weather 5-10
Operating the machine in hot weather 5-11
Stopping the engine 5-12
Machine operation 5-13
Operation 5-13
Machine travel 5-14
Load handling 5-17
Load handling chart 5-18
Operating the machine in water 5-19
Operating the machine on sloping ground 5-19
Operating the backhoe bucket 5-20
Parking the machine 5-21
lowering the attachment in the event machine failure 5-23
Setting the tracks in transport position 5-24
Setting the tracks in working position 5-26
Operating instructions (continued)
Self-detaching counterweight 5-28
Transporting the machine 5-31
Grease gun 5-34
SECTION 6 – SERVICING INTERVALS 6-1
Servicing instructions 6-1
Daily inspection 6-2
Hourmeter 6-3
Intervals 6-4
SECTION 7 – LUBRICATION/FILTERS/FLUIDS 7-1
Fluids and lubricants 7-1
Environment 7-1
Grease points 7-2
Levels 7-6
Engine 7-8
Cooling system 7-10
Fuel system 7-13
Releasing pressure in the hydraulic system 7-16
Hydraulic system 7-18
Air filter 7-29
Swing reduction gears 7-32
Travel reduction gears 7-34
SECTION 8 – MAINTENANCE/ADJUSTMENTS 8-1
Tracks 8-1
Track rollers and idler wheels 8-5
Radiator and oil cooler 8-5
Fan and alternator drive belt 8-6
Adjustment of engine valve rocker clearances 8-7
Fuel tank filter 8-7
Inspecting and cleaning the machine 8-8
Checking for cylinder leakage 8-8
Plastic and resin parts 8-9
Welding on the machine 8-9
Fire extinguisher 8-9
Replacing a tooth tip on a backhoe bucket 8-10
Teeth and tooth tip wear limits 8-10
Shimming the backhoe bucket 8-11
Air conditioning 8-12
Engine troubleshooting 8-15
Hardware torque inspection 8-17
SECTION 9 – ELECTRICAL SYSTEM 9-1
Fuses 9-1
Batteries 9-3
Electrical system (continued)
Alternator 9-5
Starter motor 9-5
Replacing a bulb 9-6
SECTION 10 – STORAGE 10-1
Storing the machine 10-1
SECTION 11 – SPECIFICATIONS 11-1
Engine 11-1
Hydraulic system 11-1
Undercarriage 11-2
Safety devices 11-2
Operator’s compartment 11-2
Noise levels 11-2
Vibration level inside the cab 11-2
Cab 11-3
Weights 11-3
Monobloc boom 11-3
Dipper 11-3
Counterweight 11-3
Buckets 11-3
Machine overall dimensions 11-4
Working range 11-5
SECTION 12 – ALPHABETICAL INDEX 12-1

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