New Holland EC160 Crawlers Excavator Operator’s Manual 73178097 – PDF DOWNLOAD

Description

New Holland EC160 Crawlers Excavator Operator’s Manual 73178097 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

New Holland EC160 Crawlers Excavator Operator’s Manual 73178097 – PDF DOWNLOAD

S/N 11811 – 11812

PREFACE:

These operating instructions are designed to familiarize the operator with the machine and its designated use. The instruction manual contains important information on how to operate the machine safely, properly and with maximum efficiency.

• Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes and to increase the reliability and service life of the machine.
• The instruction manual must be supplemented by the respective national rules and regulations for accident prevention and environmental protection. The operating instructions must always be available in the operator’s cab of the machine.

The operating instructions must be read and put into practice by any person in charge of carrying
out work with or on the machine, such as
– operation, including setting-up, troubleshooting in the course of work, care, evacuation of production
waste and disposal of fuels and consumables.
– maintenance (inspection, servicing, repair) and I or
– transport.

• In addition to the operating instructions and the mandatory rules and regulations for accident prevention and environmental protection in the user’s country and at place where the machine is to be used, the generally recognized technical rules for safe and proper working must be observed.
• This information is valid at the moment of printing. As the manufacturer constantly improves his products, some information may result as not updated. In case of differences, always ask your Service Center.

TABLE OF CONTENTS:

New Holland EC160 Crawlers Excavator Operator’s Manual 73178097 – PDF DOWNLOAD

PART 1 – INTRODUCTION
PREFACE 3
Warnings and symbols 4
DESIGNATED USE 4
Organizational measures 5
Selection and qualification of personnel – basic responsibilities 6
Safety instructions governing specific operational phases
Standard operation 6
Special work in conjunction with utilization of the machine – maintenance and repairs during operation –
disposal of parts and consumables 7
Warning of special dangers
Electric energy 8
Gas, dust, steam and smoke 8
Hydraulic and pneumatic equipment 9
Noise 9
Oil, grease and other chemical substances 9
Transporting and towing – recommissioning 9
California, Proposition 65 Warning 9
SAFETY PRECAUTIONS FOR OPERATION 10
General 10
Before Operation 12
PART 2 – OPERATION
Operation – safety instructions 21
DESCRIPTION OF THE MACHINE
Machine layout 25
Superstructure 25
Undercarriage 25
Working equipment 25
Undercarriage 25
Superstructure 25
Hydraulic system 25
Steering 25
Crawler unit brake 25
Electrical system 25
Working equipment 25
SIGNS
Warning and instruction signs 27
Machine number 27
Engine number 27
Component numbers 27
DRIVERS’$ CAB
Climbing Up and Down 28
Opening/ Closing the Driver’s Cab Door 29
Opening the Door from Outside 29
Opening the Door from Inside 29
Closing the Door 29
Adjustment of driver’s seat 30
Adjustment of seat suspension 30
Fore and aft adjustment of seat 30
Adjustment of seat position 30
Adjustment of backrest inclination 30
Adjustment of armrests 30
Adjusting the control console position
Adjusting the Mirrors 32
Opening and Closing the Windscreen 32
Removing the Windscreen Lower Part 33
Opening/ closing side window 33
Emergency exit 33
Using the Sunshade 34
Rolling out the Sunshade 34
Rolling up the Sunshade 34
Cab interior lamp – switching on and off 35
Socket outlet in cab 35
MONITORING-, WARNING- AND CONTROL ELEMENTS
Description of control panel 36
Control panel operating instructions 37
Control panel 38
Supplementary control panel 46
Control elements (SAE-control) 48
STARTING UP THE MACHINE 52
Refuelling
Refuelling, safety instructions 52
Refuelling 52
Switching the electrical system on and off 53
Electronic start inhibit function, entering the code
Entering the code 54
Starting and stopping the engine
Starting the engine 55
Starting the engine with cold-starting aid 56
Engine does not start 57
Shutting off the engine 57
Ventilation and heating
Ventilation 58
Heating 58
Adjusting the heating performance 58
Defrosting the front and rear screens 59
Switching the windscreen wiper/ washer on and off 59
To activate intermittent wiping 59
To activate permanent wiping 59
To de-activate the wiper 59
To activate the wipe/ wash function 59
DRIVING 60
Driving – Safety instructions 60
Seat belt
Seat belt – safety instructions 61
Bringing the machine to basic position 62
Selecting direction of travel 62
Braking and stopping
Braking travelling movement 63
Parking brake/ travel 63
Altering travelling speed
Gear mode 63
Drive – forward I reverse
Travel forwards straight ahead 64
Travel reverse straight ahead 64
Travel forward to right 65
Travel reverse to right 65
Travel forward to left 65
Travel reverse to left 65
Turning on the spot
Turn to left 66
Turn to right 66
Travel with suspended load 67
Travel after PCS failure 67
After travel operation 67
Transporting the machine
Transport – Safety instructions 68
WORKING OPERATION 70
Working operation – Safety instructions
Extreme positioning of working equipment – Instructions 71
Before beginning work 71
Switching on floodlamps 72
Switching on the floodlamp 72
Switching off floodlamps 72
Automatic speed reduction 73
Switching off the automatic speed reduction 73
Switching on the automatic speed reduction 73
Selecting the PCS output stage 74
Activating the servo control 74
Switching off the pilot control 75
Superstructure swinging and braking
Superstructure swinging 76
Swing superstructure to right 76
Swing superstructure to left 76
Superstructure braking 76
Superstructure holding brake – function 76
Applying the superstructure holding brake 77
Releasing the superstructure holding brake 77
Swing; changing the mode of operation 78
Superstructure holding brake – emergency operation 79
Selecting the backhoe / grab equipment 79
Backhoe bucket operations 79
Grab operation 79
Working with backhoe or grab equipment (SAE-control)
Raising and lowering boom 81
Extending and retracting stick 81
Swing superstructure 81
Filling and emptying backhoe 81
Opening and closing grab 81
Rotating grab 81
Activate the Power assist function 81
Activate the Power Boost function 81
Activate the horn 81
Power assist, function 82
Switching the power assist on 82
Switching the power assist off 82
Power Boost, function 82
Operating methods 83
Working operation in case of PCS failure
Switching the proportional valve over to emergency operation 85
After daily operation
Shutting off the machine 85
WORKING EQUIPMENT 86
Assembling working equipment – safety instructions
Protective roof against falling objects 87
Securing the machine 87
QUICK-CHANGE DEVICE
Quick-change device – safety instructions 88
Quick-change device – detaching the excavator bucket 88
Quick-change device – remounting the excavator bucket 89
Attaching and detaching the grab equipment
Attaching and detaching the grab equipment – Safety instructions 90
Attaching the grab 90
Detaching the grab 91
Detaching / attaching the backhoe bucket 92
Corrosion protection for pins and bearings (bushings and hubs)
Part nos for Voler A G 93
Application of Voler A G 93
HYDRAULIC HAMMER 94
Working with the hydraulic hammer, safety instructions 94
Working with a hydraulic hammer
Switching on the hydraulic hammer 95
Switching off the hydraulic hammer 95
SCRAP SHEARS 96
Working with scrap shears, safety instructions 96
Working with scrap shears
Switching on the scrap shears 97
Switching off the scrap shears 97
LIFTING-GEAR OPERATION 98
Lifting-gear operation – safety instructions 98
Loading hooks on backhoe buckets and couplers
Loading hook capacity 99
Excavator load capacity 99
Overload warning system
Function of overload warning system 100
Activating overload warning system 100
Testing the overload warning system 101
Deactivating overload warning system 101
Pipe-fracture safety system, function 102
OPTIONAL EQUIPMENT
Rotary beacon 103
Switch rotary beacon ON 103
Switch rotary beacon OFF 103
Radio 103
Air conditioning systems for excavators
Operating Instructions 104
Location of controls 104
Troubleshooting table for air conditioning systems 105
Causes of strongly diverging pressure measurements 108
Driver’s seat – adjusting the lumbar support
Adjusting the lumbar support 109
Driver’s seat with pneumatic suspension and integrated heating
Adjusting the pneumatic suspension 110
Fore-and-aft adjustment 110
Adjusting the seat cushion 110
Adjusting the backrest 110
Adjusting the armrests 110
Adjusting the lumbar support 111
Switching on the seat heating 111
To switch on the seat heating: 111
To switch off the seat heating: 111
Multi-position boom
Description of multi-position boom 112
Working with the multi-position boom 112
Lowering boom upper section 112
Raising boom upper section 112
Transporting the machine with multi-position boom 112
KEYBOARD, FURTHER FUNCTIONS
Service (key 16), function 113
Display function (key 18) 114
To indicate the engine revolutions 114
To indicate the time of day 114
Setting the time 115
Display, setting the contrast 116
Electronic start inhibit function, disabling / enabling the code entry 117
PART 3 – INSPECTION AND SERVICING
Inspection and servicing – safety instructions 121
Inspection and servicing plans – instructions
Plan V – Once before first commissioning 126
Plan N – After first commissioning 127
Plan T – every 10 OH or every working shift 128
Plan W – every 50 OH or weekly 128
Plan A – after every 250 OH or 6 months 129
Plan B – after every 500 OH 129
Plan C – after every 1 000 OH 129
Plan D – after every 3000 OH 129
LUBRICATING CHART – GREASE
Lubricating chart – Grease 133
LUBRICATING CHART-GREASE
Lubricating chart – Grease 135
Filling quantities – grease 135
Joints and hinges 135
INSPECTION PLAN – OIL
Inspection plan – oil 137
Filling quantities for oil change 137
Other filling quantities 137
LUBRICANTS 138
Oils for internal combustion engines 138
Oils for hydraulic system, mineral 139
Oils for gearboxes 140
Greases for bearing points and swing rings 141
SERVICING
Draining hose for oil changes 142
ENGINE 143
Engine, safety instructions for inspection and servicing
Checking the engine oil level/ topping up with oil 144
Checking the drive belts 145
Checking the coolant level 145
AIR-INTAKE SYSTEM
Emptying the dust collector 146
Removing, checking, and cleaning the main filter element 147
Checking/ changing safety filter element 148
Checking air intake lines 148
FUEL SYSTEM 149
Fuel system – Safety instructions
Cleaning the fuel tank 150
ELECTRICAL SYSTEM
Electrical system – Safety instructions 151
Alternator – instructions 151
Battery main switch 152
Battery, checking
Battery- checking the fluid level 152
Battery – checking the charge 152
Removing and installing the battery 153
HYDRAULIC SYSTEM
Hydraulic system – safety instructions 154
Depressurizing the hydraulic system 154
Checking the hydraulic oil level 155
Topping up with hydraulic oil 155
Changing the hydraulic oil return-flow filter 156
Replacing the breather valve 156
Changing line filters 157
Changing the hydraulic oil 158
Draining hydraulic oil 158
Cleaning the hydraulic oil reservoir 159
Filling with hydraulic oil 160
Venting the hydraulic system 160
Cleaning the hydraulic oil cooler 161
Cleaning the engine cooler 162
SWING GEAR
Swing gear – checking oil level 163
Swing gear – changing oil 163
Superstructure holding brake – Function checking 164
PIVOT CONNECTION
Pivot connection – Instructions 165
Swing ring – checking grease filling 165
Swing ring – filling grease 166
Swing ring – greasing the bearing 166
Swing ring – checking tightness of screws 167
Lubricating the greasing nipples 167
Greasing the pedal valve tappets 168
Greasing the control valve tappets 168
TRAVEL GEAR UNIT
Travel gear unit – checking oil level 169
Travel gear unit – changing oil 169
CRAWLER UNIT
Cleaning the crawler unit 170
Checking tread rollers and track carrier rollers 170
Checking the front idler 171
Crawler shoes – checking tightness of screws 171
Crawler chain – Checking tension 172
Tensioning the crawler chain 172
Releasing crawler chain tension 173
WINDSCREEN WASHER
Topping up the wash fluid 174
Machine shutdown
Battery storage 175
Recommissioning 175
PART 4 – REPAIR WORK
Repair work – safety instructions 179
Accumulators, safety instructions 180
ENGINE
Engine, repair instructions 181
Assisted starting (with jump-leads) – safety instructions
Assisted starting (with jumper cables) 182
Prior to assisted starting 182
Connecting the jumper cables 182
Starting up the engines 182
Disconnecting the jumper cables 182
FUSES
Checking/ replacing the fuses 183
Table of fuses 184
BULBS
Replacing the bulbs – Notes 185
Bulbs – Table 185
Replacing the bulb in the cab interior lamp 185
Replacing the bulb of the boom floodlamp 186
Replacing the bulb of the floodlamp on driver’s cab 186
Replacing the headlamp bulb 187
Working equipment – replacing a tooth 188
Clamshell, Wear Limits 189
PART 5 – ANNEX
TROUBLESHOOTING 193
Instructions on troubleshooting 193
Layout of the fault table
Fault 193
Possible causes 193
Measure 193
Section 193
FAULT TABLES
Combustion engine fault table 194
Working hydraulics (incl boom-adjusting and grab cylinder) fault table 195
Transmission fault table 196
Swing system fault table 197
Hammer operation (optional equipment) fault table 198
Grab rotation circuit ( optional equipment) fault table 199
Table of fault codes 200
Tightening torques – Table 201
ABBREVIATIONS 202
INDEX 205

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