New Holland EW160 Wheeled Excavator Operator’s Manual 73183099 – PDF DOWNLOAD

Description

New Holland EW160 Wheeled Excavator Operator’s Manual 73183099 – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

New Holland EW160 Wheeled Excavator Operator’s Manual 73183099 – PDF DOWNLOAD

PREFACE :

These operating instructions are designed to familiarize the operator with the machine and its designated use. The instruction manual contains important information on how to operate the machine safely, properly and with maximum efficiency.

• Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes and to increase the reliability and service life of the machine.
• The instruction manual must be supplemented by the respective national rules and regulations for accident prevention and environmental protection. The operating instructions must always be available in the operator’s cab of the machine.

The operating instructions must be read and put into practice by any person in charge of carrying out work with or on the machine, such as
– operation, including setting-up, troubleshooting in the course of work, care, evacuation of production waste and disposal of fuels and consumables.
– maintenance (inspection, servicing, repair) and/ or
– transport.

• In addition to the operating instructions and the mandatory rules and regulations for accident prevention and environmental protection in the user’s country and at place where the machine is to be used, the generally recognized technical rules for safe and proper working must be observed.
• This information is valid at the moment of printing. As the manufacturer constantly improves his products, some information may result as not updated. In case of differences, always ask your Service Center.

TABLE OF CONTENTS:

New Holland EW160 Wheeled Excavator Operator’s Manual 73183099 – PDF DOWNLOAD

PART 1 – INTRODUCTION
PREFACE 3
Warnings and symbols 4
DESIGNATED USE 4
Organizational measures 5
Selection and qualification of personnel – basic responsibilities 6
Safety instructions governing specific operational phases
Standard operation 6
Special work in conjunction with utilization of the machine – maintenance and repairs during operation –
disposal of parts and consumables 7
Warning of special dangers
Electric energy 8
Gas, dust, steam and smoke 8
Hydraulic and pneumatic equipment 9
Noise 9
Oil, grease and other chemical substances 9
Transporting and towing – recommissioning 9
California, Proposition 65 Warning 9
SAFETY PRECAUTIONS FOR OPERATION 10
General 10
Before Operation 12
PART 2 – OPERATION
Operation – safety instructions 21
DESCRIPTION OF THE MACHINE
Machine layout 25
Undercarriage 25
Superstructure 25
Hydraulic system 25
Steering 25
Service brake 25
Parking brake 25
Floating axle 25
Electrical system 25
Working equipment 25
SIGNS
Warning and instruction signs 27
Machine number 29
Engine number 29
Component numbers 29
DRIVER’S CAB
Climbing Up and Down 30
Opening / Closing the Driver’s Cab Door 31
Opening the Door from Outside 31
Opening the Door from Inside 31
Closing the Door 31
Adjustment of driver’s seat 32
Adjustment of seat suspension 32
Fore and aft adjustment of seat 32
Adjustment of seat position 32
Adjustment of backrest inclination 32
Adjustment of armrests 32
Adjusting the control console position
Adjusting the Mirrors 34
Opening and Closing the Windscreen 34
Front window – Removing the lower part 35
Opening / closing side window 35
Emergency exit 35
Using the Sunshade 36
Cab interior lamp – switching on and off 37
Socket outlet in cab 37
MONITORING-, WARNING- AND CONTROL ELEMENTS
Description of control panel 38
Control panel operating instructions 39
Control panel 40
Supplementary control panel 48
Control elements (SAE-control) 52
STARTING UP THE MACHINE 56
Refuelling
Refuelling, safety instructions 56
Refuelling 56
Switching the electrical system on and off 57
Immobilizer, entering the code 58
Starting and stopping the engine
Starting the engine 59
Starting the engine with cold-starting aid 60
Engine does not start 61
Shutting off the engine 61
Ventilation and heating
Ventilation 62
Heating 62
Adjusting the heating performance 62
Defrosting the front and rear screens 63
Switching the windscreen wiper / washer on and off 63
DRIVING 64
Driving – Safety instructions 64
Fastening the retaining belt 65
Braking system
Applying the service brake 66
Applying the parking brake 67
Releasing the parking brake 67
Travel gear selection 68
Adjustment of steering column
Steering column – Safety instructions 69
Adjusting the steering column 69
First-aid kit
Warning triangle 70
Fire-extinguisher 70
Blocking the swing axle 71
Bringing the machine into its basic position 71
Travelling
Driving on and off the road 73
Braking and stopping 73
Driving on slopes and gradients 74
Driving with a load on the hook 75
Recovery and towing – Safety instructions 76
Recovering / towing the machine 76
During recovery / towing 77
After recovery / towing 77
Releasing the parking brake with the emergency unlocking device 77
Transporting of the machine
Transport – Safety instructions 78
Driving in case of PCS failure 79
After travel operation 79
WORKING OPERATION 80
Working operation – Safety instructions
Extreme positioning of working equipment – Instructions 81
Before beginning work 81
Switching on floodlamps 82
Speed reset function 83
Selecting the PCS output stage 84
Activating the servo control 85
Switching off the pilot control 85
Swinging and braking the superstructure
Locking the superstructure 86
Unlocking the superstructure 86
Swinging the superstructure 86
Braking the superstructure 87
Swinging – changing the mode of operation 87
Superstructure retaining brake – function 88
Applying the superstructure retaining brake 88
Releasing the superstructure retaining brake 89
Superstructure holding brake – emergency operation 89
Machine in working position 90
Stabilization of the machine 91
Working with backhoe or grab equipment (SAE-control)
Slewing superstructure 93
Raising and lowering the boom 93
Extending and retracting the stick 93
Filling and emptying the bucket 93
Opening and closing the grab 93
Turning the grab 93
Activate the Power Assist function 93
Activate the Power Boost function 93
Activate the horn 93
Power assist, function 94
Power Boost, function 95
Operating methods 96
Working operation in case of PCS failure
Switching the proportional valve over to emergency operation 98
After daily operation
Shutting off the machine 99
WORKING EQUIPMENT 100
Assembling working equipment – safety instructions
Protective roof against falling objects 101
Securing the machine 101
QUICK-CHANGE DEVICE
Quick-change device – safety instructions 102
Quick-change device – detaching the excavator bucket 102
Quick-change device – remounting the excavator bucket 103
Attaching and detaching the grab equipment
Attaching and detaching the grab equipment – Safety instructions 104
Attaching the grab 104
Detaching the grab 105
Selecting the backhoe / grab equipment 106
Detaching / attaching the backhoe bucket 107
Corrosion protection for pins and bearings (bushings and hubs)
Part nos for Voler A C 108
Application of Voler A C 108
Multi-position boom
Description of multi-position boom 109
Working with the multi-position boom 109
Lowering boom upper section 109
Raising boom upper section 109
Transporting the machine with multi-position boom 109
HYDRAULIC HAMMER 110
Working with the hydraulic hammer, safety instructions 110
Working with a hydraulic hammer
Switching on the hydraulic hammer 111
Switching off the hydraulic hammer 111
SCRAP SHEARS 112
Working with scrap shears, safety instructions 112
Working with scrap shears
Switching on the scrap shears 113
Switching off the scrap shears 113
LIFTING-GEAR OPERATION 114
Lifting-gear operation – safety instructions 114
Loading hooks on backhoe buckets and couplers
Loading hook capacity 115
Excavator load capacity 115
Overload warning system
Function of overload warning system 116
Activating the overload warning system 116
Testing the overload warning system 117
Putting the overload warning system out of operation 117
Pipe-fracture safety system, function 118
OPTIONAL EQUIPMENT
Rotary beacon 119
Switching on the floodlamps at the rear of the cab 120
Radio 121
Refuelling system
Refuelling with the refuelling system, safety instructions 122
Refuelling with the refuelling system 123
Driver’s seat – adjusting the lumbar support
Adjusting the lumbar support 124
Driver’s seat with pneumatic suspension and integrated heating
Adjusting the pneumatic suspension 125
Fore-and-aft adjustment 125
Adjusting the seat cushion 125
Adjusting the backrest 125
Adjusting the armrests 125
Adjusting the lumbar support 126
Switching on the seat heating 126
To switch on the seat heating: 126
To switch off the seat heating: 126
Air conditioner, switching on / off 127
KEYBOARD, FURTHER FUNCTIONS
Service (key 16), function 128
Display (key 18), function 129
To indicate the engine revolutions 129
To indicate the time of day 129
Display, setting the contrast 130
Setting the time 131
Immobilizer, deactivate / activate 132
PART 3 – INSPECTION AND SERVICING
Inspection and servicing – safety instructions 135
Inspection and servicing plans – instructions
Further servicing work 139
Plan V – Once before first commissioning 140
Plan N – After first commissioning 142
Plan T – Every 10 OH or per working shift 143
Plan W – Every 50 OH or weekly 143
Plan A – After every 250 OH 145
Plan B – After every 500 OH 145
Plan C – After every 1000 OH 145
Plan D – After every 3000 OH 145
LUBRICATING CHART – GREASE
Lubricating chart – Grease Working equipment 149
Lubricating chart – Grease Undercarriage 151
Filling quantities – grease 151
Joints and hinges 151
OIL INSPECTION PLAN
Oil inspection plan 153
Refilling quantities – oil 153
Refilling quantities – other 153
LUBRICANTS 154
Oils for internal combustion engines 154
Oils for hydraulic system, mineral 155
Oils for axles and gearboxes (selection) 156
Greases for bearings and swing rings 157
SERVICING
Draining hose for oil changes 158
ENGINE
Engine, safety instructions for inspection and servicing 159
Checking the engine oil level / topping up with oil 159
Checking the drive belts 160
Checking the coolant level 160
AIR-INTAKE SYSTEM
Emptying the dust collector 161
Removing, checking, and cleaning the main filter element 162
Checking / replacing the safety filter element 163
Checking air intake lines 163
FUEL SYSTEM
Fuel system – Safety instructions 164
Cleaning the fuel tank 165
ELECTRICAL SYSTEM
Electrical system – Safety instructions 166
Alternator – instructions 166
Battery main switch 167
Battery, checking
Battery – checking the fluid level 167
Battery – checking the charge 167
Removing and installing the battery 168
HYDRAULIC SYSTEM
Hydraulic system – safety instructions 169
Depressurizing the hydraulic system 169
Checking the hydraulic oil level 170
Topping up with hydraulic oil 170
Changing the hydraulic oil return-flow filter 171
Replacing the breather valve 171
Changing line filters 172
Changing the hydraulic oil 173
Draining hydraulic oil 173
Cleaning the hydraulic oil reservoir 174
Renew sealing cord 174
Filling with hydraulic oil 174
Venting the hydraulic system 175
Bleeding the supporting cylinder of the full-floating axle
Cleaning the hydraulic oil cooler 177
Cleaning the engine cooler 178
SWING GEAR
Swing gear – checking oil level 179
Swing gear – changing oil 179
Superstructure holding brake – Function checking 180
Axles and travel gearbox
Rigid axle and travel gearbox – checking the oil level 181
Rigid axle and travel gearbox – changing the oil 183
Steering axle gearbox – checking the oil level 185
Steering axles wheel hub gears – checking the oil level 186
Steering axle gearbox – changing the oil 187
Steering axles wheel hub gears – changing the oil 188
BRAKING 189
Working on brakes – Safety instructions 189
Service brake
Checking the lining thickness of multiple-disk brakes 189
Bleeding the multiple-disk brakes 191
Swing axle cylinder – lubricating the contact surfaces 192
WHEELS AND TYRES
Tyre inflation pressure – Safety instructions 193
Checking the tyre inflation pressure – Refilling the tyre 194
Table of tyre inflation pressures 194
Tyres and wheels, safety instructions 195
Changing a wheel 196
Tread pattern arrangement 196
SWING RING
Swing ring – Instructions 197
Swing ring – checking grease filling 197
Swing ring – filling grease 198
Swing ring – greasing the bearing 198
Swing ring – checking tightness of screws 199
Lubricating the greasing nipples 199
Greasing the pedal valve tappets 200
Greasing the control valve tappets 200
WINDSCREEN WASHER
Topping up the wash fluid 201
HEATING
Cleaning the filter mat 201
AIR CONDITIONER 202
Air conditioner – Inspection and servicing work
Location of components in the machine 203
Work to be carried out every month 203
Work to be performed every 6 months 206
Work to be performed every 2 years 206
Air conditioner – Checking / retensioning the compressor V-belt 207
Air conditioner – Troubleshooting 208
Putting the machine out of operation
Battery storage 212
Recommissioning 212
PART 4 – REPAIR WORK
Repair work – safety instructions 215
Accumulators, safety instructions 216
ENGINE
Engine, repair instructions 217
Assisted starting (with jump-leads) – Safety instructions
Assisted starting (with jump-leads) 218
Prior to assisted starting 218
Connecting the jumper cables 218
Starting up the engines 218
FUSES
Checking / replacing the fuses 219
Fuse table 220
BULBS
Replacing the bulbs – Notes 221
Bulbs – Table 221
Replacing the headlamp bulb 221
Replacing the front turn signal lamp 222
Replacing the bulb in the cab interior lamp 222
Replacing the tail-lamp bulb 223
Replacing the bulb of the floodlamp on driver’s cab 223
Replacing the bulb of the boom floodlamp 224
Working equipment – replacing a tooth 225
Clamshell, Wear Limits 226
PART 5 – ANNEX
TROUBLESHOOTING 229
Instructions on troubleshooting 229
Layout of the fault table
Fault 229
Possible causes 229
Measure 229
Section 229
FAULT TABLES
Combustion engine fault table 230
Steering system fault table 231
Service brake and parking brake, fault table 232
Working hydraulics (incl boom-adjusting and grab cylinder) fault table 233
Transmission fault table 234
Swing system fault table 235
Floating-axle blocking fault table 236
Stabilizer system (PLA – A 2) fault table 237
Hammer operation (optional equipment) fault table 238
Grab rotation circuit (optional equipment) fault table 239
Table of fault codes 240
Tightening torques – Table 241
ABBREVIATIONS 243
INDEX 245

NEW HOLLAND EW160 WHEELED EXCAVATOR OPERATOR’S MANUAL 73183099 – PDF DOWNLOAD:

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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