New Holland Excavators Wheeled EW200 Ooperator’s Manual – PDF DOWNLOAD

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New Holland Excavators Wheeled EW200 Ooperator’s Manual – PDF DOWNLOAD

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New Holland Excavators Wheeled EW200 Ooperator’s Manual – PDF DOWNLOAD

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New Holland Excavators Wheeled EW200 Ooperator’s Manual – PDF DOWNLOAD

TO THE OWNER:
The warranty coverage that is extended to your machine is explained in the Warranty and
Limitation of Liability form. Your dealer will provide you with a copy of the warranty and retain a
copy which you have signed. After you read the warranty, ask your dealer to explain any points
that you may not understand.
The machine was designed to power and propel itself. It is intended to move material in the
normal and customary applications.
Do not modify or alter or permit anyone else to modify or alter this machine or any of its components
mechanical function with first consulting an authorized New Holland Construction
dealer. If you have any questions regarding machine modifications, contact New Holland
Construction, 245 E. North Ave., Carol Stream, IL 60188.
Your safety and the safety of those around you depend upon the care and good judgment you
use while operating this equipment. Read the safety precautions carefully.
After you have operated the machine for 50 hours, take your machine and this manual to your
selling dealer. He will perform the factory recommended 50-hour service. You will be responsible
for the cost of lubricants, fluids, filters and other items replaced as part of normal
maintenance. Prior to taking the machine to your selling dealer for service, it is recommended
that you contact them to determine any other charges for which you may be responsible.
All data given in this book is subject to product variations. Dimensions and weights are approximate
only and the illustrations do not necessarily show machines in standard condition.
For exact information about any particular machine, please consult your New Holland Construction
dealer.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

New Holland Excavators Wheeled EW200 Ooperator’s Manual – PDF DOWNLOAD

PART 1 – INTRODUCTION
PREFACE ……………………………………………………………………………………………………………………………….. 3
Warnings and symbols ……………………………………………………………………………………………………………. 4
DESIGNATED USE…………………………………………………………………………………………………………………… 4
Organizational measures ………………………………………………………………………………………………………… 5
Selection and qualification of personnel – basic responsibilities ……………………………………………….. 6
Safety instructions governing specific operational phases
Standard operation…………………………………………………………………………………………………………………. 6
Special work in conjunction with utilization of the machine – maintenance and repairs during operation –
disposal of parts and consumables ………………………………………………………………………………………….. 7
Warning of special dangers
Electric energy ………………………………………………………………………………………………………………………. 8
Gas, dust, steam and smoke …………………………………………………………………………………………………… 8
Hydraulic and pneumatic equipment ………………………………………………………………………………………… 9
Noise …………………………………………………………………………………………………………………………………… 9
Oil, grease and other chemical substances ……………………………………………………………………………….. 9
Transporting and towing – recommissioning ……………………………………………………………………………. 9
California, Proposition 65 Warning ………………………………………………………………………………………….. 9
SAFETY PRECAUTIONS FOR OPERATION……………………………………………………………………………… 10
General …………………………………………………………………………………………………………………………………. 10
Before Operation …………………………………………………………………………………………………………………… 12
PART 2 – OPERATION
Operation – safety instructions……………………………………………………………………………………………….. 21
DESCRIPTION OF THE MACHINE
Machine layout …………………………………………………………………………………………………………………….. 25
Undercarriage………………………………………………………………………………………………………………………. 25
Superstructure …………………………………………………………………………………………………………………….. 25
Hydraulic system …………………………………………………………………………………………………………………. 25
Steering ……………………………………………………………………………………………………………………………… 25
Service brake ………………………………………………………………………………………………………………………. 25
Parking brake ………………………………………………………………………………………………………………………. 25
Floating axle………………………………………………………………………………………………………………………… 25
Electrical system …………………………………………………………………………………………………………………. 25
Working equipment ……………………………………………………………………………………………………………… 25
SIGNS
Warning and instruction signs ……………………………………………………………………………………………….. 27
Machine number…………………………………………………………………………………………………………………… 29
Engine number …………………………………………………………………………………………………………………….. 29
Component numbers ……………………………………………………………………………………………………………. 29
DRIVER’S CAB
Climbing Up and Down………………………………………………………………………………………………………….. 30
Opening / Closing the Driver’s Cab Door …………………………………………………………………………………. 31
Opening the Door from Outside ……………………………………………………………………………………………… 31
Opening the Door from Inside ……………………………………………………………………………………………….. 31
Closing the Door…………………………………………………………………………………………………………………… 31
Adjustment of driver’s seat …………………………………………………………………………………………………….. 32
Adjustment of seat suspension ……………………………………………………………………………………………… 32
Fore and aft adjustment of seat ……………………………………………………………………………………………… 32
Adjustment of seat position …………………………………………………………………………………………………… 32
Adjustment of backrest inclination ………………………………………………………………………………………….. 32
Adjustment of armrests ………………………………………………………………………………………………………… 32
Adjusting the control console position
Adjusting the Mirrors ……………………………………………………………………………………………………………. 34
Opening and Closing the Windscreen …………………………………………………………………………………….. 34
Front window – Removing the lower part …………………………………………………………………………………. 35
Opening / closing side window……………………………………………………………………………………………….. 35
Emergency exit…………………………………………………………………………………………………………………….. 35
Using the Sunshade……………………………………………………………………………………………………………… 36
Cab interior lamp – switching on and off …………………………………………………………………………………… 37
Socket outlet in cab ……………………………………………………………………………………………………………… 37
MONITORING-, WARNING- AND CONTROL ELEMENTS
Description of control panel …………………………………………………………………………………………………… 38
Control panel operating instructions………………………………………………………………………………………… 39
Control panel ………………………………………………………………………………………………………………………… 40
Supplementary control panel …………………………………………………………………………………………………. 48
Control elements (SAE-control) ……………………………………………………………………………………………… 52
STARTING UP THE MACHINE…………………………………………………………………………………………………. 56
Refuelling
Refuelling, safety instructions…………………………………………………………………………………………………. 56
Refuelling ……………………………………………………………………………………………………………………………. 56
Switching the electrical system on and off ……………………………………………………………………………… 57
Immobilizer, entering the code ……………………………………………………………………………………………….. 58
Starting and stopping the engine
Starting the engine ……………………………………………………………………………………………………………….. 59
Engine does not start ……………………………………………………………………………………………………………. 60
Shutting off the engine ………………………………………………………………………………………………………….. 60
Ventilation and heating
Ventilation……………………………………………………………………………………………………………………………. 61
Heating……………………………………………………………………………………………………………………………….. 61
Adjusting the heating performance………………………………………………………………………………………….. 61
Defrosting the front and rear screens………………………………………………………………………………………. 62
Switching the windscreen wiper / washer on and off …………………………………………………………………. 63
DRIVING ……………………………………………………………………………………………………………………………….. 64
Driving – Safety instructions …………………………………………………………………………………………………… 64
Fastening the retaining belt …………………………………………………………………………………………………… 65
Braking system
Applying the service brake …………………………………………………………………………………………………….. 66
Applying the parking brake…………………………………………………………………………………………………….. 67
Releasing the parking brake…………………………………………………………………………………………………… 67
Travel gearbox shifting………………………………………………………………………………………………………….. 68
Creep-speed range ……………………………………………………………………………………………………………… 69
Adjustment of steering column
Steering column – Safety instructions………………………………………………………………………………………. 70
Adjusting the steering column ……………………………………………………………………………………………….. 70
First-aid kit ………………………………………………………………………………………………………………………….. 71
Warning triangle …………………………………………………………………………………………………………………… 71
Fire-extinguisher…………………………………………………………………………………………………………………… 71
Blocking the swing axle ………………………………………………………………………………………………………… 72
Bringing the machine into its basic position ………………………………………………………………………….. 73
Travelling
Driving on and off the road …………………………………………………………………………………………………….. 75
Braking and stopping ……………………………………………………………………………………………………………. 75
Driving on slopes and gradients ……………………………………………………………………………………………… 76
Driving with a load on the hook ……………………………………………………………………………………………… 77
Recovery and towing – Safety instructions ……………………………………………………………………………….. 78
Recovering / towing the machine ……………………………………………………………………………………………. 78
During recovery / towing………………………………………………………………………………………………………… 79
After recovery / towing ………………………………………………………………………………………………………….. 79
Releasing the parking brake with the emergency unlocking device ……………………………………………… 79
Transporting of the machine
Transport – Safety instructions ……………………………………………………………………………………………….. 80
Driving in case of PCS failure…………………………………………………………………………………………………. 81
After travel operation……………………………………………………………………………………………………………… 81
WORKING OPERATION………………………………………………………………………………………………………….. 82
Working operation – Safety instructions
Extreme positioning of working equipment – Instructions ……………………………………………………………. 83
Before beginning work ………………………………………………………………………………………………………….. 83
Switching on floodlamps………………………………………………………………………………………………………… 84
Speed reset function ……………………………………………………………………………………………………………. 85
Selecting the PCS output stage ……………………………………………………………………………………………… 86
Activating the servo control …………………………………………………………………………………………………… 87
Switching off the pilot control …………………………………………………………………………………………………. 87
Swinging and braking the superstructure
Locking the superstructure…………………………………………………………………………………………………….. 88
Unlocking the superstructure …………………………………………………………………………………………………. 88
Swinging the superstructure…………………………………………………………………………………………………… 88
Braking the superstructure …………………………………………………………………………………………………….. 89
Swinging – changing the mode of operation ……………………………………………………………………………… 89
Superstructure retaining brake – function …………………………………………………………………………………. 90
Applying the superstructure retaining brake……………………………………………………………………………… 90
Releasing the superstructure retaining brake……………………………………………………………………………. 91
Superstructure holding brake – emergency operation ……………………………………………………………….. 91
Machine in working position…………………………………………………………………………………………………… 92
Stabilization of the machine …………………………………………………………………………………………………… 93
Working with backhoe or grab equipment (SAE-control)
Swing superstructure ……………………………………………………………………………………………………………. 95
Raising and lowering the boom ……………………………………………………………………………………………… 95
Extending and retracting the stick ………………………………………………………………………………………….. 95
Filling and emptying the bucket ……………………………………………………………………………………………… 95
Opening and closing the grab ……………………………………………………………………………………………….. 95
Turning the grab…………………………………………………………………………………………………………………… 95
Activate the Power Assist function ………………………………………………………………………………………….. 95
Activate the Power Boost function ………………………………………………………………………………………….. 95
Activate the horn …………………………………………………………………………………………………………………. 95
Power assist, function ………………………………………………………………………………………………………….. 96
Power Boost, function ………………………………………………………………………………………………………….. 97
Operating methods ……………………………………………………………………………………………………………….. 98
Working operation in case of PCS failure
Switching the proportional valve over to emergency operation …………………………………………………. 100
After daily operation
Shutting off the machine………………………………………………………………………………………………………. 101
WORKING EQUIPMENT………………………………………………………………………………………………………… 102
Assembling working equipment – safety instructions
Protective roof against falling objects…………………………………………………………………………………….. 103
Securing the machine ………………………………………………………………………………………………………….. 103
QUICK-CHANGE DEVICE
Quick-change device – safety instructions ……………………………………………………………………………… 104
Quick-change device – detaching the excavator bucket ……………………………………………………………. 104
Quick-change device – remounting the excavator bucket………………………………………………………….. 105
Attaching and detaching the grab equipment
Attaching and detaching the grab equipment – Safety instructions……………………………………………… 106
Attaching the grab ……………………………………………………………………………………………………………… 106
Detaching the grab……………………………………………………………………………………………………………… 107
Selecting the backhoe / grab equipment ……………………………………………………………………………….. 108
Backhoe bucket operations …………………………………………………………………………………………………. 108
Grab operation …………………………………………………………………………………………………………………… 108
Detaching / attaching the backhoe bucket ……………………………………………………………………………. 109
Corrosion protection for pins and bearings (bushings and hubs)
Part nos. for Voler A.C…………………………………………………………………………………………………………. 110
Application of Voler A.C. …………………………………………………………………………………………………….. 110
Multi-position boom
Description of multi-position boom ………………………………………………………………………………………… 111
Working with the multi-position boom…………………………………………………………………………………….. 111
Lowering boom upper section ……………………………………………………………………………………………… 111
Raising boom upper section…………………………………………………………………………………………………. 111
Transporting the machine with multi-position boom…………………………………………………………………. 111
HYDRAULIC HAMMER………………………………………………………………………………………………………….. 112
Working with the hydraulic hammer, safety instructions ………………………………………………………. 112
Working with a hydraulic hammer
Switching on the hydraulic hammer ………………………………………………………………………………………. 113
Switching off the hydraulic hammer ………………………………………………………………………………………. 113
SCRAP SHEARS …………………………………………………………………………………………………………………. 114
Working with scrap shears, safety instructions …………………………………………………………………….. 114
Working with scrap shears
Switching on the scrap shears ……………………………………………………………………………………………… 115
Switching off the scrap shears ……………………………………………………………………………………………… 115
LIFTING-GEAR OPERATION…………………………………………………………………………………………………. 116
Lifting-gear operation – safety instructions……………………………………………………………………………. 116
Loading hooks on backhoe buckets and couplers
Loading hook capacity ………………………………………………………………………………………………………… 117
Excavator load capacity ………………………………………………………………………………………………………. 117
Overload warning system
Function of overload warning system…………………………………………………………………………………….. 118
Activating the overload warning system…………………………………………………………………………………. 118
Testing the overload warning system…………………………………………………………………………………….. 119
Putting the overload warning system out of operation ……………………………………………………………… 119
Pipe-fracture safety system, function …………………………………………………………………………………….. 120
OPTIONAL EQUIPMENT
Rotary beacon …………………………………………………………………………………………………………………… 121
Switching on the floodlamps at the rear of the cab…………………………………………………………………… 122
Radio ……………………………………………………………………………………………………………………………….. 123
Refuelling system
Refuelling with the refuelling system, safety instructions ………………………………………………………….. 124
Refuelling with the refuelling system …………………………………………………………………………………….. 125
Driver’s seat – adjusting the lumbar support
Adjusting the lumbar support ……………………………………………………………………………………………….. 126
Driver’s seat with pneumatic suspension and integrated heating
Adjusting the pneumatic suspension …………………………………………………………………………………….. 127
Fore-and-aft adjustment ………………………………………………………………………………………………………. 127
Adjusting the seat cushion …………………………………………………………………………………………………… 127
Adjusting the backrest ………………………………………………………………………………………………………… 127
Adjusting the armrests ………………………………………………………………………………………………………… 127
Adjusting the lumbar support ……………………………………………………………………………………………….. 128
Switching on the seat heating ……………………………………………………………………………………………… 128
To switch on the seat heating: ……………………………………………………………………………………………… 128
To switch off the seat heating: ……………………………………………………………………………………………… 128
Air conditioning systems for excavators
Operating Instructions ………………………………………………………………………………………………………… 129
Location of controls ……………………………………………………………………………………………………………. 129
Troubleshooting table for air conditioning systems ……………………………………………………………… 130
Causes of strongly diverging pressure measurements………………………………………………………….. 133
KEYBOARD, FURTHER FUNCTIONS
Service (key 16), function…………………………………………………………………………………………………….. 134
Display (key 18), function …………………………………………………………………………………………………….. 135
To indicate the engine revolutions ………………………………………………………………………………………… 135
To indicate the time of day …………………………………………………………………………………………………… 135
Display, setting the contrast …………………………………………………………………………………………………. 136
Setting the time …………………………………………………………………………………………………………………. 137
Immobilizer, deactivate / activate ………………………………………………………………………………………….. 138

PART 3 – INSPECTION AND SERVICING
Inspection and servicing – safety instructions ………………………………………………………………………. 141
Inspection and servicing plans – instructions
Warranty……………………………………………………………………………………………………………………………. 145
Regular oil analysis ……………………………………………………………………………………………………………. 145
Plan V – Once before first commissioning ……………………………………………………………………………… 146
Plan N – After first commissioning ………………………………………………………………………………………… 148
Plan T – Every 10 OH or per working shift ……………………………………………………………………………… 149
Plan W – Every 50 OH or weekly ………………………………………………………………………………………….. 149
Plan A – After every 250 OH…………………………………………………………………………………………………. 151
Plan B – After every 500 OH…………………………………………………………………………………………………. 151
Plan C – After every 1000 OH……………………………………………………………………………………………….. 151
Plan D – After every 3000 OH……………………………………………………………………………………………….. 151
LUBRICATING CHART – GREASE
Lubricating chart – Grease Working equipment ………………………………………………………………………. 155
Lubricating chart – Grease Undercarriage ……………………………………………………………………………… 157
Filling quantities – grease …………………………………………………………………………………………………….. 157
Joints and hinges ……………………………………………………………………………………………………………….. 157
OIL INSPECTION PLAN
Oil inspection plan ……………………………………………………………………………………………………………… 159
Refilling quantities – oil ………………………………………………………………………………………………………… 159
Refilling quantities – other …………………………………………………………………………………………………….. 159
LUBRICANTS ………………………………………………………………………………………………………………………. 160
Oils for internal combustion engines…………………………………………………………………………………….. 160
Oils for hydraulic system, mineral ………………………………………………………………………………………… 161
Oils for gearboxes (selection)……………………………………………………………………………………………….. 162
Oils for axles and gearboxes with wet-disk brakes ……………………………………………………………….. 163
Greases for bearings and swing rings…………………………………………………………………………………… 164
SERVICING
Draining hose for oil changes……………………………………………………………………………………………….. 165
ENGINE
Engine, safety instructions for inspection and servicing ……………………………………………………………. 166
Checking the V-belt tension …………………………………………………………………………………………………. 166
Retensioning the V-belts …………………………………………………………………………………………………….. 166
Topping up coolant……………………………………………………………………………………………………………… 166
Changing the coolant ………………………………………………………………………………………………………….. 166
Checking the coolant ………………………………………………………………………………………………………….. 166
Cleaning the radiator ………………………………………………………………………………………………………….. 166
Checking and adjusting the valve tappet clearance …………………………………………………………………. 166
Fuel leakage lines, check / replace ………………………………………………………………………………………. 166
Checking the engine oil level / topping up with oil …………………………………………………………………… 167
Changing the engine oil ………………………………………………………………………………………………………. 168
Changing the engine oil filter ……………………………………………………………………………………………….. 168
Checking the coolant level …………………………………………………………………………………………………… 169
Cleaning the speed sensor…………………………………………………………………………………………………… 170
AIR-INTAKE SYSTEM
Emptying the dust collector …………………………………………………………………………………………………. 171
Removing, checking, and cleaning the main filter element ………………………………………………………. 172
Checking / replacing the safety filter element………………………………………………………………………….. 173
Checking air intake lines …………………………………………………………………………………………………….. 173
FUEL SYSTEM …………………………………………………………………………………………………………………….. 174
Fuel system – Safety instructions
Changing fuel filter ……………………………………………………………………………………………………………… 174
Bleeding the fuel system …………………………………………………………………………………………………….. 174
Primary fuel filter – draining water………………………………………………………………………………………….. 175
Cleaning the primary fuel filter ……………………………………………………………………………………………… 175
Cleaning the fuel tank………………………………………………………………………………………………………….. 176
ELECTRICAL SYSTEM
Electrical system – Safety instructions …………………………………………………………………………………… 177
Alternator – instructions ………………………………………………………………………………………………………. 177
Battery main switch……………………………………………………………………………………………………………… 178
Battery, checking
Battery – checking the fluid level……………………………………………………………………………………………. 178
Battery – checking the charge……………………………………………………………………………………………….. 178
Removing and installing the battery ………………………………………………………………………………………. 179
HYDRAULIC SYSTEM
Hydraulic system – safety instructions …………………………………………………………………………………… 180
Depressurizing the hydraulic system …………………………………………………………………………………….. 180
Checking the hydraulic oil level ……………………………………………………………………………………………. 181
Topping up with hydraulic oil ……………………………………………………………………………………………….. 181
Changing the hydraulic oil return-flow filter ……………………………………………………………………………. 182
Replacing the breather valve ……………………………………………………………………………………………….. 182
Changing line filters ……………………………………………………………………………………………………………. 183
Changing the hydraulic oil …………………………………………………………………………………………………… 184
Draining hydraulic oil ………………………………………………………………………………………………………….. 184
Cleaning the hydraulic oil reservoir ………………………………………………………………………………………. 185
Filling with hydraulic oil………………………………………………………………………………………………………… 185
Venting the hydraulic system ……………………………………………………………………………………………….. 186
Bleeding the supporting cylinder of the full-floating axle
Cleaning the combinated cooler ……………………………………………………………………………………………. 188
SLEWING GEAR
Slewing gear – checking oil level ………………………………………………………………………………………….. 189
Slewing gear – changing oil …………………………………………………………………………………………………. 189
Superstructure holding brake – Function checking …………………………………………………………………… 190
Axles and travel gearbox
Rigid axle and travel gearbox – checking the oil level……………………………………………………………….. 191
Rigid axle and travel gearbox – changing the oil………………………………………………………………………. 192
Steering axle gearbox – checking the oil level ………………………………………………………………………… 194
Wheel hub gears, checking the oil level …………………………………………………………………………………. 195
Steering axle gearbox – changing the oil ……………………………………………………………………………….. 196
Planetary gearbox – changing the oil …………………………………………………………………………………….. 197
BRAKING ……………………………………………………………………………………………………………………………. 198
Working on brakes – Safety instructions ……………………………………………………………………………….. 198
Service brake
Checking the lining thickness of multiple-disk brakes ……………………………………………………………… 198
Bleeding the multiple-disk brakes………………………………………………………………………………………….. 199
Swing axle cylinder – lubricating the contact surfaces ………………………………………………………….. 200
WHEELS AND TYRES
Tyre inflation pressure – Safety instructions ……………………………………………………………………………. 201
Checking the tyre inflation pressure – Refilling the tyre ……………………………………………………………. 202
Table of tyre inflation pressures ……………………………………………………………………………………………. 202
Tyres and wheels – safety instructions …………………………………………………………………………………… 203
Changing a wheel……………………………………………………………………………………………………………….. 204
Tread pattern arrangement …………………………………………………………………………………………………. 204
SWING RING
Swing ring – Instructions ………………………………………………………………………………………………………. 205
Slewing ring – checking grease filling …………………………………………………………………………………….. 205
Swing ring – filling grease …………………………………………………………………………………………………….. 206
Swing ring – greasing the bearing………………………………………………………………………………………….. 206
Slewing ring – checking the screws for tightness …………………………………………………………………….. 207
Lubricating the greasing nipples……………………………………………………………………………………………. 207
Greasing the pedal valve tappets………………………………………………………………………………………….. 208
Greasing the control valve tappets………………………………………………………………………………………… 208
WINDSCREEN WASHER
Topping up the wash fluid …………………………………………………………………………………………………… 209
Putting the machine out of operation
Battery storage…………………………………………………………………………………………………………………… 210
Recommissioning ……………………………………………………………………………………………………………….. 210
PART 4 – REPAIR WORK
Repair work – safety instructions ………………………………………………………………………………………….. 213
Accumulators, safety instructions ………………………………………………………………………………………… 214
ENGINE
Engine, repair instructions …………………………………………………………………………………………………… 215
Assisted starting (with jump-leads) – safety instructions
Assisted starting (with jumper cables) …………………………………………………………………………………… 216
Prior to assisted starting………………………………………………………………………………………………………. 216
FUSES
Checking / replacing the fuses ……………………………………………………………………………………………… 217
Fuse table………………………………………………………………………………………………………………………….. 218
BULBS
Replacing the bulbs – Notes …………………………………………………………………………………………………. 219
Bulbs – Table …………………………………………………………………………………………………………………….. 219
Replacing the headlamp bulb……………………………………………………………………………………………….. 219
Replacing the front turn signal lamp………………………………………………………………………………………. 220
Replacing the bulb in the cab interior lamp ……………………………………………………………………………. 220
Replacing the tail-lamp bulb …………………………………………………………………………………………………. 221
Replacing the bulb of the floodlamp on driver’s cab…………………………………………………………………. 221
Replacing the bulb of the boom floodlamp ……………………………………………………………………………… 222
Working equipment – replacing a tooth …………………………………………………………………………………. 223
Clamshell, Wear Limits ………………………………………………………………………………………………………… 224

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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