New Holland Tractor TVT135 TVT145 TVT155 TVT170 TVT190 TVT195 Service Manual 6035448106 – PDF DOWNLOAD

Description

New Holland Tractor TVT135 TVT145 TVT155 TVT170 TVT190 TVT195 Service Manual

FILE DETAILS:

New Holland Tractor TVT135 TVT145 TVT155 TVT170 TVT190 TVT195 Service Manual

Size: 162 MB
Format: PDF
Language: English
Number of Pages : 2396 pages
Brand: New Holland
Type of document: Service Manual
Model: TVT135, TVT145, TVT155, TVT170, TVT190, TVT195
Part No: 6035448106

DESCRIPTION:

New Holland Tractor TVT135 TVT145 TVT155 TVT170 TVT190 TVT195 Service Manual

SAMPLE PAGE FROM THE MANUAL:

• The purpose of this manual is to provide basic information required to service and repair CNH diesel engines. The engines are of the same design. Differences which have an influence on repair work are therefore listed in the technical data and repair instructions. All dimensions are specified in millimetres and apply at a temperature of +20 °C, if not specified otherwise. Before starting repair work, make sure all necessary special tools, spare parts and accessories are available. It is not absolutely necessary to have all the special tools mentioned in this manual. However, having them does make it quicker and easier to carry out any repairs necessary. After a repair, the engine must be run in just like a new engine.
• If any questions arise, which cannot be clarified with the aid of this manual, please contact Customer Service at CNH Österreich GmbH in St. Valentin or the respective importer. IMPORTANT: When making any queries, please specify the following engine data and the current operating hours count. EEM2 = Electronic Engine Management PCU = Pump Control Unit
• There is always a risk of getting injured when performing service and repair work. Before commencing work, the following safety regulations and instructions must be read. Never start repair work which you do not fully understand. Make sure that it is possible to work safely at the location and in the vicinity. Make sure the location is clean and in a good state. Never use wrong or unsuitable tools. Remove all rings, chains and watches before commencing work.
• Use state of the art safety equipment. For example, wear goggles when using compressed air for cleaning, grinding, hammering or similar work. Use a lifting device for lifting or transporting heavy (over 20 kg) parts. Make sure the hooks and chains are in a good condition and sit firmly. Never work below an engine hanging from a lifting device or raised by a jack. Always secure the engine with strong supports before commencing work. Only use original CNH spare parts.
• Only start the engine from the cab, using the ignition key. Never start the engine with the protective covers removed.  It is difficult to see the radiator fan when the engine is running! Loose fitting clothes and long hair can get caught in rotating engine parts! If the engine is started in a confined space, sufficient ventilation must be provided. Never use auxiliary starting fuels on an aerosol basis whilst the pre-glow starting facility is in operation (explosion hazard). Ear muffs must be worn when testing the engine or working close to the engine.
• Always switch the engine OFF before carrying out repair work. Avoid touching the exhaust manifold, turbocharger and other hot engine parts. When the engine is hot and the coolant is pressurised, be careful on opening the radiator sealing cover. Coolant and lubrication oil out of the hot engine can cause severe injuries if contact is made with the skin. Naked flames and smoking are not permitted in the vicinity of fuel tanks or batteries. Electrical sparks should be avoided. (Particularly when charging the batteries.
• Explosion hazard!) Disconnect the cable at the negative battery pole before carrying out service or repair work on the electrical system. If the engine gets excessively hot (over 300 °C), for example, if it catches fire, the viton seals (e.g. bottom O-ring on the cylinder liner or the O-ring on the oil pressure valve) release highly caustic HF acid. Never touch viton seals, which have been subjected to unusually high temperatures, with bare hands. Always wear neoprene gloves or thick work gloves and safety goggles when removing these harmful substances. Wash the seals and contaminated surfaces with a 10 % hydroxide solution or another alkaline solution.
• Collect the material in air-tight sealed plastic bags and bring them to an authorised collecting depot. Viton seals may never be burned! Fuel, lubrication oil and coolant can cause skin irritations, if contact is made over a longer period. Avoid running the engine in idle unnecessarily. When carrying out service work, take measures to prevent fuel or other fluids from entering the ground or drains. All seals are asbestos-free. Be careful when washing the engine using a washing facility with a high water pressure. Do not wash, for example, the electrical and fuel systems under high pressure as they can easily be damaged.

NEW HOLLAND TRACTOR TVT135 TVT145 TVT155 TVT170 TVT190 TVT195 SERVICE MANUAL 6035448106 – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

New Holland Tractor TVT135 TVT145 TVT155 TVT170 TVT190 TVT195 Service Manual

SPECIAL TOOLS 5
FOR THE USER 7
Engine code and serial number 7
SAFETY REGULATIONS 8
ENGINE DATA 9
Lifting the engine 9
TECHNICAL DATA 10
Conformance with exhaust standards 10
Cylinder block 10
Cylinder liners 10
Cylinder head 10
Valves rocker arms and push rods 11
Camshaft 12
Crankshaft 12
Flywheel 13
Gear drive camshaft and injection pump 13
Con-rods 13
Pistons piston rings and piston pins 14
Lubrication system 14
Lubrication oil pump 15
Thermostat 15
Coolant temperature indication and monitoring (signal from sensor B22) 15
Coolant pump 15
Schwitzer turbocharger S200 15
Tightening torques 16
CONSTRUCTION 17
General 17
Cylinder block 17
Flywheel casing 17
Cylinder head 18
Valve mechanism 18
Crankshaft drive 20
Timing gears 21
Lubrication system 22
Cooling system 23
Fan 24
Intake/exhaust system 25
TABLE OF CONTENTS
2002-3
Sva 6-51250 EN Edition 07/2003
ELECTRONIC ENGINE CONTROL SYSTEM – EEM2 26
Layout 27
Signals 28
Function 28
JOB INSTRUCTIONS 29
1 Cylinder block 29
A Measuring the cylinder liner wear 29
B Removing the cylinder liner 29
C Checking the cylinder block 29
D Replacing the camshaft bearing bush 29
E Oversize bearing bushes for the camshaft 30
F Fitting the plug at the rear camshaft end 31
G Fitting the plug at the rear camshaft end after inserting an oversize bearing bush 31
H Installing the oil dipstick tube 31
I Fitting the cylinder liner 31
2 Flywheel casing 33
A Fitting the flywheel casing 33
B Replacing the rear crankshaft sealing ring 33
3 Cylinder head 34
A Removing the cylinder head 34
B Removing the valves 34
C Checking the cylinder head 34
D Replacing the valve guides 35
E Machining the valve seat 36
F Replacing the valve seat rings 36
G Grinding the valves 36
H Fitting the valves 37
I Fitting the cylinder head 37
4 Valve mechanism 38
A Maintenance of the rocker arm system 38
B Replacing the camshaft/camshaft gear wheel 38
C Checking and adjusting the valve clearance 39
5 Crankshaft 40
A Removing the crankshaft 40
B Checking the crankshaft 40
C Replacing the crankshaft gear wheels 40
D Fitting the crankshaft 41
E Crankshaft hub 41
F Replacing the crankshaft belt pulley and the vibration damper 42
G Checking the rubber element in the vibration damper 42
6 Pistons and con-rods 43
A Removing the pistons together with the con-rods 43
B Checking and replacing the con-rod bearings 43
C Checking the con-rod 43
D Checking and replacing the piston rings 44
E Checking the pistons 45
F Fitting the piston pin 45
G Fitting the pistons and con-rods 45
2002-4
Sva 6-51250 EN Edition 07/2003
7 Flywheel 46
A Replacing the starter ring gear on the flywheel 46
B Fitting the flywheel 46
8 Timing mechanism 47
A Removing the timing gear case 47
B Replacing the intermediate gear wheel bearing bush 47
C Fitting the timing gear case 48
9 Lubrication system 50
A Checking the oil pressure valve 50
B Removing and checking the oil pump 50
C Assembling and fitting the oil pump 50
D Fitting the sump 51
E Oil cooler 51
F Piston cooling nozzles 52
G Recommended lubrication oils 52
10 Cooling system 53
A Thermostat 53
B Repairing the coolant pump 53
C Coolant quality requirements 54
11 Intake/exhaust system 55
A Checking the air filter 55
B Checking the intake/exhaust system 55
C Checking the boost pressure 55
D Checking the turbocharger 56
E Fitting the turbocharger

PLEASE NOTE:

PLEASE NOTE:
⦁ This is the SAME exact manual used by your dealers to fix your vehicle.
⦁ The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
⦁ Any queries / doubts regarding your purchase, please feel free to contact [email protected]