New Holland Wheel Loader 545, 545H, 645 Service Manual 73058626 – PDF DOWNLOAD

Description

New Holland Wheel Loader 545, 545H, 645 Service Manual

FILE DETAILS:

New Holland Wheel Loader 545, 545H, 645 Service Manual 

Size: 98 MB
Format: PDF
Language: English
Number of Pages : 830 pages
Brand: New Holland
Type of document: Service Manual
Model: 545, 545H, 645
Part No: 73058626

DESCRIPTION:

New Holland Wheel Loader 545, 545H, 645 Service Manual 

FOREWORD:

Always furnish serial number it making an inquiry to dealerortactory about this machine. Many equipment owners employthe Dealer Service Department for all work other than routine lubrication and minor service. This practice is encouraged. as our Dealers are well iniomied and equipped to render efficient service by factory trained mechanics This manual may not be reprinted or reproduced. either in whole or in part. without written permission of Fiataiils ®. Illustrations show standard and optional items.

GENERAL : 

Study the Operation and Maintenance Instruction Manual be- fore starting, operating, maintaining, fueling. or servicing machine. – Read and heed all machine-mounted safety signs before starting, operating, maintaining, fueling or servicing machine. Machine~mounted safety signs have been color coded yellow with black border and lettering for WARNING and red with white border and lettering for DANGER points. Never attempt to operate the machine or its tools from any position other than seated in the operator’s seat. Keep head, body, limbs, hands and feet inside operator’s compartment at alltirnes to reduce exposure to hazards outside the operator’s compartment.

• Do not allow unauthorized personnel to operate service or maintain this machine. Aiways check work area for dangerous features. The follow. ing are examples of dangerous work areas: slopes. over hangs, timber. demolitions. fire. high walls, drop off, back fills, rough terrain, ditches. ridges, excavations, heavy traffic, crowded parking, crowded maintenance and closed areas. Use extreme care when in areas such as these. An operator must know the machine‘s capabilities. When working on slopes or near drop offs be alert to avoid loose or soft conditions that could cause sudden tipping or loss of control.
• Do not jump on or off machine. Keep two hands and one foot, or two feet and one hand, in contact with steps grab rails and handles at all times. Do not use controls or hoses as hand holds when climbing on or off machine. Hoses and controls are movable and do not provide a send support. Controls also may be inadvertently moved causing accidental machine or equipment movement. Keep operator‘s compartment, stepping points, grab-rails and handles clear of foreign objects, oil. grease. mud or snow accumulation to minimize the danger of sliping or stumbling. Clean mud or grease from shoes before attempting to mount or operate the machine.
• Be careful of slippery conditions on stepping points, hand rails. and on the ground. Wear safety boots orshoes that have a high slip resistant sole material. ‘ Foryour personal protection. Do not attempt to climb on or off machine while machine is in motion. Never leave the machine unattended with the engine running. Always look up machine when leaving it unattended. Return keys to authorized security. Heed all shut down procedures of the Operation and Maintenance instruction Manual.
• Always set the parking brake when leaving the machine for any reason.Do not wear rings, wrist watches, jewelry. loose or hanging apparel. such as ties. torn clothing. scarves. unbuttoned or unzipped jackets   that cen catch on moving parts. Wear proper safety equipment as authorized for the job. Examples: hard hats. safety shoes. heavy gloves. ear protectors. safety glasses or goggles, reflector vests. or respirators.

TABLE OF CONTENTS:

New Holland Wheel Loader 545, 545H, 645 Service Manual 

73047530-Brakes and Air Systems.........................................................................................................................  1
	Supplement No. 2 Service Manual Form 73047530 ( Same as 3047530-5) Brakes and Air System 545, 545H, 645 Wheel Loaders
 .............................  5
	Table of Contents
.................................................................................................................................. 15
	Topic I - Brakes
................................................................................................................................... 18
	Topic II - Wheel Brakes
............................................................................................................................ 20
	Topic III - Master Brake Cylinder
.................................................................................................................. 33
	Topic IV - Bleeding of Hydraulic System
............................................................................................................ 40
	Topic V - Parking Brake
............................................................................................................................ 42
	Topic VI - Vacuum Pump.............................................................................................................................. 45
	Topic VII - Compressor/ Governor
................................................................................................................... 52
	Topic VIII - Governor
.............................................................................................................................. 60
	Topic IX - Hydrovac (545 Models Only)
.............................................................................................................. 62
	Topic X - Air Reservoir Tank (TL645 Only)
 ......................................................................................................... 68
	Topic XI - Air Pak (TL645 Only)
.................................................................................................................... 69
	Topic XII - Air Cleaner and Check Valve - Vacuum (TL545's)  ........................................................................................ 79
	Topic XIII - Troubleshooting and Test Procedures
 .................................................................................................. 81
73053547-Axles.......................................................................................................................................... 89
	Supplement No 9. Service Manual Form 73053547 - Axles 545, 545-B, 545H, 605-B, 645, 645-B, 745, 745-B, 745H, 745H-B Wheel Loaders
.................. 92
	Supplement No 8. Service Manual Form 73053547 - Axles 545, 545H, 605, 745, 745H Wheel Loaders (Incl. Series B)
 .................................... 93
	Supplement No 7. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B) 
......................... 94
	Supplement No 6. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders  (Including Series B)
    ..................... 95
	Supplement No 5. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders  (Including Series B)  
  ..................... 96
	Supplement No 4. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders  (Including Series B) 
  ...................... 97
	Supplement No 3. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders  (Including Series B) 
  ...................... 98
	Supplement No 2. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders
............................................... 99
	Supplement No 1. Service Manual Form 3053547-0 - Axles 545, 545H, 645, 745, Wheel Loaders
..........................................................100
	Table of Contents
..................................................................................................................................110
	Topic 1 - General Information and Description
......................................................................................................111
	Topic 2 - Trouble Shooting
.........................................................................................................................115
	Topic 3 - Removal and Installation of Axles 
.......................................................................................................117
	Topic 4 - Differential Removal and Disassembly
 ....................................................................................................120
	Topic 5 - Cleaning and Inspection
..................................................................................................................123
	Topic 6 - Assemble Components
......................................................................................................................124
	Topic 7  - Planetary Hubs
..........................................................................................................................132
	Topic 8  - Cleaning and Inspection
.................................................................................................................138
	Topic 9 - Assembly and Installation
................................................................................................................139
	Topic 10 - Drive Shafts
............................................................................................................................146
	Topic 11 - Torque Specifications
...................................................................................................................153
	Topic 12  - Wheels and Tires
.......................................................................................................................156
	Topic 13 - No Spin Differential Removal and Disassembly (Special Equipment)
 .......................................................................158
73055458-Bucket and Chassis.............................................................................................................................173
	Supplement No. 4 -  Service Manual Form 73055458 Bucket and Chassis 545, 545H, 545-B, 605-B, 645, 645-B, 745, 745H, 745-B, 745-C Wheel Loaders
.....176
	Supplement No. 3 -  Service Manual Form 73055458 Bucket and Chassis 545, 545H, 545-B, 605-B, 645, 645-B, 745, 745H, 745-B, 745-C Wheel Loaders 
....177
	Supplement No. 2 -  Service Manual Form 3055458 -8 Bucket and Chassis 545, 545H,  605, 645, 745, & 745H (Including Series B) Wheel Loaders 
........178
	Supplement No. 1 -  Service Manual Form 3055458-8 Bucket and Chassis 545, 545H,  645, 745, Wheel Loaders
 ..........................................179
	Table of Contents
..................................................................................................................................187
	General Description
................................................................................................................................188
	Bucket and Linkage
.................................................................................................................................189
	Fenders, Ladder, Hood, Bonnet, and Hand Rail
.......................................................................................................194
	Platform and Seat Assembly 
........................................................................................................................195
	Fuel Tank
..........................................................................................................................................196
	Main Frame and Pivot Pins
..........................................................................................................................199
	Torque Specifications
..............................................................................................................................207
	Linkage Wear Limits
................................................................................................................................207
	ROPS Cab
 ..........................................................................................................................................209
	Index
..............................................................................................................................................214
	Conversion Tables
..................................................................................................................................215
73068993-Power Steering.................................................................................................................................  0
	Supplement  No. 1 Service Manual Form 73068993 -  Power Steering 545,545-H, 545-B, 605-B, 645, 645-B, Wheel Loaders
................................219
	Table of Contents
..................................................................................................................................227
	Topic 1 - Description and Operation
................................................................................................................228
	Topic 1A - Emergency Steering (Special Equipment)
..................................................................................................234
	Topic 2 - Service and Maintenance
..................................................................................................................236
	Topic 3 - Troubleshooting
..........................................................................................................................249
	Topic 4 - Power Steering Cylinders
.................................................................................................................255
	Topic 5 - Power Steering Pump
......................................................................................................................262
	Topic 6 - Power Steering Gear Assembly
.............................................................................................................281
	Topic 7 - Hydraulic Pump ...........................................................................................................................308
	Topic 8 - Demand Valve
.............................................................................................................................315
	Topic 9 - Test and Adjustment Procedures
...........................................................................................................326
	Topic 10 - Pressure Line, Fittings, Hoses and Tubing
...............................................................................................337
	Topic 11 - Torque Values
...........................................................................................................................344
	Alphabetical Index
.................................................................................................................................345
73124400-Bucket Hydraulic Systems.......................................................................................................................348
	Supplement No. 1 Service Manual Form 73124400 Bucket Hydraulic Systems 545 thru 745-C Wheel Loaders
................................................351
	Table of Contents
..................................................................................................................................352
	Safety Rules
.......................................................................................................................................357
	General
 ...........................................................................................................................................365
	Hydraulic System Specifications
....................................................................................................................366
	Description and Operation
..........................................................................................................................368
	Troubleshooting and Testing
........................................................................................................................372
	Hydraulic Pump Repair
..............................................................................................................................387
	Hydraulic Control Valve Repair
.....................................................................................................................395
	Hydraulic Cylinder Repair
..........................................................................................................................448
	Hydraulic Fittings, Hoses and Tubing
...............................................................................................................475
	Service Tools
......................................................................................................................................480
	Torque Values
......................................................................................................................................483
73146366-Electrical Systems.............................................................................................................................485
	Safety Rules
.......................................................................................................................................486
	Table of Contents
..................................................................................................................................493
	General Description
................................................................................................................................494
	Troubleshooting
....................................................................................................................................495
	Changing Circuit
...................................................................................................................................498
	Starting Circuit
...................................................................................................................................506
	Ignition Circuit
...................................................................................................................................508
	Accessory Ciruits
..................................................................................................................................512
	Batteries
..........................................................................................................................................514
	Electrical System Schematics
.......................................................................................................................519
73158517-Quick Reference Service Specifications.........................................................................................................677
	Table of Contents
..................................................................................................................................680
	Machine List, F.I. Pump Type and Pump Part No., Engine Timing, And Machine Specification Page Numbers
..............................................681
	Fuel Specifications, Diesel/ Engine Lubricant Specifications
.......................................................................................686
	Machine Lubricant/ Viscosity Specification Table
...................................................................................................687
	Table of Lubricants
................................................................................................................................691
	Viscosity Charts
...................................................................................................................................692
	Conversion Factors
.................................................................................................................................693
	Definitions and Abbreviations
......................................................................................................................697
	Model Specifications
...............................................................................................................................698
	Fuel Consumption
...................................................................................................................................808
	Fiat Engines Common to Fiatallis
...................................................................................................................810
	Interchangeability of Components in Crawlers
.......................................................................................................812
	Tires Sizes
........................................................................................................................................814
	Interchangeability of Components in Excavators
.....................................................................................................815
	Crawler Tractor Weights
............................................................................................................................816
	Machine Dimensions
.................................................................................................................................817

NEW HOLLAND WHEEL LOADER 545, 545H, 645 SERVICE MANUAL 73058626 – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.