Nissan Hardbody Truck D21 Series 1995 Service Manual – PDF DOWNLOAD

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Nissan Hardbody Truck D21 Series 1995 Service Manual – PDF DOWNLOAD

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Nissan Hardbody Truck D21 Series 1995 Service Manual – PDF DOWNLOAD

Language : English
Pages : 389
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Nissan Hardbody Truck D21 Series 1995 Service Manual – PDF DOWNLOAD

QUICK REFERENCE INDEX0
TABLE OF CONTENTS1
RE4R01A2
TROUBLE DIAGNOSES2
Wiring Diagram2
Circuit Diagram for Quick Pinpoint Check4
Self-diagnosis5
Inhibitor, Overdrive, Kickdown And Closed Throttle Position Switch Circuit Checks5
Electrical Components Inspection7
Inspection of A/T Control Unit7
A/T Control Unit Inspection Table7
RL4R01A 10
TROUBLE DIAGNOSES 10
Circuit Diagram 10
Wiring Diagram 11
RE4R01A & RL4R01A 12
TROUBLE DIAGNOSES – A/T Shift Lock System 12
Circuit Diagram for Quick Pinpoint Check 12
Wiring Diagram 13
Diagnostic Procedure 14
REMOVAL AND INSTALLATION 18
Installation 18
KA24E engine model 18
VG30E engine model 18
MAJOR OVERHAUL 20
RE4R01A 20
RL4R01A 22
Oil Channel – RE4R01A 24
Oil Channel – RL4R01A 25
Locations of Needle Bearings, Thrust Washers and Snap Rings 26
DISASSEMBLY 27
Disassembly 27
REPAIR AND COMPONENT PARTS 41
Control Valve Lower Body – RL4R01A 41
Inspection 42
Valve springs 42
Control valves 42
High Clutch 43
Low & Reverse Brake 45
Disasembly 45
Assembly 46
Parking Pawl Components48
Disassembly 48
Assembly 49
ASSEMBLY 50
Assembly (1) 50
SERVICE DATA AND SPECIFICATIONS (SDS) 60
General Specifications 60
Specifications and Adjustment 60
Stall Revolution 60
Return Springs 61
1) KA24E engine 61
Clutches And Brakes 62
Total End Play 64
QUICK REFERENCE INDEX0
TABLE OF CONTENTS 65
BODY END 66
Rear End – TRUCK 66
Back Door Window Opener – WAGON 67
Wiring Diagram 67
DOOR 68
Power Door Lock – TRUCK 68
Wiring Diagram 68
Power Door Lock – WAGON 70
Wiring Diagram 70
Electrical Components Inspection 72
Door lock actuator 72
Power Window 74
Wiring Diagram 74
INTERIOR AND EXTERIOR 76
Exterior – TRUCK 76
High Mount Stop Lamp 76
SEAT 77
Heated Seat 77
Wiring Diagram 77
WINDSHIELD AND WINDOWS 78
Back Window – TRUCK 78
MIRROR 79
Door Mirror/Wiring Diagram 79
Truck Model 79
Wagon Model 80
Rearview Mirror 81
Removal 81
Installation 81
QUICK REFERENCE INDEX0
TABLE OF CONTENTS 82
REAR DISC BRAKE 83
AD14VB 83
Pad Replacement 83
PARKING BRAKE CONTROL 84
REAR WHEEL ANTI-LOCK BRAKE SYSTEM 85
Wiring Diagram 85
Removal and Installation 86
Rear Sensor And Control Unit 86
TROUBLE DIAGNOSES 87
Preliminary Check 1 87
Preliminary Check 2 87
Circuit Diagram for Quick Pinpoint Check 88
Diagnostic Procedure 5 89
Diagnostic Procedure 6 90
Main Power Supply And Ground Circuit (Not self-diagnostic item) 90
SERVICE DATA AND SPECIFICATIONS (SDS) 91
General Specifications 91
QUICK REFERENCE INDEX0
TABLE OF CONTENTS 92
PRECAUTIONS AND PREPARATION 93
Precautions 93
Special Service Tools 93
Commercial Service Tools 93
CLUTCH SYSTEM 94
Clutch Pedal 95
INSPECTION AND ADJUSTMENT 96
Adjusting Clutch Pedal 96
HYDRAULIC CLUTCH CONTROL 98
Clutch Master Cylinder 98
Operating Cylinder 99
Clutch Damper 99
CLUTCH RELEASE MECHANISM100
CLUTCH DISC AND CLUTCH COVER101
Clutch Disc101
Inspection101
Clutch Cover and Flywheel102
Inspection and Adjustment102
Flywheel Inspection102
Installation102
SERVICE DATA AND SPECIFICATIONS (SDS)103
Inspection and Adjustment103
Clutch Pedal103
Clutch Disc103
Clutch Cover103
QUICK REFERENCE INDEX0
TABLE OF CONTENTS104
VG30E108
IDLE SPEED/IGNITION TIMING/IDLE MIXTURE RATIO INSPECTION115
Preparation115
Overall inspection sequence115
Idle check and set procedure116
TROUBLE DIAGNOSES120
On-board Diagnostic System – Diagnostic Test Mode III Self-diagnotic Results120
Procedure120
Diagnostic Procedure 22121
Main Power Supply And Ground Circuit (Not self-diagnostic item)121
Harness layout121
Diagnostic Procedure 23122
Camshaft Position Sensor (Daignostic trouble code No 11)122
Harness layout122
Diagnostic Procedure 24124
Mass Air Flow Sensor (Diagnostic trouble code No 12) (Malfunction Indicator Lamp Item)124
Harness layout124
Diagnostic Procedure 25125
Engine Coolant Temperature Sensor (Diagnostic trouble code No 13) (Malfunction Indicator Lamp Item)125
Harness layout125
Diagnostic Procedure 26126
Vehicle Speed Sensor (Diagnostic trouble code No 14) (Switch On/Off diagnostic item) (Malfunction Indicator Lamp Item)126
Harness layout126
Diagnostic Procedure 27127
Ignition Signal (Diagnostic trouble code No 21)127
Harness layout127
Diagnostic Procedure 29130
EGR Function (Diagnostic trouble code No 32) (Malfunction Indicator Lamp Item)130
Harness layout130
Diagnostic Procedure 30131
Heated Oxygen Sensor (Diagnostic trouble code No 33) (Malfunction Indicator Lamp Item)131
Harness layout131
Diagnostic Procedure 31134
Knock Sensor (Diagnostic trouble code No 34)134
Harness layout134
Diagnostic Procedure 32135
EGR Temperature Sensor (Diagnostic trouble code No 35) (Malfunction Indicator Lamp Item)135
Harness layout135
Diagnostic Procedure 33136
Throttle Position Sensor (Diagnostic trouble code No 43) (Malfunction Indicator Lamp Item)136
Harness layout136
Diagnostic Procedure 35137
Injector Circuit (Diagnostic trouble code No 51) (Malfunction Indicator Lamp Item)137
Harness layout137
Diagnostic Procedure 36138
Closed Throttle Position Switch (Switch On/Off diagnostic item)138
Harness layout138
Diagnostic Procedure 37139
Start Signal (Switch On/Off diagnostic item)139
Harness layout139
Diagnostic Procedure 38140
Fuel Pump (Not self-diagnostic item)140
Harness layout140
Diagnostic Procedure 39142
IACV-Air Regulator (Not self-diagnostic item)142
Harness layout142
Diagnostic Procedure 40143
IACV-AAC Valve (Not self-diagnostic item)143
Harness layout143
Diagnostic Procedure 41144
Power Steering Oil Pressure Switch (Not self-diagnostic item)144
Harness layout144
Diagnostic Procedure 42145
Neutral Position/Inhibitor Switch (Not self-diagnostic item)145
Harness layout145
Electrical Components Inspection146
ECM Harness Conntector Terminal Layout146
ECM Inspection table147
Resistor151
Heated Oxygen Sensor151
Heated Oxygen Sensor Heater151
Fuel Pump151
SERVICE DATA AND SPECIFICATIONS (SDS)152
Inspection and Adjustment152
Fuel Pump152
Heated Oxygen Sensor Heater152
KA24E153
ENGINE AND EMISSION CONTROL OVERALL SYSTEM153
ECCS Component Parts Location153
2WD M/T MODELS FOR CALIFORNIA154
Except 2WD M/T Models for California155
System Diagram (2WD M/T models for California)156
System Diagram (Except 2WD M/T models for California)157
System Chart158
ECCS Control System158
Circuit Diagram159
Throttle Position Sensor (TPS) & Soft Closed Throttle Position (CTP) Switch160
Fuel Injector160
EGR Control (EGRC)-Solenoid Valve160
Canister Control Solenoid Valve161
SCV Control Solenoid Valve161
Canister Purge Control Valve161
Fuel Temperature Sensor161
Air Conditioner Cut Control162
Input/Output Signal Line162
System Description162
Canister Control162
Input/Output Signal Line162
System Description162
Canister Purge Control163
Input/Output Signal Line163
System Description163
On-board Diagnotic System – Description164
Malfunction Indicator Lamp164
On-board Diagnostic System – Diagnotic Test Mode III (Self-diagnotic Results)165
Display Diagnostic Trouble Code Table165
Decoding Chart166
Diagnostic Procedure 22167
Main Power Supply And Ground Circuit (Not self-diagnostic item)167
Harness layout167
Diagnostic Procedure 23168
Camshaft Position Sensor (Daignotic trouble code No 11)168
Harness layout168
Diagnotic Procedure 24169
Mass Air Flow Sensor (Diagnostic trouble code No 12) (Malfunction Indicator Lamp Item)169
Harness layout169
Diagnostic Procedure 25170
Engine Coolant Temperature Sensor (Diagnostic trouble code No 13) (Malfunction Indicator Lamp Item)170
Harness layout170
Diagnostic Procedure 26171
Vehicle Speed Sensor (Diagnostic trouble code No 14) (Switch On/Off diagnostic item) (Malfunction Indicator Lamp Item)171
Harness layout171
Diagnotic Procedure 27173
Ignition Signal (Diagnostic trouble code No 21)173
Harness layout173
Diagnostic Procedure 29176
EGR Function (Diagnostic trouble code No 32) (Malfunction Indicator Lamp Item)176
Harness layout176
Diagnostic Procedure 30179
Oxygen Sensor (Diagnostic trouble code No 33) (Malfunction Indicator Lamp Item)179
Harness layout179
Diagnostic Procedure 31180
EGR Temperature Sensor (Diagnostic trouble code No 35) (Malfunction Indicator Lamp Item)180
Harness layout180
Diagnostic Procedure 32181
Intake Air Temperature Sensor (Diagnostic trouble code No 41)181
Harness layout181
Diagnostic Procedure 33182
Throttle Position Sensor (Daignostic trouble code No 43) (Malfunction Indicator Lamp Item)182
Harness layout182
Diagnostic Procedure 35183
Start Signal (Switch On/Off diagnostic item)183
Harness layout183
Diagnotic Procedure 36184
Pair Valve System (Not self-diagnostic item)184
Harness layout184
Diagnostic Procedure 37187
Injector (Not self-diagnostic item)187
Harness layout187
Diagnostic Procedure 38189
Fuel Pump (Not self-diagnostic item)189
Harness layout189
Diagnostic Procedure 39190
SCV Control (Not self-diagnostic item)190
Harness layout190
Diagnostic Procedure 40193
IACV-AAC Valve (Not self-diagnostic item)193
Harness layout193
Diagnostic Procedure 41194
Power Steering Oil Pressure Switch (Not self-diagnostic item)194
Harness layout194
Diagnostic Procedure 42195
Neutral Position/Inhibitor Switch (Not self-diagnostic item)195
Harness layout195
Diagnostic Procedure 43196
Torque Converter Clutch Clutch Solenoid Valve (Not self-diagnostic item)196
Harness layout196
Diagnostic Procedure 44197
Fuel Temperature Sensor (Diagnostic trouble code No 42)197
Harness layout197
Diagnostic Procedure 45199
Closed Throttle Position Switch (Not self-diagnostic item)199
Harness layout199
Diagnostic Procedure 46201
Canister Control Solenoid Valve (Not self-diagnostic item)201
Harness layout201
Diagnostic Procedure 47204
Canister Purge Control Valve (Not self-diagnostic item)204
Harness layout204
Electrical Components Inspection207
ECM Harness Connector Terminal Layout207
ECM Inspection table208
EGRC-Solenoid Valve, PAIRC-Solenoid Valve and SCV Control Solenoid Valve, Canister Control Solenoid Valve212
Canister Purge Control Valve (2WD M/T models for California)212
Fuel Temperature Sensor (2WD M/T models for California)212
Throttle Position Sensor213
Adjustment213
Closed Throttle Position (2WD M/T models for California)213
Fuel Pump214
Resistor214
Injector Removal and Installation214
EVAPORATIVE EMISSION SYTEM – 2WD M/T Models for California215
Description215
Inspection215
Canister215
Canister Purge Cut Valve216
Vacuum Control Valve216
Fuel Tank Vacuum Relief Valve216
EVAPORATIVE EMISSION SYSTEM – Except 2WD M/T Models for California217
Description217
Inspection217
Canister217
Fuel Check Valve (With rollover valve)218
Check valve operation218
Rollover valve operation218
Fuel Tank Vacuum Relief Valve218
QUICK REFERENCE INDEX0
TABLE OF CONTENTS219
POWER SUPPLY ROUTING221
Wiring Diagram221
STARTING SYSTEM222
Wiring Diagram222
VG30E Engine Model222
KA24E Engine Model223
Construction224
Service Data and Specifications (SDS)225
Starter225
CHARGING SYSTEM226
Wiring Diagram226
VG30E Engine Model226
KA24E Engine Model226
Construction227
Service Data and Specifications (SDS)228
Alternator228
HEADLAMP229
Schematic (Daytime light system for Canada)229
Wiring Diagram (Daytime light system for Canada)230
Wiring Diagram (Except for Canada)231
EXTERIOR LAMP232
Clearance, License, Tail and Stop Lamps/Wiring Diagram232
Back-up Lamp/Wiring Diagram234
Turn Signal and Hazard Warning Lamps/Wiring Diagram235
INTERIOR LAMP237
Illumination/Wiring Diagram237
VG30E Engine Model237
KA24E Engine Model238
Interior Lamp/Wiring Diagram239
METERS AND GAUGES241
Combination Meter241
Wiring Diagram242
WARNING LAMPS AND CHIME243
A/T Indicator Lamps/Wiring Diagram243
Warning Lamps/Schematic244
Warning Lamps/Wiring Diagram245
VG30E Engine Model245
KA24E Engine Model246
Warning Chime/Wiring Diagram247
WIPER AND WASHER248
Front Wiper and Washer/Wiring Diagram248
Without Intermittent Wiper248
With Intermittent Wiper248
Rear Wiper and Washer/Wiring Diagram249
HORN, CIGARETTE LIGHTER, CLOCK250
Wiring Diagram250
REAR WINDOW DEFOGGER251
Wiring Diagram251
AUDIO252
Audio/Wiring Diagram252
2 SPEAKER TYPE252
4 SPEAKER TYPE (VG30E engine model)252
6 OR 8 SPEAKER TYPE253
4 SPEAKER TYPE (KA24E engine model)254
AUTOMATIC SPEED CONTROL DEVICE (ASCD)255
Schematic255
Wiring Diagram256
HARNESS LAYOUT257
Outline257
Truck Model257
Wagon Model257
HARNESS LAYOUT259
Main Harness259
Instrument Harness264
Engine Harness265
VG30E Engine265
KA24E Engine266
Engine Control Harness267
VG30E Engine267
Body and Chassis Harness268
Back Door, Rear Wiper and Roof Speaker Harness269
Chassis and Tail Harness270
Front Door Harness271
Rear Door Harness272
Room Lamp Harness273
QUICK REFERENCE INDEX0
TABLE OF CONTENTS274
VG30E275
CYLINDER BLOCK275
Inspection275
Piston-To-Bore Clearance275
SERVICE DATA AND SPECIFICATIONS (SDS)277
Inspection and Adjustment277
Valve277
Valve guide277
Camshaft and Camshaft Bearing277
Piston, Piston Ring and Piston Pin278
Available piston278
KA24E279
OUTER COMPONENT PARTS279
CYLINDER HEAD280
Assembly280
Installation281
ENGINE REMOVAL284
CYLINDER BLOCK286
Disassembly287
Piston and Crankshaft287
Inspection287
Piston-To-Bore Clearance287
Bearing Clearance288
Method A (Using bore gauge and micrometer)288
Flywheel/Drive Plate Runout289
Assembly290
Piston290
Crankshaft290
Replacing Pilot Bushing292
SERVICE DATA AND SPECIFICATIONS (SDS)293
Inspection and Adjustment293
Cylinder Block293
Valve294
Camshaft And Camshaft Bearing295
Piston, Piston Ring and Piston Pin295
Piston pin295
Crankshaft296
QUICK REFERENCE INDEX0
TABLE OF CONTENTS297
FRONT AXLE AND FRONT SUSPENSION298
4WD MODELS298
2WD MODELS299
ON-VEHICLE SERVICE300
Front Wheel Alignment300
Adjustment300
FRONT AXLE (4WD)302
Drive Shaft302
Assembly302
Wheel side (ZF100)302
ADJUSTABLE SHOCK ABSORBER303
Schematic303
Wiring Diagram304
SERVICE DATA AND SPECIFICATIONS (SDS)305
General Specifications305
Drive Shaft (4WD models)305
QUICK REFERENCE INDEX0
TABLE OF CONTENTS306
FUEL SYSTEM307
EXHAUST SYSTEM309
KA24E model (2WD)309
KQ24E model (4WD)310
VG30E model (4WD) for Truck311
VG30E model (4WD) for Wagon312
VG30E model (2WD) for Wagon313
Model Selection0
QUICK REFERENCE INDEX314
HOW TO USE THIS MANUAL315
GI -General Information0
MA – Maintenance0
EM – Engine Mechanical0
EF & EC – Engine Fuel & Emission Control System0
FE – Accelerator Control, Fuel & Exhaust Systems0
CL – Clutch0
MT – Manual Transmission0
AT – Automatic Transmission0
PD – Propeller Shaft & Differential Carrier0
FA – Front Axle & Front Suspension0
RA – Rear Axle & Rear Suspension0
BR – Brake System0
ST – Steering System0
BF – Body0
HA – Heater & Air Conditioner0
EL – Electrical System0
IDX – Alpahabetical Index1
Foldout0
Quick Reference Chart316
QUICK REFERENCE INDEX0
TABLE OF CONTENTS317
IDENTIFICATION INFORMATION318
Model Variation318
2-WHEEL DRIVE TRUCK318
4-WHEEL DRIVE TRUCK318
2-WHEEL DRIVE PATHFINDER319
4-WHEEL DRIVE PATHFINDER319
Identification Number321
Wheels & Tires322
For USA322
For Canada322
LIFTING POINTS AND TOW TRUCK TOWING323
Pantagraph Jack323
Screw Jack323
Tow Truck Towing324
2-WHEEL DRIVE MODELS324
4-WHEEL DRIVE MODELS325
Towing Point325
QUICK REFERENCE INDEX0
TABLE OF CONTENTS326
TROUBLE DIAGNOSES – Manual Air Conditioner327
Circuit Diagram for Quick Pinpoint Check327
Wiring Diagram – Heater328
Wiring Diagram329
Diagnostic Procedure 1330
Sympton: Blower motor does not rotate330
Diagnostic Procedure 2333
Symptom: Magnet clutch does not engage when A/C switch and fan switch are ON333
TROUBLE DIAGNOSES – Auto Air Conditioner338
Circuit Diagram for Quick Pinpoint Check338
Wiring Diagram339
Diagnostic Procedure 10341
Symptom: Magnet clutch does not engage when A/C switch and fan switch ON341
Diagnostic Procedure 13346
Symptom: Sunload sensor circuit is open or shorted346
QUICK REFERENCE INDEX0
QUICK REFERENCE INDEX0
TABLE OF CONTENTS351
RECOMMENDED FLUIDS AND LUBRICANTS352
Fluids and Libricants352
ENGINE MAINTENANCE353
Changing Engine Oil353
QUICK REFERENCE INDEX0
TABLE OF CONTENTS354
FS5W71C & FS5R30A355
REMOVAL AND INSTALLATION355
Intallation355
FS5W71C356
MAJOR OVERHAUL356
Case Components356
Gear Components – 2WD model357
Gear Components – 4WD model358
ASSEMBLY359
Gear Components359
FS5R30A367
MAJOR OVERHAUL367
Case Components367
SERVICE DATA AND SPECIFICATIONS (SDS)368
General Specifications368
SERVICE DATA AND SPECIFICATIONS (SDS)369
Inspection and Adjustment369
Available Snap Rings369
Main drive gear bearing369
Mainshaft front369
SERVICE DATA AND SPECIFICATIONS (SDS)370
Inspection and Adjustment370
Available Shim And Washer370
Table for selecting proper counter gear front bearing thrust washer370
QUICK REFERENCE INDEX0
TABLE OF CONTENTS371
PROPELLER SHAFT372
Rear propeller shaft (Model 3S80B0372
Rear propeller shaft(Model 3S71A)372
REMOVAL AND INSTALLATION (Rear final drive)373
REAR FINAL DRIVE (Model H190A)374
REAR FINAL DRIVE ( Model H233B, 4-pinion type )376
LIMITED SLIP DIFFERENTIAL377
Preparation for Disassembly377
Checking Differential Torque377
SERVICE DATA AND SPECIFICATIONS (SDS)378
Propeller Shaft 378
General Specifications 378
2WD models378
4WD models378
Final Drive 379
General Specifications 379
2WD models379
4WD models379
Inspection And Adjustment (R180A)380
Side gear adjustment 380
Drive pinion height adjustment 380
InspectionAnd Adjustment (R200A)380
Side gear adjustment 380
Inspection And Adjustment (H190A)381
Side gear adjustment381
Side bearing adjustment381
IInspection And Adjustment (H233B)381
Side gear adjustment 381
-Additional service for limited slip differential model-381
QUICK REFERENCE INDEX0
TABLE OF CONTENTS382
REAR AXLE AND REAR SUSPENSION383
2WD TRUCK MODELS383
REAR AXLE384
Disc Brake Type384
Components384
QUICK REFERENCE INDEX0
TABLE OF CONTENTS385
STEERING WHEEL AND STEERING COLUMN386
Removal and Installation386
Inspection386
POWER STEERING SYSTEM (Model: PB59K)387
Description387
POWER STEERING SYSTEM (Model: OB48S)388
Description388
SERVICE DATA AND SPECIFICATIONS (SDS)389
Inspection and Adjustment389
Steering Column389

DESCRIPTION:

Nissan Hardbody Truck D21 Series 1995 Service Manual – PDF DOWNLOAD

G.B 25/02/25