OM Pimespo ENGINE 3.0 L FOR FORK LIFT TRUCKS REPAIR MANUAL – PDF DOWNLOAD

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OM Pimespo ENGINE 3.0 L FOR FORK LIFT TRUCKS REPAIR MANUAL – PDF DOWNLOAD

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OM Pimespo ENGINE 3.0 L FOR FORK LIFT TRUCKS REPAIR MANUAL – PDF DOWNLOAD

Language : English
Pages : 117
Downloadable : Yes
File Type : PDF

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OM Pimespo ENGINE 3.0 L FOR FORK LIFT TRUCKS REPAIR MANUAL – PDF DOWNLOAD

General Rules
Avoiding Accidents

• Most accidents that take place in workshops are caused by the noncompliance with some simple and basic care and safety rules. That is why in most cases, they could be avoided: their probable causes should be envisaged and, therefore, caution and care are required during operation.
• It is impossible to fully exclude all possible accidents for any kind of equipment, however well-designed and well-manufactured it may be. A careful and wise mechanic is the best guarantee against accidents. The scrupulous compliance with a single and simple safety rule should be more than enough to avoid many serious accidents.

Safety Precautions
General
Carefully follow all maintenance and repair procedures.

• Never perform any cleaning, lubrication or maintenance operation when the battery is connected, unless otherwise prescribed.
• Do not wear rings, wrist-watches, loosen or unlaced garments, such as, for instance, ties, torn clothes, scarves, unbuttoned jackets or unzipped sweaters that may get entangled in moving parts. We recommend, instead, to wear clothing items that are approved for accident-prevention purposes, for instance: hard hats, non-slip shoes, gloves, safety goggles.
• Never perform any maintenance operation on the equipment when the operator is sitting on its seat, unless in the event of skilful operators aiding with the operation to be performed. Never operate the machine nor use its equipment from a position other than the proper driving position.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

OM Pimespo ENGINE 3.0 L FOR FORK LIFT TRUCKS REPAIR MANUAL – PDF DOWNLOAD

Workshop Manual General Table of Contents
General Rules Page 1
Avoiding Accidents Page 1
Safety Precautions Page 1
Eletric System Page 4
Hydraulic System Page 5
Diconnections and Connections Page 5
Notice Page 6
Fastener tightening specifications Page 1.1
Sealers, adhesives and lubricants Page 1.2
Engine mechanical specifications (1 of 2) Page 2.1
Engine mechanical specifications (2 of 2) Page 2.3
Diagnostic information and procedures Page 3.1
Base engine noise diagnosis Page 3.1
Engine compression test Page 3.2
Engine noise diagnosis Page 3.2
Knocks cold and continues for 2 to 3 minutes Page 3.3
Knocks on start-up but only lasts a feu seconds Page 3.3
Knocks at idle hot Page 3.3
Valve train diagnosis Page 3.3
Oil consumption diagnosis Page 3.4
Low or no oil pressure diagnosis and testing Page 3.4
Oil leak diagnosis Page 3.5
Tools required Page 3.5
Repairing the leak Page 3.6
Block explode #1 Page 4.1
Disassembled view (1 di 4) Page 4.2
Block explode # 2 Page 4.3
Disassembled view (2 di 4) Page 4.4
Head explode Page 4.5
Disassembled view (3 di 4) Page 4.5
Oil poump explode Page 4.6
Disassemble view (4 di 4) Page 4.6
Drainig fluids and oil filter removal Page 5.1
Engine flywheel removal Page 5.2
Distributor removal Page 6.1
Ignition coil removal Page 6.1
Lift bracket removal Page 7.1
Spark plug removal Page 7.1
Intake/exhaust manifold removal Page 8.1
Intake/exhaust manifold disassemble and assemble Page 8.1
Intake/exhaust manifold clean and inspect Page 8.1
Water pump removal Page 9.1
Crankshaft pulley removal Page 9.1
Valve rocker arm cover removal Page 10.1
Pushrod cover removal Page 10.1
Valve rocker arm and pushrod removal Page 11.1
Measuring camshaft lobe lift Page 11.1
Valve train components inspect (cylinder head ) Page 11.2
Valve lifter removal Page 11.2
Cylinder head removal Page 11.3
Oil pan removal Page 12.1
Oil pump removal Page 12.1
Oil level indicator and tube removal Page 12.1
Engine front cover removal Page 13.1
Measuring crankshaft and camshaft sprocket runout Page 13.1
Measuring timing sprocket teeth backlash Page 13.2
Crankshaft sprocket removal Page 13.2
Camshaft removal Page 14.1
Crankshaft and camshaft sprocket inspect Page 14.1
Timing gear oil nozzle removal Page 14.2
Piston, connecting rod and bearing removal Page 15.1
Crankshaft and bearings clean and inspect
(connecting rod bearing clearance ) page 15.2
Crankshaft rear oil seal and housing removal Page 15.4
Crankshaft, bearings and bearing cap removal Page 15.5
Crankshaft and bearings clean and inspect Page 15.6
Crankshaft and bearings clean and inspect (main bearing clearance) Page 15.8
Camshaft bearing removal Page 15.11
Distributor lower bushing and thrust washer removal Page 16.1
Oil filter bypass valve removal and installation Page 16.1
Cylinder block clean and inspect Page 17.1
Cylinder bore measurements Page 17.2
Cylinder boring and honingù Page 17.3
Boring procedure Page 17.3
Honing procedure Page 17.3
Distributor lower bushing and thrust washer installation Page 17.5
Piston and connecting rod disassemble Page 18.1
Piston and connecting rod clean and inspect Page 18.1
Piston selection Page 18.4
Piston and connecting rod assemble Page 18.6
Camshaft and bearings clean and inspect Page 19.1
Camshaft sprocket and retainer removal and installation Page 19.2
Camshaft bearing installation Page 19.4
Oil pump disassemble Page 20.1
Oil pump clean and inspect Page 20.3
Cylinder head disassemble Page 21.1
Cylinder head clean and inspect Page 21.2
Valve guide reaming/valve and seat grinding Page 21.5
Rocker arm stud removal and installation Page 21.6
Cylinder heat assemble Page 21.8
Service prior to assembly Page 22.1
Crankshaft, bearings and bearing cap installation Page 23.1
Crankshaft rear oil seal and housing istallation Page 23.2
Piston, connecting rod and bearing installation Page 24.1
Installation Page 25.1
Timing gear oil nozzle installation Page 25.1
Crankshaft sprocket installation Page 25.1
Camshaft installation Page 25.1
Engine front cover and oil seal installation Page 25.2
Oil pump installation Page 26.1
Oil pan installation Page 26.1
Crankshaft pulley installation Page 27.1
Cylinder head installation Page 28.1
Valve lifter installation Page 28.1
Valve rocker arm and pushrod installatio Page 28.2
Pushrod cover installation Page 29.1
Oil level indicator and tube installation Page 29.1
Oil level indicator and tube installation Page 29.2
Water pump installation Page 29.2
Intake/exhaust manifold installation Page 29.2
Spark plug installation Page 29.3
Lift bracket installation Page 29.3
Ignition coil installation Page 30.1
Distributor installation Page 30.1
Engine flyweel installation Page 31.1
Engine block coolant plug/oil filter installation Page 31.1
Description and operation Page 321.1
Engine component description Page 32.1
Engine block Page 32.1
Cylinder head Page 32.1
Crankshaft Page 32.1
Camshaft Page 32.1
Pistons and connecting rods Page 32.1
Valve train Page 32.1
Lubrication Page 32.2
Thread repair Page 32.2
Cleanliness and care Page 32.2
Replacing engine gaskets Page 32.3
Use of RTV and anaerobic sealer Page 32.3
Pipe joint compound Page 32.4
RTV sealer Page 32.4
Anaerobic sealer Page 32.4
Separating parts Page 32.5
Tools and equipment Page 32.5

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