OM Pimespo Series 4024 XE22ac XE25ac XE25Lac XE30ac Workshop Manual – PDF DOWNLOAD

Description

OM Pimespo Series 4024 XE22ac XE25ac XE25Lac XE30ac Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

OM Pimespo Series 4024 XE22ac XE25ac XE25Lac XE30ac Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 286
Downloadable : Yes
File Type : PDF

DESCRIPTION:

OM Pimespo Series 4024 XE22ac XE25ac XE25Lac XE30ac Workshop Manual – PDF DOWNLOAD

This chapter gives information taken from the instruction and maintenance manual, considered as of interest for the assistance technician

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

OM Pimespo Series 4024 XE22ac XE25ac XE25Lac XE30ac Workshop Manual – PDF DOWNLOAD

00 General information
Product information oo
Instruction and maintenance manual 00
Definition of Direction of Travel 00
General Forklift Description 00
Overall dimensions 00
Technical Data 00
Tyre characteristics 00
Forklift capacities – Model 2200 kg – Masts vertical with forks = 1400 mm max. 00
Forklift capacities – Model 2500 kg short pitch – Masts vertical with forks= 1400 mm
max. 00
Forklift capacities – Model 2500 kg long pitch – Masts vertical with forks = 1400 mm
max. 00
Forklift capacities – Model 3000 kg – Masts vertical with forks = 1400 mm max. 00
Alternative lift characteristics 00
Abbreviations key 00
Pneumatic tyre inflation pressure 00
~m~ 00
Battery dimensions and weights 00
Internal accessibility 00
Safety Devices 00
Transporting the Forklift 00
Forklift Towing 00
Loading and Unloading the Forklift 00
Safety precautions oo
Description of safety symbols 00
Operations Preliminary to Maintenance 00
To avoid accidents 00
General safety Regulations 00
Safety Regulations Relative to Operating Materials 00
01 Technical assistance
Maintenance
Preliminary operations before commissioning
Synoptic Table of Maintenance Operations
Supply Table
II Workshop literature ? 40248042301 EN ? 07/2006
Table of contents {Oi,}
PUIESPD
02 Diagnostics
Diagnostic software 02
Connection between the diagnostics PC and the forklift 02
Software 02
Description of the menus in the WINPCCONSOLE software 02
Description of the PARAMETER menu 02
Description of the TESTER menu 02
Parameters 02
Introduction 02
Parameters of the DUAL AC Master module 02
AC3 module parameters 02
Smart Display 02
TESTER Function 02
Speed reductions 02
Alarms 02
General information on the alarms 02
Alarms of the DUAL AC module 02
Alarms of the AC3 module 02
Alarms of the SMART DISPLAY module 02
Analog signals 02
Analogue signal acquisition 02
11 Drive motor
Asynchronous motors 11
Features of the asynchronous motors 11
Checking the asynchronous motors 11
Front axle motors 11
Drive motor technical data 11
Drive motor checks 11
Motor temperature sensor 11
Drive motor decomposition 11
22 Transmission
Front axle 22
Front axle technical data 22
Front axle layout 22
Removal of front axle with drive motors 22
Workshop literature ? 40248042301 EN ? 07/2006 III
~ PIJIESPII Table of contents
Front axle reconnection 22
Front axle disassembly 22
Front axle reassembly 22
Reducer 22
Front axle reducer layout 22
Front axle reduction gear disassembly/reassembly 22
Reduction gear oil level check 22
Reducer oil change 22
31 Truck
Bonnets 31
Bonnet layout 31
Right side bonnet removal/reassembly 31
Left side bonnet removal/reassembly 31
Battery hood removal/reassembly 31
Electronic panel bonnet removal/reassembly 31
Distributor hood removal/reassembly 31
Removal/reassembly of the operator footboard 31
Counterweight 31
Counterweight disconnection 31
Counterweight reconnection 31
34 Driver’s seat
Fairing 34
Fairing removal/reassembly 34
Steering column panels removal/reassembly 34
Protective roof 34
Removal of the protective roof 34
Protective roof refitting 34
Lamp changes 34
42 Steering system
Steering hydraulic circuit 42
Power steering circuit tube connection diagram 42
Steering distributor 42
Steering distributor technical data 42
Steering distributor removal 42
Steering distributor reassembly 42
Table of contents {Oi,}
PUIESPD
Steering column 42
Steering column removal/reassembly 42
Replacement of the steering column joint 42
Steering axle 42
Steering axle technical data 42
Steering axle disconnection 42
Steering axle reconnection 42
Steering axle lubrication 42
Replacement of the steering axle bearings 42
Steering axle potentiometer 42
Replacement of the steering axle potentiometer 42
Steering cylinder 42
Steering cylinder disconnection 42
Steering cylinder reconnection 42
Replacement of the steering cylinder gaskets 42
Replacement of the cylinder connecting rod ball joints 42
46 Wheels and tyres
General 46
Safety regulations for wheels and rims 46
General information for changing tyres 46
Tyrewear check 46
Wheel change 46
Changing the front wheel 46
Changing the rear wheel. 46
Wheel decomposition 46
Disassembly/assembly of tyres on rims with movable flange 46
Quick tyres assembly/disassembly 46
Tightening torques 46
Tightening torques for single wheels 46
49 Braking system
Service brake 49
Brake pedal 49
Brake pedal potentiometer 49
Brake pedal removal/reassembly 49
~ PIJIESPII Table of contents
Stop micro replacement 49
Replacement of the brake pedal potentiometer 49
Service brake adjustment 49
Parking brake 49
Microswitch features 49
Parking brake removal/reassembly 49
Parking brake wire replacement 49
Replacement of the parking brake microswitch 49
Parking brake adjustment 49
Brake group 49
Brake pad replacement 49
50 Control elements
Accelerator pedal 50
Accelerator pedal 50
Accelerator pedal potentiometer 50
56 Display elements
Display 56
Multifunction panel 56
State of the display on ignition 56
State of the display during normal forklift operation 56
State of the display during an alarm situation 56
Plate data 56
Display operation 56
60 Electronic system
CAN BUS 60
CAN BUS 60
CAN BUS -Application 60
Brake pedal potentiometer 60
Drive electronic system 60
Functions of the DUAL AC module 60
Plate data 60
DUAL AC connectors 60
Software program and parameterizations 60
Hydraulic functions electronic system 60
Table of contents
Plate data
AC3 Connectors
Software program and parameterizations
Components of the electronic system
Contactors
Fuses
DC/DC Converter
Emergency pushbutton
Buzzer
Fans
Encoder description
Lamps
Protection of the electrical system
71 Hydraulic components
Distributor
Lifting hall sensor
Reed contacts
Annex
A. Circuit diagrams
Electrical diagrams
Electrical circuit plan -sheet 1/1
Hydraulic diagrams
Hydraulic system plan -sheet 1/1
Flow diagrams
Flow chart of functions on display

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