OM Pimespo Series XOP XOP2ac XOP3ac Workshop Manual – PDF DOWNLOAD

00 Product information
Product information General
Vehicle data
02 Diagnostics
Diagnostics
Onboard Diagnostics
Software
ParaDig
Winflash V1 1 x – General
Winflash V1 1 x – Operating with Winflash-Software

IV Workshop literature ? W8 054 396 EN ? 03/2007
Table of contents
Error lists 02
Truck Control System (FZS) Fault List 02
Traction and Pump Control (FPS) Fault List 02
Electric steering (ELK) error list 02
Inductive guidance (IZF) error list 02
Teach-In 02
Set value potentiometers drive/hydraulics 02
Main lift position sensor 02
22 Mechanical drive axles
Spur-bevel gear 22
General 22
Test 22
Repairs 22
Maintenance 22
42 Steering system
Electrical steering 42
General 42
Steering unit 42
Workshop literature ? W8 054 396 EN ? 03/2007 V
@) Table of contents
43 Mechanical guidance
Guiding elements 43
General 43
Test 43
Repairs 43
Aisle recognition 43
General 43
Checking 43
44 Inductive guidance
Inductive guidance 44
General 44
Test 44
Repairs 44
Central unit 44
General 44
Test 44
Repairs 44
Periphery 44
Antenna 44
Repairs -5
-5
Test -5
Repairs -6
VI Workshop literature ? W8 054 396 EN ? 03/2007
Table of contents
Aisle recognition 44
General 44
Steer angle reduction (LWB) 44
General 44
Test 44
Repairs 44
Maintenance 44
46 Wheels and tyres
Wheels 46
49 Brake installation
Electrical operating brake 49
General 49
Parking brake 49
General 49
Testing 49
Repair 49
Maintenance 49
50 Controls
Control panel 50
General 50
Repairs 50
Setpoint potentiometer travel 50
General -2
Repairs -3
Maintenance -15
General -5
Checking -7
General -1
Repairs -2
General -4
Checking -5
General -6
Checking -7
Repair -7
Maintenance -9
General -10
Checking -10
Maintenance -11
Workshop literature ? W8 054 396 EN ? 03/2007 VII
60 Electric / Electronic
Electrical equipment
DC/DC Converter
Sensors
Distance sensor for main lift
64 Electronic controls
Other electrical components
Vehicle control system (FZS)
CAN-Bus
70 Hydraulic General
Basic hydraulics
Hydraulic aggregate
Oil tank
Filter element
Air filter
Table of contents
General -8
Testing inductive ZAG -9
Inductive ZAG error list -10
Fitting the steel plates -12
Inductive proximity switches -13
-14
General -14
Testing ZAG magnetic -15
ZAG magnetic error list -16
Switching magnets -18
VIII Workshop literature ? W8 054 396 EN ? 03/2007
Table of contents @)
76 Valves
Pressure reduction valve 76
General 76
Test 76
Repairs 76
Direction control valve 76
General 76
Checking 76
Repairs 76
Proportional valve 76
General 76
Checking 76
Repairs 76
Valve elements 76
Valve coil 76
Valve block 76
General 76
Test 76
Repairs 76
91 Special equipments, narrow aisle trucks
End-of-aisle braking (EASS) 91
General 91
ZAG universal module 91
Determining the braking distance 91
EASS inductive 91
EASS magnetic (bistable) 91
Fitting switch magnets -21
Bistable solenoids -22
General -23
Testing ZAG magnetic diagonal -24
ZAG magnetic-diagonal error list -26
Fitting switch magnets -28
General -29
Testing the ZAG reflex light barriers -31
ZAG reflex light error list -33
Fitting the reflectors -35
Reflex light barriers -36
Workshop literature ? W8 054 396 EN ? 03/2007 IX
Table of contents
EASS magnetic-diagonal (mono stable) 91
EASS reflective 91
92 Other accessories
Support material 92
Dynometer