OM Series 4557, 4548 CSR(12 16)ac CSRi( 12 16)ac Workshop Manual – PDF DOWNLOAD

Description

OM Series 4557, 4548 CSR(12 16)ac CSRi( 12 16)ac Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

OM Series 4557, 4548 CSR(12 16)ac CSRi( 12 16)ac Workshop Manual – PDF DOWNLOAD

Language : English
Pages :180
Downloadable : Yes
File Type : PDF

DESCRIPTION:

OM Series 4557 4548 CSR(12 16)ac CSRi( 12 16)ac Workshop Manual – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

OM Series 4557, 4548 CSR(12 16)ac CSRi( 12 16)ac Workshop Manual – PDF DOWNLOAD

00 General information
Product information
Instruction and maintenance manual
General Forklift Description
Definition of direction of travel
Technical Data
Battery dimensions and weights
Transporting the truck
Loading and unloading the truck
Speed tables
Safety rules
Description of safety symbols
Operations Preliminary to Maintenance
To avoid accidents
General Safety Rules
Safety Regulations Relative to Operating Materials
01 Service
Maintenance
General
Synoptic Table of Maintenance Operations
Supply Table
Safety screws tightening torque table
02 Diagnostics
Diagnostic connectors
Connectors for diagnostics
Zapi system diagnostics
Information about the software
PC CONSOLE software
Description of the PC CONSOLE menus
Menu description PARAMETER
Description of the TESTER menu
Traction section parameters (MASTER)
Pump section parameters (SLAVE)
Drive section TESTER function (MASTER)
Pump section TESTER function (SLAVE)
Standard parameters tableWorkshop literature ? 45578042301 EN ? 09/2008
Table of contents
Drive section alarms (master) 02
Pump section alarms (slave) 02
Analogue signal acquisition 02
“LES” electrical steering diagnostics 02
Diagnostics by means of PC 02
Description of the software functions 02
Parameter values 02
Alarms 02
11 Engine
Traction motor 11
Removing the drive motor 11
Reassembly of the drive motor 11
22 Reduction gear
Disassembly/reassembly of the reduction gear 22
Disassembly of the anchorage plate and drive reducer gearbox 22
Reassembly of the reducer gearbox 22
Reduction gear maintenance 22
Description of the reducer 22
Instructions for assembly/ service on the reducer 22
Adjustment of the bevel gear system 22
Reducer section 22
31 Truck
Covers 31
Internal accessibility 31
34 Driver’s compartment
Seat 34
Removal and reassembly of the seat and seat support 34
Step plate 34
Platform removal procedure 34
Platform gas spring removal 34
Platform gas spring disassembly 34
Platform gas spring refitting 34
Workshop literature ? 45578042301 EN ? 09/2008 III
42 Steering
Electrical steering
Electrical steering system
LES activation
Electrical steering system calibration
Removal and assembly of the steering motor
Reassembly of the drive wheel position potentiometer
46 Wheels
Wheels
Access to the drive wheel retaining nuts
Wheel Tightening Check
Wheel Wear Check
Disassembly and reassembly of the traction wheel
49 Braking system
Braking devices and methods
Removal of the electromagnetic brake;
Service brake (eABS)
Description of service braking ( e-ABS)
Features of the eABS module
Alarms encoding
List of alarms
60 Electrical and electronic system
Electrical/electronic system: general information
COMBI AC1 electronic control functional diagram
CHARACTERISTICS COMBI AC1
COMBI AC1 inputs and outputs
Removal of the electric panel
Wiring
Changing a fuse
Power fuse installation
Batteries
Low battery charge indicator and counter
Battery replacement
Stand with lateral battery extraction roller unit (optional)
Electrolyte Level and Density Check
Battery Recharging 60
71 Hydraulic components
Valve group 71
Valve block for versions with initial wheel lifting 71
Valve block for versions without initial wheel lifting 71
Motor – pump – tank 71
Removal and assembly of the tank-pump-motor unit 71
80 Lifting
Lift mast 80
Lift assembly 80
Mobile structure 80
Disassembly of the mobile structure 80
Disassembly and reassembly of the lift cylinders 80
Adjustment of the guide bearings for the mobile structure 80
Replacement of the lift cylinder gaskets 80
Maintenance of the mobile structure lever systems 80
Strut length adjustment 80
Annex
A Diagrams
Wiring diagrams A
Circuit diagram (electrical connection): model with preliminary fork lifting function – sheet
1 A
Circuit diagram (electrical connection): model with preliminary fork lifting function – sheet
2 A
Circuit diagram (electrical connection): model with preliminary fork lifting function – sheet
3 A
Circuit diagram “Cold store” ( optional): model with preliminary fork lifting function A
Circuit diagram (electrical connection): model without preliminary fork lifting function –
sheet 1 A
Circuit diagram (electrical connection): model without preliminary fork lifting function –
sheet2 A
Circuit diagram (electrical connection): model without preliminary fork lifting function –
sheet3 A
Circuit diagram (electrical connection): model without preliminary fork lifting function –
Workshop literature ? 45578042301 EN ? 09/2008 V
Table of contents
Hydraulic diagrams A
Hydraulic connection diagram for “DPX – TPX lift masts”: model with preliminary fork
lifting function-sheet 1/2 A
Hydraulic connection diagram “SPX lift masts”: model with preliminary fork lifting function
– sheet 2/2 A
Hydraulic connection diagram “DPX – TPX lifts” model without preliminary fork lifting
function- sheet 1/2 A
Hydraulic connection diagram “SPX lift” model without preliminary fork lift function –
sheet2/2

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