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OM Series mdX mdXac Workshop Manual – PDF DOWNLOAD
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Description
OM Series mdX mdXac Workshop Manual – PDF DOWNLOAD
FILE DETAILS:
OM Series mdX mdXac Workshop Manual – PDF DOWNLOAD
Language : English
Pages : 654
Downloadable : Yes
File Type : PDF
DESCRIPTION:
OM Series mdX mdXac Workshop Manual – PDF DOWNLOAD
General product information
Speed optimisation
General
- Speed optimisation is a software function in the FZS that reduces the driving speed of the truck in relation to the lift height and the load it is carrying. Apart from the actual driving speed, the acceleration and delay of the driving speed are reduced, as are those of the ancillary movements.
- This means, for example, that acceleration of the reach function takes place more gently at a height of 10m than in the lowered state. Speed optimisation comes in different versions, 3.X and 4.X, and con?guration levels, 3.0, 3.1, 3.2 and 3.3. Since each truck can have its own dimensions, different reduction characteristics must be calculated for each truck.
- This is done with the help of a special software program, the “VNAP tool”. The corners (P1-P6) resulting from these calculations are important for the stability of the truck. The corners are stored in the FZS.
The following factors are the basis for the calculation
mentioned above:
? Battery type
? Max. load capacity
? A-dimension of the turret head
? Max. shifting depth
? Max. lift height of main lift
? Overall height of truck
? Width of the load wheel axle
? Mechanical rail guidance or inductive guidance
There are different speed optimisation variants depending on the truck?s sensor system and the options that have been activated accordingly in the FZS. This results in different truck functions.
TABLE OF CONTENTS:
OM Series mdX mdXac Workshop Manual – PDF DOWNLOAD
00 Product information
General product information
Speed optimisation
Fan management
General
02 Diagnostics
Software
Winflash V1 1X-General
Winflash V1 1X-Working with Winflash software
Error lists
General
Truck control unit (FZS) error list and information
Drive/pump controller (FPS) error list
Load handling controls error list (LHC 2)
Hydraulic setpoint converter (HSK) error list
Display error list
Fleet Manager error list (FLM)
Error List Input/Output Extension Module (IOX)
Electric steering (ELK) error list
Inductive guidance (IZF) error list
Teach-in
General
Service mode
Main lift, telescopic mast
Lift mast, triple mast
Auxiliary lift
Swivelling
Shifting
Fork adjustment
11 Electric motor
Traction motor
General
Test 11
Repair 11
Maintenance 11
Rev sensor 11
General 11
Test 11
Repair 11
Temperature sensor 11
General 11
Test 11
Repair 11
22 Mechanical drive axle
Front bevel gears 22
General 22
Test 22
Maintenance 22
42 Steering
Electric steering 42
Function 42
Emergency steering 42
Steering unit
General -4
Test -6
Repair -6
Maintenance -9
General -9
Test -10
Repair -11
Maintenance -12
-12
General -12
Test -13
Repair -14
Maintenance -17
General -17
Test -18
Repair
43 Mechanical guidance
Guide elements 43
General 43
Test 43
Repair 43
Aisle detection 43
General 43
Test 43
44 Inductive guidance
Inductive guidance 44
General 44
Test 44
Repair 44
Maintenance 44
Central unit 44
General 44
Test 44
Repair 44
Peripherals 44
Antennas 44
Guide wire 44
Frequency generator 44
Aisle detection 44
General 44
46 Wheels and tyres
Wheels 46
Drive wheel 46
Load wheel 46
Repair -5
Maintenance -8
General -18
Test -19
Repair -2
General -24
Test -25
Repair -26
General -28
Repair -29
General -1
Test -1
Repair -2
General -3
Test -4
VI Workshop literature ? 8 054 488 EN ?
Table of contents
49 Brake system
Brake system 49
General 49
Testing the brake retardation 49
Electric service brake 49
General 49
Hydraulic service brake 49
General 49
Test 49
Repair 49
Maintenance 49
Pressure sensor 49
General -5
Repair -6
Maintenance -18
Workshop literature ? 8 054 488 EN ? VII
Table of contents
General product information
Speed optimisation
Fan management
General
02 Diagnostics
Software
Winflash V1 1X-General
Winflash V1 1X-Working with Winflash software
Error lists
General
Truck control unit (FZS) error list and information
Drive/pump controller (FPS) error list
Load handling controls error list (LHC 2)
Hydraulic setpoint converter (HSK) error list
Display error list
Fleet Manager error list (FLM)
Error List Input/Output Extension Module (IOX)
Electric steering (ELK) error list
Inductive guidance (IZF) error list
Teach-in
General
Service mode
Main lift, telescopic mast
Lift mast, triple mast
Auxiliary lift
Swivelling
Shifting
Fork adjustment
11 Electric motor
Traction motor
General
Test 11
Repair 11
Maintenance 11
Rev sensor 11
General 11
Test 11
Repair 11
Temperature sensor 11
General 11
Test 11
Repair 11
22 Mechanical drive axle
Front bevel gears 22
General 22
Test 22
Maintenance 22
42 Steering
Electric steering 42
Function 42
Emergency steering 42
Steering unit
General -4
Test -6
Repair -6
Maintenance -9
General -9
Test -10
Repair -11
Maintenance -12
-12
General -12
Test -13
Repair -14
Maintenance -17
General -17
Test -18
Repair
43 Mechanical guidance
Guide elements 43
General 43
Test 43
Repair 43
Aisle detection 43
General 43
Test 43
44 Inductive guidance
Inductive guidance 44
General 44
Test 44
Repair 44
Maintenance 44
Central unit 44
General 44
Test 44
Repair 44
Peripherals 44
Antennas 44
Guide wire 44
Frequency generator 44
Aisle detection 44
General 44
46 Wheels and tyres
Wheels 46
Drive wheel 46
Load wheel 46
Repair -5
Maintenance -8
General -18
Test -19
Repair -2
General -24
Test -25
Repair -26
General -28
Repair -29
General -1
Test -1
Repair -2
General -3
Test -4
VI Workshop literature ? 8 054 488 EN ?
Table of contents
49 Brake system
Brake system 49
General 49
Testing the brake retardation 49
Electric service brake 49
General 49
Hydraulic service brake 49
General 49
Test 49
Repair 49
Maintenance 49
Pressure sensor 49
General -5
Repair -6
Maintenance -18
Workshop literature ? 8 054 488 EN ? VII
Table of contents
Dual pedal 50
General 50
Function 50
Test 50
Repair 50
Maintenance 50
Joystick 50
General 50
Test 50
Repair 50
Maintenance 50
56 Display elements
Display screen 56
General 56
Test 56
Repair 56
Maintenance 56
60 Electrics/ Electronics (general)
Electrical system 60
DC/DC converter 60
Sensor system 60
Main lift distance sensor 60
General -23
Repair -27
General -28
Repair -30
General -31
Repair -34
General -35
Test -38
Repair -39
Maintenance -41
General -41
Test -45
General -1
Test -2
Repair -3
Maintenance -5
General -6
Test -7
VIII Workshop literature ? 8 054 488 EN ?
Table of contents (§)
64 Electronic controls
Drive/pump controller (FPS) A 10 64
General 64
Test 64
Battery management 64
Repair 64
Maintenance 64
Converter 64
General 64
Test 64
Repair 64
Maintenance 64
Other electronic controls 64
Truck control unit (FZS) 8U60 64
Load handling controls (LHC} 8U61 64
Input/output controller (IOX) 8U65 64
Hydraulic setpoint converter (HSK) 2A20 64
CAN bus 64
70 Hydraulics, general
Basic hydraulics 70
Oil tank 70
Breather filter 70
Maintenance -7
General -6
Test -6
Repair -7
-10
General -10
Test -12
Repair -14
Maintenance -15
-15
General -15
Test -15
Repair -16
-18
General -18
Test -20
Repair -21
General -5
Repair -6
General -7
Test -8
Repair -8
General -10
Test -11
Workshop literature ? 8 054 488 EN ? IX
Table of contents
70
71 Working hydraulics
Pump units 71
General 71
Test 71
Repair 71
Maintenance 71
Hydraulic pump 71
General -2
Test -5
Repair -7
Maintenance -13
-14
General -14
Test -14
Repair -15
X Workshop literature ? 8 054 488 EN ?
Table of contents
Auxiliary lift lowering proportional valve 76
General 50
Function 50
Test 50
Repair 50
Maintenance 50
Joystick 50
General 50
Test 50
Repair 50
Maintenance 50
56 Display elements
Display screen 56
General 56
Test 56
Repair 56
Maintenance 56
60 Electrics/ Electronics (general)
Electrical system 60
DC/DC converter 60
Sensor system 60
Main lift distance sensor 60
General -23
Repair -27
General -28
Repair -30
General -31
Repair -34
General -35
Test -38
Repair -39
Maintenance -41
General -41
Test -45
General -1
Test -2
Repair -3
Maintenance -5
General -6
Test -7
VIII Workshop literature ? 8 054 488 EN ?
Table of contents (§)
64 Electronic controls
Drive/pump controller (FPS) A 10 64
General 64
Test 64
Battery management 64
Repair 64
Maintenance 64
Converter 64
General 64
Test 64
Repair 64
Maintenance 64
Other electronic controls 64
Truck control unit (FZS) 8U60 64
Load handling controls (LHC} 8U61 64
Input/output controller (IOX) 8U65 64
Hydraulic setpoint converter (HSK) 2A20 64
CAN bus 64
70 Hydraulics, general
Basic hydraulics 70
Oil tank 70
Breather filter 70
Maintenance -7
General -6
Test -6
Repair -7
-10
General -10
Test -12
Repair -14
Maintenance -15
-15
General -15
Test -15
Repair -16
-18
General -18
Test -20
Repair -21
General -5
Repair -6
General -7
Test -8
Repair -8
General -10
Test -11
Workshop literature ? 8 054 488 EN ? IX
Table of contents
70
71 Working hydraulics
Pump units 71
General 71
Test 71
Repair 71
Maintenance 71
Hydraulic pump 71
General -2
Test -5
Repair -7
Maintenance -13
-14
General -14
Test -14
Repair -15
X Workshop literature ? 8 054 488 EN ?
Table of contents
Auxiliary lift lowering proportional valve 76
Valve block 76
Chassis valve block 76
81 Lift mast
Mast 81
Load chain 81
Telescopic mast 81
General 81
Test 81
Repair 81
Maintenance 81
Triple mast 81
General 81
Test 81
Repair 81
Maintenance 81
86 Attachments
Turret head 86
General 86
Shifting 86
Shift potentiometer 86
General -17
Test -18
Repair -19
General -21
Test -21
Repair -22
Maintenance -26
General -27
Test -28
Repair -28
General -29
Test -30
Repair -32
General -33
Test -33
Repair -35
Maintenance -37
General -37
Test -39
Repair -40
Maintenance -44
General -45
Test -46
Repair -47
Maintenance -49
General -50
Test -51
Repair -52
General -55
Test -56
Repair -56
General -59
Test -60
Repair -61
Maintenance -63
Workshop literature ? 8 054 488 EN ? XI
Table of contents
Shift position switch 86
Swivelling 86
Swivel potentiometer 86
Swivel position switch 86
Pulling cylinder 86
Auxiliary lift mast 86
Auxiliary lift cylinder 86
Auxiliary lift distance sensor 86
Auxiliary lift reference switch 86
Valve block 86
-64
General -64
Checking -65
Repair -66
Maintenance -66
Overreach -67
General -1
“PIN code” generation and management -1
Special “PIN code” -3
General -4
Function -5
Teach-in of shelf heights (levels) -8
General -9
General -11
General -12
General -14
Determining the braking distance -1
General -3
Activating the “ZAG inductive” option -3
Inductive proximity switches -4
Determining the length of the steel plates -6
Assembly of the steel plates -7
Zone partitioning -10
Suppression of interfering metal parts -16
Diagnostics -17
General -18
Activating the “ZAG magnetic” option -19
XII Workshop literature ? 8 054 488 EN ?
Table of contents
Hydraulic motor 86
Overreach function 86
90 Special equipment/ Accessories
Optional equipment 90
PIN code access control 90
Height preselection 90
Load detection 90
Load sensor/ weight sensor 90
Intelligent load capacity diagram 90
Fork cycle 90
91 Special equipment, very narrow aisle
End of aisle slow down and stop 91
ZAG braking distance 91
ZAG inductive 91
ZAG magnetic 91
Magnet operated switches -20
Switching magnets -21
Maximum braking distance -23
Switching magnet installation positions -24
Zone partitioning -26
Diagnostics -31
General -32
Activating the “ZAG re?exli” option -32
Maximum braking distance -34
Re?ector types -35
Arrangement of re?ective light barriers -37
Fitting the re?ectors -39
Mounting height of the re?ectors on the rack -43
Zone partitioning -45
Important rules -49
Diagnostics -50
Dynometer -1
Anziehdrehmomente fahrzeugbezogen -3
Tightening torques in accordance with WN 14029 -11
Table of contents
92 Other accessories
Devices 92
Dynometer 92
Web belt 92
Torque table 92
Measurements drawing
Chassis valve block 76
81 Lift mast
Mast 81
Load chain 81
Telescopic mast 81
General 81
Test 81
Repair 81
Maintenance 81
Triple mast 81
General 81
Test 81
Repair 81
Maintenance 81
86 Attachments
Turret head 86
General 86
Shifting 86
Shift potentiometer 86
General -17
Test -18
Repair -19
General -21
Test -21
Repair -22
Maintenance -26
General -27
Test -28
Repair -28
General -29
Test -30
Repair -32
General -33
Test -33
Repair -35
Maintenance -37
General -37
Test -39
Repair -40
Maintenance -44
General -45
Test -46
Repair -47
Maintenance -49
General -50
Test -51
Repair -52
General -55
Test -56
Repair -56
General -59
Test -60
Repair -61
Maintenance -63
Workshop literature ? 8 054 488 EN ? XI
Table of contents
Shift position switch 86
Swivelling 86
Swivel potentiometer 86
Swivel position switch 86
Pulling cylinder 86
Auxiliary lift mast 86
Auxiliary lift cylinder 86
Auxiliary lift distance sensor 86
Auxiliary lift reference switch 86
Valve block 86
-64
General -64
Checking -65
Repair -66
Maintenance -66
Overreach -67
General -1
“PIN code” generation and management -1
Special “PIN code” -3
General -4
Function -5
Teach-in of shelf heights (levels) -8
General -9
General -11
General -12
General -14
Determining the braking distance -1
General -3
Activating the “ZAG inductive” option -3
Inductive proximity switches -4
Determining the length of the steel plates -6
Assembly of the steel plates -7
Zone partitioning -10
Suppression of interfering metal parts -16
Diagnostics -17
General -18
Activating the “ZAG magnetic” option -19
XII Workshop literature ? 8 054 488 EN ?
Table of contents
Hydraulic motor 86
Overreach function 86
90 Special equipment/ Accessories
Optional equipment 90
PIN code access control 90
Height preselection 90
Load detection 90
Load sensor/ weight sensor 90
Intelligent load capacity diagram 90
Fork cycle 90
91 Special equipment, very narrow aisle
End of aisle slow down and stop 91
ZAG braking distance 91
ZAG inductive 91
ZAG magnetic 91
Magnet operated switches -20
Switching magnets -21
Maximum braking distance -23
Switching magnet installation positions -24
Zone partitioning -26
Diagnostics -31
General -32
Activating the “ZAG re?exli” option -32
Maximum braking distance -34
Re?ector types -35
Arrangement of re?ective light barriers -37
Fitting the re?ectors -39
Mounting height of the re?ectors on the rack -43
Zone partitioning -45
Important rules -49
Diagnostics -50
Dynometer -1
Anziehdrehmomente fahrzeugbezogen -3
Tightening torques in accordance with WN 14029 -11
Table of contents
92 Other accessories
Devices 92
Dynometer 92
Web belt 92
Torque table 92
Measurements drawing
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