Perkins 904J-E36TA Engine Troubleshooting Manual M0095947-02 – PDF

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Perkins 904J-E36TA Engine Troubleshooting Manual M0095947-02 – PDF DOWNLOAD

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Perkins 904J-E36TA Engine Troubleshooting Manual M0095947-02 – PDF DOWNLOAD

Language : English
Pages : 432
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Perkins 904J-E36TA Engine Troubleshooting Manual M0095947-02 – PDF DOWNLOAD

General Information 5
Welding Precaution 6
Electronic Service Tools 7
Electronic System Overview
System Overview 10
Component Location 12
Diesel Particulate Filter Regeneration 20
Engine Monitoring System 21
Diagnostic Capabilities 22
Configuration Parameters
Configuration Parameters 23
Diagnostic Trouble Codes
Diagnostic Trouble Codes 25
Symptom Troubleshooting
Acceleration Is Poor or Throttle Response Is Poor 38
Alternator Problem (Charging Problem and/or Noisy
Operation) 43
Battery Problem 45
Clean Emissions Module Has High Oxygen Level 46
Coolant Contains Oil 47
Coolant Level Is Low 49
Coolant Temperature Is High 50
Coolant Temperature Is Low 55
Cylinder Is Noisy 56
DEF Does Not Purge 59
DEF Module Does Not Respond 60
DEF Pressure Is High 64
DEF Pressure Is Low 66
DEF Tank Level Is Low 72
DEF Tank Temperature Is High 74
DEF Temperature Is Low 76
Diesel Oxidation Catalyst Has Incorrect Inlet
Temperature 80
Diesel Oxidation Catalyst Has Low Conversion
Efficiency 82
Diesel Particulate Filter Collects Excessive Soot 83
Diesel Particulate Filter Has Low Inlet Pressure 86
Diesel Particulate Filter Temperature Is Low 87
Ether Actuation Occurrence Is Excessive 88
Engine Cranks but Does Not Start 91
Engine Does Not Crank 98
Engine Has Early Wear 100
Engine Has Mechanical Noise (Knock) 102
Engine Misfires, Runs Rough or Is Unstable 106
Engine Overcrank Occurrence 111
Engine Overspeeds 114
Engine Shutdown Occurs Intermittently 116
Engine Shutdown While Idling 118
Engine Stalls at Low RPM 119
Engine Top Speed Is Not Obtained 122
Engine Vibration Is Excessive 127
Exhaust Has Excessive Black Smoke 129
Exhaust Has Excessive White Smoke 132
Exhaust System Contains Coolant 136
Exhaust System Contains Oil 138
Exhaust Temperature Is High 140
Fuel Consumption Is Excessive 143
Fuel Contains Water 147
Fuel Rail Pressure Problem 148
Fuel Temperature Is High 153
Inlet Air Is Restricted 155
Intake Manifold Air Pressure Is High 156
Intake Manifold Air Pressure Is Low 159
Intake Manifold Air Temperature Is High 161
NOx Conversion Is Low 164
NRS Exhaust Gas Temperature Is High 171
NRS Mass Flow Rate Problem 173
Oil Consumption Is Excessive 178
Oil Contains Coolant 180
Oil Contains Fuel 182
Oil Level Is Low 184
Oil Pressure Is Low 185
Power Is Intermittently Low or Power Cutout Is
Intermittent 189
SCR Catalyst Has Incorrect Inlet Temperature 192
SCR Warning System Problem 194
Transmission Oil Temperature Is High 203
Valve Lash Is Excessive 204
Circuit Tests
CAN Data Link – Test 206
Coolant Diverter – Test 209
Cooling Fan Control – Test 214
Cooling Fan Speed – Test 218
Data Link Configuration Status – Test 220
DEF Injector – Test 222
DEF Line Heater – Test 227
DEF Pump Motor – Test 232
DEF Pump Pressure Sensor – Test 237
DEF Return Valve – Test 242
DEF Tank Sensor – Test 249
Electrical Power Supply – Test 253
Engine Speed – Test 255
Ether Starting Aid – Test 258
Fuel Control – Test 262
Fuel Transfer Pump – Test 266
Glow Plug Starting Aid – Test 271
Idle Validation – Test 276
Indicator Lamp – Test 283
Injector Data Incorrect – Test 286
Injector Solenoid – Test 288
Mode Selection – Test 295
Motorized Valve – Test 297
NOx Sensor Supply – Test 304
Relay – Test (SCR Main Relay) 306
Relay – Test (Start Relay) 309
Sensor Calibration Required – Test 312
Sensor (Data Link Type) – Test 315
Sensor Signal (Analog, Active) – Test 319
Sensor Signal (Analog, Passive) – Test 326
Sensor Supply – Test 333
Speed Control (Analog) – Test 335
Speed Control (PWM) – Test 341
Speed/Timing – Test 347
Switch Circuits – Test (Engine Oil Pressure
Switch) 350
Switch Circuits – Test (Air Filter Restriction
Switch) 354
Switch Circuits – Test (Multiposition Throttle
Switch) 357
Valve Position – Test 359
Water in Fuel – Test 366
Service
Service Tool Features 372
Service Tool Error Identifiers 403
Customer Passwords 411
Factory Passwords 411
ECM Will Not Accept Factory Passwords 412
Electronic Service Tool Does Not Communicate 412
Test ECM Mode 414
ECM Software – Install 415
ECM – Replace 416
DEF Pump – Replace 417
Electrical Connectors – Inspect 419
Injector Code – Calibrate 423
SCR Inducement Emergency Override 425
Index Section
Index 428

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