PSI 3.0L MECHANICAL ENGINE SERVICE AND REPAIR MANUAL – PDF DOWNLOAD

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PSI 3.0L MECHANICAL ENGINE SERVICE AND REPAIR MANUAL – PDF DOWNLOAD

FILE DETAILS:

PSI 3.0L MECHANICAL ENGINE SERVICE AND REPAIR MANUAL – PDF DOWNLOAD

Language : English
Pages : 104
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

PSI 3.0L MECHANICAL ENGINE SERVICE AND REPAIR MANUAL – PDF DOWNLOAD

Specifications 4
Fastener Tightening Specifications 4
Sealers, Adhesives and Lubricants 4
Engine Mechanical Specifications (1 of 2) 5
Engine Mechanical Specifications (2 of 2) 6
Diagnostic Information and Procedures 7
Base Engine Noise Diagnosis 7
Engine Compression Test 8
Engine Noise Diagnosis 8
Knocks Cold and Continues for 2 to 3 Minutes 8
Knocks on Start-Up but Only Lasts a Few Seconds 8
Knocks at Idle Hot 8
Valve Train Diagnosis 8
Oil Consumption Diagnosis 8
Low or No Oil Pressure Diagnosis and Testing 9
Oil Leak Diagnosis 9
Block Explode #1 Disassembled View (1 of 4) 10
Block Explode #2 Disassembled View (2 of 4) 12
Head Explode Disassembled View (3 of 4) 14
Oil Pump Explode Disassembled View (4 of 4) 15
Draining Fluids, Oil Filter and Fuel Pump Cover
Removal 16
Engine Flywheel Removal 17
Fuel Rail Removal 17
Distributor/High Voltage Switch (HVS) Removal 18
Ignition Coil Module Assembly Removal 18
Oil Level Indicator and Tube Removal 19
Lift Bracket Removal 19
Spark Plug Removal 19
Intake/Exhaust Manifold Removal 20
Intake/Exhaust Manifold Disassemble and
Assemble 20
Intake/Exhaust Manifold Clean and Inspect 20
Coolant Inlet and Coolant Thermostat Removal 21
Water Pump Removal 21
Crankshaft Pulley Removal 21
Valve Rocker Arm Cover Removal 22
Pushrod Cover Removal 22
Fuel Rail Bracket Removal 22
Valve Rocker Arm and Pushrod Removal 23
Measuring Camshaft Lobe Lift 23
Valve Train Components Inspect (Cylinder Head) 24
Valve Lifter Removal 24
Cylinder Head Removal 25
Oil Pan Removal 25
Oil Pump Removal 25
Engine Front Cover Removal 26
Measuring Crankshaft and Camshaft Sprocket
Runout 26
Measuring Timing Sprocket Teeth Backlash 27
Crankshaft Sprocket Removal 27
Camshaft Removal 27
Crankshaft and Camshaft Sprocket Inspect 28
Timing Gear Oil Nozzle Removal 28
Piston, Connecting Rod and Bearing Removal 29
Crankshaft and Bearings Clean and Inspect (Connecting
Rod Bearing Clearance) 30
Crankshaft Rear Oil Seal and Housing Removal 32
Crankshaft , Bearings and Bearing Cap Removal 33
Crankshaft and Bearings Clean and Inspect 33
Crankshaft and Bearings Clean and Inspect
(Main Bearing Clearance) 35
Camshaft Bearing Removal 38
Distributor Lower Bushing and Thrust Washer
Removal 39
Oil Filter Bypass Valve Removal and Installation 39
Cylinder Block Clean and Inspect 40
Cylinder Bore Measurements 40
Cylinder Boring and Honing 41
Distributor Lower Bushing and Thrust Washer
Installation 42
Piston and Connecting Rod Disassemble 42
Piston and Connecting Rod Clean and Inspect 43
Piston Selection 45
Piston and Connecting Rod Assemble 46
Camshaft and Bearings Clean and Inspect 47
Camshaft Sprocket and Retainer Removal and
Installation 49
Camshaft Bearing Installation 50
Oil Pump Disassemble 51
Oil Pump Clean and Inspect 52
Oil Pump Assemble 53
Cylinder Head Disassemble 54
Cylinder Head Clean and Inspect 55
Valve Guide Reaming/Valve and Seat Grinding 58
Rocker Arm Stud Removal and Installation 59
Cylinder Head Assemble 60
Service Prior to Assembly 61
Crankshaft, Bearings and Bearing Cap Installation 61
Crankshaft Rear Oil Seal and Housing Installation 62
Piston, Connecting Rod and Bearing Installation 63
Timing Gear Oil Nozzle Installation 65
Crankshaft Sprocket Installation 65
Camshaft Installation 65
Engine Front Cover and Oil Seal Installation 66
Oil Pump Installation 67
Oil Pan Installation 67
Crankshaft Pulley Installation 68
Cylinder Head Installation 68
Fuel Rail Inspection and Installation 69
Cylinder Head Torque Sequence 69
Valve Lifter Installation 69
Valve Rocker Arm and Pushrod Installation 70
Pushrod Cover Installation 71
Valve Rocker Arm Cover Installation 72
Oil Level Indicator and Tube Installation 72
Water Pump Installation 72
Coolant Inlet and Coolant Thermostat Housing
Installation 73
Intake/Exhaust Manifold Installation 73
Spark Plug Installation 73
Lift Bracket Installation 74
Ignition Coil Module Assembly Installation 74
Distributor/High Voltage Switch Installation 75
Engine Flywheel Installation 76
Engine Block Coolant Plug/Oil Filter/Crankshaft Position
Sensor and Fuel Pump Cover Installation 76
Description and Operation 78
Engine Component Description 78
Engine Block 78
Cylinder Head 78
Crankshaft 78
Camshaft 78
Pistons and Connecting Rods 78
Valve Train 78
Lubrication 79
Thread Repair 79
Cleanliness and Care 80
Replacing Engine Gaskets 80
Use of RTV and Anaerobic Sealer 80
Separating Parts 81
Tools and Equipment 81
Special Tools and Equipment 82

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