Raymond 101 Walkie Pallet Truck Maintenance Manual SN 101-00-20000 and up – PDF DOWNLOAD

Description

Raymond 101 Walkie Pallet Truck Maintenance Manual SN 101-00-20000 and up – PDF DOWNLOAD

FILE DETAILS:

Raymond 101 Walkie Pallet Truck Maintenance Manual SN 101-00-20000 and up – PDF DOWNLOAD

Language : English
Pages : 227
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Raymond 101 Walkie Pallet Truck Maintenance Manual SN 101-00-20000 and up – PDF DOWNLOAD

Manual Design:
The Raymond® Walkie Pallet Truck Maintenance Manual is designed with the following objectives in mind:
• Provide technical coverage for expected levels of user expertise
• Anticipate your needs and reduce your decisions regarding maintenance
• Reduce page flipping through a “one-stop shopping” approach
The two-line running page header at the top of each page tells you the following:
• Name of the manual
(Raymond® Walkie Pallet Truck Maintenance Manual)
• Current chapter title
(example: this page How to Use This Manual)
• Current topic
(example: this page Manual Design)

We suggest you get in the habit of turning to the page first when you use this manua

TABLE OF CONTENTS:

Raymond 101 Walkie Pallet Truck Maintenance Manual SN 101-00-20000 and up – PDF DOWNLOAD

Page Revision Record iii
How to Use This Manual 1-1
Map of the Manual 1-2
Manual Design 1-3
Table of Contents1-7
START Page1-11
Safety2-1
Definitions 2-2
General Safety 2-3
Battery Safety 2-7
Jacking Safety 2-11
Tie-down for Transport 2-13
Towing 2-14
Welding Safety 2-15
Systems Overview3-1
Truck Model Identification 3-2
Vehicle Specifications3-2
General System Data3-3
Special TPDMM-0100Bools 3-4
Theory of Operation 3-5
Scheduled Maintenance 4-1
Maintenance Guidelines 4-2
Daily4-3
Every Two Months or 250 Operating Hours 4-4
Annually or Every 1500 Operating Hours4-6
Grease Fittings 4-7
How To Use This Manual Raymond® Walkie Pallet Truck Maintenance Manual
Table of Contents
1-8 PDMM-0100B Revised: Draft
Troubleshooting 5-1
How to Use This Chapter 5-2
Electrical Troubleshooting Guidelines5-3
Hydraulic Troubleshooting Guidelines5-6
Definitions 5-7
Electrical Connector Locator Chart 5-12
Fault Codes5-13
Programmable Maintenance Tool (PMT) 5-15
List of Troubleshooting Charts 5-41
Troubleshooting Flowcharts5-43
Component Procedures 6-1
List of Component Procedures6-2
Component Locator Photos 6-5
Tractor Cover6-7
Battery 6-8
Power Cables 6-16
Wiring Harness 6-17
Diodes 6-19
Fuses 6-20
Circuit Breaker 6-21
Switches (General) 6-22
Control Handle Switches6-23
Main ON/OFF Switch 6-25
Key Switch 6-26
Brake (Deadman) Switch6-27
Lift-Limit Switch6-29
Hydraulic Solenoid 6-30
Gauges 6-31
Control Handle 6-34
Horn6-37
Motor Controller6-38
Contactors 6-42
Brake 6-43
Motors, General6-45
Drive Motor6-53
Drive Unit 6-57
Hydraulic Components 6-69
Adjustments6-69
Hydraulic Fluid6-70
Adjusting Hydraulic Pump Pressure Relief Valve6-72
Hydraulic Cylinder 6-74
Hydraulic Unit 6-77
Lift Motor 6-81
Cold Storage Conditioning 6-83
AppendixA-1
Lubrication Equivalency Chart A-2
Torque Chart – StandardA-3
Torque Chart – MetricA-4
Decimal Equivalent ChartA-5
Standard/Metric ConversionsA-7
Schematics A-9
Index I-1

IMAGES PREVIEW OF THE MANUAL:

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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