Raymond DSS300 350 Stand-Up Counterbalanced Forklift Truck Parts Catalog Manual SN 5000 & UP – PDF DOWNLOAD

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Raymond DSS300 350 Stand-Up Counterbalanced Forklift Truck Parts Catalog Manual SN 5000 & UP – PDF DOWNLOAD

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Raymond DSS300 350 Stand-Up Counterbalanced Forklift Truck Parts Catalog Manual SN 5000 & UP – PDF DOWNLOAD

DESCRIPTION:

Raymond DSS300 350 Stand-Up Counterbalanced Forklift Truck Parts Catalog Manual SN 5000 & UP – PDF DOWNLOAD

To Our Customer

The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to constantly improve our products; therefore, part numbers may continue to change. When ordering parts, verify part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of assemblies and components may not necessarily conform to the exact installation as they appear on your truck.

Tips for Ordering Parts

In addition to Part Number and Description, have available:

Using This Catalog

This Catalog contains navigational aids to help you locate specific parts information.

Technical Assistance For Authorized Raymond Dealers Only

Authorized Raymond Dealers ONLY, please fax your Technical Inquiry to (315) 463-9145. For further assistance after faxing your Technical Inquiry, please call (315) 463-5000.

TABLE OF CONTENTS:

Raymond DSS300 350 Stand-Up Counterbalanced Forklift Truck Parts Catalog Manual SN 5000 & UP – PDF DOWNLOAD

SECTION 1 General Information
To Our Customer 1-3
How To Use Parts Catalog if Part Number Is Not Known 1-4
How To Use Parts Cataloge if Part Number Is Known 1-5
Major Sections 1-7
Recommended Spare Parts List 1-9
Hardware Parts List 1-11
Bulk Items List 1-13
SECTION 2 Finish and Accessories
Major Assemblies 2-3
Finish Instructions 2-6
Decals 2-13
Control Handle Decals 2-16
Battery Gates and Rollers 2-18
Battery Roller Assembly 2-20
Wheel Guard 2-22
Overhead Guard 2-24
SECTION 3 Steering and Controls
Steering and Controls 3-3
Steer Wheel Assembly 3-6
Steer Wheel Hub Assembly 3-8
Steering Feedback Proximity Switch Installation 3-10
SECTION 4 Drive and Brake
Drive and Brake Installation 4-3
Gear Reducer 4-6
Drive Wheel Hub Assembly 4-8
Electric Brake, 36 Volt 4-10
Pedal Assembly 4-12
SECTION 5 Electrical Components and Systems
Electrical System 5-3
ODI Assembly 5-12
Control Handle Assembly 5-15
Handle Installation – Solid State 5-18
Control Handle Assembly – Solid State 5-20
Horn Installation – 36 Volt Standard Mechanical 5-24
Contactor Assembly 5-27
Contactors 5-30
Battery Connector 5-32
Drive Motor 5-34
Lift Motor 5-36
Steer Motor 5-38
Heatsink Assembly, Traction 5-40
Heatsink Assembly, Lift 5-42
Model DSS300/350 Stand-Up Counterbalanced Truck – Table of Contents
10/31/02 ii PDPM – 0209
SECTION 6 Hydraulic Components
Hydraulic System 6-2
Manifold Assembly (With Auxiliary Functions) 6-10
Main Manifold 6-12
Auxiliary Manifold 6-14
Hydraulic Motor 6-16
Orbitrol Valve 6-18
Lift Pump 6-20
Auxiliary Pump 6-22
Tilt Cylinder Installation 6-24
Lift Cylinder Assembly, 3 Stage 6-28
Free Lift Cylinder Assembly, 2 and 3 Stage 6-30
Main Lift Cylinder Assembly, 2 Stage 6-32
Tilt Ram Assembly 6-34
SECTION 7 Mast
Elevating Section, 2 Stage 7-3
Elevating Section, 3 Stage 7-7
Fork Assembly 7-14
Side Shift Carriage Installation, 2 Stage 7-16
Side Shift Carriage, 3 Stage 7-20
Side Shift Carriage Assembly 7-24
SECTION 8 Options and Kits
Electric Light Installation 8-3
Electric Travel Light Assembly 8-6
Warning Light Installation 8-8
Warning Light Assembly 8-10
Travel Alarm Installation 8-12
Fire Extinguisher Installation 8-14
Operator Fan Installation 8-16
Rear Door Installation 8-18
Overhead Guard Mesh 8-20
Fuse Installation, Auxiliary Power 8-22
Load Backrest Installation 8-24
Weight Sensing Option 8-26
Secondary Auxiliary Function Installation 8-28
Horn Installation (Optional Electrical Horn) 8-32
APPENDIX A Alphabetical Parts Index
APPENDIX B Numerical Parts Index
PDPM – 0209 1-1 10/31/02
SECTION 1 General Information
To Our Customer 1-3
How To Use Parts Catalog if Part Number Is Not Known 1-4
How To Use Parts Cataloge if Part Number Is Known 1-5
Major Sections 1-7
Recommended Spare Parts List 1-9
Hardware Parts List 1-11
Bulk Items List 1-13

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

S.M