RAYMOND EASi Reach-Fork® Truck EZ-D, EZ-DD Parts Manual – PDF DOWNLOAD

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RAYMOND EASi Reach-Fork® Truck EZ-D, EZ-DD Parts Manual – PDF DOWNLOAD

FILE DETAILS:

RAYMOND EASi Reach-Fork® Truck EZ-D EZ-DD Parts Manual – PDF DOWNLOAD

Language : English
Pages :672
Downloadable : Yes
File Type : PDF
Size:56.6 MB

TABLE OF CONTENTS:

RAYMOND EASi Reach-Fork® Truck EZ-D EZ-DD Parts Manual – PDF DOWNLOAD

SECTION 1 General Information
Hardware 1-2
Critical 1-13
Recommended 1-55
SECTION 2 Finish & Accessories
Major Assemblies 2-2
Frame Assembly, Fore/Aft Stance 2-4
Frame Assembly, Dockstance 2-6
Roller Assembly, Battery 2-9
Top Cover Assembly, Fore/Aft Stance 2-11
Top Cover Assembly, Dockstance 2-13
Finish Instructions, Fore/Aft Stance 2-15
Finish Instructions, Dockstance 2-31
Cover Assembly, ODI 2-48
Pad, Floor/Brake Installation 2-50
Battery Gate Installation 2-52
Battery Cover, Installation, EE 2-55
SECTION 3 Steering & Controls
Steer Idler Wheel 3-2
Steer Motor and Shaft Installation 3-6
Steer Motor 3-8
Hydraulic Steer Motor 3-10
Steer Valve Assembly, Fore/Aft Stance 3-12
Steer Valve Assembly, Dockstance 3-14
Orbitrol Valve 3-16
Steer Wheel Assembly, Fore/Aft Stance 3-18
Steering Wheel Assembly, Dockstance 3-20
Control Handle Installation, Fore/Aft Stance 3-22
Control Handle Assembly, Fore/Aft Stance 3-24
Control Handle Installation, Dockstance 3-28
Control Handle Assembly, Dockstance 3-30
SECTION 4 Drive & Brake
Drive Unit Installation, All Models 4-2
Brake Assembly Drive Unit Assembly 4-5
Brake Installation, Drive Motor 4-7
Brake Assembly 4-9
Brake Assembly, Drive Motor 4-11
Brake Assembly, Deadman 4-13
Inertial Dampener 4-17
Drive Unit Assembly 4-19
SECTION 5 Electrical Comp. & System
System Electrical, Fore/Aft Stance 5-2
System Electrical, Dockstance 5-7
Vehicle Manager and Contactor Panel Assembly 5-12
Contactor 5-15
Harness Cable Assembly 5-17
Battery Connector Assembly 5-19
Fan Installation, Fore/Aft Stance and Dockstance 5-21
Fan Assembly 5-25
Fuse Card Assembly 5-27
Horn Assembly 5-29
Motor, Traction, AC, Danaher TSP 5-33
Motor, Traction, AC, Danaher TSA 5-36
Motor, Traction, AC, Schaubmuller 5-39
Lift Motor, DC 5-41
Motor, Auxiliary, DC 5-43
SECTION 6 Hydraulic Components
Hydraulic Lines Installation, Fore/Aft Stance 6-2
Hydraulic Lines Installation, Dockstance 6-6
Lift Hose Installation, Fore/Aft Stance and Dockstance 6-10
Manifold Assembly, Main Lift 6-12
Manifold Subassembly 6-14
Lift Pump and Motor Assembly 6-16
Lift Motor and Fan Assembly 6-18
Pump, Lift, Single Stage 6-20
Pump, Lift, Dual Stage 6-22
Auxiliary Pump and Motor Installation 6-24
Reservoir Assembly, Fore/Aft Stance and Dockstance 6-29
Front Lift Cylinder Assembly (TT) 6-31
Lift Cylinder Assembly, Front (R45TT-MB) 6-41
Back Lift Cylinder Assembly (TT) 6-45
Lift Cylinder Assembly, Back (R45TT-MB) 6-56
Lift Cylinder Assembly, Nominal (R/S30, 40TN) 6-60
Reach Cylinder Assembly (Single Reach) 6-63
Reach Cylinder Assembly, Deep-Reach® truck 6-65
Cylinder, Power Tilt Assembly, Reach 6-67
Cylinder Assembly, Sideshift 6-69
SECTION 7 Mast
Elevating Section (R30TN/R40TN) 7-2
Elevating Section, 3000/3500 lb., TT 7-5
Elevating Section (R40TT/R45 TT) 7-11
Elevating Section, Deep Reach 7-17
Elevating Section (4000/4500#, TTM) 7-23
Elevating Section (R45TT-MB/ DR30TT-B, Extended Height) 7-28
Mast Rattle Field Kit 7-34
Bracket Assembly, Pulley 7-36
Chain Assembly, Staging 7-38
Stop Assembly, Carriage 7-40
Stop Assembly, Carriage 7-42
Stop Assembly, Carriage 7-44
Stop Assembly, Mast 7-46
Reach Carriage Assembly 7-48
Carriage Assembly, Deep Reach 7-51
Scissor Assembly, Single Reach 7-54
Scissor Assembly, Deep Reach 7-56
Fork Carriage Assembly Reach with Power Tilt 7-59
Fork Carriage Assembly, Reach With Power Tilt and Sideshift 7-63
Fork Carriage Assembly With Integral Sideshift 7-67
Carriage Subassembly, Tilt and Sideshift 7-71
Solenoid Valve Assembly, Power Tilt 7-73
Solenoid Valve Assembly, Sideshift 7-75
Solenoid Valve Assembly, Reach 7-77
Solenoid Valve Assembly, Deep Reach 7-79
Reach Lines and Power Beyond, Deep Reach 7-81
Carriage Assembly, Side Shift 7-83
Carriage Assembly, Side Shift, Bolzoni 7-86
Carriage Piping – Reach 7-88
Carriage Piping-Deep Reach Truck 7-90
Mechanical Overhead Guard Installation 7-92
Mast Guard Installation 7-94
Pulley End Cap Kit, Nominal 7-98
Bracket and Pulley Assembly, Nominal 7-100
Flow Control Valve Assembly, Nominal 7-102
Load Wheel Installation, Straddle Style 7-104
Load Wheel Installation-Straddle Style (Reinforced) 7-111
Load Wheel Installation, Open Style 5 X 2.88 and 5 X 3.62 Inch 7-115
Wheel Guard and Plate Installation 5 X 3.62 and 5 X 2.88 Inch 7-119
Load Wheel Installation-10.5 X 3.5 Inch, 10.5 X 4.5 Inch 7-121
Hose and Cable Installation, Reach, TN 7-124
Over-the-Mast, Hose and Cable Installation, Reach, TT 7-135
Hose Assembly, Over the Mast 7-146
Cable Assembly, Over the Mast 7-158
Tractor to Mast Mounting 7-161
Lift Chain Installation and Assembly 7-163
Mast Finish Instructions 7-166
Forks 7-168
SECTION 8 Options & Kits
Auxiliary Start Switch Installation 8-2
Sideshift Stop Assembly 8-4
Sideshift Fitting-Guard Installation 8-6
Spacer Installation, Battery 8-8
Hinged Rear Operator Guard 8-10
Rear Post Guard, EZ-D 8-13
Post, Rear Installation, DZ-D 8-15
Load Backrest Installation 8-17
Plexiglass Overhead Guard Installation 8-19
Mesh, Guard, Overhead 8-21
Fire Extinguisher 8-23
Lift Limit with Bypass 8-25
Lift Limit Switch Installation 8-27
Second Speed Limit Switch Installation 8-29
Interlock Switch Installation (Nested) 8-31
Travel Light and Alarm 8-33
Light Assembly, Travel 8-35
Working Lights Installation 8-37
Working Light and Fan Installation 8-40
Strobe Light Installation 8-43
LED Strobe/Warning Light Installation 8-46
Light Installation, Warning 8-48
RF Initial Installation 8-50
Height/Tilt Indicator 8-53
Pulley Subassembly 8-58
Pulley Encoder Subassembly 8-60
Operator Compartment Sensor System 8-62
Aux Power Hookup 8-68
Line Filter assembly 8-70
Outrigger Installation (Contact Technical Support) 8-72
APPENDIX A Alphabetical Parts Index
APPENDIX B Numerical Parts Index

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