Raymond Forklift 101T-F40L Maintenance Instruction Manual SN 101-93-03351 and Up – PDF DOWNLOAD

Description

Raymond Forklift 101T-F40L Maintenance Instruction Manual SN 101-93-03351 and Up – PDF DOWNLOAD

FILE DETAILS:

Raymond Forklift 101T-F40L Maintenance Instruction Manual SN 101-93-03351 and Up – PDF DOWNLOAD

Language : English
Pages : 137
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Raymond Forklift 101T-F40L Maintenance Instruction Manual SN 101-93-03351 and Up – PDF DOWNLOAD

PREFACE:
This manual includes information required for maintenance, troubleshooting, and repair
of the Model 101 T-F40L. The objed is to insure safe maintenance and repair
pradices and procedures for this Raymond produd.
MANUAL OVERVIEW:
This manual consist of both the Maintenance lnstrudions and the Parts Catalog
(P/C) for the specific equipment listed on the cover.
The Table of Contents provides easy location of all subjed matter within the manual.
The following symbols are used throughout this manual to represent a condition or
hazard of which the operator should be aware.

TABLE OF CONTENTS:

Raymond Forklift 101T-F40L Maintenance Instruction Manual SN 101-93-03351 and Up – PDF DOWNLOAD

General Maintenance lnstrudions
Maintenance Pradices
Specifications
Hydraulic
Component Identification
Standard Torque Data For Bolts
Conversion Table
General Information
Decals
Dedmal Equivalent Chart
Planned Maintenance (PM)
lnspedion Form
PM Schedule and Procedure
Daily lnspedion
Monthly PM Service (or 100 Hrs)
Semi Annual Service (or 500 Hrs)
Annual PM Service (or 1000 Hrs)
Lubrication Points ·
Fill Points
Scheduled Maintenance
Batteries
Battery Cleaning
Eledrolyte Process
MODEL 101 T-F40L
Table of Contents
Battery Cleaning Procedure
Battery Eledrical Leakage To Frame Test
Battery Charging
Charging Process
Hydrometer Use
Voltage Check
Adding Water To Battery
Guidelines
Battery History Record
Motors
Motor Cleaning
Brush Care
Maintenance Schedule
Motor Maintenance lnspedion Chart
Brush Replacement
Motor Overheating
Motor Test for Open Circuit
Motor Open Circuit Test Procedure
Short Circuit Test – Motors
Short Circuit Test
Armature Shorts
Motor Grounds Test
Grounds – General
Hydraulic
Oil Seledion
Changing Reservoir Fluid
Power Section
Special T cols
Flush Grease Fitting Adapter
Battery-Pak Lifter
Bearing Installation Tool
Control Head Unit
Removal and Installation
Cold Storage Requirements
Control Handle Removal
Travel Control Switches
Horn, Lift/Lower Switches
Load Wheel
Repair and Replacement
MODEL 1 01 T-F40L
Table of Contents
Pull Rod Bushings Removal and Replacement
Carrier Frame Linkage and Bushings
Drive Wheel
Removal
Installation
Drive Unit
Removal
Installation
Axle Seal Removal
Installation
Drive Unit Assembly
Disassembly
Drive Motor
Removal
Drive Motor Brush Replacement
Drive Motor Disassembly
Installation
Controller Assembly
Throttle Potentiometer Setting
Example
Battery
Replacement
Wiring Hookup
Brake
Brake Adjustment
Brake Interlock Switch
Brake Linkage Removal
Brake Linkage Installation
Brake Shoe Removal and Installation
MODEL 101T-F40L
Table of Contents
Lift/Lower 55
Description 55
Theory of Operation 55
Lift 55
Eledrical 56
Control Circuits 56
Power Wiring56
Lower 57
Hydraulic and Eledrical 5 7
Equipment Recommended for Normal Servicing 58
Pump and Motor 59
Removal and Installation 59
Pump Motor Brush Removal 59
Relief Valve 61
Removing Solenoid Valve61
Installing Solenoid Valve61
Removing Pump and Motor Assembly 61
Removing Reservoir 6 1
Removing the Pump 61
Installing the Pump 62
Installing the Reservoir 62
Check Valve 62
Cylinder Assembly Removal/Installation 62
Cylinder Removal 62
Hydraulic Cylinder 63
Cylinder Disassembly 63
lnspedion63
Cylinder Assembly64
Cylinder Installation 65
Lift Limit Switch 65
Troubleshooting 66
No Lift 66
Forks do not lower 68
Forks will not hold load 68
T radion System 69
Transistor Control (Motor Controller)69
Current Limiting 70
Low Voltage Cutback 70
Thermal Protedion70
Runaway Protedion71
Static Return to Neutral Protedion 71
Plugging 71
Controller Keyswitch Input71
Controller Thumbwheel Throttle Inputs 71
“Emergency Reverse” Plug Breaking Inhibit 71
Tradion System Adjustments 72
Adjustment Panel 72
Potentiometer Adjustments 72
PDMM-0034 iii
Theory
Preparing to Travel
Directional/Speed Control Forward
Diredional/Speed Control Reverse
Emergency Reverse
Contactor Tip/Bar Replacement
Troubleshooting
Truck is dead – nothing operates
MODEL 101 T-F40L
Table of Contents
No travel – horn and lift/lower operates OK
No forward travel – forward contador does not energize
No forward travel – forward contador closed
No reverse travel – reverse contactor does not energize, forward travel operates
No reverse travel – reverse contador closed
No Emergency Reverse
Troubleshooting
Wiring lnspedion Procedure
Battery Charger
Electrical Testing
Equipment Required
Instructions
Acceptable Charge Values
Open Circuit Voltage Test
Short Circuit Amperage Test
Diodes
Capacitor
Timer
Overcharging Problems
Charger and Battery not Properly Matched
Defective Battery or Poor DC Connection
Battery Charts
Overview
Description
Low Current
High Current
Adjustment Panel
Manually Adjustable Potentiometers
Programmer Connector
Status LED
Power Wiring
Control Wiring
0-Skn Throttle (“Type 3”) 98
Initial Check 99
PDMM-0034 iv
MODEL 101 T-F40L
Table of Contents
Programming and Adjustments
Programming
Manual Adjustments
Current Limit Initial Check (Cont’ d)Setting
Current Limit Setting
Plug Current Adjustment
Acceleration Adjustment
Maintenance
Safety
Cleaning
Diagnostic History
Diagnostics and Troubleshooting
LED Diagnostics
Programmer Diagnostics
Programmer Operation
Operating Modes
Peace-of-mind Programming
Programmer Self Test
Programmer Menus
Diagnostics and Special Diagnostics “Menu”
Hydraulic Schematic
Electrical Schematic
Specifications
Glossary

IMAGES PREVIEW OF THE MANUAL:

Need help? Contact: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V