Raymond Forklift 111-F60L 111AT-F60L 112AT-FRE60L 113AT-FRC60L 114AT-TOW Operation & Maintenance Manual SN 6400 and up

Description

Raymond Forklift 111-F60L 111AT-F60L 112AT-FRE60L 113AT-FRC60L 114AT-TOW Operation & Maintenance Manual SN 6400 and up – PDF DOWNLOAD

FILE DETAILS:

Raymond Forklift 111-F60L 111AT-F60L 112AT-FRE60L 113AT-FRC60L 114AT-TOW Operation & Maintenance Manual SN 6400 and up – PDF DOWNLOAD

Language : English
Pages : 221
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Raymond Forklift 111-F60L 111AT-F60L 112AT-FRE60L 113AT-FRC60L 114AT-TOW Operation & Maintenance Manual SN 6400 and up – PDF DOWNLOAD

PREFACE:
This manual presents factual material on the Raymond Corporation equipment you have purchased. The
object is to insure safe operation end/or maintenance practices end procedures for this Raymond product.
MANUAL OVERVIEW:
This manual consists of both the Operating and Maintenance (O&M) section end the Parts Catalog (P/C)
section for the specific equipment listed on the cover.
• The Table of Contents provides easy location of all subject matter within the manual.
• Individual chapter indexes ere located at the beginning of each chapter, following the reference tabs.
• Any chapter not applicable to the particular piece of equipment covered in this
manual will state “Not Applicable” after the chapter title on the Table of Contents.
• The large section tabs allow a quick location indentificction of the O&M section or the P /C section.
The following symbols are used throughout this manual to represent a condition or hazard of which the operator should be aware.

Introduction:

The Raymond Corporation manufactures a variety of material handling equipment in both standard and customized configurations. This Operation and Maintenance Instruction manual is organized into major divisions which cover all areas of the equipment.

These include the following:
• Safety • Theory of Operation
• Description • Maintenance
• Operating Instructions • Troubleshooting
• Installation • Appendix

Using the Manual:

This manual contains several elements necessary for effective use, which are:
1. Table of Contents: Indicates what each chapter is about and what page it begins on.
2. General Index: Outlines the topics found throughout the entire manual by page number.
3. Individual Chapter Index: Located at the beginning of each chapter, this index outlines the topics found in that chapter by page number.
4. List of Illustrations: Outlines all illustrations found in the manual by figure number and page number.
5. Glossary: A complete list of identifications for technical terms and abbreviations used throughout the manual and the material handling industry.
6. Safety First and Last: Gives specific safety guidelines for truck operators, owners and maintenance personnel. This information is given at the beginning of the manual and at various areas throughout the manual.
7. Troubleshooting Charts: For quick logical tracking of troubles and suggested remedies.
8. Schematics: To aid in troubleshooting any part of equipment electrical and/or hydraulic systems.
9. Alphabetical Index: Found at the end of the appendix chapter, it can be used as a quick reference guide to find where in the manual a particular subject can be found.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Raymond Forklift 111-F60L 111AT-F60L 112AT-FRE60L 113AT-FRC60L 114AT-TOW Operation & Maintenance Manual SN 6400 and up – PDF DOWNLOAD

SECTION I: Operation and Maintenance Instructions
Introduction
Safety
Chapter 1: Description 1 0
Chapter 2: Operating Instructions 2 0
Chapter 3: Installation 3 0
Chapter 4: Theory of Operation 4 0
Chapter 5: Maintenance 5 0
Chapter 6: Troubleshooting 6 0
Chapter 7: Appendix 7 0

CHAPTER 1 – DESCRIPTION
Subiect
OVERVIEW
Vehicle Specifications
Description
MECHANICAL
Drive Unit
Handle Assembly
Drum Brake
HYDRAULIC SYSTEM
General
Relief Valve
Flow Control Valve
Lowering Solenoid
Lift Cylinders
Hydraulic Reservoir
Breather Cap
Hydraulic Pump Motor
Hydraulic Pump
Check Valve
ELECTRICAL SYSTEM
Battery
Lift Limit Switch
Drive Motor
Resistor Control
Advanced Transistor Control
CHAPTER 2 – OPERATING INSTRUCTIONS
OVERVIEW
SAFETY
Safety Guidelines List
TRUCK ORIENTATION
CONTROLS
Key Switch
Lift Button
Lower Button
Horn Button
Positive Drum Brake
Plugging
Forward/Reverse Directional Controls
Steering
Emergency Reverse Switch
Emergency Disconnect
Battery
Discharge Indicator (optional)
Hour Meter (optional)
High Speed Control (Field Weakening)
CHAPTER 2 – OPERATING INSTRUCTIONS (cont’d)
OPERATOR DAILY CHECKLIST
Key Switch OFF
Key Switch ON
TRUCK TRAVEL
Start-up Procedure
Forward/Reverse Procedure
High Speed Operation
Steering
Lift/Lower
Stopping and Parking
Lifting a Palletized Load
Traveling
Positioning and Unloading
CHAPTER 3 – INSTALLATION
SETUP
Checking the Battery
Connecting the Battery
Lubrication
Checking the Hydraulic System
OPERATIONAL CHECKS 3 4
Drum Brake 3 4
Fork/Lift Linkage 3 4
Emergency Reversing Switch 3 4
Receiving Inspection Guide 3 4
BREAK-IN PERIOD
Introduction
Motors
Pump
Battery
CHAPTER 4 – THEORY OF OPERATION
RESISTOR CONTROL
Overview
Presentation
OPERATION OF THE TRAVEL SYSTEM – RESISTOR 4 2
Battery Plugged IN 4 2
Battery Plugged IN/Keyswitch Sl ON 4 4
Battery Plugged IN/Keyswitch Sl ON/Brake switch S2 CLOSED 4 6
Directional/Speed Control Forward – (First Speed) 4 8
CHAPTER 4 -THEORY OF OPERATION (cont’d)
Directional/Speed Control Forward – (Second Speed) ·
Directional/Speed Control Forward – (Third Speed)
Plugging – Resistor Control
Introduction
Emergency Reverse Switch
ADVANCED TRANSISTOR CONTROL
Overview
Presentation
Outline
System Overview
Advanced Transistor Control (AT)
Current Multiplication
Current Limiting
Undervoltage Cutback
Thermal Protection
Runaway Protection
Static Return to Neutral Protection
Plugging
Advanced Transistor Inputs
Controller Keyswitch Input (PMCl -04)
Controller Thumbwheel Throttle Inputs (PMC2-31 – PMC3-32)
“Emergency Reverse” plug breaking inhibit (PMC4-34)
Multifunction Module
OPERATION OF THE TRAVEL SYSTEM – TRANSISTOR
Battery Plugged IN
Battery Plugged IN/Keyswitch Sl Turned ON
Battery Plugged IN/Keyswitch Sl Turned ON/Brake Switch S2 Closed
Directional/Speed Control Forward
Directional/Speed Control-High Speed (FORWARD ONLY)
Emergency Reverse Switch – Transistor Control
Plugging-Advanced Transistor Control
LIFT/LOWER SYSTEM
Electrical Keyswitch ON
Electrical Lift Switch S4A Closed
Hydraulic Action
Electrical Lift switch S4A Opened
Electrical Lower Switch S4B
CHAPTER 5 – MAINTENANCE
SCHEDULED MAINTENANCE
Lubrication and Maintenance Guide
Daily or Every 8 Operating Hours, Whichever Occurs First
Daily or Every 8 Operating Hours, Whichever Occurs First (Cont’d)
Weekly or Every 50 Operating Hours, Whichever Occurs First
Monthly or Every 200 Operating Hours, Whichever Occurs First
Every 500 Hours
Semi-Annually or Every 1,000 Hours, Whichever Occurs First
LIBRICATION
Hydraulic System Oil
DRIVE UNIT
Drive Unit Service
Drive Housing Lubrication
Drive Housing Vent Plug
Drive Housing Support Bearing
Disassembly
DRIVE UNIT
Reassembly of Transmission
Pinion Shaft Disassembly
Chart of Tooth Pattern
Drive Gear Case Data
Drive Unit Installation
DRUM BRAKE
Daily Inspection
After Every 500 Hours of Operation
Brake Adjustment
HANDLE ASSEMBLY
Adjustment
DRIVE WHEEL
Daily Inspection
After Every 50 Hours of Operation
After Every 200 Hours of Operation
Cushion Drive Tire Replacement
LOAD WHEELS
Daily Inspection
After Every 50 Hours of Operation
After Every 500 Hours of Operation
Wheel Replacement
CASTERS
Daily Inspection
After Every 50 Hours of Operation
CHAPTER 5 – MAINTENANCE (cont’d)
FORK AND LINKAGE
After Every 50 Hours of Operation
Fork Height Adjustment
Lowered Fork Height
Lift Limit Switch Adjustment
HYDRAULIC MAINTENANCE
Inspection – Daily
500 Hours
Hydraulic Reservoir
Checking and Adjusting Hydraulic Pump Relief Valve Pressure
Relief Valve Settings
Hydraulic Reservoir
Inspection Every 8 Hours
Inspection Every 200 Hours
Inspection Every 1,000 Hours
Lift Cylinders Service
Oil Leakage Wiper Seal
ELECTRICAL MAINTENANCE
Daily Checks Battery
Electrolyte Level
Specific Gravity
The Exterior of the Battery Daily Checks
Battery Charging
Battery Storage
Motor Adjustments and Inspection
Brushes
Commutator
Inspection
Servicing
High Mica
Resurfacing
Drive Motor General Data
Drive Motor Inspection
Drive Motor Removal
Hydraulic Pump Motor General Data
Hydraulic Pump Motor Inspection
Hydraulic Pump Motor Removal
Electrical System Adjustments
Potentiometer Adjustments
AT Control – Current Limit Setting
AT Control – Plug Current Adjustment
AT Control – Acceleration Adjustment
Limit Switch Adjustment
Drive motor Cutout Switch Adjustment
Contactors: General information
Cleaning
Inspection
Contactor Tip Inspection
CHAPTER 5 – MAINTENANCE (cont’d)
ELECTRICAL MAINTENANCE (cont’d)
Contactor Table 5 59
Contactor Maintenance 5 60
Contactor Coil Replacement 5 60
Replacement Of Contactor Tips, Insulation and/or Core and Rod Assembly 5 61
Disassembly/Reassembly 5 61
Checking Components 5 63
Diodes 5 63
Testing Other Electrical Components 5 64
Throttle Potentiometer Setting 5 65
Welding Precautions 5 66
CHAPTER 6 – TROUBLESHOOTING
OVERVIEW 6 1
Suggestions 6 1
RESISTOR CONTROLS
Listing of Problems
ADVANCED TRANSISTOR CONTROLS (AT) 6 7
Listing of Problems 6 7
COMMON PROBLEMS FOR ALL TRUCKS 6 25
CHAPTER 7 – APPENDIX
ELECTRICAL SYMBOLS 7 1
ELECTRICAL SCHEMATICS 7 2
Electrical Schematic – Model l 1 l -F60L (Resistor) 7 2
Legend – Electrical Schematic (Model 11 l-F60L) 7 3
Electrical Schematic – Model 111AT-F60L (Transistor) 7 4
Electrical Schematic – Model 112AT-FRE60L (Transistor) 7 5
Electrical Schematic – Model 113AT-FRC60L (Transistor) 7 6
Electrical Schematic – Model 114A T-TOW (Transistor) 7 7
Legend – AT Electrical Schematics 7 8
WIRING DIAGRAMS 7 9
Wiring Diagram – Model 1 ll-F60L (Resistor) 7 9
Wiring Diagram – Model 111AT-F60l (transistor) Sheet 1 of 2 7 11
Wiring Diagram – Model 112AT-FRE60L (transistor) Sheet 1 of 2 7 13
Wiring Diagram – Model 113AT-FRC60l (transistor) Sheet 1 of 2 7 15
Wiring Diagram – Model 114AT-TOW (transistor) Sheet 1 of 2 7 1 7
HYDRAULIC 7 19

Questions? Email us: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V